England's Stove Works 25-PAF Owner's Manual
Contents
1. HEAT BLOWER 7 oie J LED READ OUT LED READ OU RANGE SPEED Room Air Blow er CFM 1 LOW Fue Feed Display 95 Hgh Adjustment for Increase Fuel Feed Adjustment for Decrease Fuel Feed CAUTION NOTE The bottom 3 buttons are pre set at the factory and do not need adjustment Call Service at 800 245 6489 if you have questions or problems PELLET UNIT CONTROL BOARD This Vacuum Switch E E i oie HIGH TEMP VAC HOSE only for use on 25 PDV 25 Pl 55 SHP22 55 SHP20 55 TRP22 LE a and 55 TRP20 ae SSS Meum nih ilo Varuumside Ay _ fo Vis Sy as is SA TOS a TON E Room Air Blower TINVOLT EXPOSED ON THS CIRCUIT is DICCONNECT FROM POWER TO SERVICE es jojo MOVING HOT PARTS MAY CAUSEINJURY Wall Thermometer 3 co DONOT OPERATE WITH PANEL REMOVED Back of Fire Box THE CONTROL BOARD The control board PART PU CB98 is a digital read out board This board offers a wide variety of settings to operate the unit Again the bottom controls are preset at the factory and should not require any alteration on start up of the unit see Unit Preparation section for information on setting the Heat Range This part can be removed from the unit by loosening the two screws on the outside of the stove and then pulling it back to the inside of the stove The rear access panel should be removed2. 2 _ 10 Unit shuts down in 30 to 40 minutes Manufactured By anon Bad vacuum sensor Control board settings Bad exhaust blower Excessive pellet moisture Excessive ash Low quality pellets Power surge Exposed wire Electric motor shorting or bound up Low quality pellets Board out of adjustment Build up in tube Improper auger alignment Blower noise Foreign material Loose set screw Loose heat sensor Control board settings England s Stove Works Inc P O Box 206 Monroe VA 24574 Poona 1 OND _ N a l Solution Tighten setscrew on collar Replace auger motor Remove pellets and object Check exhaust blower Check all connections for leaks especially the exhaust blower connection Seal with silicone hose clamp or aluminum tape Tighten connection on sensor Adjust temperature lower Check connection at c board Replace blower Replace vacuum sensor Review board settings Replace blower Keep pellets inside Remove baffles Clean unit Use premium hardwood pellets Replace fuse use surge protector Check for exposed or frayed wire and loose connections Check motors and blowers for obstructions or lock up Use premium hardwood fuel Check c board settings Remove auger and clean Re align auger Remove and oil blower Check blower for material Check impeller blower screw Check stove connectio
3. Control Board Convection Blower Top Auger Bottom Auger Block Bearing Gaskets Block Bearings Part PU UCF204 12 3 4 D Shaft Collars Part PU 2X570 Auger Motors Rear Access Panel Hopper Flange Gasket Part PU HFG Hopper Hopper Lid Gasket Part PU HLG Hopper Lid Vacuum Shut Down Switch Part PU VS Hopper Lid Latches Brass Louvers Certain Models only Note Impingement Plate hangs flush on back wall of firebox and is centered over the burn pot Note 2001 and later models have a 2 piece burn pot pellet feeder pot assembly earlier models have a 1 piece assembly Wear plate rests inside burn pot and is contoured to shape of the burn pot TROUBLE SHOOTING GUIDE WARNING TO AVOID ELECTRICAL SHOCK ALWAYS DISCONNECT THE UNIT FROM THE POWER SOURCE BEFORE ATTEMPTING ANY REPAIR IF THIS GUIDE DOES NOT CORRECT THE PROBLEM CALL YOUR LOCAL DEALER OR CUSTOMER SERVICE AT 1 800 245 6489 Problem l Auger not turning 2 Smoke smell or dust in house 1 3 Room air blower not operating 1 Cause 1 Loose set screw 2 Bad gear motor 3 4 Vacuum sensor Top Auger Foreign matter in auger Improper exhaust connection Loose sensor 2 High ON temperature 4 Exhaust blower not operating 1 Loose connection 2 Bad blower o 5 Lazy fire 6 Blown fuse 4 AMP h l 7 High pellet consumption 8 Squeaking noise 1 2 3 9 Pinging or rattling noise 1
4. a digital read out control board and is started by pressing the ON touch pad This will immediately start the upper auger bottom auger and exhaust blower Pressing the arrows under Heat Range to a higher setting will make the top auger operate for a longer period of time pressing these arrows to a lower setting will make the top auger operate for a shorter period of time You may observe the top auger by opening the hopper lid and the bottom auger by opening the door to the firebox and looking in the burn pot The room air blower will start later as the stove reaches the pre set blower temperature see Control Board section for further explanation FLUE SYSTEM Caution Follow the pipe manufacturer s installation instructions and directions for passing through combustible walls and ceilings Check local codes in your area This unit is equipped with a negative draft system that pulls air through the burn pot and pushes the exhaust out of the dwelling If this unit is connected to a flue system other than the way explained in this manual it will not function properly The manufacturer will not be held responsible for damage caused by the malfunction of a stove due to improper installation Pellet Vent Pipe The UL approved pellet vent pipe is a twist lock system however it is still recommended that high temperature silicone be used at each joint Do not use B vent gas pipe or galvanized pipe with this unit The pellet p
5. and place the gasket around the outside edge of the glass by forming a U with your fingers and running the new material around the window The door and window gasket can be ordered from your local dealer or from the factory Finish This new unit has been painted with 1200 degree Metallic Paint PART AC MCSP that will retain its original look for years If the unit should get wet and rust spots appear they can be sanded with plain steel wool and repainted We recommend this paint as others may not adhere to the surface or withstand the high temperatures Glass This unit has a 9 x 9 ceramic glass Part AC G9 in the viewing door If this glass becomes cracked in any area the unit should be shut down and the window replaced The glass can be ordered from your dealer or from the factory You may order parts and options on our web site www englandsstoveworks com or by calling 800 516 3636 Our web site also offers service instructions that can be printed or viewed as video THE FUNCTION OF THE ADD ON FURNACE The Add On Furnace is designed to be a supplemental hot air heating system that will connect to your existing heating system The furnace will operate independently of your existing system while using the same hot air ducts that your present furnace uses The furnace comes standard with a 850 CFM blower that pushes hot air up both sides and across the top of the unit through an inner duct chamber built around the fireb
6. prior to removing the control board THERMOSTATS REMOTE There is now a Remote Thermostat Part AC 3001 available for your pellet stove It comes with everything necessary for quick installation and has many features to allow remote control of your unit WALL Also an external wall thermostat such as our Part GU 1E30 914 can be used on our pellet units as long as it is a 24 volt that works with millivolt systems After unplugging the unit locate the jumper wire J 3 on the bottom of the control panel The two screws should then be loosened and the jumper wire removed from the board Next the two thermostat lead wires should be slipped into these openings and the screws tightened the jumper wire should be saved for future operation without a thermostat The unit will operate differently once the wall thermostat is connected we recommend the stove control board be set at a minimum of 5 on the Heat Range while using the thermostat This will allow the stove to run around a medium setting and drop back to a lower setting when the thermostat is not calling for heat Refer to the section on Start up Procedure for information on cold starts Call 800 516 3636 or log onto www englandsstoveworks com to inquire or order these Hopper Lid Latch 2 per unit GRIP RANGE woe PAWL PAWL FORWARD MAX OUTER PANEL THICKNESS 6 REVERSED 60 2 4 Fy m I t Le 34 RETAINING CLIP LOCKWASHER DO NOT ALTER THIS
7. 7040 1 R P M AUGER MOTOR PU 076002 COMBUSTION EXHAUST BLOWER BM 1376 850 CFM CONVECTION BLOWER PU CB98 DIGITAL CONTROL BOARD PU 62 40 151 2 Hopper Lid Latch 2002 and later Models for earlier models order PU 103 50 PU AF6T TOP AUGER SHAFT W FLIGHTING PU AF11B BOTTOM AUGER SHAFT W FLIGHTING PU BP98 BURN POT ASSEMBLY PU UCF204 12 PU 2X570 AUGER BEARING 3 D LOCKING COLLAR All parts listed above can be ordered from our factory at 1 800 516 3636 or by visiting our web site www englandsstoveworks com If you have any questions please contact our Customer Service Department Customer Service Department service englanderstoves com P O Box 206 Parts Orders ONLY 800 516 3636 Monroe VA 24574 Questions 800 245 6489 Fax 434 929 4810 Pellet Stove Exploded View NUMBER _ PART DESCRIPTION NOTE ON PART NUMBERS Door Part CA 19A This diagram is a basic Door Gasket Part AC DGKC England s Stove Works Glass with Gasket Part AC G9 pellet unit diagram Your model Impingement Plate may vary somewhat See our Burn Pot and online store at Wear Plate www englandsstoveworks com Burn Pot Gasket or the parts list in your manual for specific part numbers for your model stove Side Access Panel Combustion Blower 3 3 Blower Adapter If a part is not listed in manual Gasket for Combustion Blower or on website or if you have Part PU CBG questions call 800 245 6489 Pellet Feeder Pot Digital
8. FACTORY PRESEI NUT SCREW LOCKWASHER ASS Y M5 Thread Panels thicker than 6 25 require a longer screw lockwasher combination not supplied FLARED MOUNTING BRACKET 56 2 20 Important Hopper Lid Latches must be checked periodically and kept tight so the top is sealed to prevent back burn Have this information on hand if you phone the factory or your dealer regarding this product Retain for your files Model Number Date of Purchase Date of Manufacture Serial LIMITED 5 YEAR WARRANTY FROM THE DATE OF PURCHASE TO THE ORIGINAL OWNER The manufacturer extends the following warranties Five Year Period 1 Carbon steel and welded seams in the firebox are covered for 5 years against splitting 2 The cast iron door and hinges are covered for 5 years against cracking One Year Period 3 Component parts such as the hopper auger burn pot baffle plate auger shafts auger bearings and fasteners are covered for 1 year against cracking breakage and welded seams from separating 4 Electrical components accessory items glass and the painted surface are covered for 1 year from the date of purchase Conditions and Exclusions Damage from over firing will void your warranty This warranty does not apply if damage occurs because of an accident improper handling improper operation improper installation abuse or unauthorized repair made or attempted to be made The manufacturer is not liable for indirect i
9. INSTALLATION AND OPERATION MANUAL 25 PAF 55 SHP25 AND 55 TRP25 Thank you for purchasing this product from a fine line of heating equipment We wish you many years of safe heating pleasure NOTE IF YOU HAVE A PROBLEM WITH THIS UNIT DO NOT RETURN IT TO THE DEALER CONTACT CUSTOMER SERVICE 1 800 245 6489 Save these Instructions Please Note the Following Precautionary Statements WE DO NOT RECOMMEND PELLET UNITS AS YOUR ONLY SOURCE OF HEAT England s Stove Works highly recommends the use of smoke detectors and Carbon Monoxide detectors with any hearth product including this unit Follow all manufacturer s instructions when using smoke or Carbon Monoxide detectors This unit is designed as an Add On Furnace to supplement your existing system It is not designed to heat your home from a cold start NOTE THIS STOVE IS NOT MOBILE HOME APPROVED CAUTION These units must be installed in accordance with these instructions and comply with your local building and fire codes Please read this entire manual before installation and use of this pellet fuel burning add on furnace Keep children furniture fixtures and all combustibles away from any heating appliance WARNING USE OF OUTSIDE AIR IS MANDATORY WITH THIS UNIT DO NOT OPERATE UNIT WITH HOPPER OPEN LID MUST BE SHUT AND SECURED TIGHTLY DO NOT OPERATE WITH DOOR OPEN OPEN DOOR ONLY WHEN LIGHTING SAFETY NOTICE lt FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RE
10. SULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH FOR YOUR SAFETY AND PROTECTION FOLLOW ALL THE INSTALLATION INSTRUCTIONS CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS FOR RESTRICTIONS AND INSTALLATION INSPECTIONS IN YOUR AREA Warnock Hersey waz C im US Rev 1 06 A letter from our Technical Support department Thank you for purchasing this fine product from England s Stove Works England s Stove Works was started and is still owned by a family that believes strongly in a Do It Yourself spirit that s one reason you found this product at your favorite Do It Yourself store We intentionally design and build our stoves so that any homeowner can maintain his or her unit with basic tools and we re always more than happy to show you how to do the job as easily and as inexpensively as possible From our free downloadable service sheets to our Pellet Service Video to our new wizard style click through Troubleshooting guide on our web site we have always tried to help our customers stay heat ready especially when oil and electricity prices continue to skyrocket Please look at our vast Help section on our web site and call our Customer Service department at 800 245 6489 if you need any help with your unit We are nearly always able to help walk you through any repairs problems or questions you may have PLEASE NOTE While information obtained on our web site and through our 800 number is alwa
11. ated below ground level you will need to run the pipe up and then outside the dwelling If your run of outside air pipe is more than 6 six feet you must increase to 3 diameter pipe FLOOR AND WALL PROTECTION Floor Protection If your floor is constructed of a non combustible material such as brick or concrete there is no need for floor protection If your floor is constructed of a combustible material such as hardwood linoleum or carpet then you will be required to use floor protection between the unit and the combustible The protection that is chosen should be UL equal and should be large enough to provide at least one inch 1 behind and four inches 4 on both sides of the stove The clearance at the door of the stove should be at least six inches 6 This add on furnace pellet unit will need a 36 x 36 floor protector Wall Protection From the rear and sides of this stove only six inches 6 of clearance is required to paneling wallpaper or sheet rock The pellet vent pipe would require the standard three inches 3 clearance as recommended by the manufacturer Normally additional wall protection is not required with this type unit OPERATING INSTRUCTIONS CAUTION Do not operate with the door open open door only when lighting This stove has an induced draft system and is designed to operate continuously as frequent shutdown is not required The digital control board allows the stove to operate by a tim
12. d to start the fire 5 Check to be sure the flame is sustaining itself and is increasing as it involves the fuel bed If the flame does happen to go out repeat the above sequence First Fire Adjust the heat range to a 5 setting and allow the stove to operate in this manner for approximately three 3 hours or more if needed This will allow the stove to cure out as the paint and oils from the manufacturing process burn off We recommend that you open doors and windows in your dwelling during this process Subsequent Cold Starts We recommend that you operate the unit on a 5 setting until the convection room air blower begins to operate ON gt SHUT DOWN PROCEDURE WARNING NEVER SHUT DOWN THIS UNIT BY UNPLUGGING IT FROM THE POWER SOURCE Refer to the following instructions Press the OFF touch pad to put the stove in the shut down mode At this time the red light above the pad will illuminate The instant this is done the top auger will stop feeding pellets to the bottom auger but the room air blower exhaust blower and the bottom auger will continue to operate When the internal temperature of the unit drops to 95 degrees the room air blower will stop operating the exhaust blower and the bottom auger will cease to operate when the temperature drops to 90 degrees The red light will now shut off and the unit will be completely down Keep in mind that the hotter the unit is operating the longer it will take for t
13. e relay delay system this system controls the top auger feed rate by operating for a predetermined number of seconds while the bottom auger operates constantly The setting of the heat range touch pad will control the heat output and the amount of pellets the unit will burn Note This stove is using solid fuel and will not restart automatically Horizontal Feed System This unit has a top and bottom auger separated by four inches 4 and a 1 RPM motor drives each auger The top auger drops pellets to the bottom auger tube and the bottom auger pushes the pellets forward to the burn pot This assures there is no build up of fuel in the bottom auger tube As pellets enter the burn pot the combustion air is drawn across the fuel START UP PROCEDURE Verify the hopper is clean amp free of foreign matter and there is current at your outlet Load the hopper with two bags of pellets 80 Ibs total Close hopper lid and secure the latches Place a handful of pellets in the burn pot spread a small amount of fire starter over the top and ignite the pellets Wait a few minutes before closing the door and pressing the ON touch pad if the door is closed before the pellets are burning thoroughly the exhaust blower could put out the fire Recommended fire starter materials Wax impregnated wood chips cardboard cubes or liquid fire starter designed for pellet stoves Never use kerosene gasoline diesel fuel or any other flammable liqui
14. e system 8 Regularly inspect the ash build up in the burn pot and if any crust forms remove it from the burn pot with a poker 9 The ash in the burn pot should be removed regularly depending on your burn rate The area to the right and left of the burn pot is for ash storage keep the air holes in the burn pot clean for a more efficient burn You should also frequently check the exhaust system 10 Keep pellets and all other combustible materials a safe distance from the stove 11 This unit will require floor protection if it is installed on a combustible surface The minimum floor protector for this stove is 36 x 36 which should give you at least one inch 1 of protection at the rear four inches 4 on each side and six inches 6 minimum in the front of the unit 12 Horizontal runs should not exceed four feet 4 with a maximum vertical flue height of thirty five feet 35 At a height of fifteen feet 15 the pipe should be increased to 4 PELLET VENT PIPE 13 This unit should be turned off and allowed to cool prior to cleaning Any ashes should be kept in an airtight metal container completely away from all combustibles and should not be disposed of until they are completely cooled 14 Read the instructions thoroughly concerning the various settings that are available with the digital read out control board Visit our web site at www englandsstoveworks com for helpful information frequently asked questio
15. exception that the pellets do not have to be removed from the hopper Convection Blower The convection blower room air blower PART BM 1376 is located under the burn pot of the unit and can be removed by disconnecting the power leads and removing the four screws Once this is done the blower should slide out the rear of the unit Reverse this procedure to install a new room air blower Combustion Blower To clean or replace the combustion exhaust blower PART PU 076002 the power leads and the pellet vent pipe must be disconnected Next remove the four screws that hold the blower to the steel exhaust tube and the entire blower should release from the stove The blower impeller blower tube and the steel blower exhaust tube on the stove should be brushed and vacuumed When cleaning or replacing the blower a new gasket should be added between the blower flange and the steel exhaust tube Gaskets This unit comes with a 3 4 rope gasket around the door which should be replaced every two years To replace the door gasket Part AC DGKC the old gasket must first be removed entirely this may require you to scrape the old material from the channel before adding the new cement Once this has been done the door should be closed and latched for twenty four hours to allow the adhesive to harden If you are replacing the window gasket PART AC GGk the new gasket already has adhesive on it Remove the paper on the adhesive side
16. ft or right into the ash storage area until the weekly ash removal Weekly Ash Removal Shut the unit down by pressing the OFF pad and allowing the unit to go through the complete shut down cycle Allow the unit to completely cool down and then remove the ashes by pushing them into the ash pan and dumping them NOTE The 3 x 9 Ash Dump Door the flat rectangular piece of steel with a handle that is located directly above the ash pan must be pulled out so the ashes from the burn pot area can be dropped into the ash pan Remember to replace it after dumping the ash pan and before restarting the stove The ashes should be placed in a non combustible container with an airtight lid and should always be placed on a non combustible surface or on the ground until completely cooled and free of hot cinders Once the ash is removed the burn pot should be given a thorough inspection Remove the burn pot wear plate and check for any build up in the front of the burn area Clean out all air holes if necessary a 1 8 drill can be used these air holes should be kept clean as they supply combustion air under and around the pellet fuel Monthly Ash Removal The large baffle plate 13 x 13 that hangs behind the fire should be removed monthly This can be done by lifting up the plate and pulling it out The area behind this plate should be cleaned thoroughly and then the plate placed back in its original position The burn pot assembly shou
17. he stove to complete the shut down cycle Note If the room temperature stays above 70 degrees the unit will remain in the shut down mode for 54 minutes regardless of the temperature at the heat sensor If the stove stays on this long and you are sure the fire is out the cord can be unplugged from the outlet After approximately 10 seconds the unit can be connected to the power source and the board will be reset DAILY OPERATION Refueling the Unit Always press the OFF pad before refueling This unit has a 80 pound hopper and should be filled when the hopper level drops to three or four inches 3 or 4 Note The hopper will be warm therefore you should always use some type of hand protection Never place your hand near the auger while the stove is in operation Note Be sure to close the hopper securely before re firing Power Outage Important This stove is equipped with a vacuum safety switch If the power to your stove is interrupted for more than three minutes but less than 18 minutes the unit will shut down and an error code will show in the Heat Range window of the Control Board At this point you may press the On button and the unit will automatically resume operation however if the power is off for more than 18 minutes the unit will have to be re started completely see Start Up Procedure NOTE The unit will also shut down in the event of Combustion Blower failure if this is the case the unit wi
18. ipe is designed to disassemble for cleaning and should be checked several times during the burning season Pellet vent pipe is not furnished with the unit and must be purchased separately Contact us at 800 516 3636 for information on our AC 3000 Through the wall kit Do not install a flue damper of any kind in this system and do not connect this unit to a flue system serving another heating appliance Through the Wall To vent the unit through a wall connect the pipe adapter to the exhaust motor adapter If the exhaust adapter is at least eighteen inches 18 above ground level a straight section of pellet vent pipe can be used through the wall Your dealer or our factory should be able to provide you with a kit that will handle most of this installation which will include a wall thimble that will allow the proper clearance through a combustible wall Once outside the structure a three inch 8 clearance should be maintained to the outside wall and a clean out tee should be placed on the pipe that extends through the wall We recommend a minimum of three feet 3 of vertical pipe with a 90 degree turn away from the house At this point a one foot 1 section should be added with a horizontal cap which would complete the installation A wall strap should be placed just below the last 90 degree section to make the system more stable If you live in an area that has heavy snowfall it is recommended the installation be taller than three fee
19. ld also be thoroughly cleaned and the wear plate should be removed and cleaned Before replacing the wear plate clean the burn box thoroughly Annual Cleaning The stove and the flue system should be given a complete cleaning at the end of the heating season Remove the burn pot assembly clean it thoroughly and re install it refer to Exploded View this will require new gasket for the burn pot Be sure to tighten the set screws when you replace them but do not over tighten In addition to the cleaning mentioned earlier the exhaust blower should be removed annually and the blower tube vacuumed of any ash build up When cleaning or replacing the blower a new gasket Part PU CBG should be added between the blower flange and the steel exhaust tube Soot and Fly ash Formation and Need for Removal The products of combustion will contain small particles of fly ash The fly ash will collect in the exhaust venting system and restrict the flow of flue gases Incomplete combustion such as occurs during startup shutdown or incorrect operation of the room heater will lead to some soot formation which will collect in the exhaust venting system The exhaust venting system should be inspected at least once every year to determine if cleaning is necessary MAINTENANCE CAUTION UNPLUG THIS UNIT PRIOR TO ANY SERVICE WORK Parts Orders Only 800 516 3636 Questions 800 245 6489 Note To do any service on this unit the rear steel access panel mus
20. ll not re start and you must contact Customer Service at 800 245 6489 It is very important for the unit to be vented properly outside air as the natural draft is needed to clear the smoke from the stove Also do not open the hopper lid This may cause fire to burn in the hopper If the power is off for more than 18 minutes use a poker or a scooper to place burning pellets in the sides of the firebox and remove them from the burn pot When power is restored press the ON button and let the unit run for approximately 5 minutes then press the OFF button this will remove any pellets from the upper and lower auger systems After the unit has cooled use a vacuum to remove all remaining pellets from the firebox and burn pot area you may then restart your unit Fire Outage If the fire in the burn pot goes out the stove will automatically go into the shut down mode Fuel Outage If the unit should run out of pellets or the pellets happen to bridge in the hopper the temperature of the heat chamber will fall below 90 degrees and the stove will go into the shut down mode ASH REMOVAL AND DISPOSAL Daily Ash Maintenance If there is fuel in the hopper press the OFF pad and allow the unit to burn for approximately five 5 minutes in the shut down mode prior to opening the front door Use a long handled screwdriver or a long handled putty knife to scrape off any build up or crust in the burn pot area This can be pushed to the le
21. n Check settings always start unit on 5 to 9 setting 800 245 6489 Questions Problems 434 929 4810 Fax www englandsstoveworks com Purchased by Name WARRANTY REGISTRATION Address City State Zip Telephone Email Optional Purchased From Dealer Address DEALER INFORMATION City State Zip Model Number UNIT INFORMATION Purchase Date Serial Number Mfg Date A copy of your store receipt must accompany this registration form IMPORTANT NOTICE THIS REGISTRATION INFORMATION MUST BE ON FILE FOR THIS WARRANTY TO BE VALID PLEASE MAIL THIS INFORMATION WITHIN THIRTY 30 DAYS FROM THE DATE OF PURCHASE Mail To England s Stove Works Inc Customer Service Department P O Box 206 Monroe VA 24574 Or Fax To 434 929 4810 24 hours a day
22. ncidental or consequential damages in connection with the product including any cost or expense providing substitute equipment or service during periods of malfunction or nonuse All liability for any consequential damage for breach of any written or implied warranty is disclaimed and excluded Some states do not allow the exclusion or limitations of incidental or consequential damages so the above may not apply to you Procedure Purchaser must give notice of claim of defect within the warranty period and pay transportation to and from a service center designated by the factory The dealer from which the unit was purchased or the factory at our option will perform the warranty service Other Rights This warranty gives you specific legal rights and you may also have other rights which may vary from state to state NOTE THIS WARRANTY IS NULL AND VOID IF YOU DO NOT RETURN THE ATTACHED WARRANTY REGISTRATION WITH A COPY OF THE SALES RECEIPT WITHIN 30 DAYS FROM THE DATE OF PURCHASE WARRANTY IS NOT TRANSFERABLE ACCESSORIES and REPLACEMENT PARTS LIST FOR 25 PAF 55 SHP25 and 55 TRP25 OPTIONS AC 3000 3 PELLET VENT KIT AC 3001 REMOTE THERMOSTAT AC 106 P SH 106 P AC 103 BRASS WINDOW TRIM BRASS LIP TRIM FOR ASH APRON GU 1E30 914 WALL THERMOSTAT REPLACEMENT PARTS AC GGK GLASS GASKET KIT AC DGKC DOOR GASKET KIT AC G9 9 X 9 CERAMIC GLASS W GASKET AC SH DOOR SPRING HANDLE AC MCSP HI TEMPERATURE CHARCOAL PAINT PU 04
23. ns parts amp accessory orders and more Do not allow paint chemicals or construction dust on or near your unit Do not allow liquid or ANY foreign materials on or inside your unit Shut your unit down and cover it when painting construction or similar activity is taking place Wipe and clean your unit after any construction is done in your home or if any foreign material gets on or inside your unit You may also need to remove the rear and side cover plates to vour unit unplug unit first and vacuum and clean the motors and inside of vour unit Some dealers will prepare your unit for operation and even dry run it before delivery If this has not been done you can follow the steps as listed below 1 Attach the spring handle to the door by turning it counterclockwise Install the hopper lid latches as illustrated by the drawing at the rear of this manual Important Latches must be tight so that the top is sealed to prevent back burn Check to insure the baffle is in place in the firebox 2 Test your 110 volt outlet for current and then plug in the unit We highly recommend a surge protector for our pellet stoves 3 It is important to note that this stove is equipped with a dual auger system The top auger runs intermittently and drops pellets to the bottom auger the bottom auger runs constantly and simply pushes the pellets forward to the burn pot The control board setting determines the top auger feed rate 4 The stove has
24. ox The heated air exits the unit through a six inch outlet located on the top near the front of the furnace The six inch pipe connected at this exit will route the heated air into your duct system HOT AIR HOOK UP You first need to position your unit as close to the flue connector as possible and install your flue pipe Once this is done you may hook your hot air outlet into your ductwork Located on the top near the front of the unit is a six inch opening for the mounting of the flue collar When mounting this part be absolutely sure it is fastened securely to the opening as this will be the hot air exit Thirty gauge or thicker pipe should run from the top of the furnace to the hot air trunk line of your existing hot air system Using the least possible amount of pipe will help the heat transfer to your duct system Cut a six inch diameter hole in the main trunk line of the furnace duct which is usually located on the top of the central furnace Slide the six inch pipe from the wood furnace into the hole and seal the connection with duct tape __________ Thirty gauge or thicker black pipe should be used ra i for the first two feet and then thirty gauge or ee e thicker galvanized pipe can be used to connect to the existing furnace duct Sheet metal screws should be used to secure each joint of pipe and an aluminum heat resistant tape can be wrapped around each joint to give an airtight seal E NOTE This versa
25. t 3 to get above the snow drift line This same installation can be used if your stove is below ground level by simply adding the clean out section and vertical pipe inside until ground level is reached With this installation you have to be aware of the snowdrift line dead grass and leaves We recommend a three foot 3 minimum vertical rise on the inside or outside of the house The through the wall installation is the least expensive and simplest installation Never terminate the end vent under a deck in an alcove under a window or between two windows Call 800 516 3636 to inquire about the AC 3000 Pellet Vent Kit Through the Ceiling When venting the stove through a ceiling the pipe is connected the same as through the wall except the clean out tee is always on the inside of the house You must use the proper ceiling support flanges and roof flashing that are supplied by the pipe manufacturer follow the pipe manufacturer s directions and the illustration in this manual It is important to note that if your vertical runs of pipe are more than fifteen feet 15 at this point the pellet vent pipe size should be increased to four inches 4 in diameter Do not exceed four feet 4 of pipe on a horizontal run do attempt to use the least number of elbows for your flue system If an offset is used it is better to install a 45 degree eloow whenever possible Existing Flue System If you are replacing a wood stove with a pelle
26. t be removed Eight 8 screws hold this panel to the rear of the stove Auger Motors The auger motor and gearbox are one complete assembly PART PU 047040 and can be removed by disconnecting the power leads and loosening the 1 head set bolt in front of the assembly This bolt tightens down on the flat side of the gear shaft and locks the gear shaft and auger shaft together once the bolt is loosened the entire assembly will slide from the locking collar There are two motor assemblies on this unit and both rest on a shelf when not in operation When replacing a motor the assembly should always be placed on the shelf prior to starting the stove Auger Bearings and Auger Shafts The auger bearings PART PU UCF204 12 are a sealed unit and do not require lubrication To replace the top auger all the fuel must be removed from the hopper as well as the top auger motor assembly see above Once this is done the four bolts that hold in the bearings can be removed At this time the complete auger assembly can be pulled from the stove Loosen the two 2 set screws with a 9 64 allen wrench which will disconnect the bearing from the shaft The bearing and auger shaft can be replaced by reversing this procedure When placing the auger bearing and shaft assembly back into the unit always tighten the four bolts in a diagonal pattern to assure the bearings are aligned properly Follow the same procedure to work on the bottom auger with the
27. t unit the chimney or pipe should be cleaned thoroughly before proceeding with the installation The flue system should be either masonry or a UL approved pre manufactured Class A flue system The flue thimble or pipe will be either six inches 6 or eight inches 8 and the proper reducer 3 to 6 or 3 to 8 can be purchased or ordered by your local dealer Connect a three inch 3 tee with clean out to the pipe adapter seal this with a high temperature stove cement then extend the pipe to the installed reducer at your thimble If the thimble is in the ceiling the pipe will go straight up but if the thimble is in the wall another 90 degree elbow will be required to make the connection Outside Air Outside air is mandatory for this unit to operate properly This unit has been designed and tested with this connection because so many homes are airtight and there is not adequate combustion air available from inside the home The air intake pipe is located at the rear of the burn pot and measures one and one half inches 1 1 in diameter This connection can be made with 1 metal pipe and coupler and should exit through the wall see Important Information section Our part number PU OAK Outside Air Kit can be used Be sure to secure the pipe to the unit with aluminum tape or a clamp The outside end of the pipe should be covered screened to prevent foreign matter from entering the system If your unit is loc
28. tile all purpose heater can also be used for example in a garage or shop environment without ductwork simply attach a 6 elbow directly to the hot air outlet of the furnace and point the elbow in the direction you wish to direct the air flow Add On Furnace Central Furnace NOTE Install a 6 90 degree elbow inside Central Furnace plenum or ductwork so that air flow from central furnace will not be directed back into the add on furnace A 7 hole will be required for this installation Installation Notes Flashing to 12 Min 3 Min Clearance 3 Min Clearance Min 1 lt lt l I F 4 Esa EN ie vaie eaa fe ies kie j ey Ae Sy 1 Eara af i F 5 roa ies Outside Air Inlet Use 17 5 LD Pipe see manual If 3 flue pipe exceeds 15 in length increase to 4 flue pipe for remaining flue connections Total flue length should not exceed 35 Horizontal run not to exceed 4 Floor protector required Min size 36 x 36 Outside Air is Mandatory Recommended Heat Ranges Low Burn Heat Range setting 1 Room Air Blower setting Medium Low Heat Range setting 2 3 Room Air Blower setting Medium High Heat Range setting 5 8 Room Air Blower setting High Burn Heat Range setting 9 Room Air Blower setting NOTE Blower Speed should match Heat Range
29. ys free of charge there will be a service charge incurred with any on site repairs or maintenance that we may arrange Wishing you years of efficient quality and comfy heating England s Stove Works Technical Support Department www englanderstoves com 800 245 6489 IF YOU HAVE A PROBLEM WITH THIS UNIT DO NOT RETURN IT TO THE DEALER CONTACT CUSTOMER SERVICE at 1 800 245 6489 IMPORTANT INFORMATION 1 Check local installation codes for your area 2 Read and comply with the instructions in this manual 3 This unit should be tested dry run before loading pellets 4 Your stove is designed to burn Premium Hardwood Pellets Pellets with a high ash content will burn dirty and the unit will need cleaning more frequently 5 Be sure your pellets are not damp or wet Keep sawdust out of the unit 6 Use 3 PELLET VENT PIPE with this stove and follow the manufacturer s specifications for installation and clearances Even though this pipe interlocks it is a good idea to seal all connections with high temperature silicone 7 An outside combustion air connection is mandatory for this unit to work properly Make this connection using a 1 s I D metal pipe steel aluminum or copper and coupler Be sure to secure the pipe to the unit with aluminum tape or a clamp Our part number PU OAK Outside Air Kit can be used The outside end should be covered screened to prevent any foreign matter from getting into th
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