Ericsson LBI 38901E User's Manual
Contents
1. RADIO P1 P2 P3 P2 PC TQ3370 198802554 15 PC PROGRAMMING CABLE IGN A o o RA P1 DUAL CONTROL CABLE OPT 19B802554P9 Q RADIO 8 P1 P2 P1 P3 P2 PC TQ3370 198802554 15 PC PROGRAMMING CABLE IGN A o o CUSB RA g P1 DUAL CONTROL CABLE OPT 198802554P9 IGN A Cuga RIA 2 P2 REMOTE CONTROL CABLE OPT 19B802554P3 OR P4 STEP 1 STEP2 Figure 32 ORION Dual Control Unit PC Programming Configuration Remote Mount 37 INSTALLATION INSTRUCTIONS FOR FRONT MOUNT DUAL CONTROL UNITS The Dual Control Unit feature is configured such that only one control unit can be used for Extended Option accessories All Extended Option accessories are connected through the Main Control Unit 1 10 38 Referring to Figure 33 run the Dual Control Cable 19B802554P9 between locations for the Radio Unit and Auxiliary Control Unit Be sure to locate the P2 P3 connector assembly at the Radio Unit After installing Radio Unit mounting hardware in the normal fashion connect the Dual Control Cable connector P3 to the Radio Unit Tighten the two jackscrews onP3 Next connect the Accesso2. Configuration REMOTE CONTROL CABLE 19B802554PS OR R ION H 0 P n RADIO 1 m t MASTER P P3 DUAL RADIO ADAPTER CABLE 198802554P 10 p SAR Pi RADIO 2 R n ACCESSORY CABLE SLAVE t OPTIONS 198802554P6 OR d 198802554P7 EXTENDED OPTIONS OPTIONAL Figure 37 Orion Dual Radio Remote Mount Installation Configuration 46 xs sne ov nm wn sm av seres ake ans n a j n me 01 1 3 8 1 T j 4 sers i i NO 15 U DMY Ed 19B802554 Sh 8 Rev 19 Control Cable 19B802554P10 10 38 Dual Rad igure F 47 Ericsson Inc Private Radio Systems Mountain View Road Lynchburg Virginia 24502 1 800 528 7711 Outside USA 804 528 7711 Printed in U S A
3. HIVIVOX i1novivax Sig 513 MOTIIA 38 uret uuzz 19C852366 Sh 2 Rev 1 Figure 29 Cassette Assembly Schematic Diagram 32 8 Connect the extended option accessory plug to the following options if used see Figure 29 Mobile Data Terminal Public Address External Amplifier External Microphone External Tone Encoder External Tone Decoder Output User Defined Input User Defined CAUTION Refer to accessory manual supplement for details regarding extended options listed above DO NOT CONNECT DIRECTLY A PC OR DATA TERMINAL DAMAGE COULD RESULT 9 With the handle assembly in the UNLOCKED position out in front of the control unit insert the radio into the cassette assembly Slide the radio into the cassette assembly until the back of the radio meets the back of the cassette assembly NOTE Caution should be used while engaging the radio in the cassette the first few times until the cabling in the cassette mount assembly has had an opportunity to work into its permanent location To insure proper first time engagement the following procedure should be used Insert radio into cassette mount opening and slide in until you feel some spring resistance Holding the handle jiggle the radio bit to give it a chance to find the connectors Then engage the r
4. 6668ZE 25 198802554 Sh 12 Rev 19 Figure 23 EURO Extended Options Remote Control Cable 19B802554P14 Top Mount Bottom Mount Figure 24 Control Unit Mounting Bracket Installation SPEAKER D2LSIF The speaker kit includes the speaker mounting bracket and connecting cable Mount the speaker so it is directed to the operator but does not present a hazard in the event of an accident The speaker may be mounted on the lower edge of the instrument panel the firewall or above the windshield in some trucks Use the mounting bracket as a template for locating the mounting holes and mount the speaker as shown in Figure 25 2 Refer to the applicable installation procedures for connection of the speaker to the accessory cable MICROPHONE HANGER AND OR HOOKSWITCH MOUNTING The microphone hanger or hookswitch should be mounted in a location convenient to the operator where it will not interfere with the safe operation of the vehicle or be a hazard to the vehicle passengers The hanger or hookswitch is designed to be mounted with the open end of the mounting button slot pointed upward Use the hanger or hookswitch as a template to mark and drill the mounting holes Mount the hanger or hookswitch with the self tapping screws provided 26 MOUNTING BRACKET FLAT WASHER LOCK WASHER MACHINE 6 9 SCREW lt Figure 25 Speaker Mounting RADIO MOUNTING
5. 999 Ssna 91324 Accessory Cable ion USA Front Mount Extended Opt Figure 16 19B802554P2 16 D mr Ta g m M 9 SN3NOIX 4545 RIVLVOX inovivax 519 513 aw 3snd c 0784 09076 div EE BjO uz BIR 7 66682 19 802554 Sh 10 Rev 19 EURO Front Mount Extended Option Accessory Cable Figure 17 19B802554P12 17 Remote Mount The Basic Accessory Cable at one end consists of the basic accessories connector P3 and the speaker connector P2 At the other end is the plug will connect to the Option Connector OPT which is mounted on the back of the Radio Interface Adapter RIA The Extended Option Accessory Cable is the same as the Basic Cable but with the addition of the Extended Option Plug P4 See Figures 18 and 19 3 P3 1 13 4mm REF 72m REF 1 2 19 802554 55 5 Rev 19 Figure 18 Remote Mount Standard Accessory Cable 19B802554P6 18 p Vi sb 9 2 3 01 aq ss mv O sm p c s p m um Ed t BO uu 198802554 Sh 6 Rev 19 L Figure 19 Remote Mount Extended Option Accessory Cable 19B802554P7 19 Ignitio
6. Orion Mobile Radio Optional Accessories Option Description Part Number D2ANIM 900 MHz 1 4 Wave Whip Antenna 19B801182P3 D2ANIL 800 MHz 1 4 Wave Whip Antenna 19B209568P5 D2ANIR VHF UHF 1 4 Wave Whip Antenna 19B209568P6 D2CEIV Power Cable 7 5 M 19B802622PI D2CEIW Accessory Cable Front Mount 19B802554P1 D2CEIX Accessory Cable Rear Mount 198802554 6 D2CEIY Control Cable Remote Mount 5 5 M 19B802554P3 D2CEIZ Accessory Cable Front Mount EURO 19B802554P11 D2CESR Extended Option Accessory Cable Front Mount 19B802554P2 D2CESS EXT Option Control Cable Remote Mount 5 5 M 19B802554P4 D2CEST EXT Option Accessory Cable Remote Mount 19B802554P7 D2CESU EXT Option Accessory Cable Front Mount EURO 19 802554 12 D2CESV Control Cable Remote Mount EURO 5 5 M 19B802554P13 D2CE5W EXT Option Control Cable Remote Mount 5 5 M 198802554 14 D2CE5Z Dual Control Cable Remote Mount 9 0 M 198802554 9 D2CE7A Dual Radio Cable Remote Mount 2 0 M 19 802554 10 D2CE7B Dual Control Cable Remote Mount 9 0 M EURO D2CE7C Dual Radio Cable Remote Mount 2 0 M EURO D2LSIF Speaker GE Label 19A149590P1 D2LSIH Speaker ERICSSON Label 194149590 11 D2MA3J Mounting Bracket Kit Remote Control Unit 344A4584G2
7. AND FINAL HOOK UP Front Mount Typically the bracket shown in Figure 26 is used for Front Mount applications The bracket can be mounted so that it is either above or below the radio for the user s convenience bracket pictured in Figure 24 can also be used for Remote Mount application but is not recommended for 110 watt VHF radios or 100 watt UHF radios The following instructions are for a Front Mount installation using the bracket shown in Figure 26 l Use the supplied mounting bracket as a template to locate the position for each of the drill holes Be sure to leave enough room at the front and rear of the radio for cable connections Drill No 27 9 64 pilot holes Mount bracket with four 1 4 14 x 3 4 sheet metal screws use 1 4 14 x 1 1 2 screws if needed Place radio into mounting bracket and secure with the four M4 x 10 mm hex head screws 4 flat washers and lock washers supplied No 20 Torx Connect antenna coaxial cable to antenna connector TNC Connect front mount accessory cable connector P1 to the Option Remote Control Connector ORCC and secure with the two captive screws in the connector to the radio 27 Top Mount Bottom Mount Figure 26 Mounting Bracket Installation 6 Connect front mount accessory cable connector P2 to speaker cable connector 7 Connect power cable to power connector on rear of radio unit and secure with the two captive screws to the radi
8. Insert the 3 amp fuse into one end of the fuse holder and join the two fuse holder halves firmly together Attach the ring terminal to the end of the short lead and connect this lead to the ignition ON sense point preferably an Accessory point in the vehicle fuse panel that is switched on when the vehicle ignition switch is in the ACCESSORY and RUN positions CAUTION Certain problems may be encountered when accessory equipment is connected to the ignition or accessory lines of the vehicle where these lines may have large filter capacitors and a leakage path present If radio does not turn off within reasonable amount of time after the ignition is turned off first try a different accessory or ignition sense pick up point in the vehicle Many vehicles have more than one circuit that is switched by the ignition switch and one may available that does not have large filter capacitors or a leakage path present If a different pickup point cannot be found then add a 470 ohm i watt resistor from the ignition sense pick point to ground This will discharge the capacitor s or reduce the leakage voltage to a low value Current drain through this resistor will be minimal less than 0 03 when the ignition is switched Control Cable Remote Mount Only The Control Cable is used to connect the Control Unit through the RIA to the Radio Transceiver in remote applications Plug
9. P2 at one end connects to the Remote Control Cable Connector RCCC which is mounted on the back of the RIA The Ignition Sense wire is also part of P2 The other end of the Control Cable P1 connects to the ORCC which is mounted on the back of the radio P1 of the EURO Control Cable also contains the Power Cable leads See Figures 20 23 CONTROL UNIT MOUNTING REMOTE APPLICATIONS ONLY 1 Using the bracket as a template mark and drill the mounting holes Be sure to leave enough room at the rear of the control unit for the cable connector Refer to Figure 24 for control unit mounting bracket installation 2 Secure the mounting bracket using the four No 10 x 3 4 self tapping screws supplied use No 10 x 1 1 2 if needed 3 Secure the control unit to the bracket with the two 1 4 20 x 5 8 hex head screws and lock washers provided 21 GZ 080 6 198802554 Sh 3 Rev 19 Figure 20 USA Remote Control Cable 19B802554P3 22 XDATAOUT XDATAIN AMP 34060 20 19 XTONENC 198802554 55 4 Rev 19 Figure 21 USA Remote Extended Option Control Cable 19B802554P4 23 198802554 Sh 11 Rev 19 USA Extended Options Remote Control Cable 02 LE 0909 N amp 6668ZE Figure 22 19B802554P13 24 mr V mn H 0 L C ma X 02 LE 0807 N 6
10. appropriate A yellow ignition sense lead is provided on each control cable If the Ignition Sense feature is enabled on the Radio Unit it is necessary to connect only one of the yellow leads provided whichever is convenient Tape back the unused yellow lead See page 20 for details Install the speakers in convient locations near each control unit Install a relay 19A149299P1 from the kits supplied at a location near the leads from each speaker For mounting use the 8 X 3 4 sheetmetal screw and nutplate supplied with each kit At convenient point cut one of the wires in each of the 2 wire speaker cables spread the leads and strip the ends Crimp a 1 4 tab receptacle to each end Main Control Unit Speaker Connect the lead nearest the speaker to Pin 87 of the relay Connect the lead nearest the connector to Pin 30 of the relay Connect connector to the accessory cable P2 Refer to Figure 34 Auxiliary Control Unit Speaker Connect the lead nearest the speaker to Pin 87A of the relay Connect the lead nearest the connector to Pin 30 of the relay Connect the connector to accessory cable P2 Refer to Figure 34 13 14 15 For Each Relay Connect 18 AWG black wire between the relay Pin 85 and accessory cable P3 1 labeled OUT2 on schematic diagrams in the service manual Use a 1 4 tab receptacle on the relay side and a mating Molex connector and pins on the accessory cable side Connect the mati
11. the Remote Control Cable 19B802554P3 or P4 between Control Head and Master Radio locations After installing Control Head connect Remote Control Cable Connector P2 to Control Head Connect IGN A lead if option is desired Be sure internal Switch SW601 on Master Radio is set properly Refer to Page 20 of this manual for details Connect Accessory Cable 19B802554P6 or P7 Connector to Control Head Connect Microphone and Accessories Refer to Accessory Installation Manual for proper connection of Accessories Now connect Remote Control Cable Connector P1 to the Dual Radio Cable Connector P2 and tighten to jackscrews on P2 Connect Power Cable and Antenna then install Master Radio Unit in mounting bracket After installing Slave Radio Unit in its mounting hardware connect Dual Radio Cable P1 and tighten jackscrews Be sure SW601 setting on Slave Radio Unit is same as for Master Radio Unit Connect Power Cable and Antenna to Slave Radio 10 Check Dual Radio operation using operator s manual as test guide 45 0 0 SLAVE DUAL RADIO ADAPTER CABLE 198802554P10 0 cu MASTER P 1 P2 SPKR sa 77 ACCESSORY CABLE OPTIONS ss 19B802554P1 OR 198802554P2 EXTENDED OPTIONS si OPTIONAL Figure 36 Orion Dual Radio Front Mount Installation
12. D2MA3N Mounting Bracket Kit Front Mount Radio 19B802672P1 D2MA3R Mounting Bracket Kit Remote Mount Radio 19B802673PI D2MA3W Mounting Bracket Kit Remote Mount Radio EURO 19B802672P1 D2MA3X Cassette Mounting Bracket Kit Front Mount EURO 19B852366PI D2MC3W Microphone GE Label D2MC3Z Microphone Ericsson Label D2MK3E Keycap Kit SCAN Control Unit 19 852359 101 D2MK3F Keycap Kit SYSTEM Control Unit 19C852359P102 D2MNIA Microphone Hanger 7141414G2 D2PD1J Transmit Fuse Holder Kit 20 30A USA Only 19A149701G2 PLANNING THE INSTALLATION Figure 4 provides an example of a typical mobile radio installation Before starting plan the radio installation carefully so that it will be safe for the operator and passengers convenient for the operator to use neat protected from water damage easy to service out of the way of auto mechanics out of the way of passengers IGNITION SWITCH CABLES 138 512 MHz ANTENNA ANTENNA CABLE MICROPHONE GROMMET MOUNTS IN IREWALL SPEAKER CONTROL UNIT TWO WAY RADIO BLACK IN VEHICLE TRUNK POWER CABLE SHORT GROUND Figure 4 Typical Installation Remote Mount Shown It is suggested that the radio be installed by one of the many authorized General Electric Service Stations located throughout the United States These experienced service stations can provide a proper radio installation and make any final adjustment
13. ELAY pr jg e 3 87 20 are N 1 85 ta FUSE RELAY EXTENDED OPTIONS P4 OPTIONAL Figure 33 ORION Dual Control Unit Front Mount Remote Mount Installation Configuration INSTALLATION INSTRUCTIONS FOR REMOTE MOUNT DUAL CONTROL UNITS 1 Referring to Figure 34 run the Remote Control Cable 19B802554P3 or between locations for the Radio Unit and Main Control Unit 39 10 11 12 40 Run Dual Control Cable 19B802554P9 between locations for the Radio Unit and Auxiliary Control Unit Be sure to locate the P2 P3 connector assembly at the radio unit After installing the Radio Unit in the normal fashion connect the dual control cable connector P3 to the Radio Unit Tighten the two jackscrews on P3 Next connect the Remote Control Cable connector P1 to the Dual Control Cable connector P2 and tighten Jackscrews on P2 After installing the Main Control Unit in the normal fashion connect the Remote Control Cable P2 to the Main Control Unit and tighten jackscrews After installing the auxiliary control unit in the normal fashion connect the Dual Control Cable P1 to the Auxiliary Control Unit and tighten jackscrews Connect the accessory cable 19B802554P6 to the Auxiliary Control Unit Connect either the accessory cable 19B802554P6 or the extended option accessory cable 19B802554P7 to the Main Control Unit as
14. ERICSSON s 2 38901 Installation Manual Orion Mobile Radio TABLE OF CONTENTS INTRODUCTION sl tides 3 UNPACKING AND CHECKING EQUIPMENT 3 PLANNING THE INSTALLATION eene eee 6 EQUIPMENT REQUIRED 8 INSTALLATION IN VEHICLES POWERED BY LIQUEFIED EP GAS intere DER ee Tees SPARE Tees 9 INSTALLATION nenne Dt ree Mars 9 RUNNING CABEES sprer fu G 9 Power Cable is en verne 12 erem m rer nisi 13 Ignition Sense eoe petet e 20 Control Cable Remote Mount Only 21 CONTROL UNIT MOUNTING REMOTE APPLICATIONS ONE Y ois bises ee err SEES 21 SPEAKER DIESTE inc rere RENE 26 MICROPHONE HANGER AND OR HOOKSWITCH MOUNTING ORE e RS 26 RADIO MOUNTING AND FINAL HOOK UP 27 Front 27 Remote Mount Installation 29 Cassette Mounting EURO Only 30 Cassette Assembly Mounting eee 31 DUAL CONTROL UNITS Ada danene 34 PREINSTALLATION PROGRAMMING PROCEDURE FRONT MOUNT 34 PREINSTALLATION PROGRAMMING PROCEDURE REMOTE MOUNT AR as 36 INSTALLATION PROGRAMMING FOR FRONT MOUNT DUAL CONTROL UNIITS 38
15. INSTALLATION INSTRUCTIONS FOR REMOTE MOUNT DUAL CONTROL 39 DUAL RADIO UNITS RR pee e rts 43 This manual is published by Ericsson Inc without any warranty Improvements and changes to this manual necessitated by typographical errors inaccuracies of current information or improvements to programs and or equipment may be made by Ericsson Inc at any time and without notice Such changes will be incorporated into new editions of this manual No part of this manual may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying and recording for any purpose without the express written permission of Ericsson Inc CopyrightO October 1993 Ericsson GE Mobile Communications Inc 2 INTRODUCTION This manual contains installation instructions for the Orion Mobile Radio Unit and associated accessories These instructions cover the mounting and cabling of the radio interconnection and wiring diagrams are provided for reference Before installation the radio should be programmed using an IBM compatible personal computerand the following items Serial Flash Programming Interface Module TQ3370 Programming Cable TQ3377 EDACS Programming Software TQ3374 Or Conventional Programming Software TQ3367 IMPORTANT NOTICE ORION UHF MOBILES The PC programmer automatically defaults the receiver oscillator shift to position No 2 When field pro
16. PROGRAMMING CABLE IGN A mitos 8 RA amp DUAL CONTROL CABLE OPT 19B802554P9 Figure 31 ORION Dual Control Unit PC Programming Configuration 35 PRE INSTALLATION PROGRAMMING PROCEDURE REMOTE MOUNT The Radio and Control Units must be programmed in a sequential procedure in order to provide each Control Unit with the proper identification code 1 Configure the ORION Remote Mount Radio and Auxiliary Control Unit with the PC Programming Assembly as shown in Figure 32 Step 1 Program the radio with the following files Personality name lt USERPERS gt User s personality file Radio Code OGXXXXX Latest radio code file G13 or later vintage ADI Code SAME Radio Unit ID lt SAME gt ORION Keypad File Keypad definition for Control Unit B ORION CU ID CUB Must be Control Unit B 2 Now configure the Remote Mount Radio the Main Control Unit and the Auxiliary Control Unit together with the PC Programming Assembly as shown in Figure 32 Step 2 Program this configuration with the following files Personality Name lt USERPERS gt User s personality file Radio Code lt 5 gt SAME Radio ID lt 5 gt ORION Keypad File lt gt Keypad definition for Control Unit A ORION CU ID CUA Must be Control Unit A Note that the Main Control Unit has ID A and Auxiliary Control Unit has ID in this configuration 36
17. URO Models Only Power Cable The USA power cable 19B802622P1 consists of a red lead A and black lead A connected to molded 2 power and supplied with ring terminals The EURO power cable also consists of a red lead A a black lead A and is terminated with ring terminals but it is connected to P1 of the Accessory Cable or P1 of the Control Cable in remote applications To install the power cable 1 Drill a 5 8 inch hole in the firewall for the cable run and insert the rubber grommet Run the cable through this grommet to the battery location Secure the cable at several locations within the engine compartment to prevent possible damage to cable 2 Strip back the insulation approximately 3 8 of an inch from the end of the black lead Slide one of the large heat shrink sleeves onto the wire and crimp a battery ring terminal onto this lead Heat shrink the sleeve over the crimp connection Connect the black lead directly to the battery negative or ground frame member 3 Cut off 12 18 inches from the red lead Strip back the insulation approximately 3 8 of an inch on each end of the wires Insert the 12 wire ends into the small openings at the end of each fuse holder section and crimp a fuse connector to each wire Prepare the other end of the short wire in the same manner as in Step 2 and connect to the positive terminal of the battery NOTE Do not install fuse into fuse holder
18. adio handle in the sheet metal hooks which protrude from the lower corners of the cassette mount casing Rotate the handle upward to fully engage the radio See Figure 30 DO NOT FORCE THE CONNECTOR ENGAGEMENT portion of the travel If the radio does not go in using this procedure a large flat blade screwdriver may be used to re position the 37 pin connector slightly to assist the first time engagement 33 10 Recheck all connections and cables Insert fuse into transmit fuse assembly Figure 30 Handle Assembly In LOCKED Position DUAL CONTROL UNITS The Dual Control feature can be configured for either front mount or for remote mount Radio Units Each configuration provides for a Main Control Unit and an Auxiliary Control Unit In the front mount configuration the Main Control Unit is on the Radio Unit itself see Figure 33 with the Auxiliary Control Unit located in a convenient location In remote mount configuration the Main Control Unit is typically located in the vehicle cab with the Auxiliary Control Unit located in a convenient location see Figure 34 All Radio Units and Control Units in the Dual Control Unit configuration MUST BE PROGRAMMED prior to final installation It is recommended that the units be first programmed at a Service Center then transferred to the user s installation PRE INSTALLATION PROGRAMMING PROCEDURE FRONT MOUNT The Radio and Control Units must be programmed in a sequ
19. back of the cassette assembly No 6 flat washer No 6 split lock washer and No 6 wing nut Several tabs are located on the top bottom and sides of the cassette assembly These tabs are conveniently located near the front of the assembly and may be bent out as needed to further secure the cassette assembly to the vehicle Next install the Handle Assembly a Turn the radio upside down Remove the two small machine screws on the bottom of the radio near the front Use upward pressure on screws to engage captivated threads for removal b Using the machine screws and flat washers provided with the handle assembly attach the handle to the bottom of the radio The two holes on the handle should align with the two holes on the radio created by step a Once installed the rubber handle should rotate freely from over top of the radio to just out in front of the control unit approximately 90 degrees Be sure to torque the two mounting screws within 6 5 to 8 25 in Ib limits Connect the antenna coaxial cable to the cassette mounting assembly rear connector Connect the Power leads and the Ignition Sense leads as described in previous sections See Figure 29 Connect the speaker cable connector P2 to the speaker and the basic accessory connector P3 to the following options if used see Figure 29 Option Plug amp Pin Ext Hookswitch P3 3 HOT P3 6 GND Foot Switch P3 5 HOT P3 2 GND Horn Relay P3 1 HOT P3 4 GND 31
20. dio so that the radio may be pulled out for servicing with the power applied and antenna attached Coil any surplus cables and secure them out of the way Try to route the cables away from locations where they will be exposed to heat exhaust pipes mufflers tailpipes etc battery acid sharp edges or mechanical damage or where they will be a nuisance to automobile mechanics the driver or passengers Keep wiring away from electronic computer modules other electronic modules and ignition circuits to help prevent interference to these components and radio equipment In addition try to utilize existing holes in the firewall trunk wall and the channels above or beneath doors Channels through door and window columns that are convenient for running cables may also be used unless rigid or flexible conduit is to be installed for cable runs 19B802622P1 POWER CABLE 19 802554 1 SPKR BASIC ACCESSORY CABLE P2 BASIC ACCESSORIES P3 IGN A Figure 5 Front Mount Basic Accessory Interconnections USA Models Only 19B802554P 11 EURO FRONT MOUNT SPKR BASIC ACCESSORY CABLE P2 BASIC ACCESSORIES P3 IGN A Figure 6 Front Mount Basic Accessory Interconnections EURO Models Only 19B802622P1 A POWER CABLE 198802554 2 EXTENDED OPTION SPKR P2 ACCESSORY CABLE BASIC ACCESSORIES P3 EXTENDED OPTION ACCESSORIES P4 UH IGN A Figure 7 Front Mo
21. directly connected to the Control Unit In the front remote mount configuration the Master Radio Unit is always the front mount radio Extended Options are allowed only in the Master Radio Unit Programming each radio is straightforward except that one radio is programmed as a Master and one as a Slave 1 Decide which Radio Unit shall be the Master Unit Configure the radio for programming as shown in the applicable service section manual 2 In the Multi Radio field of the PC programmer select Master 3 Program unit normally Include Extended Option features if purchased 4 Now configure the Slave Radio Unit for programming Be sure to use the programming configuration for remote mount and supply the required control unit if for a front remote mount dual radio configuration 43 5 6 In the Multi Radio field of the PC programmer select Slave Radio Units are now ready for vehicle installation Program normally Do not include Extended Option features INSTALLATION INSTRUCTIONS FOR FRONT REMOTE MOUNT DUAL RADIO CONFIGURATION 1 Plan the mounting locations of the two Radio Units Note that the maximum cable length allowed between the two radios is two meters Referring to Figure 36 run Dual Radio Cable 19B802554P10 between locations for Master and Slave Radio Units Be sure to locate the P2 P3 connector assembly at the Master Radio Unit After installing Master Radio Unit mounting hardware connect
22. ential procedure in order to provide each Control Unit with the proper identification code 1 Configure the ORION Front Mount Radio with the Programming Assembly as shown in Figure 31 Step 1 Program the radio with the following files Personality Name lt USERPERS gt User s personality file Radio Code OGXXXXX Latest radio code file G13 or later vintage ADI Code SAME Radio Unit ID SAME ORION Keypad File Keypad definition for Control Unit B ORION CU ID CU B Must be Control Unit B 2 Now configure the Front Mount Radio and the Auxiliary Control Unit together with the PC Programming Assembly as shown in Figure 31 Step 2 Program this configuration with the following files Personality Name lt USERPERS gt User s personality file Radio Code lt SAME gt ADI Code lt SAME gt Radio ID lt SAME gt ORION Keypad Files lt gt Keypad definition for Control Unit A ORION CU ID CU A Must be Control Unit A Note that the Main Control Unit has ID and the Auxiliary Control Unit has ID in this configuration mo 9 STEP 1 CU HB P1 P2 PC TQ3370 198802554P 15 PC PROGRAMMING CABLE 3 RADIO CU B STEP 2 P1 P2 P3 P2 TQ3370 9B802554P15 PC
23. gramming the receive frequencies for ORION UHF mobiles the oscillator shift must be programmed to position No 1 or No 3 Enter the CONVENTIONAL and or TRUNKED FREQUENCY SET screen of the PC programmer and set the values in the OS column to 1 or 3 UNPACKING AND CHECKING EQUIPMENT Carefully unpack the radio and identify each item in the shipping container as listed below If damage has occurred to the equipment during shipment file a claim with the carrier immediately The available options for the Orion Mobile Radio are covered in Table 1 Orion Mobile Radio Unit Microphone D2MC3W or D2MC3Z Speaker D2LSIF or D2LSIH Power Cable D2CE1V Fuse Kit D2PD1J Control Cable D2CELY Front Mount Bracket Kit D2MA3N Or Remote Mount Kit D2MA3R with Control Unit Mount Kit D2MA3J Operator s Manual LBI 38888 Installation Manual LBI 38901 FRONT MOUNT RADIO MICROPHONE SPEAKER REMOTE MOUNT RADIO CONTROL UNIT Figure 1 Orion Mobile Radio Components And Mounting Hardware Figure 2 Rear View Of Radios Lkdcc9c0886L cLdrsszoegel WSN 318v2 H3MOd 318v9 LNNOW ILONIY 9 lt lt 20846 14795208961 WSN 318v9 85400 lt lt 20846 WSN 318vO 5530 LNNOW SLOWSY WSN 318v9 1OHLNOO ILONIH 114795208961 O3 31 90 AHOSS3OOV OISVE Figure 3 Cables Table 1
24. inovivax unas ef sm P S sm uso 19B802554 Sh 7 Rev 19 Figure 35 Remote Mount Dual Control Cable 19B802554P9 42 DUAL RADIO UNITS The Dual Radio feature can be configured either for two remote mount radio units or one front mount unit and one remote mount unit In remote mount configurations the Control Unit is typically located in the vehicle cab with the Radio Units located side by side in vehicle trunk In front remote mount configurations the front mount unit is located in the vehicle cab with the remote mount unit located in a convenient location nearby remote remote mount configuration is the preferred installation since a separate control unit is required to program the remote unit in a front remote mount configuration The following Dual Radio Unit configurations are not allowed 1 Anyconfiguration using DIN cassette mount 2 Anyinstallation where Extended Options are required from both Radio Units Extended Options are supported in one Radio Unit only PRE INSTALLATION PROGRAMMING PROCEDURE Al Radio Units in the Dual Radio configuration MUST BE PROGRAMMED prior to final installation It is recommended that the units be first programmed at a Service Center then transferred to the user s installation These configurations provide for a Master Radio Unit and a Slave Radio Unit In the remote remote mount configuration the Master Radio Unit is always the radio most
25. n Sense All Applications NOTE The radio as shipped from the factory has the ignition sense feature disabled As such the radio will be powered ON or OFF as determined by the front panel ON OFF VOLUME control only assuming A and are connected If it is desired to enable the ignition sense feature open top cover of radio and remove shield from logic PWB Slide switch SW601 from position 3 2 to 1 2 Replace shield and top cover Be sure to apply correct torque to screws holding top cover in place See Maintenance Manual The Accessory point should drop to ZERO volts when cranking the engine and return to 12 volts after the engine is started If a point is chosen that drops to a voltage between zero and 12 volts the radio may execute a power up cycle several times during start up It is recommended that the terminal be measured with a voltmeter to be sure it shuts off goes to zero volts during the cranking of the engine The fuse holder must be attached to the yellow sense lead along with the ring terminal as follows 1 20 Cut the yellow sense lead approximately 6 12 from the end that will be connected to the power source Strip the insulation from each end of the short lead and from the end of the long lead at least 3 8 Insert the stripped end of the long lead and one end of the short lead into the narrow end of each fuse holder half Crimp the leads in the fuse holder halves with a crimping tool
26. nearest the speaker to Pin 87 of therelay Connect the lead nearest the connector to Pin 30 of therelay Connect the connector to the Accessory Cable P2 Refer to Figure 33 11 For each relay Connect a 18 AWG black wire between the relay Pin 85 and Accessory Cable P3 1 labeled OUT2 on the schematic diagrams in the service manual Use 1 4 tab receptacle on the relay side and mating Molex connector and pins on the accessory cable side Connect the mating Molex connector to the Accessory Cable P3 when finished Refer to Figure 33 12 For each relay Connect 18 AWG red wire to the relay Pin 86 Cut to length and connect to the 1 amp fuse holder supplied Use crimp on connectors supplied Connect the other side of the 1 amp fuse holder to A battery source or vehicle A fuse block Use 18 AWG red wire and ring lug supplied if needed See Figure 33 13 Check dual control operation using operator s manual as a test guide In the PC programming software make sure the DUAL CONTROL SPEAKER is programmed ACTIVE LOW IGN A RADIO CU B ORCC P3 P2 PH IGN A RCCC RIA Pi DUAL CONTROL CABLE OPT 198802554P9 2 PI SPKR 2 ACCESSORY CABLE 57 198802554P1 OR 7 30 ACCESSORY CABLE 198802554P2 NAR NO h 19B802554P6 ruse 1 R
27. ng Molex connector to the accessory cable P3 when finished Refer to Figure 34 For Each Relay Connect one end of a 18 AWG red wire to the relay Pin 86 Cut the lead to length and connect the other end to the 1 amp fuse holder supplied Use crimp on connectors supplied Connect the other side of the 1 amp fuse holder to the A battery source or a vehicle A fuse block Use a 18 AWG red wire and ring lug supplied if needed Refer to Figure 34 Check dual control operation using the operator s manual as a test guide In the PC programming software make sure the DUAL CONTROL SPEAKER is programmed ACTIVE HIGH x IGN A B 8 RADO amp cuss E p3 P2 DUAL CONTROL CABLE SPKR H2 2 19B802554P9 87 e t 30 p ACCESSORY CABLE 198802554P6 FUSE sir RELAY IGN A ol 8 RA amp REMOTE CONTROL CABLE 19B802554P3 OR 1 P2 SPKR a 87A we N ACCESSORY CABLE A i 19B802554P6 OR OL 85 19880255407 RELAY EXTENDED OPTIONS P OPTIONAL Figure 34 ORION Dual Control Unit Remote Mount Remote Mount Installation Configuration 41 mos 1 oF
28. o antenna connector TNC Connect remote control cable connector P1 to the ORCC connector on the radio unit and secure with the two captive screws Connect other end of remote control cable to the remote control cable connector RCCC on the remote control unit Connect remote mount accessory cable connector P1 to the option connector OPT on control unit Then connect the speaker to connector P2 and accessory connector P3 to any options hookswitch etc If connector P3 is not used insulate and tie back to main cable Recheck all connections and cables Insert fuse into transmit fuse assembly 29 Top Mount Bottom Mount Figure 27 Remote Mounting Bracket Installation Cassette Mounting EURO ONLY The cassette mounting assembly is designed to mount in a standard DIN space in the instrument panel or console This mounting permits rapid insertion and removal of the radio unit from the vehicle connections are made through a quick disconnect connector at the rear of the cassette mounting assembly to the radio unit This connector is part of the cassette assembly The cassette assembly is shown in Figure 28 Figure 28 Cassette Assembly 30 Cassette Assembly Mounting l Insert the cassette assembly in the mounting location Secure the cables with the sheet metal screws and retaining straps provided Secure the back of the cassette assembly using the mounting stud located at the
29. o unit 8 Connect microphone connector to connector on front panel and secure with captive screw NOTE I Do not torque microphone connector screw greater than 2 in ID Alternatively finger tight plus 1 4 turn is acceptable 9 If there are no other accessory connections tie back plug to main cable 10 Recheck all connections before inserting fuse into transmit fuse assembly 28 Remote Mount Installation The bracket shown in Figure 27 is used for Remote Mounting USA Only In some applications the bracket shown in Figure 26 can also be used for Remote Mounting The following instructions are for a Remote Mount installation using the bracket shown in Figure 27 1 Using the bracket as a template mark and drill the mounting holes using a No 27 drill Be sure to leave enough room at the rear of the radio unit for the cable connections Secure the Mounting bracket using four 1 4 14 x 3 4 sheet metal screws use 1 A 14 x 1 if needed The bracket can be used mounted so that it is either above or below the radio for the user s convenience Slide the radio unit into the bracket by aligning bracket guides with grooves on each side of radio rear of radio should be inserted first Slide radio back until screw holes in front of bracket align with screw holes in side of radio See Figure 27 Secure radio to the bracket with two M4 x 10 mm socket head screws provided Connect antenna coaxial cable t
30. ransmission housing etc of the vehicle when drilling mounting holes Always check to see how far the mounting screws will extend below the mounting surface before installing If pilot holes must be drilled remove all metal shavings sl drilling holes before installing screws INSTALLATION IN VEHICLES POWERED BY LIQUEFIED LP GAS Radio installation in vehicles powered by liquefied petroleum gas with the LP gas container in the trunk or other sealed off space within the interior of the vehicle must conform to the National Fire Protection Association Standard NFPA 58 which requires that e Space containing radio equipment shall be isolated by a seal from the space containing the LP gas container and its fittings e Outside filling connections shall be used for the LP gas container e The LP gas container space shall be vented to the outside of the vehicle INSTALLATION RUNNING CABLES To assure the feasibility of the planned cable routings it is suggested that the cables be run before mounting the radio The Orion mobile radio may be installed as a Front Mount Remote Mount or Cassette Mount The type of mount the application and the options to be installed should be considered when planning the cable runs Figures 5 12 provide Interconnection Diagrams for typical installations Figures 5 12 should be referenced throughout this manual and throughout the installation Be sure to leave some slack in each cable going to the ra
31. ry Cable 19B802554P1 or P2 Connector to the Dual Control Cable Connector P2 and tighten the jackscrews on P2 Connect the power cable and install Radio Unit in mounting bracket After installing the Auxiliary Control Unit in the normal fashion connect the Dual Control Cable P1 to Auxiliary Control Unit and tighten jackscrews Connect the Remote Mount Accessory Cable 19B802554P6 to the Auxiliary Control Unit A yellow Ignition Sense lead is provided on the Dual Control Cable and the Front Mount Accessory Cable If the Ignition Sense feature is enabled on the Radio Unit it is necessary to connect only one of the yellow leads provided whichever is convenient Tape back the unused yellow lead See Page 20 for details Install the Speakers in convenient locations near the Radio Unit and Auxiliary Control Unit Install a relay 194149299 1 from the kits supplied at a location near the leads from each speaker For mounting use the 48 X 3 4 sheetmetal screw and nutplate supplied with each kit At a convenient point cut one of the wires in each of the 2 wire speaker cables spread the leads and strip the ends Crimp a 1 4 tab receptacle to each end Radio Unit Speaker Connect the lead nearest the speaker to Pin 87 of the relay Connect the lead nearest the connector to Pin 30 of the relay Connect the connector to the Accessory Cable P2 Refer to Figure 33 Auxiliary Control Unit Speaker Connect the lead
32. s that may be needed WARNING e Vehicular Electronics Electronic fuel injection systems electronic anti skid braking systems electronic cruise control systems etc are typical of the types of electronic devices which may be prone to malfunction due to the lack of protection from radio frequency energy present when radio is transmitting If the vehicle contains such equipment consult the dealer to determine if such electronic equipment will perform normally when the radio is transmitting For passenger safety mount the radio securely so that the ani will not break loose in the event of a collision This is especially important in station wagons vans and similar type installations where a loose radio could be extremely dangerous to the vehicle occupants EQUIPMENT REQUIRED The equipment required for installing the Orion Mobile Radio is listed below Crimping Tool for fuse holder Electric drill for drilling mounting holes Drills and circle cutters as follows No 31 1 8 inch drill No 27 9 64 inch drill 5 8 inch drill or circle cutter 3 4 inch circle cutter hole saw or socket punch Phillips and flat blade screwdrivers POZIDRIV driver No 20 Torx driver Torx is a registered trademark of CAMCAR Division TEXTRON Inc POZIDRIV is a registered trademark of Phillips International Company CAUTION Be careful to avoid damaging some vital part fuel bai t
33. the Dual Radio Cable Connector P3 to the Master Radio Unit Tighten the two jackscrews on P3 Next connect the Accessory Cable 19B802554P1 or P2 Connector to the Dual Radio Cable Connector P2 and tighten to jackscrews on P2 Connect Microphone and Accessories Refer to Accessory Installation Manual for proper connection of Accessories Connect Power Cable and Antenna then install Master Radio Unit in mounting bracket Connect IGN A lead if option is desired Be sure internal Switch SW601 is set properly Refer to Page 20 of this manual for details After installing Slave Radio Unit in its mounting hardware connect Dual Radio Cable P1 and tighten jackscrews Be sure SW601 setting on Slave Radio Unit is same as for Master Radio Unit Connect Power Cable and Antenna to Slave Radio Check Dual Radio operation using Operator s Manual as test guide INSTALLATION INSTRUCTIONS FOR REMOTE REMOTE MOUNT DUAL RADIO CONFIGURATION 1 44 Plan the mounting locations of the two Radio Units Note that the maximum cable length allowed between the two radios is two meters Referring to Figure 37 run Dual Radio Cable 19B802554P10 between locations for Master and Slave Radio Units Be sure to locate the P2 P3 connector assembly at the Master Radio Unit After installing Master Radio Unit mounting hardware connect the Dual Radio Cable Connector P3 to the Master Radio Unit Tighten the two jackscrews on P3 Next route
34. unt Extended Option Accessory Interconnections USA Models Only 10 19B802554P 12 EURO FRONT MOUNT EXTENDED OPTION ACCESSORY CABLE SPKR P2 BASIC ACCESSORIES P3 EXTENDED OPTION ACCESSORIES P4 Pt IGN A Figure 8 Front Mount Extended Option Accessory Interconnections EURO Models Only 19B802622P1 A POWER CABLE 19B802554P3 SPKR P2 REMOTE CONTROL CABLE BASIC ACCESSORIES TE ERIT P3 ACCESSORY CABLE Figure 9 Remote Mount Basic Accessory Interconnections USA Models Only IGN A RADIO Pi 198802554P 13 SPKR P2 EURO REM TE MOUNT CONTROL CABLE BASIC ACCESSORIES 19B802554P6 P3 REMOTE MOUNT ACCESSORY CABLE Figure 10 Remote Mount Basic Accessory Interconnections EURO Models Only 11 A 198802622 1 A POWER CABLE 19B802554P4 REMOTE MOUNT EXTENDED OPTION 19B802554P7 REMOTE MOUNT CONTROL CABLE EXTENDED OPTION ACCESSORY CABLE BASIC ACCESSORIES P3 EXTENDED OPTION ACCESSORIES P4 Figure 11 Remote Mount Extended Option Accessory Interconnections USA Models Only IGN A RADIO 14 a 19B802554P14 EURO REMOTE MOUNT EXTENDED OPTION 19B802554P7 REMOTE MOUNT CONTROL CABLE EXTENDED OPTION ACCESSORY CABLE eel BASIC ACCESSORIES P3 EXTENDED OPTION I ACCESSORIES P4 Figure 12 Remote Mount Extended Option Accessory Interconnections E
35. until installation is completed all connections have been checked LACK Figure 13 Power Cable 19B802622P1 USA Only Accessory Cable Front Mount The Basic Accessory Cable at one end consists of the basic accessories connector P3 the speaker connector P2 and the ignition sense lead At the other end is plug connects to the Option Remote Control Connector ORCC which is mounted on the back of the radio The EURO Accessory Cable also contains the red and black leads of the Power Cable NOTE The EURO ORCC is the opposite gender from the USA ORCC The Extended Option Accessory Cable is the same as the Basic Cable but with the addition of the Extended Option Plug P4 See Figures 14 17 13 34080 P P3 4 6 1 3 P3 13 4mm REF 1 72m REF 2 20 m 19 802554 Sh 1 Rev 19 14 Figure 14 USA Front Mount Standard Accessory Cable 19B802554P1 d t 34 uuzz Lo 9 7 38 beds OMY eim 434 ISNA 66682 02 198802554 5 9 Rev 19 LE EURO Front Mount Standard Accessory Cable 15 Figure 19B802554P11 15 19B802554 Sh 2 Rev 19 uw j mm J d 9 INSNOLX E n 1 s J vlv s Gol das wzz J LNOYLYOX 6 LE
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