Emerson 1098-EGR Installation Guide
Contents
1. 115 0 14 to 0 69 2to 10 1098 40 standard 5 17 75 5 65 82 ies 0 21 to 2 76 3 to 40 70 3 45 50 4 48 85 2 41 to 8 62 35 to 125 1098H 30 24 1 350 27 6 400 6354L 5 86 to 13 8 85 to 200 6354M 12 1 to 15 2 175 to 220 6354H 13 8 to 20 7 200 to 300 0 02 to 0 14 0 25 to 2 61L 0 07 to 0 34 1to5 61LD 0 14 to 0 69 2 to 10 61LE 0 34 to 1 03 5 to 15 0 69 to 1 38 10 to 20 61H 0 69 to 4 48 10 to 65 1 03 to 3 10 15 to 45 61HP 2 41 to 6 90 35 to 100 6 90 to 20 7 100 to 300 10 to 20 mbar 4 to 8 inches w c 17 to 40 mbar 7 to 16 inches w c 37 to 83 mbar 15 inches w c to 1 2 psig Te 0 83 to 0 17 1 2 to 2 5 0 17 to 0 31 2 5 to 4 5 0 31 to 0 48 4 5to7 1 Without diaphragm limiter 2 With diaphragm limiter MINIMUM DIFFERENTIAL PRESSURE BODY SIZES SPRING PART NUMBER MAXIMUM ALLOWABLE REQUIRED FOR FULL STROKE AND COLOR DIFFERENTIAL PRESSURE Size 30 Actuator Size 40 Actuator Size 70 Actuator DN NPS bar psig bar psig bar psig bar psig 14A9687X012 Green 4 14 160 0 24 3 5 0 17 2 5 0 07 1 14A9680X012 Blue 8 62 125 0 34 5 0 21 3 0 10 1 5 25 1 14A9679X012 Red 21 8 1400 0r body rating limit 0 48 7 0 34 5 0 17 2 5 whichever is lower 14A6768X012 Yellow 1 38 20 SE e 0 07 1 14A6626X012 Green 4 14 160 0 28 4 0 21 3 0 10 15 50 2 14A6627X012 Blue 8 62 125 0 41 6 0 34 5 0 14 2 14A6628X012 Red 2101 300 or body rating limit 0 76 11 0 69 10 0 21 3 whiche2. Outside U S 1 972 548 3574 Asia Pacific Singapore 128461 Singapore Tel 65 6770 8337 Europe Bologna 40013 Italy Tel 39 051 419 0611 Gallardon 28320 France Tel 33 2 37 33 47 00 TESCOM Emerson Process Management Tescom Corporation USA Headquarters Elk River Minnesota 55330 2445 USA Tels 1 763 241 3238 1 800 447 1250 Europe Selmsdorf 23923 Germany Tel 49 38823 31 287 Asia Pacific Shanghai 201206 China Tel 86 21 2892 9499 The Emerson logo is a trademark and service mark of Emerson Electric Co All other marks are the property of their prospective owners Fisher is a mark owned by Fisher Controls Inc a business of Emerson Process Management The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability We reserve the right to modify or improve the designs or specifications of such products at any time without notice Emerson Process Management does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Emerson Process Management product remains solely with the purchaser Emerson Process Management Regulator Technologies Inc 2002 2011 All Rights Reserved a ea
3. Installation Only qualified personnel should install or service a regulator Regulators should be installed operated and maintained in accordance with international and applicable codes and regulations and Fisher instructions If the regulator vents fluid or a leak develops in the system it indicates that service is required Failure to take the regulator out of service immediately may create a hazardous condition Personal injury equipment damage or leakage due to escaping fluid or bursting of pressure containing parts may result if this regulator is overpressured or is installed where service conditions could exceed the limits given in the Specifications section or where conditions exceed any ratings of the adjacent piping or piping connections To avoid such injury or damage provide pressure relieving or pressure limiting devices as required by the appropriate code regulation or standard to prevent service conditions from exceeding limits Additionally physical damage to the regulator could result in personal injury and property damage due to escaping fluid To avoid such injury and damage install the regulator in a safe location Clean out all pipelines before installation of the regulator and check to be sure the regulator has not been damaged or has collected foreign material during shipping For NPT bodies apply pipe compound to the external pipe threads For flanged bodies use suitable line gaskets and ap
4. Installation Guide English July 2011 Introduction This installation guide provides instructions for installation startup and adjustment To receive a copy of the instruction manual contact your local Sales Office or view a copy at www fisherregulators com For further information refer to Types 1098 EGR and 1098H EGR Instruction Manual form 5084 D100339X012 P E D Categories This product may be used as a safety accessory with pressure equipment in the following Pressure Equipment Directive 97 23 EC categories It may also be used outside of the Pressure Equipment Directive using sound engineering practice SEP per table below PRODUCT SIZES CATEGORIES DN 25 NPS 1 SEP DN 50 80 100 150 200 x 150 300 x 150 NPS 1 2 3 4 6 8 x6 12x6 ll Specifications Body Sizes and End Connection Styles See Table 1 Main Valve Maximum Inlet Pressure 27 6 bar 400 psig or body rating limit whichever is lower Maximum Pilot Supply Pressure 41 4 bar 600 psig Outlet Pressure Ranges See Table 2 Actuator Sizes and Maximum Pressures See Table 3 Maximum and Minimum Differential Pressures See Table 4 Maximum Temperature Capabilities Nitrile NBR 20 to 180 F 29 to 82 C Fluorocarbon FKM 0 to 300 F 18 to 149 C except water is limited to 0 to 200 F 18 to 93 C Ethylenepropylene EPR 20 to 275 F 29 to 135 C Types 1098 EGR and 1098H EGR
5. Ka as a f 13 ORC S TYPE 1098 6 2 5 2 gt Diar N 7 oe gt N N X 4 y 7 b 4 l Figure 3 Standard P590 Series Filter Assembly A7008 Types 1098 and 1098H Actuators Parts List Figure 2 Key Description Lower Casing Upper Casing Bonnet Cap Screw Casing O Ring Stem O Ring Diaphragm Diaphragm Plate Cap Screw 10 Cap Screw Stud 11 Hex Nut 12 Stem 13 Nameplate not shown 27 Vent Insert 28 Zerk Fitting 56 Bearing 54 NACE Tag not shown 55 Tag Wire not shown 57 Wiper OANOaARWN P590 Series Parts List Figure 3 Key Description Filter Body Filter Element Filter Head Machine Screw Washer Spring Washer Gasket NACE Tag not shown Tag Wire not shown pPanrNoakwn Type 6351 Parts List Figure 4 Key Description 1 Body Assembly 2 Bonnet 3 Body Plug Assembly 4 Inner Valve Assembly 6 Valve Spring 7 Diaphragm Assembly 8 Upper Spring Seat 9 Control Spring 10 Adjusting Screw 11 Locknut 12 Machine Screw 13 Hex Lock Plate 14 Threaded Lock Plate 22 Pipe Nipple 24 P590 Series Filter 28 Closing Cap 35 Vent Assembly 42 Relief Valve Assembly 43 Closing Cap Gasket Types 1098 EGR and 1098H EGR K COZY 27 CB7988 OLD TYPE 6351 ASSEMBLY DRAWING NEW TYPE 6351 ASSEMBLY DRAWING SHOWING OLD BODY PLUG AND BODY PLUG GASKET SHOWING NEW BODY PLUG AND BODY PLUG O RING Figure 4 Type 6351 P
6. eded if the actual inlet pressure exceeds the maximum operating outlet pressure rating Overpressure protection should also be provided if the Types 1098 EGR and 1098H EGR INDICATOR PLUG ASSEMBLY 20808 a OOOO at a i i DOPE 35A3167 N N CO w Bie I l COMPLETE CAST IRON FULL CAPACITY MAIN VALVE ASSEMBLY Figure 1 Type EGR Main Valve Assembly regulator inlet pressure is greater than the safe working pressure of the downstream equipment Regulator operation below the maximum pressure limitations does not preclude the possibility of damage from external sources or debris in the line The regulator should be inspected for damage after any overpressure condition Startup The regulator is factory set at approximately the midpoint of the spring range or the pressure requested so an initial adjustment may be required to give the desired results With proper installation completed and relief valves properly adjusted slowly open the upstream and downstream shutoff valves Adjustment To change the outlet pressure remove the closing cap or loosen the locknut and turn the adjusting screw clockwise to increase outlet pressure or counterclockwise to decrease outle
7. ey EMERSON
8. ilot Assembly A f a j EA CS Sli 2 DETAIL OF TYPE 6354M OR 6354H PILOT COMPLETE TYPE 6352 6353 OR 6354L PILOT Figure 5 Types 6352 through 6354H Pilot Assemblies Types 1098 EGR and 1098H EGR 11 20A6326 16 TYPES 61L 61LD AND 61LE PILOT 14 20A6328 DETAIL OF CAPPED ADJUSTING SCREW OPTION 40 34 33 43 30A6327 DETAIL HANDWHEEL OPTION Figure 6 Types 61L 61LD and 61LE Pilot Assemblies Types 6352 6353 6354L 6354M and 6354H Pilots Parts List Figure 5 Key Description Pilot Body Spring Case or Regulator Bonnet Body Plug Valve Plug and Stem Assembly Diaphragm Assembly Control Spring Spring Seat Stem Guide Adjusting Screw 10 Locknut 11 Closing Cap 12 Body Plug Gasket O ring 13 Vent Assembly 14 Machine Screw 15 Relief Valve Assembly 16 Bellows Assembly 17 O ring 19 Filter 20 Closing Cap Gasket 21 Pipe Nipple 22 Restriction 23 Diaphragm Limiter 26 NACE Tag 27 Tag Wire 28 Packing Bonnet 29 Handwheel 30 Closing Cap 31 Washer 32 Screw 33 Packing Spring 34 Packing Box Gasket 35 Packing Follower 36 External Adaptor 37 Internal Adaptor 38 Packing Washer 39 Packing Ring 40 Adjusting Screw OANDARWHNH 61 Series Parts List Figures 6 7 and 8 Key ANOaARWN Description Relay Spring Case Relay Valve Bod
9. proved piping and bolting practices Install the regulator in any position desired unless otherwise specified but be sure flow through the body is in the direction indicated by the arrow on the body Note It is important that the regulator be installed so that the vent hole in the spring case is unobstructed at all times For outdoor 1 The pressure temperature limits in this installation guide and any applicable standard or code limitation should not be exceeded Table 1 Body Sizes and End Connection Styles BODY SIZES CAST IRON STEEL OR STAINLESS STEEL DN NPS NPT CL150 RF CL300 RF 25 50 1 2 NPT CL125 FF or CL250 RF CL600 RF BWE SWE or PN 16 25 40 CL150 RF CL300 RF CL600 RF 80 100 150 3 4 6 CL125 FF or CL250 RF BWE or PN 16 25 40 200 x 150 300 x 150 8x6 12x6 CL150 RF CL300 RF CL600 RF or BWE www fisherregulators com e aa Ss EMERSON D100339XUS2 Types 1098 EGR and 1098H EGR Table 2 Outlet Pressure Ranges Table 3 Actuator Sizes and Maximum Pressures Table 4 Maximum and Minimum Differential Pressures for Main Valve Selection PILOT TYPES OUTLET CONTROL PRESSURE RANGE OUTLET EMERGENCY bar psig ACTUATOR CONTROL CASING 0 21 to 1 38 3 to 20 PRESSURE PRESSURE 6351 0 34 to 2 41 5 to 35 2 41 to 6 90 35 to 100 Type Size bar psig bar psig 6352 35 mbar to 0 14 bar 14 inches w c to 2 psig 30 6 90 100 7 93
10. t pressure Monitor the outlet pressure with a test gauge during the adjustment Replace the closing cap or tighten the locknut to maintain the desired setting Taking Out of Service Shutdown To avoid personal injury resulting from sudden release of pressure isolate the regulator from all pressure before attempting disassembly Type EGR Parts List Figure 1 Key Description Key Description 1 Valve Body 20 PlugO Ring 2 Body Flange 21 Travel Indicator Fitting or 3 Cap Screw or Stud Bolt Indicator Plug O Ring 4 Gasket 22 Travel Indicator Flange Nut 5 Travel Indicator Fitting 23 E Ring 6 O ring Retainer 24 Drive Screw 7 Travel Indicator Stem O Ring 25 Flow Arrow 8 Travel Indicator Hex Nut 26 Body Rating Plate 9 Spring not shown 10 Travel Indicator Stem 27 Indicator Plug 11 Cage 28 Spring Seat 12 Port Seal 29 Hex Nut not shown 13 Seat Ring 31 Pipe Plug fo ete NCE aa ck shown i eee 34 Tag Wire not shown 17 Cage O Ring 35 Fitting 18 Travel Indicator Scale 36 Back up Ring 19 Travel Indicator Protector 37 O Ring Types 1098 EGR and 1098H EGR 6 3 8 8 66 42 67 5 2D 2 28 66 67 42 7 2 8 oy p 291 O O 40 TYPE 1098H 36A8540 Figure 2 Types 1098 and 1098H Actuator Assemblies 6 56 UD
11. ver is lower 14A6771X012 Yellow 1 38 20 m e e e 0 07 1 14A6629X012 Green 4 14 160 0 34 5 0 28 4 0 14 2 80 3 14A6630X012 Blue 8 62 1125 0 55 8 0 41 6 0 17 25 14A6631X012 Red 27 6 400 or body rating limit 0 97 14 0 76 11 0 28 4 whichever is lower 14A6770X012 Yellow 1 38 20 Saas m 7A 0 09 1 3 14A6632X012 Green 4 14 160 0 69 10 0 34 5 0 17 2 5 100 4 14A6633X012 Blue 8 62 125 0 90 13 0 55 8 0 21 3 14A6634X012 Red 276 400 or bady rating limit 1 52 22 0 90 13 0 34 5 whichever is lower 15A2253X012 Yellow 1 38 20 ee e e sac 0 15 2 2 ea s 14A9686X012 Green 4 14 160 0 90 13 0 66 9 5 0 28 4 200 x 150 8x6 14A9685X012 Blue 8 62 125 1 31 19 0 97 14 0 41 6 300 x 150 12x6 15A2615X012 Red 27 6 400 or body rating limit 4 93 282 1 31 19 0 55 8 whichever is lower 1 Maximum inlet pressure is equal to set pressure plus maximum differential 2 Requires special 6300 Series pilot construction without integral relief valve and with external Type 1806 2 76 bar d 40 psid relief valve installations the regulator should be located away from vehicular traffic and positioned so that water ice and other foreign materials cannot enter the spring case through the vent Avoid placing the regulator beneath eaves or downspouts and be sure it is above the probable snow level Overpressure Protection The recommended pressure limitations are stamped on the regulator nameplate Some type of overpressure protection is ne
12. y Bottom Cover Relay Yoke Closing Cap Assembly Adjusting Screw Control Spring Relay Orifice Disc Holder Assembly Bleed Orifice Diaphragm Nut O ring Seal Relay Spring Upper Relay Diaphragm Lower Relay Diaphragm Upper Relay Head Lower Relay Head Spring Seat Hex Nut Cap Screw Pipe Plug or Vent Assembly Pipe Nipple Filter Assembly Bleed Valve Nameplate Gasket Pipe Plug Handwheel Hex Nut Spring Seat O ring Adaptor Yoke Cap Lockwasher Machine Screw Valve Spring Seat Cap Screw Machine Screw Cap Screw Drive Screw Diaphragm Insert Lower Yoke Cap Bleed Plug Vent Assembly Types 1098 EGR and 1098H EGR 30A6330 DETAIL OF CAPPED ADJUSTING SCREW OPTION 32A2068 TYPE 61H PILOT Figure 7 Type 61H Pilot Assembly AN ML 34A0396 Figure 8 Type 61HP Pilot Assembly Types 1098 EGR and 1098H EGR Industrial Regulators Emerson Process Management Regulator Technologies Inc USA Headquarters McKinney Texas 75069 1872 USA Tel 1 800 558 5853 Outside U S 1 972 548 3574 Asia Pacific Shanghai 201206 China Tel 86 21 2892 9000 Europe Bologna 40013 Italy Tel 39 051 419 0611 Middle East and Africa Dubai United Arab Emirates Tel 971 4811 8100 For further information visit www fisherregulators com Natural Gas Technologies Emerson Process Management Regulator Technologies Inc USA Headquarters McKinney Texas 75069 1872 USA Tel 1 800 558 5853
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