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England's Stove Works 10-CDV User's Manual
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1. Check igniter for buildup Check for flue blockage nests rodents excess soot etc Check combustion blower wires then call Cust Svc Check for loose flue pipe connections Also be sure to have proper Outside Air hook up NOTE Also check for loose or cracked vacuum hose on vacuum switches see Parts Diagram 21 TROUBLE SHOOTING Unit must be OFF unplugged and cool before any maintenance PROBLEM CAUSE Too rich air fuel mixture Fire burns with a lazy orange Flue or intake is restricted Check inside stove and flame and or fuel builds up in exhaust pipes for blockage the firepot Make sure glass door is shut Tap inside walls of firebox Glass may become dirty and sealed tightly If not clean behind the lower access adjust door handle or replace plates located on the back gasket if necessary inside wall next to the firepot clean firepot and firebox vent Verify ash removal plates are holes above firebrick panel pushed completely in Feed rate is too High for fuel Verify that exhaust fan is reduce heat setting running and venting properly If not check Inadequate combustion air connection and clean or available combustion air is replace mandatory Our Part PU OAK is acceptable Moisture content above Improper air mixture can 15 Allow fuel to dry or mix cause the unit to burn fuel with some wood pellets faster than the auger is Fire goes out or stove shuts feeding down Fuel may
2. is possible by switching the Control Board OFF and then back ON light on the Control Board Normal Operation If after 15 minutes the preset operating Operation will continue until either the Control temp of 110 degrees is achieved Board is turned OFF or the operating temp normal operation will continue falls to below 90 degrees At this time the unit will default to Automatic Shutdown 21 ACCESSORY ITEMS The following accessories can be added to your unit at anytime after purchase however let the unit cool down before adding any accessories Thermostat WALL An external wall thermostat Such as our Part GU 1E30 914 can be used on our corn pellet units as long as it is a low voltage that works with millivolt systems After unplugging the unit locate the jumper wire J 3 on the bottom of the control panel The two screws should then be loosened and the jumper wire removed from the board Next the two thermostat lead wires should be slipped into these openings and the screws tightened the jumper wire should be saved for future operation without a thermostat The unit will operate differently once the wall thermostat is connected we recommend the Control Board be set at 9 on Heat Range and Blower Speed while using the thermostat Refer to the section on Start up Procedure for information on cold starts AC 117 AC 117BN Lip Trim There are two pieces of J Channel trim in th
3. Low quality pellets Power surge Exposed wire Electric motor shorting or bound up Low quality pellets Board out of adjustment Build up in tube Improper auger alignment Blower noise Foreign material Loose set screw Loose heat sensor Control board settings Failure to start Blocked flue E 1 Blower failure E 3 Improper installation E 1 Improper installation may cause a back draft oO N N N aohaAaN ONS Ne Of WN N N Solution Tighten setscrew on collar Replace auger motor Remove pellets and object Check exhaust blower Remove carbon by scraping Check all connections for leaks especially the exhaust blower connection Seal with silicone hose clamp or aluminum tape Tighten connection on sensor Adjust temperature lower Check connection at c board Replace blower Replace vacuum sensor Review board settings Replace blower Keep pellets inside Remove baffles Clean unit Use premium pellets Replace fuse use surge protector Check for exposed or frayed wire and loose connections Check motors and blowers for obstructions or lock up Use premium fuel Check c board settings Remove auger and clean Re align auger Remove and oil blower Check blower for material Check impeller blower screw Check stove connection Check settings always start unit on 5 to 9 setting
4. down and repeat these steps FUEL NOT FEEDING CORRECTLY If the fuel is not feeding correctly the feed auger could possibly be misaligned due to factors such as rough handling during shipping If you suspect your feed auger is misaligned call Customer Service at 800 245 6489 13 CORN START UP PROCEDURE When starting the stove with corn push the AIR ON TEMP button and hold which will rotate the stirrer mechanism in the burn pot Release the button when the stirrer is strait up in the 12 00 position before following the above instructions concerning placing the handful of pellets in the fire pot and starting your fire Changing from Corn to Pellets Your unit was primarily designed to burn corn but will also burn hardwood pellets Your unit comes ready to burn corn by default if you wood like to burn pellets in your unit follow the steps below WARNING Do not open the door on this unit if the stirrer is still moving See instructions on Setting the Stirrer earlier in this manual NOTE Before doing these steps make sure the unit is out and completely cold 1 Remove the stirrer shaft See Illustration 2 2 Unplug the unit and plug back in then press the Heat Range down and Blower Speed down buttons at the same time and release You should see a P in the Heat Range window 3 Follow lighting instructions PELLET START UP PROCEDURE NOTE When burning only pellets remove stirrer from fire pot See I
5. holds this panel to the rear of the stove Parts Orders 800 516 3636 www englanderstoves com Questions 800 245 6489 Visit our web site for information that details and illustrates the following maintenance tasks Auger Motors The Auger Motor and gearbox are one complete assembly and can be removed by disconnecting the power leads and loosening the head set bolt in front of the assembly This bolt tightens down on the flat side of the gear shaft and locks the gear shaft and auger shaft together once the bolt is loosened the entire assembly will slide from the locking collar There are two motor assemblies on the unit and both rest on a shelf when not in operation When replacing a motor the assembly should always be placed to rest on this shelf prior to starting the unit Convection Blower The Convection room air Blower Part PU 4C447 can be removed by disconnecting the power leads and removing the four mounting screws Once this is done the blower will slide out of the stove This procedure can be reversed to install a new blower Combustion Blower To clean or replace the Combustion exhaust Blower Part PU 076002B the power leads from the blower and the corn vent pipe must be disconnected Next remove the screws that hold the blower to the steel exhaust tube and slide the blower from the stove The blower impeller blower tube and steel blower exhaust tube on the unit should be brushed and vacuumed When cleanin
6. is accomplished by design and common sense In most installations three inch 3 diameter venting is adequate If it does not vent properly you will have to change it to four inch 4 diameter venting DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM BURNING SOLID FUELS Ashes will need to be removed from the unit periodically See Ash Removal section You can minimize cleaning required and maximize efficiency by maintaining the proper draft This unit has been designed to burn dry shelled corn or premium hardwood pellets that meet the association of pellet fuel industry standards Shelled corn dry preferably corn with 11 12 moisture content Never burn deer corn as it frequently contains molasses sugars Store your corn supply in a dry place and keep bags or container sealed to prevent your corn from absorbing excess moisture Test the moisture content regularly to ensure proper dryness IMPORTANT DO NOT BURN TREATED SEED CORN IN YOUR STOVE Seed corn is treated with chemical pesticides that are harmful or fatal if swallowed therefore seed corn is dangerous to have in the house especially where children can reach it Burning treated seed corn in your stove will void your warranty and will destroy the exhaust system on the unit WOOD PELLETS As with corn be consistent in your choice of wood pellet supplier Pellets will vary in content and burn characteristics from supplier to supplier e Check your pellet
7. stop of fuel feeding Hopper empty refill Too many elbows in the venting restrict air flow Auger jams Remove auger and clean Auger jams can be a problem if poor quality fuel is used or if excessive fines Sawdust corn cobs husks etc are present in hopper Auger jams are evidenced when the auger turns but no fuel is delivered Fire goes out or stove shuts down Fuel may stop Auger has come loose Hi limit sensor Evident when feeding Check to see if auger motor the unit is extremely hot is turning and auger is not NOTE Auger is held tothe Vacuum switch tripped auger motor by a coupler Caused by exhaust blower not that is fastened to the auger running or venting blocked motor with a setscrew Check blower clean or replace Simply slide the auger into as necessary Clean any the auger housing and rotate blockage from venting it until it fits into the coupler If coupler is loose remove Auger motor not operating the auger motor and tighten Inspect connection and setscrew in the coupler replace if necessary NOTE Negative pressure in a home is a serious issue This unit must be installed with the Outside Air Kit Part PU OAK 28 Have this information on hand if you phone the factory or your dealer regarding this product Retain for your files Model Number Date of Purchase Date of Manufacture Serial LIMITED 5 YEAR WARRANTY FROM THE DATE OF PURCHASE TO THE ORIGINAL OWNER The manufacturer extend
8. to complete your Warranty Registration Visit www englanderstoves com if you prefer to register online 31
9. INSTALLATION amp OPERATION MANUAL MODEL NUMBERS 10 CDV 49 TRC22 49 SHC22 Thank you for purchasing this product from a fine line of heating equipment We wish you many years of safe heating pleasure with your new heating appliance Save These Instructions IMPORTANT IF YOU HAVE A PROBLEM WITH THIS UNIT DO NOT RETURN IT TO THE DEALER CONTACT CUSTOMER SERVICE 1 800 245 6489 Mobile Home Use These freestanding corn pellet units are approved for mobile home or doublewide installation with outside combustion air hook up See Flue System section of manual Mobile home installation should be in accordance with the Manufactured Home and Safety Standard HUD CFR 3280 Part 24 WARNING Do Not Install in Sleeping Room CAUTION The structural integrity of the mobile home floor wall and ceiling roof must be maintained Please Note the Following Precautionary Statements NOTE WE DO NOT RECOMMEND CORN PELLET STOVES AS YOUR ONLY SOURCE OF HEAT England s Stove Works highly recommends the use of smoke detectors and Carbon Monoxide detectors with any hearth product including this unit Follow all manufacturer s instructions when using smoke or Carbon Monoxide detectors CAUTION Please read this entire manual before installation and use of this corn pellet fuel burning room heater Keep children furniture fixtures and all combustibles away from any heating appliance WARNING USE OF OUTSIDE AIR IS MANDATORY WITH TH
10. IS UNIT DO NOT OPERATE UNIT WITH HOPPER OPEN LID MUST BE SHUT AND TIGHTLY SECURED DO NOT OPERATE WITH DOOR OPEN SAFETY NOTICE FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH FOR YOUR SAFETY AND PROTECTION FOLLOW ALL THE INSTALLATION INSTRUCTIONS CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS FOR RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS INCLUDING PERMITS IN YOUR AREA Questions Need Parts or Options www englanderstoves com nt ER TEk Rev 1 07 omen en A letter from our Technical Support department Thank you for purchasing this fine product from England s Stove Works England s Stove Works was started and is still owned by a family that believes strongly in a Do It Yourself spirit that s one reason you found this product at your favorite Do It Yourself store We intentionally design and build our stoves so that any homeowner can maintain his or her unit with basic tools and we re always more than happy to show you how to do the job as easily and as inexpensively as possible From our free downloadable service sheets to our Corn and Pellet Service Videos to our new wizard style click through Troubleshooting guide on our web site we have always tried to help our customers stay heat ready especially while oil and electricity prices continue to skyrocket Please look at our vast Help section on our web site and call ou
11. If the unit runs without pellets or corn after one hour the unit will shut down Combustion Blower Failure If the Combustion exhaust Blower should fail on this unit a Vacuum Shut Down Switch will automatically stop the auger This will cause your stove to stop feeding fuel to the firepot and the unit will eventually stop completely Check your power supply including tripped breakers etc If the blower has failed you will need to contact Customer Service at 800 245 6489 NOTE It is very important for the unit to be vented properly see instructions on Outside Air as the natural draft is needed to clear the smoke from the stove 16 ASH REMOVAL AND DISPOSAL IMPORTANT While the amount of ash generated by this unit is not excessive compared to log burning woodstoves keeping the unit clean and free of ash is essential for peak performance Too much ash build up hampers airflow and reduces the unit s efficiency and can cause smoke back Daily Ash Maintenance Press the OFF touch pad and allow the stove to burn for five 5 minutes prior to opening the door A long handled screwdriver or long handled putty knife can be used to scrape off any build up or crust in the burn pot area This can then be pushed to the left or right into the ash storage area Ash Pan NOTE The ash pan must be latched when the unit is in operation NEVER operate the unit with the ash pan out This unit has an ash pan for more convenient and hassle fre
12. actory The dealer from which the unit was purchased or the factory at our option will perform the warranty service Other Rights This warranty gives you specific legal rights and you may also have other rights which may vary from state to state NOTE THIS WARRANTY IS NULL AND VOID IF YOU DO NOT RETURN THE ATTACHED WARRANTY REGISTRATION WITH A COPY OF THE SALES RECEIPT WITHIN 30 DAYS FROM THE DATE OF PURCHASE WARRANTY IS NOT TRANSFERABLE 29 30 WARRANTY REGISTRATION for England s Stove Works Purchased by Name Address City State Zip Telephone Email Address DEALER INFORMATION Purchased From Dealer Address City State Zip UNIT INFORMATION Please be sure to refer to sticker on back of manual or box to complete this section Model Number Purchase Date Purchase Price Serial Number Mfg Date How did you first hear about our product please check one ____ Word of Mouth Burn Trailer Demonstration Internet Other Where did you receive information about our product please check one ____ Recd info via phone ____ Dealer Name of dealer Internet Other IMPORTANT NOTICE THIS REGISTRATION INFORMATION MUST BE ON FILE FOR THIS WARRANTY TO BE VALID PLEASE MAIL THIS INFORMATION WITHIN THIRTY 30 DAYS FROM THE DATE OF PURCHASE Mail To England s Stove Works Inc Customer Service Department P O Box 206 Monroe VA 24574 Or Fax To 434 929 4810 24 hours a day Or now available Go online
13. approved CORN VENT TWIST LOCK PIPE when installing this stove and follow the manufacturer s specifications for installation and clearances we highly recommend Simpson Dura Vent corn twist lock pipe Even though this pipe interlocks it is a good idea to seal all connections with high temperature silicone Use at least three screws to secure the pipe to this unit s exhaust blower Also if you do not use U L approved twist lock corn pipe be sure to use U L approved Corn Vent pipe and fasten each joint of the pipe with at least three screws Outside combustion air is mandatory for these units to work properly Make this connection using a 1 s I D metal pipe steel aluminum or copper and coupler Be sure to secure the pipe to the unit with a clamp or aluminum tape The outside end should be covered screened to prevent any foreign matter from entering the system Try to keep the number of bends in this pipe to a minimum Our Part Number PU OAK Outside Air Kit with flex pipe can be used NOTE lf the total run of the connection exceeds 6 use 3 metal pipe and coupler instead Regularly inspect the burn pot area and if any crust forms remove it with a poker The ash in the burn pot should be removed regularly depending on your burn rate The area to the right and left of the burn pot is for ash storage keep the air holes in the burn pot clean for a more efficient burn Check your exhaust system frequently Refer to Ash Rem
14. d placing the gasket around the glass You should also replace the Combustion Blower gasket Part PU CBG whenever you remove or clean the Combustion Blower 18 Finish This new unit has been painted with High Temperature Paint that should retain its original look for years If the unit should get wet and rust spots appear the spots can be sanded with plain steel wool and repainted We recommend this paint as others may not adhere to the surface or withstand the high temperatures Glass This unit has a ceramic glass Part AC G10 comes with gasket in the viewing door Surface scratches are acceptable but if this glass becomes cracked in any area the unit should be shut down and the window replaced with this high temperature ceramic glass Auger Removal and Replacement To remove the auger from the unit you will first need to make sure that the unit has been shut down unplugged and is cold IMPORTANT Before removing the auger you will also need to remove any fuel that is in the hopper including any sawdust or fines Using a pair of regular pliers simply grab the front part of the auger and pull forward To reinstall the auger put the notched end of the auger into the tube and rotate clockwise until you feel the auger lock 19 Control Board The Control Board Part CU CBO5 is a digital read out board This board offers a wide variety of settings to operate the unit This part can be removed from the unit by looseni
15. desired Heat Range that you select START UP PROCEDURES Caution Never use gasoline lantern fuel charcoal lighter fluid diesel fuel or any other flammable liquid to start the fire When first starting your corn pellet stove place approximately one 1 cup of hardwood pellets in the fire pot Place a small amount of starter gel or fire starter on top of the pellets and light leaving the door cracked slightly for the first 2 minutes After the first two minutes close the door and press the ON button located on the Control Panel The Heat Range and Blower Speed will automatically be set to setting 5 to ensure that proof of fire is detected During the 20 minute start up period the user can set the controls to a desired heat setting and after the 20 minute start up the unit will operate at that user setting NOTE On the first fire the first time you burn the unit the Control Panel should be set at a 5 Heat Range and 5 Blower Speed for at least 3 hours to allow the unit to cure as the oils from the manufacturing process burn off Windows and doors in the home should be opened to help ventilate as these oils burn off NOTE If the unit does not start DO NOT try to restart the unit until it has cooled completely down If the unit does not start or maintain a fire you will receive an E 2 in the Heat Range and Blower Speed window of the Control Board If this occurs wait until unit has cooled completely
16. e cleaning to open simply pull the handles and rotate them down then pull the ash pan forward Note also that there are two access panels one on each side inside the unit in the bottom to put ashes into the ash pan remove the panels and push the ashes into the ash pan and then replace them making sure that the area under these plates are clear before replacing them As noted below the unit should be off and cooled before any ash maintenance Semi Weekly Ash Removal Twice each week Shut the unit down by pressing the OFF pad and allowing the unit to go through the complete Shut Down cycle Allow the unit to completely cool down and then remove the ashes with a scoop as described in the Ash Pan section above The ashes should be placed in a non combustible container with an airtight lid and should always be placed on a non combustible surface or on the ground until completely cooled and free of hot cinders Once the ash is removed the burn pot should be given a thorough inspection Remove and clean the burn pot Check for any build up in the front of the burn area Clean out all air holes these air holes should be kept clean as they supply combustion air under and around the fuel The burn pot assembly should also be thoroughly cleaned including the burn box IMPORTANT Ash build up can cause the unit to malfunction Monthly Ash Removal Use a screwdriver or chisel and break any creosote build up in the front of the unit where the p
17. ean out section and vertical pipe inside until ground level is reached However we recommend basement installation be performed only by a professional installer For basement installations a 3 three inch pipe and coupler must be used for Outside Combustion Air and a minimum clearance of 3 three feet must be maintained outside the dwelling from the ground to the Corn Vent Exhaust Pipe The through the wall installation is the least expensive and simplest installation In a through the wall installation you should be mindful of the snowdrift line as well as dead grass and leaves We recommend a three foot 3 minimum vertical rise on the inside or the outside of the dwelling Never terminate the end vent under a deck in an alcove under a window or between two windows Call 800 516 3636 to inquire about the AC 33000 Through the Wall Kit or Visit our web site at www englanderstoves com for ordering information 10 Through the Ceiling When venting the stove through the ceiling the pipe is connected the same as through the wall except the clean out tee is always on the inside of the house and a 3 adapter is added before the clean out tee You must use the proper ceiling support flanges and roof flashing supplied by the pipe manufacturer follow the pipe manufacturer s directions and Illustration 1 in this manual It is important to note that if your vertical runs of pipe are more than fifteen feet 15 at this p
18. ed for installation and attached to the pipe connector provided on the back of the unit Use a three inch to four inch 3 to 4 adapter for four inch 4 pipe A cap must be used at the termination of type L vent chimneys Four inch 4 PL is recommended for elevations above 2 500 feet above sea level Do not terminate vent in any enclosed or semi enclosed area such as carports garage attic crawl space under a deck or porch walkway or close area or any location that could build up a concentration of fumes such as a stairwell covered breezeway etc Vent surfaces can get hot enough to cause burns if touched by children Non combustible shielding or guards may be required Do not install a flue damper in the exhaust vent of this unit Termination must exhaust above air inlet elevation Installation MUST include three 3 vertical feet of pellet vent pipe This will create some natural draft to prevent the possibility of smoke or odor during unit shutdown and keep exhaust from causing a nuisance or hazard from exposing people or shrubs to high temperatures DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE DO NOT CONNECT DIRECTLY TO A MASONRY CHIMNEY Distance from doors and windows gravity or ventilation air inlet into building not less than four feet 4 ft below four feet 4 ft horizontally from one foot 1 ft above this does not apply if the windows are non opening or have been fixed so t
19. ellets are fed into the burn pot from the Auger Tube Moisture in the pellets and resulting build up in this area can cause the auger to squeal or squeak Also inspect your flue pipes and remove ash buildup from the clean out tee Annual Cleaning The stove and the flue system should be given a complete cleaning at the end of the heating season Remove the burn pot clean it thoroughly and re install it In addition to the cleaning mentioned for semi weekly and monthly the Combustion exhaust Blower should be removed annually and the blower tube vacuumed of any ash build up When cleaning or replacing the blower a new gasket Part PU CBG should be added between the blower flange and the steel exhaust tube Soot and Fly ash Formation and Need for Removal The products of combustion will contain small particles of fly ash The fly ash will collect in the exhaust venting system and restrict the flow of flue gases Incomplete combustion such as occurs during startup shutdown or incorrect operation of the room heater will lead to some soot formation which will collect in the exhaust venting system The exhaust venting system should be inspected at least once every year to determine if cleaning is necessary 17 MAINTENANCE CAUTION UNPLUG THE UNIT PRIOR TO ANY SERVICE WORK SEE EXPLODED DIAGRAM ILLUSTRATION 6 FOR PARTS REFERENCE Note To do any service on this unit the rear access sheet metal panel must be removed One 1 screw
20. g or replacing the blower a new gasket Part PU CBG should be added between the blower flange and the steel exhaust tube Vacuum Switch The vacuum switch Part CU VS is located above the stirrer drive motor and shuts the feed auger off when the fuel door is left open or the combustion blower fails If an operational error occurs in the unit the switch will stop the feed auger Situations which could cause this include power failure Combustion Blower failure improper flue installation a blocked flue from rodents nests etc or dirty burning from burning improper fuel see Important Information at the beginning of the manual Gaskets IMPORTANT IMPROPER GASKET MAINTENANCE INCLUDING FAILURE TO REPLACE GASKETS CAN CAUSE AIR LEAKS RESULTING IN SMOKE BACKS This unit comes with a 5 8 rope gasket around the door that should be replaced at least every two years To replace the door gasket Part AC DGKNC the old gasket must first be removed entirely prior to adding the new adhesive you may have to scrape the old cement from the door channel Once the cement and gasket have been added the door should be closed and latched for twenty four hours to allow the cement to harden lf you are replacing the window gasket Part AC GGK the new gasket will already have adhesive on one side Remove the paper on the adhesive side and place the gasket around the outside edge of the glass by forming a U with your fingers an
21. he wall installation We recommend 4 for 2500 ft installations Must have minimum 3 adapter before tee for longer run For shorter run such as Masonry Connection below tee alone is acceptable Basement Installation 3 should be performed by 3 clearance professional installer Use a Basement 3 metal pipe and coupler ta ee for Outside Combustion Air Minimum 3 clearance from ground to the Pellet Vent Exhaust Pipe a a Outside ARIS MARSATORY for this unit to pperate properly He A S e D ee If 3 flue pipe exceeds 15 in length increase to 4 flue pipe for remaining flue connections Total flue length should not exceed 35 Horizontal run not to exceed 4 Floor protector required Min size 36 x 36 If the total run of outside air connection exceeds 6 if more than 2 elbows are used or if a basement install use 3 metal pipe and coupler instead Outside Air is mandatory for proper safe operation FLOOR AND WALL PROTECTION Floor Protection If your floor is constructed of a non combustible material such as brick or concrete there is no need for floor protection If the floor is constructed of a combustible material such as hardwood linoleum or carpet then you will be required to use floor protection between the unit and the combustible The protection should be U L approved or equal and should be large enough to provide a minimu
22. hey cannot open e Distance from bottom of termination and grade one foot 1 ft minimum This is conditional upon the plants and nature of the grade surface The exhaust gases are hot enough to ignite grass plants shrubs etc located in the vicinity of the termination The grade must not be a lawn Distance from bottom of termination and public walkways is seven feet 7 ft minimum e Distance to combustible materials two feet 2 ft This includes adjacent buildings fences protruding parts of the structure roof overhang plants and shrubs etc e The installation must include a cleanout tee to enable the collection of fly ash and permit periodic cleaning of the exhaust system 90 elbows accumulate fly ash and soot thereby reducing exhaust flow and performance of the unit Each elbow or tee reduces draft potential by up to 30 e Total length of horizontal vent must not exceed 48 4 ft All joints in the vent system must be fastened by at least 3 screws and all joints must be sealed with RTV silicone sealer to be air tight e The PL vent or single wall stainless exhaust system must be installed so as to be GAS TIGHT Follow the vent manufacturer s installation instructions e The area where the vent pipe penetrates the exterior of the home must be sealed with silicone or other means to maintain the vapor barrier between the exterior and the interior of the home NOTE These are guidelines only Proper venting
23. icing Unit 20 COMBUSTION BLOWER p5 STIRRER MOTOR 24 RPM HIGH ee WAC HOSE VACUUM SWITCH PEE a 4 RPMI PEE Illustration 5 CU CB05 ROOM ARR BLOVYER Control Board vi Diagram Wiring poo on WF FIRE BOK CAUTION aw E SENSOR GREEN GROUND 120 VOLT EXPOSED ON THIS CIRCUIT DISCONNECT FROM POWER SOURCE om EFT MOVING HOT PARTS MAY CAUSE INJURY T SIDE OF DO MOT OPERATE WITH PANEL REMOVED FIRE BOS THE THERMAL SENSOR IS NOT 4 GROUND 120 VOLT LINE CIRCUIT BOARD FUNCTIONS COMPONENT OPERATION START OPERATION END Exhaust Blower Starts Immediately Will continue until shutdown Shutdown will occur when the operating temp is below 90 degrees Will continue intermittently as determined by the will begin to turn Heat Setting until Shutdown The auger will continue at the feed rate determined by the Heat Setting NOTE Safety Auger Three minutes after starting the auger will begin to turn switch Hi Limit and Vacuum Sensor much be activated to continue proper operation Room Fan Begins when 110 degrees is reached Will continue to operate until the unit cools down to below 90 degrees This may take from several minutes up to an hour Automatic If after 15 minutes the unit has not If the timer should expire before the preset Shutdown reached the preset operating temp the operating temp is achieved resetting the timer unit will begin to automatically shut down This will be evidenced by the red
24. ildup of saw dust and fines from corn Notes on termination of Vent Pipe see also FLUE SYSTEM section of manual Not less than three 3 feet above any forced air inlet located within ten 10 feet Not less than four 4 feet below four 4 feet horizontally from or one 1 foot above any door window or gravity air inlet into any building Not less than two 2 feet from an adjacent building and not less than seven 7 feet above grade where located adjacent to public walkways The exhaust exit shall be arranged so that the flue gases are not directed so that it will affect people overheat combustible structures or enter buildings Forced draft systems and all parts of induced draft systems under positive pressure during operation shall be installed gastight or to prevent leakage of combustion products into a building Through the wall vents shall not terminate over public walkways or where condensate or vapor could create hazards or a nuisance Be sure to follow local codes and all manufacturer s instructions including exhaust pipe Consult a professional installer and or call Customer Service if you have any questions NOTE YOUR UNIT MUST BE INSTALLED BY A QUALIFIED INSTALLER SUCH AS AN NFI CERTIFIED SPECIALIST GUIDELINES FOR EXHAUST VENTING SYSTEMS DESIGN INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER A UL listed three inch or four inch 3 or 4 type PL pellet vent exhaust system must be us
25. is kit that snap onto the ash apron and top lips of the stove Match the channel with the correct edge of the lip then remove the protective covering from the trim and force the piece onto the edge Although it should stay in place stove cement can be used to secure it if necessary AC 118 AC 118BN Window Trim Window trim can be attached by using the provided spring clip s and some high temperature silicone optional Insert the tee end of the spring clip into the channel on the edge of the trim then turn the clip and set the other end of the clip into the channel The spring clip will hold well if it is placed on the top edge of the trim before placing the trim in the window of the stove Place the top edge with the clip into the window opening then push the bottom edge of the trim flush with the window We also suggest that high temperature silicone be used on the corners to ensure the trim will stay in place Accessories can be ordered from the factory at Parts orders ONLY 800 516 3636 or on our web site www englanderstoves com Questions Problems Please call Customer Service at 800 245 6489 22 REPLACEMENT PARTS ACCESSORIES AND OPTIONS ITEM PART NUMBER PART DESCRIPTION CA 13C Door 2 AC G10 Glass with Gasket AC GGK Glass Gasket Kit not shown gasket only no glass AC DGKNC Door Gasket Kit not shown 3 CU GS Glass Supports 4 CU CFB Brick Fiber Board 5 CU BP Burn Pot 6 CA FS Fuel Stirrer 7 CU SC Fuel Sti
26. llustration 2 While you will not follow the instructions in the above Corn Start Up Procedure you will follow the instructions on Changing from Corn to Pellets and the other Start Up Procedures in the preceding Operating Instructions section of this manual If the unit does not start or maintain a fire you will receive an E 2 in the Heat Range and Blower Speed window of the Control Board If this occurs wait until unit has cooled completely down and repeat Locking Collar To remove the stirrer for burning pellets While the unit is COLD and the unit is off press and hold the Air On Temp button until the stirrer is at the 12 00 position loosen the Allen head Set Screw marked in Illustration 2 Slide the locking collar also marked in Illustration 2 to the fire pot Lifting the fire pot and stirrer at the same time remove the stirrer from the fire pot and replace fire pot back into the unit NOTE When replacing the fire pot notice there is a welded piece that is always set toward the back of the fire box 14 E Codes E Codes or Error Codes are codes that will appear in the Heat Range and Blower Speed windows of the Control Board if your unit experiences problems If you receive these codes wait until the unit is cooled completely down before trying to restart your unit If the unit continues to display any E Code s please contact Customer Service at 800 245 6489 before further attem
27. m of six inches 6 behind and on both sides of the stove The clearance in front of the stove should be at least six inches 6 This freestanding pellet unit will need a minimum 36 x 36 floor protector Wall Protection From the rear of this stove only three inches 3 of clearance is required to paneling wallpaper or drywall The same clearance 3 is required to a corner wall Six inches 6 would be required to a sidewall Alcove clearances Six inches 6 is required to an alcove sidewall three inches 3 is required to an alcove backwall and seventeen inches 17 is required to an alcove ceiling The corn vent pipe would require the standard three inches 3 clearance or as recommended by the manufacturer Normally additional wall protection is not required with this type unit 12 OPERATING INSTRUCTIONS CAUTION DO NOT OPERATE WITH THE DOOR OPEN If door is left open approximately two minutes unit will stop feeding and fire will go out Do not burn trash paper bags etc in this unit This stove has an induced draft system and is designed to operate continuously as frequent shutdown is not required The setting of the Heat Range touch pad will control the heat output and the amount of fuel the unit will burn see Control Board section and Illustration 4 Note This stove is using solid fuel and will not restart automatically NOTE Blower Speed will automatically be adjusted to the
28. n are available from dealers and we Offer a sifter at www englanderstoves com Damage caused by dirty and or unfiltered unsifted corn is not covered by the product warranty ask for and use clean filtered bagged corn only DISCLAIMER NOTICE No guarantee is made regarding the heating capacity of this product The actual area that this unit will heat depends on factors such as building conditions heat loss type of construction amount and type of insulation type of air movement and heat distribution and the location of the product Important Your home must be checked to verify that there is no negative pressure that will affect the operation of this appliance IMPORTANT DO NOT BURN TREATED SEED CORN IN YOUR STOVE Seed corn is treated with chemical pesticides that are harmful or fatal if swallowed therefore seed corn is dangerous to have in the house especially where children can reach it Burning treated seed corn in your stove will void your warranty and will destroy the exhaust system on the unit There are many varieties of corn grown around the world Each variety has unique characteristics including the shape and size of the kernel Your stove will burn more consistently with a small to medium kernel corn If the kernel size of the corn varies greatly or if you switch sources frequently you will get a less consistent burn Do not use corn with high wax content Vacuum the hopper out after every 6 8 bags to eliminate bu
29. n to verify this At this time the red light above the OFF pad will illuminate When the OFF pad is touched the auger will instantly stop feeding fuel to the auger tube but the room air blower exhaust blower and bottom auger will continue to operate When the internal temperature drops to 95 degrees the room air blower will cease to operate and when the internal temperature drops to 90 degrees the exhaust blower will stop The red light will then shut off and the entire stove will be shut down The hotter the unit is operating the longer it will take for the stove to complete the Shut Down cycle Note The unit will exit the Shut Down cycle if you press any buttons during Shut Down Note If the room temperature stays above 70 degrees the stove will remain in the Shut Down mode for 60 minutes regardless of the temperature reading at the heat sensor If the stove stays on longer than 60 minutes the unit will automatically turn off NOTE If your unit overheats the auger will stop feeding and the unit will go into Shut Down if it does not recover if this happens you need to wait 45 minutes before trying to re light the unit 15 DAILY OPERATION Refueling the Unit Always press the OFF touch pad before refueling This stove has a approximately 80 lb hopper and should be refilled when the hopper level drops to three or four inches Note The hopper lid will be warm therefore you should always use some type of hand protec
30. ng the burning season corn vent pipe is not furnished with the unit and must be purchased separately Do not install a flue damper of any kind in this system and do not connect this unit to a flue system serving another heating appliance Through the Wall To vent the unit through the wall connect the pipe adapter to the exhaust motor adapter If the exhaust adapter is at least eighteen inches 18 above ground level a straight section of corn pipe can be used to initially pass through the wall see Illustration 1 Your dealer or our factory should be able to provide you with a kit that will handle most of this installation which will include a wall thimble that will allow the proper clearances through a combustible wall Once outside the structure a three inch 3 clearance should be maintained to the outside wall and a clean out tee should be placed on the pipe that extends through the wall We recommend a minimum of three feet 3 of vertical pipe with a 90 degree turn away from the house At this point a one foot 1 section and horizontal cap will complete the installation see Illustration 1 A wall strap should be placed just below the last 90 degree section to make the system more Stable If you live in an area that has heavy snowfall it is recommended the installation be taller than three feet 3 to get above the snowdrift line The same type installation can be used if your stove is below ground level by adding the cl
31. ng the two outside screws and pulling the board back to the inside of the stove The rear access panel should be removed prior to removing the control board A 6 amp quick blow fuse is used on this Control Board NOTE The bottom three control buttons are preset at the factory and should not require any changes See Operating Instructions and Daily Operation section of the manual for instructions on other Control Board settings Recommended Heat Ranges Low Burn Heat Range setting 1 Room Air Blower setting 1 Medium Low Heat Range setting 2 3 Room Air Blower setting Medium High Heat Range setting 4 8 Room Air Blower setting High Burn Heat Range setting 9 Room Air Blower setting 9 NOTE Blower Speed will automatically be adjusted to the desired Heat Range that you select HEAT BLOWER RANGE SPEED LED READ GUF Room Air Blower CFM f 1 LOW Fue Feed Display to 9 High LED READ OUT Adjustment for Adjustment for increas e Fuel Feed Increase Blow er CM Adjustment for Adjustment for Decrease Fuel Feed De crease Blower CFA CAUTION NOTE The bottom 3 buttons are pre set at the factory and do not need adjustment Call Customer Service at 800 245 6489 if you ate Illustration 4 have questions or Control Board Diagram problems CAUTION Moving Parts May Cause Injury Do NOT Operate with Panel s Off DANGER Parts May Be Hot Risk of Electric Shock Disconnect Power Before Serv
32. o the floor using the two holes in the pedestal If the unit is on a combustible surface you will need to drill matching holes in the floor protection that you choose see Floor Protection section Do not disturb the structural integrity of the home and be sure the unit is permanently electrically grounded to the chassis of your home Remember that outside combustion air is mandatory and not to install the unit in a sleeping room of the home Important Notes Concerning Installation IMPROPER INSTALLATION The manufacturer will not be held responsible for damage caused by the malfunction of a stove due to improper venting or installation Call 800 245 6489 and or consult a professional installer if you have any questions IMPORTANT Improper hook up too much pipe too many elbows etc will cause the unit not to operate Call Customer Service 800 245 6489 if you have questions about your hook up or if your unit will not operate IMPORTANT SAFETY NOTE f the unit or chimney connector pipe glows red or white the stove is over fired This condition could cause a house or chimney fire Do not operate your unit too hot or over firing may result 1 Freestanding Corn Pellet Installation Caution Follow the pipe manufacturer s installation instructions and directions for passing through combustible walls and ceilings Check local codes in your area Illustration 1 Our Part AC 33000 is acceptable for through t
33. oint the corn vent pipe should be increased to four inches 4 in diameter Do not exceed four feet 4 of pipe on a horizontal run and do attempt to use the least number of elbows in the flue system If an offset is used it is better to install a 45 degree elbow whenever possible Please remember installing elbows may inhibit your draft by up to 30 per elbow Outside Air Outside Combustion Air Intake Outside air is mandatory for this unit to operate properly This unit has been designed and tested with this connection because so many homes are airtight and there is not adequate combustion air available inside the dwelling The air intake pipe is located on the bottom side of the burn pot from the rear and measures 1 12 inside diameter D The connection can be made with a metal 1 I D coupler and pipe see Important Information section of manual and should exit through the wall Be sure to secure the pipe to the unit with a clamp or aluminum tape The outside end of the pipe should be covered screened to prevent foreign matter from entering the system Our Outside Air Kit Part Number PU OAK can be used If the unit is located below ground level you will need to run the pipe up and then outside the dwelling NOTE If the total run of the connection exceeds 6 if more than 2 elbows are used or if a basement installation use 3 metal pipe and coupler instead Mobile Home Installation Secure the heater t
34. oval and Disposal section Keep corn pellets and all other combustible materials a safe distance from the unit This unit will require floor protection if installed on a combustible surface The minimum floor protector for this unit is 36 x 36 which should give you at least six inches 6 of protection at the rear and at each side and six inches 6 minimum in the front of the unit 1 N 13 14 15 1 Oo 17 18 19 20 Horizontal runs should not exceed four feet 4 with a maximum vertical flue height of thirty five feet 35 At fifteen feet 15 the pipe should be increased to four inch 4 corn vent pipe This unit should be turned off and allowed to cool prior to cleaning Any ashes should be Kept in an airtight metal container and not disposed of until they are completely cooled Read the instructions thoroughly including instructions concerning the digital control board and save them for future reference Do not allow paint chemicals or construction dust on or near your unit Do not allow liquid or ANY foreign materials on or inside your unit Shut your unit down and cover it when painting construction or similar activity is taking place Wipe and clean your unit after any construction is done in your home or if any foreign material gets on or inside your unit You may also need to remove the rear and side cover plates to your unit unplug unit first and vacuum and clean
35. ower Speed until you see a 1 in the Blower Speed window FLUE SYSTEM Caution Follow the pipe manufacturer s installation instructions and directions for passing through combustible walls and ceilings Be sure to check local codes in your area NOTE See the installation drawing later in this manual Illustration 1 This unit is equipped with a negative draft system that pulls combustion air through the burn pot and pushes the exhaust air out of the dwelling If this unit is connected to the flue system other than the way explained in this manual it will not function properly For any of these installations keep in mind that each elbow used reduces draft by up to 30 it is good practice to add 3 three feet of vertical rise for each elbow used Example After the 2 elbow used add 6 six feet of vertical rise before terminating your vent pipe Corn Vent Pipe The UL approved corn vent pipe that we recommend is a twist lock system however it is still recommended that high temperature silicone be used at each joint England s Stove Works recommends the use of Simpson Dura Vent twist lock pipe if you use other pipe consult your local building codes and or building inspectors and secure each joint with at least three screws see Important Information above Do not use B vent gas pipe or galvanized pipe with this unit The corn pipe is designed to disassemble for cleaning and should be checked several times duri
36. pedestal 2 on each side with the holes in the Spacers and slots on the unit ASSEMBLY RAY Use the four 3 8 x 1 1 2 Carriage Bolts and nuts provided to attach the pedestal to the base of the stove Tighten securely Illustration 9 Base Options and Details After attaching the legs or pedestal turn unit upright reconnect flue and replace bricks according to manual 26 TROUBLE SHOOTING GUIDE WARNING TO AVOID ELECTRICAL SHOCK ALWAYS DISCONNECT THE UNIT FROM THE POWER SOURCE BEFORE ATTEMPTING ANY REPAIR IF THIS GUIDE DOES NOT CORRECT THE PROBLEM CALL YOUR LOCAL DEALER OR OUR CUSTOMER SERVICE AT 1 800 245 6489 Problem 1 Auger not turning 2 Smoke smell or dust in house 3 Room air blower not operating 4 Exhaust blower not operating Ol Lazy fire Blown fuse 6 AMP 7 High pellet consumption 8 Squeaking noise 9 Pinging or rattling noise 10 Unit shuts down in 20 to 30 minutes E2 error code 11 Unit keeps shutting down E codes on control board oF GN N N ORONA WON N oO N _h N N Cause Loose set screw Bad gear motor Foreign matter in auger Vacuum sensor Top Auger Carbon buildup in feed auger tube Improper exhaust connection Loose sensor High ON temperature Loose connection Bad blower Bad vacuum sensor Control board settings Bad exhaust blower Excessive pellet moisture Excessive ash
37. pt tight so the top is sealed to prevent back burn GRIP RANGE MAX OUTER PANEL THICKNESS 6 25 Eek aT PAWL FORWARD LEVER F i HOUSING Y ji SHAFT M8 Thread c ua A ow ah it CR ae a BuLuP PAWL RETAINING CLIP p LOCKWASHER DO NOT ALTER THIS E FACTORY PRE SET NUT i Y I _ SCREW LOCKWASHER ASS Y MES Thread Panels thicker than 6 25 require a longer screw lockwasher combination not supplied FLARED MOUNTING BRACKET 56 2 20 Ash Pan Latch Illustration 8 Dimensions of your corn pellet unit 28 W x 33 H x 28 D 350 Ibs Approx 18 height from floor to center of exhaust DIRECTIONS FOR INSTALLATION OF LEGS OR PEDESTAL Stove must be cooled and all ashes cleaned out Remove bricks disconnect flue and turn stove on its back Ifyou are replacing existing legs or pedestal disconnect the existing legs or pedestal To install legs 1 Each leg will fit into a pre made slot on each corner of the bottom of the unit 2 A 3 8 x 1 1 2 Carriage Bolt and matching nut is supplied with each leg Fit a leg into a slot and match the hole on the leg with the hole in the slot Attach the legs one at a time using the supplied bolts and nuts Tighten securely To install pedestal 1 Place spacers provided between the slots on the unit and the pedestal base one spacer will fit on each side of the pedestal Match the four holes in LEG the
38. pting to restart your unit E 2 Fail to Start NOTE E 0 indicates No Error First Fire When you push the ON button the Control Board will automatically be set at both Heat Range and Blower Speed to setting 5 Allow the stove to burn in this manner for at least three 3 hours This will allow the unit to cure out as the paint and the oils from the manufacturing process burn off We recommend you open doors and windows in your dwelling during this process Subsequent Cold Starts In a cold start situation the unit should be operated at a 5 setting until the room air blower begins to operate NOTE Press the ON button only once on start up Pressing the ON button a second time during the start up cycle will cause the start up cycle to begin again IMPORTANT f the unit fails to start properly or does not properly complete the Shut Down procedure open the closest outside door and a window to eliminate the home s natural draft BEFORE opening the stove s door or hopper lid This will allow any smoke to exit through the external air hook up instead of spilling into the home SHUT DOWN PROCEDURE WARNING NEVER SHUT DOWN THIS UNIT BY UNPLUGGING IT FROM THE POWER SOURCE Refer to the following instructions Press the OFF touch pad to put the stove in the Shut Down mode There will be an S D in the Heat Range and Blower Speed windows while the unit is shutting dow
39. ptions view frequently asked questions and more on our web site www englanderstoves com 24 Adjusting your Hopper Lid Latch The seals around the top of the pellet hopper are important to safe an efficient operation of the unit The latch installed on these units is designed to pull the hopper lid tight against this seal Over the course of operation as these seals wear in and compress the tension of the latch should be tested periodically and adjusted if necessary To adjust the lid latch the following tools will be needed two inch wrenches or a inch wrench and a 1 2 inch socket In order to adjust the latch first open the hopper lid and then lock the latch in its closed position Then take the 1 2 inch wrench and loosen the nut closest to the latch This nut is then adjusted closer to the lid itself to tighten the latch After adjusting this nut to the desired location hold this nut in place with the 1 2 inch wrench the tighten down the holding nut on the end of the latch shaft with the Y inch socket or second wrench to hold the latching assembly in place After tightening the latch test the latch for proper tension by locking the lid down and lifting each front corner of the lid The lid should be firmly held down by the latch Repeat the same procedure if the latch is still not tight enough Latch Assembly Illustration 7 Hopper Lid Latch Important Hopper Lid Latch must be checked periodically and ke
40. r Customer Service department at 800 245 6489 if you need any help with your unit We are nearly always able to help walk you through any repairs problems or questions you may have PLEASE NOTE While information obtained on our web site and through our 800 number is always free of charge there will be a service charge incurred with any on site repairs or maintenance that we may arrange Wishing you years of efficient quality and comfy heating England s Stove Works Technical Support Department www englanderstoves com 800 245 6489 10 11 IMPORTANT INFORMATION Installation of this pellet corn unit should be performed by a professional only Check local installation codes for your area Call your Homeowner s Insurance representative for inspection of your stove s installation Read and comply with the instructions in this manual This unit should be tested dry run for 20 minutes before loading corn or pellets The stove should automatically shut itself off after the 20 minute dry run Your stove is designed to burn Premium Pellets if using pellets instead of corn Pellets with high ash content will burn dirty and require the unit to be cleaned more often Be sure your corn or pellets are not damp or wet If your corn is too damp this stove may not be able to run on the lower Heat Range settings the fire will die out Be sure to keep sawdust out of the unit Use three inch 3 U L
41. rrer Collar 8 CA DS Drive Shaft 9 CU MC Mounting Collar 10 CU AFC Auger 11 CU RCP Right Side Cover Plate 12 CU 047042 2 4 RPM Auger Motor 13 CU CB05 Control Board 14 CU VS Vacuum Switch 15 CU AP Ash Pan 16 CU BR Base amp Riser 17 PU 103 50 Ash Pan Latch 2 per stove 18 PU CBG Combustion Blower Gasket 19 PU 076002B Combustion Blower 20 CU LCP Left Side Cover Plate 21 CA AT Auger Tube Assembly with Part CU ASB 2 per stove 22 CU RGN Auger Tube Gasket 23 CU 047044 4 RPM Auger Motor 24 PU 4C447 Convection Blower 25 CU HFG 5 8 Hopper Flange Gasket 26 CU RAP Rear Access Panel 27 CU HOP CDV Hopper 28 PU HLG Hopper Lid Gasket 29 CU HL CDV Hopper Lid 30 PU 62 40 151 3 Hopper Lid Latch 31 CU FST Fuel Stirrer Tube 32 CU ASB Auger Shaft Bushing 33 CA AMP Auger Mounting Plate 34 CA AC Auger Coupler See Item numbers on Exploded Diagram for part location OPTIONS PU OAK Outside Air Kit Now included with unit AC 33000 3 Corn Vent Kit Through the Wall GU 1E30 914 Wall Thermostat AC 117 Brass Lip Trim 2 pc AC 117BN Brushed Nickel Lip Trim 2 pc AC 118 Brass Window Trim AC 118BN Brushed Nickel Window Trim CA 14 9 Cast Leg need 4 to convert to leg model If you have any questions or problems contact the Customer Service Department Customer Service Department service englanderstoves com P O Box 206 Parts Orders ONLY 800 516 3636 Monroe VA 24574 Questions 800 245 6489 Fax 434 929 4810 You may also order parts and o
42. s for foreign objects Your stove warranty will not cover any damage caused due to foreign objects in the fuel supply e Store your pellets in a dry place to prevent them from absorbing added moisture e To decrease sawdust buildup the hopper will need to be vacuumed out after every 6 8 bags of pellets or more often if the quality of the pellets are poor You may need to screen each bag of pellets if the sawdust becomes a problem e Wood pellets vary in size and also ash content from less than 1 to 3 or more Your unit will burn more efficiently with small to mid size pellets Low ash content pellets will allow you to burn the stove longer between cleanings e Your unit is designed to burn pellets that are no larger than one quarter inch 1 4 in diameter and no longer than two and one half inches 2 12 long CAUTION DO NOT PLACE SUCH FUELS WITHIN THE SPACE HEATER S INSTALLATION CLEARANCES OR WITHIN THE SPACE REQUIRED FOR CHARGING AND ASH REMOVAL SETTING THE STIRRER e Warning Do not open the door on this unit if the stirrer is still moving Bodily Injury can occur The stirrer may be turned Off by pushing the Air On button on the bottom of the Control Panel and then pressing the Down arrow on the Blower Speed until you see a 0 in the Blower Speed window The stirrer may be turned back On by pressing the Air On button on the bottom of the Control Panel and then pressing the Up arrow on the Bl
43. s the following warranties Five Year Period 1 Carbon steel and welded seams in the firebox are covered for 5 years against splitting 2 The cast iron door and hinges are covered for 5 years against cracking One Year Period 3 Component parts such as the hopper auger burn pot baffle plate auger shafts auger bearings and fasteners are covered for 1 year against cracking breakage and welded seams from separating 4 Electrical components brick fiber board accessory items glass and the painted surface are covered for 1 year from the date of purchase Conditions and Exclusions Damage from over firing will void your warranty This warranty does not apply if damage occurs because of an accident improper handling improper installation improper operation abuse or unauthorized repair made or attempted to be made The manufacturer is not liable for indirect incidental or consequential damages in connection with the product including any cost or expense providing substitute equipment or service during periods of malfunction or nonuse All liability for any consequential damage for breach of any written or implied warranty is disclaimed and excluded Some states do not allow the exclusion or limitations of incidental or consequential damages so the above may not apply to you Procedure Purchaser must give notice of claim of defect within the warranty period and pay transportation to and from a service center designated by the f
44. stion arises contact local building or fire officials about restrictions and installation requirements in your area Read the Operations and Fuel section of this manual before plugging in your unit Always unplug the unit before attempting any service work Do not connect the unit to a chimney flue already serving another appliance When installing the chimney pipe to the unit it is important to remember that the unit Operates on negative pressure and the chimney on positive pressure All chimney connections elbows and fittings must be air tight Proper venting practices must be followed Consult with a venting professional Ashes must be disposed of in a metal container with a tight fitting lid All minimum clearances to combustibles must be followed The corn pellet stove is tested for operation with corn with 14 or less moisture content it is recommended that corn with 11 12 moisture be used for most efficient operation of this unit Corn with over 12 moisture has a lower BTU value and will hard to burn on the lower settings It is important to use fuel that is clean dry and consistent It is recommended that you purchase your entire heating season supply of fuel at one time to make sure it is the same Corn must be clean and free from debris never burn corn strait from the field Stalk parts excessive fines and cob remnants etc will clog the auger mechanism We highly recommend the use of a sifter sifters to filter your cor
45. the motors and inside of your unit Improper gasket maintenance including failure to replace gaskets can cause air leaks resulting in smoke backs Remember that as with any appliance there is user responsibility involved including installation operation and maintenance of this product Be sure to check local codes and call Customer Service at 800 245 6489 if you have any questions Be sure to follow the directions of all manufacturers of third party products that you use including exhaust pipe etc Never apply firestarter products including gel to a hot surface or hot coals Basement Installation Basement installation should be performed only by a professional installer For basement installations a 3 three inch pipe and coupler must be used for Outside Combustion Air and a minimum clearance of 3 three feet must be maintained from the ground to the corn vent exhaust pipe outside the dwelling Keep in mind that each elbow used reduces draft by up to 30 it is good practice to add 3 three feet of vertical rise for each elbow used Example After the 2 elbow used add 6 six feet of vertical rise before terminating your vent pipe DANGER Do not open the door on this unit if the stirrer is still moving See instructions on Setting the Stirrer later in this manual IMPORTANT NOTICE This unit must be properly installed to prevent the possibility of a house fire or smoke back The instructions m
46. tion NEVER place your hand near the auger while the stove is operating Note Always ensure that all corn and pellet matter is cleared from the hopper lid gasket before closing Be sure to close and latch hopper securely before re firing Do not operate this unit with the hopper lid open or unsecured Power Outage lf the power to the unit is interrupted for approximately three minutes or less the unit will resume operation when power is restored according to the following table Unit s State Before Power Loss State When Power Returns Start Up Start Up o Start Up Shut Down os If the power is interrupted for more than approximately three minutes the unit will be OFF when power returns Important Do NOT open the hopper lid or the door to the unit during power outage Open the closest outside door and a window to eliminate the home s natural draft Wait for power to be restored and then press the ON button to re start the unit if necessary NOTE Remember 1 It is very important for the unit to be vented properly see instructions on Outside Air as the natural draft is needed to clear the smoke from the stove 2 Do not open the hopper lid or the unit s door This may cause fire to burn in the hopper Fuel Outage lf your unit runs out of fuel let the unit go through the complete Shut Down cycle and then follow the instructions for restarting the unit NOTE DO NOT TRY TO RESTART THE UNIT HOT
47. ust be strictly adhered to Do not use makeshift methods or material which may compromise the installation Your unit requires periodic maintenance and cleaning refer to manual Failure to maintain your unit may lead to a variety of problems including but not limited to smoke spillage into the home England s will not be liable for consequential or indirect damages to property or persons resulting from the use of this product UNIT PREPARATION Attach the spring handle to the door by turning it counterclockwise Important Also check hopper latch must be tight so that the top is sealed to prevent back burn Test your 110 volt outlet for current and then plug in the unit We highly recommend a surge protector for our unit as the control panel is electronic Be sure to dry run your unit for 20 minutes before connecting it to the flue During this time the blowers and auger will operate at different times throughout the 20 minute period it should stop automatically after 20 minutes Visit our web site at www englanderstoves com for helpful information frequently asked questions parts accessory orders and more IMPORTANT INFORMATION READ BEFORE OPERATING When installing your corn pellet stove particular attention needs to be made in regards to fire protection If the unit is not properly installed a house fire may result For your safety follow the installation and operation instructions provided and if a que
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