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Emerson Liebert Series 610 UPS User's Manual

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1. NI dals ccalel ra NOlLdO 5 19315 9161 ez vadalsz ywooL vadaisz Z OLEL LL HO bere NAG Ae 0 ee Ne N 0L GLOOL8 ZO 14001 CCH ore WOOL 9 I8LLL zog SLL vUJOOL NRIAWOO TOH LNOO WALSAS OL SINGOW 0181 8 LC 318VO yugo LNSYYNo 01 1816 yugo SNVHS LNSYYNo 6 LEL6l HO 900 TIOHINOCO LIOA LL 19161 2 qaq SLIHAWMOV 78 YWOOL 0Z I81LN 816 Wd 0319 0 D 8 0 HS INT gt GHS ML 581 HS Iv3 i Lalel ES G31SIAA1 3 60 O L 8L orc vum 801 14001 vUJOCL aNnoso 6 1818 901 00 4 8 LALLN 8818 gt fio33o LLN 11818 SOL 09 9 Nada ONAS ASVHd LIN 9818 0212818 QHS 2 2 SLE ONAS 3SVHd 18 13
2. z z z z z CO 8 3 NOLLO3NNOO YSWOLSND OL LANIGVO IONLNOO WALSAS NI 291 8 181 6 318 2 Or mo on 8 HLONAT XVIN 5715 INDINTXVIN 3OVITOA INDINTXVIN 3INVN TWNOIS NOLLVNOIS3Q TVNIIAN33 L 83 wings Installation Dra a IWYS IHL 921 619 6 96 NOMINOO WWOO SNOLLO3NNOO SEPA ATIVINHON ONRIIM NOLLV2O1 i 318vo 926 quvqNvilS N3dO ATIVINHON ON 2 NVYOVIG NOLLV2OT dw pik a OMS nN 9 TIV X04 1v3d3 6 NOIOANNOO 408 SUSHLO GSHSINUN sdn OL X343 v SNAN s3000 19213 IAM TVN231X3 Ty 9 AGS INGO SABE e sss s HLIM SUSHLO OQA 0 LY VEU Sa NI 38 LSNW ONIHIM 9 A8 0 84 OSTY JAY S1OV INOO JHL ISAN dnos 3 EVO L SILON ywoos OVASCL WAV IV AYVAINS 3 INGOW veo OVASCL WeNC IV ASNVININOS 3 INGOW ywoos OVASCL WAV IV ASNININCOS 3 INGOW veo OVASCL SAO 1 ywoos OVASCL SAO 1 ywoos OVASCL SAO veo OVASCL
3. 5 545 WAXOSZ 00S 019 5295 eis 101 Table 7 Site planning data 480V input UPS AC Output Rectifier AC Inverter Approx Weight Floor Loading Rating Voltage Options Input Current Output Current Required Max Battery Max Heat Dimensions Unpacked Concentrated Loading Battery Current Dissipation Input Input Disconnect at End of Full Load WxDxH kVA kW VAC Filter Xformer Nom Max Nom Max Rating A Discharge BTU h in mm Ib kg Ib ft kg m 500 400 480 NO NO 602 753 601 752 1000 1079 87 150 25 5 J2x39x78 5710 2590 293 1431 500 400 480 YES NO 558 698 601 752 1000 1079 91 790 26 9 1829x991x1981 5910 2681 303 1479 500 400 480 YES 612 765 601 752 1000 1079 110 700 32 4 96 39 78 8710 3951 335 1636 500 400 480 YES YES 567 709 601 752 1000 1079 115 550 33 8 2438 991 1981 8910 4042 343 1675 500 450 480 677 847 601 752 1200 1214 98 050 28 7 72x39x78 5730 2599 294 1435 500 450 480 YES NO 628 785 601 752 1200 1214 103 250 30 2 1829x991x1981 5930 2690 304 1484 500 450 480 NO YES 688 861 601 752 1200 1214 124 550 36 5 96 39 78 9030 4096 347 1694 500 450 480 YES 638 798 601 752 1200 1214 129 950 38 1 24389911981 9230 4187 355 173
4. Outline drawing single breaker module battery disconnect 300 450 600 800 1000 1200 Outline drawing single breaker module battery disconnect 1400AT 1600AT 2000AT 2500AT 600VDC circuit breaker Outline drawing dual breaker module battery disconnect 600 800 1000 1200A Outline drawing remote status panel surface iii Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 TABLES Abbreviations for circuit 4 24 Power wiring terminals factory 28 Torque specifications ea oe eR nee heh 28 Mield siipplied a hrent een nadie us wan ale ae eee 29 Table 310 16 National Electrical Code 30 Site planning data 600V 4 100 Site planning data 480V 1 1 2 1 101 System Control Cabinet data SCCT 102 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains importa
5. 19 N Oo n 9 lt 02 BATTERY 1 IFM o e CURRENT 2 STEP BATTERY LIMIT 5 BATTERY TEMP FURNISHED BY OTHERS M SENSOR LIMIT N OPTION i i Lu ALARM STATUS sn h 2782 INPUT zi 9 D LIMIT 550 296 Of 17 51 111 1 2 STEP INPUT LIMIT E 2121 FURNISHED BY OTHERS 5 96 284 c a es MODULE 8 5 E LEG lt Qo a 5 1 CG 5 BATTERY CB I SITESCAN H q SITESCAN lt IFM 1 9 OPTION 1 BATTERY TEMP lt SENSOR OPTION i REMOTE STATUS REMOTE STATUS PANEL N ALARM STATUS PANEL IFM 1 OPTION CONTACTS z OPTION 2 EDU ro L 991 1 PZ aes DH amp 3 59 PWA 17 51 111 1 REMOTEEMERGENCY Bom POWER OFF REPO 285 95 294 DISCONNECT LOAD 878 5 56 MODULE 2 FURNISHED BY OTHERS 3 8 a he 5503 TRANSFER 72762 BATTERY CB i RELAY REMOTE EMERGENCY MODULE IFM 9 OFF RE M O I TRANSFER TO BYPASS BATTERY TEMP FURNISHED BY OTHERS SENSOR OPTION COM PWA ALARM STATUS REMOTE 51 LL 3 TO REMOTE TERMINA 1 CONTACTS TERMI LR FURNISHED BY OTHERS re
6. dOL 026 sava snd LNdNI SS dAd Suva snd Qvo Suva sna lfidlno INGON 70 Installation Drawings Figure 52 Base mounting patterns System Control Cabinet SCCT 2500 3000A 90 2 19262 88 dOL LANIEVS dO LNOHJ NOILO3S JOHINOO NOI LO3S SHHONI SNOISN3INIG TIY S3HONI SC SI SNOISN3IWIGO TIY NO 941599 dl sd avo YSAWOLSNO dO NOLLVOO I d 18V TIVAV 3 1VOIONI IxavHs L SALON MIA 83415 2 35 8 09 71 Installation Drawings Figure 53 Outline drawing System Control Cabinet SCCT 4000A 80 70 719267 88 gt gt ONICNTON gt TIRINN 1148 ONiddlHs XvW 00702 aes we MIA SS 400 RL s 40069 LL Sna G_i __ snsgwnowo 1798 OUWLS LII n ETE 40 9 wulnaN 7130 Sha WHlnaNn suvasna UNS Se ee ee ee 1 LOTS Vid 82 X 9 ene ieee I SNE 11 11 11 INON H u sna 579 TOLD Sp n n n 40084 00 L oH oH C3 ALAVHO JO H3IN3O u u u 9246 Suva Eng Reese seek eres SSVdAB
7. ii Figure 43 Figure 44 Figure 45 Figure 46 Figure 47 Figure 48 Figure 49 Figure 50 Figure 51 Figure 52 Figure 53 Figure 54 Figure 55 Figure 56 Figure 57 Figure 58 Figure 59 Figure 60 Figure 61 Figure 62 Figure 63 Figure 64 Figure 65 Figure 66 Figure 67 Figure 68 Figure 69 Figure 70 Figure 71 Figure 72 Figure 73 Figure 74 Figure 75 Figure 76 Figure 77 Figure 78 Shipping split detail 625 750kVA 12 pulse rectifier with bottom entry wireway Battery power pack system Battery power pack Size Line up detail 300 500kVA Single Multi Module System with battery cabinets Outline drawing System Control Cabinet SCCT 200 1200 Base mounting patterns System Control Cabinet SCCT 200 1200 Outline drawing System Control Cabinet SCCT 1600 2000 Base mounting patterns System Control Cabinet SCCT 1600 2000 Outline drawing System Control Cabinet SCCT 2500 3000 Base mounting patterns System Control Cabinet SCCT 2500 3000A Outline drawing System Control Cabinet SCCT 4000 Base mounting patterns System Control Cabinet SCCT 4000 Control
8. 1 13 33s LINDH LAdLNO 2 19190 9 ANNOYS ava snd 2 078 9 via 299 p vid zag 8 117130 335 saya sna Uzbiv3ug LAANI 13u 117130 246 seva sna 2v TIVL30 338 31v1d NONIS avd sna 5 9 vid 295 42 wings Installation Dra ireway th bottom entry w Figure 24 Outline drawing 500kVA Multi Module UPS 12 pulse rect 90 99 999262 88 007 SI N3dO ATINA HLM 2 JO 7101 2 AINO NI 55800 FOIANES NOLLVTIV ISNI 9 ISNWHXG 1084 LINN SONV2IV3T1O INDIAINIIN S ALLIHM 450 40100 0 do FOL ZE 3ONVM WSL HIY IN3ISIAV WSO 0567 2 SIHONI NI IXY SNOISNAWIG TIY L 6206 Ole OZE 06 005 2006 006 OSL 576 00 0065 lHOISAA ALIAVHO ONILVY X31 NJO SALON 31ndow AMJIA 315 LNOJ 0801 ANdS SNIddiHS 024 1 5 ONiddIHS avo 096 H3 LN3O ALIAVYD 30 ALIAVSO S3IN3O AV IdSIO TOH LNOO aJAv348 LINDH LAdLNO MAIA dOL YOO SEL 082 826 AMANGI WOLLO 08 LINGNOS dOL
9. ho 12 25 25 30 20 20 25 12 10 30 35 40 25 30 35 10 8 40 50 55 30 40 45 8 6 55 65 75 40 50 60 6 4 70 85 95 55 65 75 4 3 85 100 110 65 75 85 3 2 95 115 130 75 90 100 2 1 110 130 150 85 100 115 1 1 0 125 150 170 100 120 135 1 0 2 0 145 175 195 115 135 150 2 0 3 0 165 200 225 130 155 175 3 0 4 0 195 230 260 150 180 205 4 0 250 215 255 290 170 205 230 250 300 240 285 320 190 230 255 300 350 260 310 350 210 250 280 350 400 280 335 380 225 270 305 400 500 320 380 430 260 310 350 500 600 355 420 475 285 340 385 600 700 385 460 520 310 375 420 700 750 400 475 535 320 385 435 750 800 410 490 555 330 395 450 800 900 435 520 585 355 425 480 900 1000 455 545 615 375 445 500 1000 1250 495 590 665 405 485 545 1250 1500 520 625 705 435 520 585 1500 1750 545 650 735 455 545 615 1750 2000 560 665 750 470 560 630 2000 CORRECTION FACTORS Ambient For ambient temperatures other than 30 C 86 F multiply the allowable ampacities Ambient Temp C shown above by the appropriate factor shown below Temp F 21 25 1 08 1 05 1 04 1 08 1 05 1 04 70 77 26 30 1 00 1 00 1 00 1 00 1 00 1 00 78 86 31 35 91 94 96 91 94 96 87 95 36 40 82 88 91 82 88 91 96 104 41 45 71 82 87 71 82 87 105 113 46 50 58 75 82 58 15 82 114 122 51 55 41 67 76 41 67 76 123 131 56 60 58 58 71 132 140 61 70 33 58 33 58 141 158 15807 wile uM 0 4 41 159 176 Unless otherw
10. SYVHS 1 TOYLNOS LIOA TOYLNOS LIMOP VIN vc Valsn LC Fels 1818 LIOP VIN Alddns 11 18181 01 18181 206 09 8 0 L CHS O C 4 N3dr3g8 021 GHS Yd 2 81 SUSAN 0 1900 TOYLNOS AONd 1O323d TOYLNOS AONANOAYSA ONAS 3SVHd ONAS 4 ValsN 9 LG LSIN ONAS dSVHd OSO DNAS OSO Vals i l3NI8VO WALSAS NI SNI IN HLON31 8 5215 JHM AiN338nO OSO S3INVN TWNOIS 1 3101 AINGOW SdN NI 9 81 Wal WO33 0 dNOYD 3 18VO ite NOLLVNOIS3Q 92 wings Installation Dra VZS 619262 96 18 619 8 96 ONIMVN 33S ZO LE CL 340439 GAYNLOVANNVW SLINN HOS Module 6 SCC S313 0 bsuuu Z 316 14 001 NI d31S 43130 0 gz 59905 YIH H IvVOOT10NV 14 00 19121 WNOLLVN NI
11. 578 WNIAYSL aNnoso LAN SU3HSVJA 1108 YSHSVM M3HSVM anis anis 739771 OWOH dn LAN LAN SYIHSYM Z SU3HSVIA ayaa annansa S13NIBVO W3HSVM 58 wings Installation Dra t detail 625 750kVA 6 pulse recti ipping sp Figure 40 Sh 0 19262 88 WO SON DWN ONIddIHS 13NISVO 213 L3I3ANI 21419346 SLI OL 13NISVO HOYI HOLW OL duns JINON INO NVH L SHOW JO OO SWALSAS ALON S069 o ERIS sore se LINA 0268 ozel 0007 0224 0089 ZIONS WILOL Z NOILO3S rNouogs SLHOISM 1145 ___ WOLLOG uva 5 3ALLVO3N 383ldl L23H SN 3ALLISOd H3 LH3ANI 3A ILISOd 534 SHOLO3NNOO S3MOd mainan SHOLO3NNOO YAMO1E voasswan YOSNAS dWAL S3ldl LO338 HOLINON 3snd HOLINON ISNA dis wad103 NOR SNOLLOANNOO 3INOLS YO dO 3 Tav L 1 CIH1VOO T SONDIRHVIA NlddIHS NOILO3S NOILO3S 1 D TVLAd NOILLO3NNOO GNNOYS TYLA IIV L3d NOILOANNOS 3 TIONIS VLAd NOLLO3NNOO OfT1
12. OL FINGOW NI 0981 INO 31879 9 OL WOMJ ON 3INVN 1VN IS 85 wings Installation Dra Figure 67 Control wire list external interconnections Multi Module System maintenance bypass interlock option Cable Group 7 06 619262 96 83009 081 WOOT ANY TWNOILYN H LIAA ONVQOOOOV 5 TIY S NOWIAOO NNOO N3dO ATIVINHON F SYSHLO GSHSINYNA SNOLLO3NNOO 403 INVMHOVIO NOILVOO NOILLOSNNOO 308 OL 48384 C ON3SS3SHHSINI TWNOIS IOH LNOO OL AVAAHO VH 19915 SJVSVd3S V NI NOH SMWIAATIVNSHSLDGI 38 LSnIN 3 TH8vO HOYG L S313 091 14 008 SALON 8 10 zalol 9 04101 910 101 SSVdA8 TVNOLLdO OL L3NI8VO WALSAS NI OLI INO Z3 31879 NN GM S o vs osos ren 24 i 8 IN3HH DO TWNOIS SAAVAN XVN 3ZIS JHM 40109 86 wings Installation Dra Figure 68 Control wire list external interconnections Multi Module System SNMP interface option Cable Group 26 c0 16 619262 96 WJLSAS NAAOHS INS SAS
13. 2j 2 ON SINGOW Sdi r 32 wings Installation Dra Figure 14 Outline drawing 500kVA Multi Module UPS 6 pulse rectifier 480V input 480 277V output 78 899267 88 007 SI HOOG HLIM 1 dO Tv 101 Z ATNO INO NI SSADOYV 3OIAHSS ANY NOLLV TIV SNI 9 4S0 VvHX3 LINN SAOSV SONNVSVATO WNWINIA S aLIHAW 330 Wal 40100 9 0b 0 POL ZE HONVM HIY LN3IBAV N39 007 HIY SIHONI NI 34V SNOISNAWIC TIY L 0268 006 0 ScE 06 006 0165 06 O0P 00S LHOIIM XO ddY ONILVY ALIAVHO dO SALON MAIA 3015 __ L i ALIAVYS dO TANVd AV ldSIa JOSINOO 0 8 X06 SLINGNOO OS LNOO AS LN3 dO L HOJ KOUddY 6 52 X 06 SLINGNOO ONIMIM SAWOd EOE X 0 6 AMLNA LINGNOO dOL T1149 ONIH3S C07 STANNVHO SSHOOV L1JlDINOJ 0724 c INOSJ sua SpA LNI IV ALIAV HO LINDO LONI LNdLNO AMJIA dO L SNIMS YOO ala 33 Installation Drawings Figure 15 Terminal details 500kVA Multi Module UPS 6 pulse rectifier 480V input 480
14. OL 19315 S31VHVd3S V NI NO 39 HOV3 SALON r o L xe SNLVLS ALOWSY TYNOILdO NI 181 OL L3NI8VO WALSAS NI SI 31879 8 HLONAT XVIN 5715 IN3HDOD INDINTXVIN E gt INDINTXVIN Iv ASVvININQIS IN31SAS 21 1919 ONIOYVHOSIC 3INVN TYNSIS or o 5 TVNIIAN33 L 82 wings Installation Dra th momentary duty Multi Module System SCC w Cable Group 9 IONS tch customer alarm interface opt Figure 64 Control wire list external interconnect Ion ic swi stat 90 82 619262 96 83009 TvOl31O3 18 WOOT ANY TWNOILYN HLA ONVOOOOV 38 LSNW TIY 9 NOWIAOO ININOO N3dO ATIVINHON ON S SYSHLO GSHSINYNA SMIAATIVNHSIDGI TIY S313 091 14 008 Ad qaHSIN304 O 4 E SNOLLO3NNOO NIHIM 30 NOILVOO 1 403 INVHOVIO NOILVOO NOILOS3NNOO IOH LNOO 29S 01 48484 SON3SS3SHHSINI TWNOIS OL AVAAHO VH 19915 S1V3Vd3S V NI NOH 38 1SnIN 3 THvO HOV3 SALON bsuuu Z aVWWVe
15. n u vasna saya snd INGON nn uuu S4va sna n u Sva snd LNdNI SSvdAg8 sna WaLNSNn Sava snd aNnoso 8 TIVHLID3N 1 dAL Sd OH VIG 9S J Eas Sd IOH avd snd 09 H31N3O S IIV1HQ0 NOLLO3NNOO ANY NOILVOI3IO3dS YOs AINGAHOS HOLIMS OILLVIS H33V3 8 LINDYID OL 8484 8 Sng HOVE HOJ ONISNAS 1439171 404 SNE NO S3 IOH 2L0 4 STIVLEG ASLN3 3 18VO NOLLOS N3allvd Od ONIMVYC ONILNNOW 3s vga OL Sddas 9 MAIA 1 TPT 029 SLOANNOOSIG HOLMS 211915 noon 092 U uu gas 55 WALSAS ava sna WaLNAN SLOANNOOSIC TANVd 1O31NOO HOLMS 211916 sYa SN LNdNI SSVdAd 8 FINGON QVOT IVOLLINO SSIOH VIC 621 S31OH 95 SH3HLO A8 vg sna 01 NOLLOSNNOO SSHONI NI SNOISNAWIC 17 p SLIHM Q3 LNIVd 39 AYN SIA3 LI 8 5 WA 30700 do VOL CE AWAL HIY LNIANY Z LNO3 NI daH NOIA 55900 3OIAMSS ANY NOLIVTIVISNI L 2091 ONIMS Xv SILON 3OVdS LINGNOD dOL LNOwS TOH INOO X04
16. 95 2782 dox 585 Ow com pw umen 205 555 EE J I7TB51 UH TB 255 1 w gt 05 zo 505 x 585 563 eo 1 1 Zs lt 1 SNMP 1 CG 26 SNMP 5265 2 INTERFACE c NETWORK 5uzs 1 OPTION CONNECTION Wang uoQo BATTERY TEMP 5 55 59 SENSOR COM INTERNAL CGH3 2 pee OPTION MODEM 17314 8 3 MODEM LINE ALARM STATUS ldo 55 CONTACTS 208 938 OPTION ang ED 710 9 21 eee ALARM E22028 Fz 352 D 30 L H status FEE ung PWA I7TB51 111 1 2ND 9 RES 5 zog ALARM 944 FOS goi 5 xxuoxi 208 E S UPS MODULE s6 STATUS Oe 29 CONTACTS lt Qe gt A XU SEES CUSTOMER 52245 BATTERY 1 ALARM I15TB1 EXTERNAL ALARM SIGNAL IFM INTERFACE 8 2 FURNISHED BY OTHERS H5TB2 l OPTION BATTERY TEMP SENSOR OPTION I ALARM STATUS vere ALARM STATUS CONTACTS LISTB1 amp 3 ALARM STATUS SIGNAL E CONTACTS d NT l mohi 2782 MAINT BYPASS 262 I COM PWA I7TB51 111 1 INTERLOCK 55 woe TL OPTION co gg 209 585 4 MAINTENANCE BYPASS a g 540 3 OPTION o0 z o 5
17. 1 1 0 99 MIIA 119134 ava snd sna aNnouo sng 9 b s anis S O1d 8 296 9 zoe 9 via 296 36 wings Installation Dra Figure 18 Outline drawing 500kVA Multi Module UPS 12 pulse rectifier 90 9 299262 88 50702 SI N3dO ATINA HLIM L3NISVO JO H Ld3Q IVLOL 7 ANO 1 NI CSI SS3OOWV ANY TIVISNI 9 1S0VvHX3 GSayINDAY LINN JAOSV 3ONVSVGTO WNWINIAL S Wal NO OO 0 0 0 do 01 LNIANY 6 096 HIV SHHONI 3HV SNOISN3IWIQ TIV L 0828 Ole 8 OZE 05 005 0 28 OSL Sze EHERENESEI ALIAVYS dO SALON FINGOW 3415 0 6 ALIAVHO dO TANVd GOSX 0 6 SLINGNOS ONISIAN AS LLN3 301 KOUddY 6 52 06 SLInaNoo SNISIM NHSMOd X04 Ge 0c X 0 6 LINGNOO 401 MAIA LNOSJ 096 ANdS ONIddIHS INGON 11146 SNIddlHS avo ALIAVHO dO 30 2 ONIH3G 02 S EINNVHO Ss32Ov LIMOS p 1NOH4 FIEVAOWSY JAVLNI exa dO L SNIMS HOOT SE
18. 8 5 0 BATTERY INSTALLATION 2 2 ru Er eee Je ccn suway an Rn XR 9 5 1 Battery Safety Precautions 9 5 2 Battery Safety Precautions in French Per CSA 10 5 8 Battery reb Soa OOS Dub A Hoes wo 11 5 4 Open Rack Batteries s opu 21209 9140 dep ew Roe a ee ow 12 6 0 CONFIGURING YOUR NEUTRAL AND GROUND 5 13 6 1 Preferred Grounding Configuration Wye Connected 14 6 2 Alternate Grounding Configuration Wye Connected Service 15 6 3 Preferred Grounding Configuration With Isolated 16 6 4 Alternate Grounding Configuration 1 1 17 6 5 Grounding Configuration Corner Grounded Delta or Impedance Grounded Wye 18 6 6 Preferred Grounding Configuration Battery Systems 20 7 0 WIRING 5 5 21 7 1 Power Wing 25 usa aa Tu SR pa Bed EIT a 22 7 2 Control Warimng ciu sees hk FSS ABE a EE IPAS Ed RIS 24 7 3 Battery WIDE s au 25 8 0 WIRING CONNECTIONS Lie awas bee r
19. wm QNO Waal Wad 94 INDINTXVIN INDINTXVIN 79 wings Installation Dra Figure 61 Control wire list external interconnections standard wiring Multi Module System System Control Cabinet Part 2 of 3 Cable Groups 5 amp 6 90 02 619262 96 ALON 33S 9 78 N30 138 S3000 Yol L90313 HLIM HONVOHOOOV N 38 LSNW TIY 9 ININOO N3dO ATIVINHON ON Z SHdH IO Ad 9 SYSHLO Ad O q 4 S 5151 JHM TWNCIAIGN 1 4334 SNOILOANNOO NOLLdO f SYSLAW 091 bsuuu Z 14 008 GSLSIML SYS LAW 00 bsuxu 6 0 14 000 ce orc SNOLLO3NNOO NOILVOOT INVHOVIO NOILVOO NOILOS3NNOO IOHLINOO 29S 01 48484 3INVS NI NOS 38 AVN S ONY 31892 HONSHSHHSLINI TWNOIS IOH LNOO JIN3A3Hd OL AVAGOVMH 19915 SJLVHVdS V 38 LSnIN 3 TH8vO HOYG L SALON ON NVOS3 LAON NVOSALI 00S NVOS3 L 008 NVOS3L NVOS3LIS TVNOILdO OL LANISVD TONLNOD WALSAS 39VJH31NI NVOS3LIS Ss 4 83184 2 9 SAYYNIY HLON31 XVIN SIE UR 0100
20. LINDYIO LANIGVD XNV 3415 SNOILLO3NNOO LONI OV O1SS3OOV 401 Cole X 020 dOL 06 37 wings Installation Dra Figure 19 Terminal details 500 Multi Module UPS 12 pulse rectifier 80 6 299262 88 SIHONI NI 33V TIY 2 Suu3H1O A8 NOILOSNNOO SNG SO TT SALON 117130 338 SNE OL NOMOSNNOO sng ANNONS YAWOLSND dO lv 194 WoldAL TWHLNANn 2 1ndino v LAdNI 119134 119 134 avd snd 9 via cos 119130 345 SNOILOANNOO avd snd YaWOLSND ANAIA 3415 LINOHIO LAdLNO di 335 9 9 MIIA sna GNNOYD anis Ge je S o1d 9 zes MAIA LNOH4 ALINDYID LANI 117130 338 Sava sna 1139 ava sna S O1d 9 vid 299 38 wings Installation Dra 90 78 899267 88 572 SI NadO SHOOG HLIM L3NISVO H1d30 WLOL XVN 8 KINO NI GSYINDAY SS35OV FOIANES NOLLV TIVISNI Z ISNWHXa HIY LINN 3AO8V FONVYVSTO INDIWININ 9 SLIHW 34O 80100 S 0 0 4 POL ZE dN31 HIY LN3ISAV Y WO 0009 HIY SNI1OOO S
21. i UE s ni Suva INTON aon Wola Ind ino SSVdAS LOTS S X 96 E DILYS r 1 TOHLNOO I 8 1 7 0009 4007001 E 00 1 wowosexs 00071005 SLINGNOS 9NIHIM TOHLNOS S1130 NOLLOS3NNOO NOLLVOIHIO3dS 5 HOLMS LSA OL H323H 8 sna Hov3 3 1OH SNISIM DNISN3S 1438917 H04 HV8 SNG NO VIO 2L0 7 S IVL3Q ALN 3 18YO WOLLOS ONY 2219 26 86 ONILNNOW 38V8 OL 43455 9 SHSHIO SNA OL NOLLGANNOD anky 400 09 83HONI NI SNOISNAAIO TIV P G3LNIVd 38 SWALI 1 SCISNI LIHA 440 WAI H0709 9 070 HIY 72 WAONININ 516 IVT ONY LNOEA NO 558007 JOINS NOLLVTTVLSNI SALON 72 Installation Drawings Figure 54 Base mounting patterns System Control Cabinet SCCT 4000A 20 eH 619 6 88 NI SNOISN3HIG TIV S3HONI 620 SNOISN3NId TTY NO 3ONVH3TOL C28I830 Al S318V9 H3NOITSITO 30 AHTN3 08 H04 NOILV2OOT 3 TH V SLYSIONI L SALON MalA 3016 17130 3sva 4 b MIIA d
22. orev een XIAN ANNOYS LVA dvd SNA WNIAYEL 1108 MSHEVM 1907 EU MSHSVM LY LAN AfIN 1108 anis LZ 1199 Su3HSv M STASIS anis Ind SHSM aTa ava SN TENIS MSHOYM uSHSWM LYH MSHSVM LYH 977 LAN OLMWOMW3 c SYSHS M 3TTIATIS8 HSHSVAA c SudHsvA SI3NIav5 59 wings SO 60 219262 88 INO3d ONIddIHS Yad 1 YALYSAANI 21519345 SLI OL LANIGVS 91411995 HOLVA OL 38 FINGOW INO 3HOW 40 Gasld dWOO SWALSAS HLON 71149 SYVLNI 319507 1 230 SONDISVIA ONIddIHS TVOIdA1 NOILO3S Installation Dra ireway th bottom entry w 625 750kVA 6 pulse rect t detai ipping sp Figure 41 Sh ozse SI9L 5069 er 0267 SISL Sor9 HANN 9198 SI9L 0007 o z1naow S108 0059 zo ISNI TV1OL Z NOI1O3S rNouoss 97 S1H I3 A 1l1dS SNIddIHS dol 44 3snd uva sna 3AI1VS3N 5 uva sng 3ALLISOd ov OHO oq Sn8 3ALLISOd YSLYSANI 3snd uwax VO ASSY YN QNVOS 3snJ Gais s3lH3AND SNOILOANNOO YAWOLSND dO 3 18v L WOLLOd snd JALLVO3N 3ALLVO3N 33I3LLO3M JALISOd M3ldILO34 SYOLOANNOO SYOLOANNOS H3MOd Y
23. ywoos OVASCL veo OVASCL OA 1NOO ywoos OVASCL SYS 061 ET eo asses 27006 ywoos OVASTL ONINSVAA AMS MOT OVAGZL ONINSVAA AM3 LIVE MOT CO 8 3 NOLLO3NNOO YSWOLSND OL Sdn NI 9I WOU dnOHO 318Vv9 i 8 IN3HH DO ADVLIOA TVNS9IS Sayed 8215 JHM H0199 WAWIXVA Cable Group 14 S Figure 65 Control wire list external interconnections Multi Module System alarm status contacts option 84 Installation Drawings Figure 66 Control wire list external interconnections Multi Module System battery temperature sensor option Cable Group 15 90 9 619 6 96 83009 1 WOOT ANY SONVOHOOOV SNOLLOdNNOO NI 38 LSNW TIY dO NOLLVOOT IWNSIS X04 INVHOVIO NOLLVOOT OL AVMOVMH SHAHLO GSHSINYNA NOILO3NNOO 18815 alvavdas V NI ND TIVNSBIDXS FINGON Sdn OL 88484 38 ISAW dNOX9 JaV HOV3 L SALON Q BIHS WOOL Q BIHS 098 eae OAZ XOSNIS ANIL ANSLLVE IT comi we BLE Oc allHM YWOOL OGAPZ MOSN3S dia AYALLVE 1 0991 YOSNAS dW3L
24. 1 IVNOLLIQQV X04 dO SOA ld HOWS dO WNIAIGNI OL 38884 618 96 LNOH NI SS3OOV 3OIAHSS ANY NOILYTIYLSNI f wood 3 GERI ms LANIGVO C LANIGVO I3NISVO NOLLVENDIFNOO V NI G31v901 38 LSNW 5 TIY NIA INOS MAGIA INOSH MAGIA INOS 14389317 GalNddNs NOILOANNOOMSLNI TIV 16 NI STHNISVO AHL 195 AIHA ANY OL CISNOLLISOd3H 01 318vO 143837 SALON TIv L3d 51808 HV3H 9 LNOHJ HOVA 2 SNIL1O8 13NI8VO 30Y1d 8 TvVOIdAL 1504 dOL 65 wings Installation Dra Figure 47 Outline drawing System Control Cabinet SCCT 200 1200A 80 L0 t 19262 88 WOW 006 X9 000 002 00012025 HOVE 917 3zis on XOMddV HAON S IIVL30 NOLLO3NNOO ANY NOILVOISIOAdS AINGSAHOS LINDYIO OL 48484 HOYE JNO ONISNAS 14389171 33V sva SNE NO SATOH 2210 318 9 WOLLOd ANY NY3LLYd ONILNNOW 6 OL SM3HLO A8 SN OL
25. 1 AWG 5 16 0 67 54947BE 1 0 AWG 3 8 0 75 54909BE 2 0 AWG 3 8 0 81 54910BE 3 0 AWG 1 2 0 94 54965BE 4 0 AWG 1 2 1 03 54970BE 250 MCM 1 2 1 09 54913BE 350 MCM 1 2 1 09 55165 500 MCM 1 2 1 20 55171 1 Manufacturer Thomas amp Betts T amp B 1 800 862 8324 29 Wiring Inspection Table 5 Table 310 16 National Electrical Code Reprint Allowable Ampacities of Insulated Conductors Rated 0 2000 Volts 60 to 90 C 140 to 194 F Not More Than Three Conductors Raceway or Cable or Earth Directly Buried Based on Ambient Temperature of 30 C 86 F SIZE TEMPERATURE RATING OF CONDUCTOR SEE TABLE 310 13 SIZE 60 C 75 C 90 C 60 C 75 C 90 C 140 F 167 F 194 F 140 F 167 F 194 F TYPES TYPES TYPES TYPES TYPES TYPES TW TBS SA TW RH TBS UF RH SIS FEP UF THHW SA SIS THHW2e MI THWe THHN THWe RHH RHW 2 THWN THHW2 THWN THHN THHW XHHW THW 2 THWN 2 XHHW2 THW 2 THWN 2 USE RHH RHW 2 USE ZW USE 2 XHH USE 2 XHHW AWG XHHW 2 ZW 2 XHHW 2 ZW 2 AWG kcmil COPPER ALUMINUM OR COPPER CLAD ALUMINUM kcmil 18 ji carar 14 c 165 o M __ 14 20 20 2b
26. INDINTXVIN TIVNS9IS VSL 92 9 LSZ 054 6vZ 8vZ 474 Sr tr cr bes OL 5 TVNIIAN33 L 80 wings Installation Dra System Module System Multi ing Ir standard w ions external interconnecti t lis Figure 62 Control wire Control Cabinet Part 3 of 3 Cable Group 8 90 12 619262 96 ALON 33S 8 HLONAT XVIN 5715 JHM 40709 64413 OSL 13 008 5 5 Lv3d3H WALSAS 6 S3GOO Wwolyloala WOOT TIVNOLLVN 3ONVQHOOOV LSNW ONIHIAN TIY 9 VWOOS NOWIACO WINOO 136010 ATIVINHON ON N3dO ATIVINHON Z SHAHLO TyN331X3 TIY 9 Q3HSINHO O g 4 S OVASCL 515 OL H343 SNOLLOSNNOO NOILdO SNOILLOANNOO NOILVOOT 33Od INVHOVIGO NOILVOO NOLLOS3NNOO TJOSH INOO 525 OL 48444 2 MAN NNOO AHL NI NO AVIA 8 d 1ONO 318VO c SONSS3HMSAJLINI LN3A3MHd OL AVAOVMH 19315 S1VHVd3S V NINNY 38 ISNAN 3 18vO HOV3 L SALON 5009 OVASCL u 5710065 OVASCL QvO TH3AO VWOOS OVASCL QvO TH3AO u OVASCL QvO IHJAO
27. SHIM r NO 3svHd LAGLNO OV SNE TWOILIYO ANNOYS SHIM r NO 3svHd LAGLNO OV SNE ANNOYS SHIM r NO 3svHd OV SSVdAd SONVNALNIVA LNdLNO Ov 4 OvNOlLdO G3aN3wWiWoo32 QNVOSHOLIMS SSvdAd SONVN3LINIVIA 9 SHIM ASWHd OV LANIEGVO WALSAS C SYIAA 1 SINGOW SHIM 3SvHd LAGLNO OV FINGOW San SHIM SSVHd LAANI OV ela Logs SHOOTS 1 W31SAS OvNOLLdO IN31SAS 1 55951 1 JHL OL 48489 ATONIGUOOOV 13S 38 LSNA 9 4 430334 LNdNI SSVdAg Wvaelisdn 3H1 JO S ONLLISS 4141 SNOANVLNVLSNI AHL LNSYYNS LNdLNO Qvo TINA AHL SAWIL OF HOVSY SOSRIOS LNdNI OV SSVdA8 OILVIS SHL ANYWA LNSYYNd NHL LHOHS Sdn TVINHON L SNIHIS SNIHIS 2 E LOANNOOS C JINON Lag t U U m m 2 ON 310GON Sdi SNIHIS LLY S31ON 16
28. 50885 NOLIV TIVISNI Z ISNVWH Xlv LINN 3AO8V SONVYVSTO INDININIIN 9 ALIHNc33O Wal S 0 0 4 POL ZE LN3IBNV Y 150 0008 HIY SNOIS SIHONI NI TIY 052 5810269 929 8810062 3L VIAIXO34ddV L SALON LANIEVO MAIA LNO3 3018 Sold p 0 2 STANNVHO 55800 Laos 0 02 1 5 5 7 AI 1dS SNIddIHS ALANISYS H3ldILO3H 409 9 lNOMJ ALIAVHO ALIAVHO sal dO J30 JO H31N32 ZDIV LNI LINDO LNdNI TANVd AV IdSIQ TOMLNOO LAdLNO dOL ONIMS 4000 92 Ele 092 X 526 LINGNOO INOLLOS 0 6 09 dOL 5 3331411938 5 dO 092 X 5 6 LINGNOO INOLLOS 45 Installation Drawings Figure 27 Terminal details 625 750kVA Multi Module UPS 6 pulse rectifier with bottom entry wireway 90 98 899 6 88 117130 33S snd SIHONI NI 33V SNOISNSINIQ TIY ANNO NOLLVTIVISNI X04 GSYINDAY 55800 3016 SYAHLO A8 NOILOANNOO
29. Figure 60 Control wire list external interconnections standard wiring Multi Module System System Control Cabinet Part 1 of 3 Cable Groups 2 amp 3 0 V61 619262 96 3009 TvOl31O3 183 WOOT ANY IVNOLLVN HLA ONVOOOOV LSNW T TV 8 NOWIAOO N3dO ATIVINHON ON Z SYSHLO GSHSINYNA JHM TvN2131X3 9 SYSHLO Ad qaHSIN304 084 S313 091 14 008 01 910018 0 WOOD 714001 SYSLAW 0 SISA JHM 1O31NOO IYNAIAIANI OL H3434 SNOILOANNOO NOILdO H04 f SNOLLO3NNOO NOILVOO1 INVHOVIO NOILVOO NOILOSNNOO 308 OL 48384 bsww vis ONL 61 619767 96 33S 20 16 01 340439 Q3MOLLOVAONVIA SLINO N03 3l VS 3H L NI NO 38 AVN S ONY 31892 ON3SS3SHSHSINI TWNOIS 1O31NOO 1 OL TV 13IN GIOTH 31V3Vd3ds V NI N 13 38 LSNW 3 THvO HOYG SALON Ci ee 330 YAW 51034 NNOO r C w J340 YAW SLOWSY GOW 3M3 31084 NNOO GOW Id SLOWSY O d 334 9 OWT OL LANIGVO TOHINOO WALSAS NI l IWO33 YSSSNVUL dNOYS 1 5 5 bsuuu 060 CCH 1 5 5 bsuuu 060 CCH O E P VUOOL Waal
30. RAW Wear E eT RE ECC ER NER Control wire list external interconnections Multi Module System battery temperature sensor option Cable Group 15 27 Control wire list external interconnections Multi Module System maintenance bypass interlock option Cable Group 7 Control wire list external interconnections Multi Module System SNMP interface option Cable Group 426 e OS Control wire list external interconnections Multi Module System Module 1 5 Cable Groups 20 bra hE Use theca Wn thc Ae hk Gade eeu ees Control wire list external interconnections Multi Module System Module 2 SCC Cable Groups 20 amp 21 u d uen aas e ait dea lowe dete Sout arse ella Control wire list external interconnections Multi Module System Module 3 SCC Cable Groups 20 60 a eee Oa BG Eee i oe Control wire list external interconnections Multi Module System Module 4 SCC Cable Groups 420 amp 21 suy alec E ba Control wire list external interconnections Multi Module System Module 5 SCC Cable Groups 20 6321 Control wire list external interconnections Multi Module System Module 6 SCC Cable Groups 20 amp 821
31. X04 SSn1 L SALON MAIA 5 1 117130 338 SNOILOANNOO sna 83018902 5 LNdLNO ava snd OL 9 11 13 NOILOSNNOO YAWOLSND dO WOldAL sna ANNOYS 2 079 8 299 MAIA Adis 1 13 345 snd 1 LAdNI LINDO 117130 338 SNOILOANNOO va sna TV L3d uva snd Sod 9 via zes 46 wings Installation Dra ireway th bottom entry w ifier wi Figure 28 Outline drawing 625 750kVA Multi Module UPS 12 pulse rect 90 89 799267 88 4002 SI ATIN SYOOd VO H1d3Q WLOL 8 SS3OOV SOIAMES NOLLVTIVISNI Z 16 LINN SAOSV 410 WNWINIAL Po 9 40700 S 0 09 0 01 26 AONVY ANWIL HIY LNIIENY WHO 0074 VAM 829 092 WHO 0029 VAM 009 057 NAD 0069 VAM 529 S3HONI NI 3v SNOISN3NIO Ty Z WAM 929 052 591 0081 009 052 58100021 529 88100044 LHOIEM ILYN XOYHddY L SILON H31H3ANI MAIA 5 06 ALIAV SO dO H3 IN3O AV IdSId TOHLNOO 082 826 AMINA LINGNOS WO LLOS GOTE X 0 9 AMANG LINGNOS 401 LANIGVO 314199 MAIA 3016 MAIA 43 OZEL
32. 01 910018 20 SNOILYOINNWAOO SHAHLO CIHSINYNA IAM WNYALXS TIY ssa Sho ye 1 8 14 00 ZZE ONE amp SNOLI2HNNOO E NIE AN SNOILVOINQWINOO 069111 X04 NOLLV2O1 NOLLO3NNOO 208 SINGOW Sdn OL APZ 01 19161 IWNSIS 1OH INOO 1NHA3Hd 2 ZHVHS LN3eH OO OL TV 13N 4 1 6 v NI NO SYVHS 1 38 ISN d 18v9 HOV L Module System Mult IONS terconnecti external t lis Ire Figure 74 Control w Cable Groups 20 amp 21 SALON 09 8 Nad 138 01 8 L CHS 2 2 HO 06 6 Nad 138 01 CHS 2 81 09 8 012818 CHS 06 6 738 022818 CHS ML 2 81 SHSLSW 1400 0 13 001 SHSLSW 06 1400 HION31 XVIN Ave Ave IOHINOO LIOA IOHLINOO LIOA dOud Yd GSLSIML 0 L 8L O Z ez ADS APC Ave vd ALIHOP VIA Wa ALIJOPVIN OWA IOHLNOO AONANOAYA 1
33. Sd p TIO 0 2 STHNNVHO SS3O0V 14 1 ANdS ONidd IHS ALSNIGVO H3LH3ANI 11145 9NIddlHS 384 9 STavAOWSY Sul ALIAVSO d31N3O ALIAVeIO H31N3O ALIAVeSIO ANNI LINDY LNdLNO MIIA dol SNIMS YOO SEL CR 0 92 X SZ 6 LInaNOO WOLLOS 47 Installation Drawings Figure 29 Terminal details 625 750kVA Multi Module UPS 12 pulse rectifier with bottom entry wireway 90 88 799267 88 8 117130 33S TWHLNAN SHHONI 34Y SNOISN3IWIO TIY AINO NOILVTTV LSNI X04 GaYINDAY SSADOVW adis SHS3HLO Ad NOLLOSNNOO SNG HOI SOME MAIA ACIS SILON LNOH4 MAIA ACIS 117130 335 sna ANNOYS Wu Tv 13a 33S SNOILOANNOD aya sna daWolrsno sng OL NOLLOANNOO dO 11 1904 IVOIdA L LION LNdLNO 5 0 8 via 295 TIY sna 117130 385 SNOLLO3NNOO uva sng sdWNolsno 17188 aya snd S o1d 9 via 299 48 wings Installation Dra ireway th bottom entry w Fig
34. Sqaoo 1vOInH Loa 13 19201 ANY TIVNOLLVN H LIAA SON VOOOOV 5 TIY S SHdH IO Ad OISHSINS3 SMIAATIVNHSLDGI TIY v SQNVONVIS LSN I2LLNI Ad HIONGI HLON31 XVIN 3 Igvo 3NOHd3 181 Sud3H1O Ad O q SNOI LO3NNOO NOI 1VOO 1 X04 INVHOVIO NOILVOO1NOILO3NNOO IOHLNOO 29S 01 48484 SON3SS3SHSHSINI IWNSIS OL AVAHOVH 19915 S1VHVd3s V NI NOS 38 ISNAN HOYG SALON 8 3ZIS JHM 40103 XHOMALZN LANYSHIA LNYSHLS INIAN TWNOIS WAWIXV IWQWIXVW 87 wings Installation Dra Figure 69 Control wire list external interconnections Multi Module System Module 1 SCC Cable Groups 20 amp 21 619262 96 s3009 WORIOHT3 ONY TWNOILYN NI 38 5 TIY SYSHLO GAHSINYNA TIY SNOLLOHNNOO SNIBIAA dO NOLLVOOT INVHOVIO NOLLVOOT NOLLO3NNOO 226 Sdn OL 88488 TWNOIS 4 OL TVN GIOIH 5 v NI 1 318v2 HOYE L SALON 28 619 6 96 ONIMVSG 33S ZO LE ZL 340438 GSYNLOVANNVW SLINN HOS
35. THY 0 STANNWHO SS300Vv L4ITMYOS lNOM4 3 IBVAONWSS l3NIgVO XNV MAGIA 3GdIS pe 065 961 Sold p Sual1ld ALIAV HO dO H31N3O Mzbivaug 092 X 526 43 Installation Drawings Figure 25 Terminal details Multi Module UPS 12 pulse rectifier with bottom entry wireway 98 969 6 88 S3HONI NI SNOISNAWIC TIY Z 5 1 A8 NOLLO3NNOO V8 SN 5 L SALON 3GIS 117130 336 sna annoys WaLnan 8 3 345 SNOLLO3NNOO UNO STIS HNOISTIS Uva Sd OL NOLLO3NNOS YAWOLSNO dO TIV130 LINDYIO MAIA LNOYS 9 1 sna 8 278 8 vid 295 Adis 119130 338 sna JINON LINDY Wa 17130 336 SNOILOANNOO va sna YIWOLSNO ava sna 6 214 9 via 295 44 wings Installation Dra ireway th bottom entry w Figure 26 Outline drawing 625 750kVA Multi Module UPS 6 pulse rect 90 99 899262 88 SHOOT 72 SI N3dO M 13NI8vO WLOL 9 ANO NI GaxIND gt 66420
36. When replacing batteries use the same number and type of batteries CAUTION Lead acid batteries contain hazardous materials Batteries must be handled transported and recycled or discarded in accordance with federal state and local regulations Because lead is toxic substance lead acid batteries must be recycled rather than discarded Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It is toxic Do not dispose of battery or batteries in a fire The battery may explode Do not install any batteries that are cracked leaking or show other signs of damage Contact Liebert Global Services or your local Liebert representative A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working on batteries Remove watches rings and other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery terminals Determine if battery is inadvertently grounded If inadvertently grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance Lead acid batteries can present a risk of fire because they generate hydrogen
37. osuiu osuiu ais 91 9 65 619 6 96 33S 20 16 21 3HOJ38 GAYNLOVANNVW SLINN 03 NI d31S c NI dalSc 4815 Z LAN 8815 JXYHS LNIXHNO LN3HSPIO 1 816 8 Ol I8L1LH ene 01 19161 6 19161 81816 We LIOA SANIT IVd ALIHOPVIA ALISOPVIA ALINOPVAN 11 18181 09 14 00 AlddNs OWA 01 18181 HO 09 8 bsww 071 AHS 0626 bswiw 0 GHS ML 2 81 salam og 14 001 HION31 XVM aaisi DE NOS AON3RO3 J AON3RO3SJ 0918 01 eiit ore AS ASVHd AS ASVHd AS ASVHd OSO lew WALSAS ZNI Wal OL c FINGOWM NI 61 9 8 Wal 3 18vO 3215 ASVLIOA IWCOWIXVIN 3INVN TVNSIS NOLLVNOIS3Q TVNIIAS3 L 89 wings Installation
38. 5 509 ANI 9d v ES YALU 20 NO NOW ISN 9 NO NOW 3sn4loauzaL Z 9r vMd 1938 5 sod Y43141 L03 13311238 If NOW 5 4 Sid NO er Ea VMd ALNI f 091 adis u3143AND OL SNOLLO3NNOO YAWOLSNS 30 3 T8v L 1918990 SSHSYM MOOT exerc ANN 8 6 HAHS YAA 1774 SHS YM LYH ais NOLLOSNNCO JIONIS LVH ALAN 1108 2 TA TIS ave HO TWNNEL av Y11130 IV13G NOILOSNNOO SN WNIAMEL x 1108 2 S 3Hevi d HIHSYM I NOILOANNOO fadi inr GNNOYS wade anis anis LN c SH3HSVM c S33HevM TAITA SLANIaVO 61 wings Installation Dra ireway th bottom entry w pulse rect 625 750kVA 12 lit deta ipping sp Figure 43 Sh SO 20 19262 88 TVOJA SONDIMYIN ONIddIHS Yad 13NISVO SSLSSANI 214199345 SLI OL LSNISVO 31411934 HOTVIN OL 8808 38 NVHL SYOW JO GASIdWOO SIN31SAS LON 2054 549 052 JIN
39. HO ld VIN S Iv 1 SS3SSP L83930131VlHdOHddV OL 48484 ATONIOHOOOV 135 LSNA s sax vase Y30334 LNdNI 55 Wvasisdn JHL JO 5 LLIS SNOANVLNVLSNI AHL ONILVY LNSYYNO LAdLNO Qvo TINA san AHL SAWIL OF HOv3S HOHTOS LNdNI Ov SSVdAd OILVLS JHL LNSYYnd WHIL LYOHS NOILVYSdO ONINNG L SALON ANNOYS 39M asvHd 15 15 1 WALSAS AMALIVG awnoso ANY JHM san ANNOYS JHM 3svHd LAALNO Ov FINGOW San 3SvHd Ov H3141 1938H LOANNOOS IC JINON WALSAS M IVNOI1dO I I I I WALSAS 5 S ASM i o o HOLIMS m m ouvis mi D _ cet gan 4 i o gas I 1 1 IN I I 1 1 1 1 1 31 wings Installation Dra Figure 13 One line diagram four module parallel system with three breaker maintenance bypass 0 9 1 009 6 6 C 38M ONIMLS AYA LLVE OL LOANNOOSIC ANSLLVE 3 TndOW ANNOYS
40. OL 6 uba SNISIM c CR LANIGVO LNIEVO AHJLLIVG YORMSLNI LILILILI d AD TOHINOO 63 wings Installation Dra Figure 45 Battery power pack Size A WNWINIA WA 16 92 LNO H4 NI GSYINDAY SSAOOV 39IAH3S ONY NOILWTIVLSNI OL 10 919262 88 ware ous wass 6981 0217 3 00 7X1 dag EN som arse wa peexH Been oe a X 0981 001 08 4151 H dagen gzzz 0067 0 5 21 5 PX dason 222 Q06 2Z ZLSdN JESEN SiZzL ager OZ ZLSdN dagen aace ra meer 9282 eset ogor ozz z san ra depen aspe Pw dagen UNA ANSLLVH 51 1 sanls GNNOYS S000 WWOMLOF1S WOOT TWNOLLWN H LIM J3ONVOSHOOOV NI 38 OL SI TIV SLINANOO 31Vvsvaas NOY 38 LSNW H3MOd ONY 10841 00 4 22 2242 OL 2 89 0 02 JONVY SNILVH3dO O3ON3AWOOMS WOLLOG 131 STIHM dO SE NIHLIM 1 daa S3HONI NI SNOISN3IAIQ TIY 3LIHM 33O Wal 40100 H3AOO HLIM MAIA Adi
41. SALON MAIA H3LIN3O TANVd IOHLNOO SLINGNOS IOHLNOO AHLN3 301 XOHddV X 06 SLINGNOO LINGNOD dOL Sod TIO 0 2 STHNNVHO 9 88 LJ DiHO4 MIIA 11785 SNIddIHS 1785 SNIddIHS JINON avo xnv p 3718 ALIAVHO ALIAVHS J31N39 WV LINDHID avay LINDY MAIA dOL 0 S X 0 6 ONIMS YOO 606 06 LANISVO XNV 3GdIS dO YALNASD SNOI LO3NNOO LNdNI OV OL SS329v 401 Go 12 x 0 LINGNOS dO 35 Installation Drawings Figure 17 Terminal details Multi Module UPS 6 pulse rectifier 600V input 600 346V output 0 96 299262 88 S3HONI SNOISN3INIO TIY SH3H LO NOLLOSNNOO 91 MAIA 3015 AN3IA LNOYS SILON TIv L30 338 sna __ SNE _ YAWOLSNS dO WOldAL WHLNAN 1ndino LNdNI 2d 7 LAAN 1 139 395 Suva sna lfdNI Ov da vida 9 M IV13a 338 LINDUIO 1ndino SNOILO3NNOO dva sna siWorsno 1 13 33s
42. 09 CHS Yd ML 9 84 HS vuoi M 0 02 148 3NIT 61 189 ALIBOPVIN 7 5 JOH INOO LIOA v 0ldl ei 0 817 198 8r rali 19814 sw 61 1811 SX3L3N oc 14 001 qui woo MINCO AON3nIO3HJ REKARI vu gave um wm 8 181 AON3nO3H4 DNAS 5 918 ONAS 5 91 81 DNAS ASVHd 4 481 Q m NO 14 00 06 6 Nada 1818 e 01 SL GHS ML 9 84 9 DNAS 260 SXILIN 09 VWOOL VWwOOL ta DONAS 060 1818l 21818 ONAS 050 yugo OWA 01 18 VuOOL 001 LANIEVS WALSAS NI A INAI OL FINGOW 5 NI 6I 8l W41 OC dNOYS 3 18VO 39V LIOA savas INCIADCVIN 3dAL 9 3215 818 1VN IS OL NOLLYNOISSG 1 34M 2 91 wings Installation Dra Module 5 SCC Module System ions Multi external interconnecti t lis Ire Figure 73 Con
43. AC Power For Business Critical Continuity Liebert Series 610 UPS Installation Manual 500 750kVA 60Hz Three Phase Multi Module 9 EMERSON Network Power BATTERY CABINET PRECAUTIONS The following warning applies to all battery cabinets supplied with UPS systems Additional warnings and cautions applicable to battery cabinets may be found in Important Safety Instructions page 1 Section 2 0 Unloading and Handling Section 5 0 Battery Installation A WARNING Internal battery strapping must be verified by manufacturer prior to moving a battery cabinet after initial installation Battery cabinets contain non spillable batteries Keep units upright Do not stack Do not tilt Failure to heed this warning could result in smoke fire or electric hazard Call 1 800 LIEBERT prior to moving battery cabinets after initial installation CONTACTING LIEBERT FOR SUPPORT To contact Liebert Global Services for information or repair service in the United States call 1 800 LIEBERT 1 800 543 2378 Liebert Global Services offers a complete range of start up services repair services preventive maintenance plans and service contracts For repair or maintenance service
44. AND STATIC SWITCH 18 Configuring Your Neutral and Ground Connections Figure9 Preferred grounding configuration impedance grounded wye SERVICE ENTRANCE MAINTENANCE BYPASS SWITCHBOARD TO LINE TO LINE LOADS UPS MODULE 1 TO MODULE BATTERY DISCONNECT 1 UPS MODULE N 2 6 TO MODULE BATTERY DISCONNECT 2 These configurations have the same restrictions as explained in 6 2 Alternate Grounding Config uration Wye Connected Service except for the wye input The UPS input and bypass must be fed from the same source The load must be strictly 3 wire And the GFI time delay should be set to at least 0 2 seconds to prevent tripping during transfer or retransfer operations A CAUTION Failure to properly set the ground fault interrupters could cause loss of power to the critical load 19 Configuring Your Neutral and Ground Connections 6 6 Preferred Grounding Configuration Battery Systems Open rack battery systems depending on local code requirements and customer preference are normally 1 Floating ungrounded 2 Center tapped and floating or 3 Center tapped and grounded Battery cabinet systems must be connected as floating ungrounded systems Option 1 above Center tapped or grounded battery systems are not possible with battery cabinet systems Whether the battery system is open rack or cabinet the metal rack parts or cabinet must be grounded to the UPS module ground b
45. L SALON SSAOOV LJlT4 03 SALV 1d LNOHLIM 3SV8 40 M3IA MAIA dO L 07021 77 2 j 2 54 Installation Drawings Figure 36 Base mounting patterns 625 750kVA module 12 pulse rectifier 61 219262 88 KINO MIIA dOL TIY S SIHONI SNOISN3MWIO 11 P SI SNOISNSIIG NO SONVYSTOL YOO 1d 8 9 FOVAYNS ONILNNOW 35 L3NISVO JHL WO SIHONI O S ATALYIIXOUddY Q31v201 Suv NMOHS S3L1Y 1d SISWAOWSY JHL Z 4 5218 2 SHINWOLSNO JO AHLN3 INOLLOS SNOLLV2O1 31VOIONI SALW1d Sv3elv qadvHS L SALON SS390V LJIDIHOJ S3LY 1d H3AOO LNOHLIM 3SV8 dO MAIA LNOMJ 333 OL S3lV ld H3AOO HLIM 3SV8 dO MAIA 3 MAIA dol 07021 7 Z 55 Installation Drawings Figure 37 Base mounting patterns 625 750kVA module 12 pulse rectifier with bottom entry wireway 90 20 619262 88 MIIA dOL 33V TIY S S3HONI NI 33V SNOISNINIA TIY SI SNOISN3INIG TIY J3ONVH3IOL 40074 31382NOO AOVAYNS LANIGVO JHL SIHONI 0 S ATaLVIAIXOSddYv 3LVOO1 38v NMOHS 3 18VAOIA3S JHL 72 Iaslisad 41 SATEVO SH3lMOLSno JO SNOLLVOOT 318v SLVOIGNI S31V Id 3 18VAOVW33 NO SV3sv Q3dvHs L SALON 55995 1 14 4
46. Module System Module 4 SCC ions Multi terconnecti external t lis Ire Figure 72 Control w Groups 20 amp 21 VSS 619262 96 WELSAS LWAdSy NMOHS WALSAS S 33000 Wold Llosa W907 ANY TWNOILYN HLM NI 38 LSOIA 17 7 SYSHLO Q3HSINA 4 TIV SNOLLOJNNOO dO NOILVOOT1 X04 NOLLVOOT NOLLO3NNOO 1 5 208 FINGOW Sdn OL 48484 Z ON3SSJH3 LNI TWNOIS OL LINGNOO GIOI 31VHVd3S V NI NOY 3d ISNW doo a avo HOYA L SALON 96 619 67 96 ONIANVMO 33S 20 1 21 340438 CAYNLOVANNVW SLINN 5481 30 oc 14 001 bsuiu cz NOILdO LINT LAdNI d31S 2 VWwOOL E d31S Z 8 815 20181 cv 2 916 ete AMSLLVS 8315 c SYSLAW oc 14 001 e AH3LIVS 8815 Z 01 610018 20 2I VMd Cet Ole SM313N 0 swouvownwwoo XO 1228 14 001 TTH oie 00 IOHINOO WALSAS 9 LLI Wal OL P 31 ON OLL ZI Wal LC dNOYS 3 18vO 3LIHM 00 97 14 1 09 8 vuoi JOULNOD LIOA cca iri woo IHS vuoi ki ag 4 09 Svg
47. SALW ld LNOHLIM 3SV8 dO M3IA LNOJ S31V ld 3SV8 dO M3IA LNOJ dol OZEL 22 082 56 wings Installation Dra t detail 500kVA 12 pulse rect ipping sp Figure 38 Sh 10 19262 88 WOAd SONMYVA ONIddIHS LANIGVO 21419395 SLI OL LANIGVO 431511994 HOWE HOLV OL gens 3g FINGOW INO 330W 4 daasiddiNOD SWALSAS 404 WLOL NOILO3S L NOLLO3S NOI EN AS 587 SIHOBM 5 LndNI LNdNI ef 30VJH31NI HOLO3NNOO ALON OSb 00S Jn aou IONN 00 00 lt 059 005 Jn ow 19 5 00 005 Idd IHS 0281 TWNOIS 82 LNdNI E NO NOLO3NNOO 3 TIO 3V INI q31vOO 7 WO SONDISVIN ONIdd IHS L NOILOAS Lus NO HOIO3NNOO 9015 431H3AN OL aas 431411934 NO HOLO3NNOO HAWOLSND dO 31891 TV L3O 1709 H3HSVAA MOOT ZH Vx er AAHS YMA 0 SdaHsvM TH VLAC NOILOSNNOO 3 TIONIS WBHSVM 1v 14 NN 1709 avd 509 WNIAHSL 11130 WVLAC NOLLO3NNOO NB SNA TWNINHSL a 1709 c 3 MH3HSVAA USHSVA 1Y 14 ALIHVIO Q3AON3M
48. Sa TVNIN231 1 LINDMIO 19 WOO 75 Installation Drawings Figure 57 Control connection location diagram SCCT 5 V88 619 6 96 MAIA SCISNI 1757 035 pre Lr FOWAYSLNI dNNS 88 L09 6 96 ASS cO LE CL 340438 cL ov3anNVvIN 043 80 zal 9281 39V ONAS SN avon zalen AVIS XJ4SNY L 819 SLOVINOD SNLVLS Wavy NOIL LdO 1816 LIIT NOILdO 1911 LNIHHNO NOI dO 10 MOOTHSLN SSVdAd 3ONVN3LNIV NOILdO FOVAYALNI NVOSa IIS Lg L9NI LALLNI SNOLLO3NNOO 32V J83 LNI 9 SINGOW SaN 98121 199141 22284 WOO 8 1SLI 9 19161 NOI dO t FOVAYSLNI Walv v YSWOLSNO FOVAMALNI 3l L H3AAOd 1819 WALSAS TI3NYd SNLVLS SALOWSY 76 Installation Drawings Figure 58 Control wiring external interconnect diagram Multi Module System BATTERY CB 1 lt I 1 IEM SYSTEM CONTROL 1 5 SUES RATS m w CABINET SCO E SENSOR 1 1 9 OPTION l 4 e 1 Ot zz ALARM STATUS Wee lt CONTACTS EZ lt 2 She i OPTION 0 5 ou
49. use extreme care during handling and transport Your installation may also include battery cabinets and a System Control Cabinet E A NOTE It is very important that the shipping split sections are matched up to their proper mates as identified by the shipping split labels Integrated SCC Switchgear will also be shipped in sections and require proper match up of sections as identified by labels and drawings WARNING Exercise extreme care when handling UPS cabinets to avoid equipment damage or injury to personnel The UPS module weight ranges from 5710 to 12 005 lbs 2590 to 5445kg Battery cabinets weigh from 3060 to 5300 lbs 1388 to 2404kg Locate center of gravity symbols before handling cabinet Test lift and balance the cabinet before transporting Maintain minimum tilt from vertical at all times Slots at the base of the modules and battery cabinets are intended for forklift use Base slots will support the unit only if the forks are completely beneath the unit System Control Cabinets SCCs Switchgear have holes intended for rigging bars or chains see your submittal package for switchgear drawings Prevent chains or cables from contacting cabinet by using spreader bar and adequate padding To reduce the possibility of shipping damage cabinets are shored with 2 by 4 bracing secured with screw type nails This shoring must be carefully removed prior to unloading CAUTION Extreme care is necessary when removing
50. z lt IN31SAS NI TANVd SNLVLS 311034 OL 3 IavO ONILOANNOOYALNI Gal IddNs 5 29 5087 2 N3349 lt lt 97 Installation Drawings 98 66 APPENDIX A SITE PLANNING DATA SERIES 610 500 750KVA MULTI MODULE SYSTEMS jo a SYSTEM D Ac INPUT 8 G MMU 5 MMU 2 MMU de co MAINTENANCE BYPASS SWITCHGEAR OPTION 1 TO LOAD Notes for Tables 6 7 1 Nominal rectifier AC input current considered continuous is based on full rated output load Maximum current includes nominal input current and maximum battery recharge current considered noncontinuous Continuous and noncontinuous current limits are defined in NEC 100 Maximum input current is controlled by current limit setting which is adjustable 100 to 125 of nominal input current except 750kVA 675kW for which the maximum is adjustable 100 to 115 of nominal Standard factory setting is 115 Nominal AC output current considered continuous is based on full rated output load Maximum current includes nominal output current and overload current for 10 minutes Bypass AC input current considered continuous is based on full rated output load Feeder protection by others in external equipment for rectifier AC input and bypass AC
51. 1 MIIA MAIA TWNOILYN HLM 3ONVOSOOOV NI 38 LSNA ONIHIM TIY 9 qaqNv231S 7 2 SAAVFL HLA woos 1444 008 7 avo 2 WL LNSYYND 39v ELTOA TIVNSIS 9 C SOVAYALNI THNYd 01515 ALOWSY IVNOLELdO dO NOLEVOO 1 H04 INVHOVIO NOLLVOO 1 NOLLO3NNOO JINAON Sdn OL 48484 5 LINGNOO 3INVS NI CGANISWIOO 38 LON SNP ONIN MN3MOd WOH 5 Nn LSNW SYSHLO 8 ONINIM TOHLNOO F LNOWIONM 22 98 3dAL VAAN vid 88 zz 5919 31 VIWIXOMB da V Z P ALIHM 440 Wal 2H0109 L TETTE AIN I ABIVIIAITIS SAS WAL ONINHYA MOT O dOL SILON SHOW 14 2 9 MIIA e 8310H SNILNNOW oz GW 1 829 ann 80990 2 axpOzoi amp Ox x gt pts 0 gt ouga ofa gt 9 E E 8 ag EES gt m E SSN 9 31OH FAIM Sz 2 a
52. 1675 500 450 600 NO NO 545 681 481 601 1200 1214 106 750 31 3 72x39x78 6130 2781 314 1533 500 450 600 YES NO 505 631 481 601 1200 1214 112 050 32 8 1829x991x1981 6330 2871 325 1587 500 450 600 NO YES 551 688 481 601 1200 1214 133 550 39 1 96 39 78 9030 4096 347 1694 500 450 600 YES 510 638 481 601 1200 1214 139 010 40 7 24389911981 9230 4187 355 1733 625 500 600 NO 602 753 601 752 1400 1349 108 950 31 9 1 8 35 78 7805 3540 300 1465 625 500 600 YES NO 559 699 601 752 1400 1349 118 650 34 7 2743x991x1981 8025 3640 309 1509 625 500 600 NO YES 609 761 601 752 1400 1349 128 450 37 6 120x39x78 10485 4756 323 1577 625 500 600 YES YES 564 705 601 752 1400 1349 134 400 39 4 8048x991x1981 10705 4856 329 1606 750 600 600 NO 723 903 722 902 1600 1619 130 700 38 3 108x39x78 8405 3812 323 1577 750 600 600 YES NO 671 839 722 902 1600 1619 142 350 41 7 2743x991x1981 3625 3912 332 1621 750 600 600 NO YES 730 913 722 902 1600 1619 154 150 45 1 11485 5210 353 1723 750 600 600 YES YES 677 846 722 902 1600 1619 161 250 47 2 120x39x78 11705 5309 360 1758 750 675 600 NO YES 822 945 722 902 1600 1822 173 400 50 8 3048x991x1981 11785 5346 363 1772 750 675 600 YES YES 762 876 722 902 1600 1822 181 400 53 1 12005 5445 369 1802 See Notes p 99 13 1 4 5 7 8 9 11 12 2 3 5 7 8 9 11 12 6 6 8 9 11 12 14 14
53. 2778 Outside the United States 614 888 0246 Locations United States 1050 Dearborn Drive P O Box 29186 Columbus OH 43229 Europe Via Leonardo Da Vinci 8 Zona Industriale Tognana 35028 Piove Di Sacco PD Italy Technical Support Service Web Site 39 049 9719111 While every precaution has been taken to ensure the accuracy Fax 39 049 5841 257 and completeness of this literature Liebert Corporation assumes no Asia responsibility and disclaims all liability for damages resulting from use of 3 m this information or for any errors or omissions 29 The Orient Square Building 2007 Liebert Corporation F Ortigas Jr Road Ortigas Center All rights reserved throughout the world Specifications subject to change Pasig City 1605 without notice Philippines Liebert is a registered trademark of Liebert Corporation 632 LOW 5 All names referred to are trademarks or registered trademarks of their respective owners Fax 63 2 730 9572 51 25145 05 07 09 Emerson Network Power The global leader in enabling Business Critical Continuity EmersonNetworkPower com AC Power Embedded Computing I Outside Plant Racks amp Integrated Cabinets 3 Connectivity l Embedded Power Power Switching amp Controls 8 Services DC Power Monitoring Precision Cooling Surge Protection Business Critical Continuity Emerson Network Power and the Emerson Network Power logo are trademarks and service marks
54. 277V output lt o 59 amp co six ES IS ge E 9 Oy 5 ES UN 5 o _ a a 5 z o z z Lu rou gt SU Sz on olo E alo OZ lt mo lt m O 2 E 2OW 0 x T gt gt 7 a a gt lt zn OW 2 ox alin ug 52 x z 69 59 no gt r 15 x 2 ll a gt x ui TU ERE lt 5 E TT 9 n gt 9 5 CTT E 2 mia lt os m a gu L N a m EY 8 Cnr INPUT 34 Installation Drawings Figure 16 Outline drawing 500kVA Multi Module UPS 6 pulse rectifier 600V input 600 346V output 0 9 299262 88 2004 S N3dO ATINA YOO HLIM LANIGVO JO 1 101 4 WOWININ 916 9 AINO 1NO34 NI Gain SS390V 39IAH3S NOILVTIVLSNI 9 180 VHX3 LINN SONVHVS19 S BLIHA44O F 2 0 0 3ONVH di HIY LN3ISINV 0 0967 2 NI SNOISNANIG TIY L 0 28 0 00 0128 04 009 008 LHSISM ALIAVHO ONLLVH dO
55. Dra Cable Module 3 SCC Module System ions Multi terconnecti external t lis Ire VvS 619262 96 LSNW ONISIAN TIY SYSHLO JHM TVN2331X3 TY 13 00L mon ywOOL OOAPZ 1ndNI 2218 Z xi sasina kakusaq tesi oo 6 OOAVZ 9918 Z 9 9121 m HORS oY 156 S 1400 put Or vuuo0L 4818 Z s caizi S3009 21410818 W901 TWNOLLYN i OqAFZ SNOILVOINNWAWOD ECan ONE wo SNOILYOINAWNOO ole SNOLLO3NNOO dO NOILVOOT X04 WYYOVIC NOILVOOT NOILO3NNOO 1OMH INOO 226 FINGOW Sdn OL 58484 TWNOIS OL LINGNOO WLAW GIOI 5 v NI NNX 38 LSNW 3 THVO HOYI SALON 54830 02 cz 79 6192617 96 33S 00 16 01 3HOd38 GAYNNLOVANNVW SLINN O43 15 9 6 0LaL oze Tvno3 L428 N3013 qaq 13 IHS cat OIE 09 8 738 07 848 06 6 N3q 138 bsuuu 071 81 GHS Yd ML 2 81 NO 09 8 N3q 138 bsuuu 071 81 CHS 2 2 2 0696 38 071 81 GHS 9 84 Su313N 09 1400 SYSLA 0
56. H LIM ASN OL GALYSANOO 38 AVA LINDYIO JHL 4 9 100 9 100 4016 SYL S31ON AMIN3 WOLLO VBdshadWhou5 S WNIWXSI OSINOO 33MOd 318V1IVAV 092 ITOH 19 0096 l wus 0072 00 SNLWLS T 409 sna 9171 TTT TWNOIS Sdn OCA M3AOO HLIM NMOHS asva 134 NOILLWNINMAL TOHLNOO et 4 SNOLLO3NNOO WNOILdO J3NIT HNO Yaad HLIM SLON 385 OL AMALIVE OL go ga gv 8 001 e L 50788 dAL 31H Via 94 6 1009 S3OV1d 9 WOIdAL S IIV 130 WNINYSL Y Sdn OL INO amp MJ E 0055 dol TONLNOO 33MOd LINGNOO 318 ES 0018 D 1092 9 400 vC 95 wings Installation Dra Figure 77 Outline drawing dual breaker module battery disconnect 600 800 1000 1200A 80 20 919262 88 Su3 v3 vOOZL V009 LNAWL
57. L SALON 55905 L4l T4403 31V ld YAAOD LNOHLIM ASV dO M3IA 4 0 22 JLY Id HLM 3SV8 dO M3IA LNOYS MAIA dO L O ZA OZ 09 _ Z 068 50 Installation Drawings Figure 32 Base mounting patterns 500kVA module 12 pulse rectifier ed 619262 88 KINO MAIA dOl 33v SNYALLYd TIV S SNOISNAWIG TIY t SC SI SNOISNAWIG 11 NO 3ONV3H3IOL 40074 31349NOO AOVAYNS ONILNNOW 3579 JHL WOds SAHONI 0 S ATA LVWIXOddd 1 207 34v NAAOHS SALW Id 8 AHL C 53 dl Sq 18vo SYAWOLSNDS dO AWLN3 WOLLO SNOLLV2OT d18vilvAv ALYOIGNI 5319 1d 318VAOIN38 NO Sv3sv CAQVHS SALON SS3aOOV L4 MH04 SALV ld N34AOO LNOHLIM 3SV8 MAIA 591 Id HLIAA 3SVd dO LNO33 MAIA dol IE _ 2 0 68 51 Installation Drawings Figure 33 Base mounting patterns 500kVA module 12 pulse rectifier with bottom entry wireway 8c 19 6 88 066 1 SNeallvd 11 S S 3HONI NI 35 SNOISNAWIG SI SNOISN3INIQ TIY NO 0176 Joo14 SOVAYNS ONLLNNOW 3559 L3NISVO JHL S3HONI 0 S AT31VIAIXOddaV GALV901 NMOHS S3LVTd 3 TISVAOWSY JHL C aaslisad 41 Sq 18v9 JO AHLN3 INOLLOS SNOLLVOOT 38v ALVOIONI S
58. NOLLOSNNOO en Ng NI 33Y SNOISNAWIG TIY GALNIVd 38 AVIA SWALI LANIGVO ACISN Wal 0 0 0 2 3ONVM HIY LN3IBINV Z Sng ACIS 1431 LHOIY N GAYINDAY SSAOOV JOIANAS NOLLVTIVISNI L 1ndino san SALON sna S3 OH S3 OH 95 Suva sna 1V3103N 2 LNdNI SSvdAS 310dOW CVO TWOILIND dO WVLAG AL wl saovia D eor S31OH os er 8 3 15 8 4 9 dva sna ANNONS sna 1 FINGOW san ALIAVSO 30 H31IN3O vyg sna ayol 121109 885 SSvdA8 WALSAS suva sna LAdNI SSVdA8 39VdS LINGNOD AH LN3 SLINGNOO SNIHIM 301 V3uv XOHddY SLINGNOO SNISIM YAMOd dOL MAIA LNOYS avg sna 10 1 FINGOW san indno ALIAVSO JO 3d31N3O uva sna 549 995 SSVdA8 WALSAS snd LAdNI SSVdA8 dOL 209 ONIMS Base sna TWaLNSNn 66 Installation Drawings Figure 48 Base mounting patterns System Control Cabinet SCCT 200 1200A 80 12 619262 88 NI 33V SNOISN3I
59. OVASCL OVASTL OVASCL OVASCL Iv AYVAWNS WALSAS AHvININDIS WALSAS Iv AHvININTIS WALSAS MAN diN3 LH3AO dWALYSAO diN3 LH3AO SNINSVAA SNINSVAA SNINSVAA SNIOSNVHOSIG 91 91 AH3 LLVS ON ON NNOO ON ON ON NNOO ON ON NNOO ON ON NNOO ON ON INNOO ON ON 9 9 La 19 908 81 67819 208 41819 vos NNOO 6 19 IN3HMWfO 15 4 NOLLO3NNOO YSWOLSND OL L3NIGVO WALSAS NI 9 WO34 SLOVLNOD 1 15 8 318v9 or NOLLVNOIS3Q TVNIIAS3 L wings Installation Dra Figure 63 Control wire list external interconnections Multi Module System remote status panel option Cable Group 4 0 0 1 619767 96 SNOLLOdNNOO lv3das NMOHS V Sdn S NOILVOO X04 INVMHOVIO NOILVOO s3009 TvOIH LO3 T3 308 OL 48384 WOOT ANY TIVNOLLVN HLIM SONVOSOOOV HONSHSHHSLNI NI 38 LSNW ONIHIANTTV SYSHLO GSHSINYNA JHM TvN2131X3 14005 Vi QVO IH3AO 9181 91819 TWNOIS
60. UPS grounding require grounded wye service The UPS system requires a bypass neutral for sensing and monitoring the quality of the bypass input If the building service is anything other than a grounded wye system corner grounded delta or impedance grounded wye contact your Liebert representative for details about the Isolated Neutral kits for the System Control Cabinet and UPS modules WARNING If the building service feeding the UPS is any configuration other than those mentioned above contact your Liebert representative or Liebert Global Services immediately A Power Tie or distributed redundant system has different grounding requirements from stand alone UPS modules If using one of those systems refer to Liebert s Power Tie configuration user manual SL 30030 What are the UPS input and output voltages Systems with 480 VAC input and output have sig nificantly different needs from systems with 208 208 VAC What is the connected load Does the critical load consist of one or more Power Distribution Units PDUs Do the PDUs have isolation transformers Proper grounding should be based on NEC Section 250 but safe and proper equipment operation requires further enhancements The following pages detail Liebert s recommendations for grounding various system configurations to ensure optimal UPS system performance NOTE Some UPS modules are equipped with input isolation transformers However these transformers have no effect
61. bolted together in a daisy chain configuration Cables for this setup may be run between paralleled battery cabinets through cutouts in the top of the cabinets eliminating the need for external conduit runs Route cables before moving cabinets into final position for bolting together Low voltage control wiring must be kept separate from the power wiring Remove top panels for access if required No top or bottom entry cables are required except for remotely located cabinets which require conduits Refer to Figures 44 through 46 or your submittal drawings for instructions on wiring cabinets in parallel The 800 750kVA UPS module is approximately 2 to 6 in 51 152 mm deeper than the battery cabinet and is not designed to bolt directly to it 10 Grounding The battery cabinets have ground studs near the busbar connections Use an equipment grounding conductor to connect the lugs of the cabinets together and to connect the cabinets to the ground busbar in the UPS module 11 Battery Installation 5 4 Open Rack Batteries When batteries other than Liebert battery cabinets are used a remote battery disconnect switch with overcurrent protection is required per the National Electrical Code Refer to Required Battery Discon nect Rating in the site planning data tables in Appendix A for recommended overcurrent protection ratings Contact your Liebert sales representative for more information 1 Install battery racks cabin
62. configuration cannot be used Refer to 6 3 Preferred Grounding Configuration With Isolated Bypass to determine a suitable configuration 17 Configuring Your Neutral and Ground Connections 6 5 Grounding Configuration Corner Grounded Delta or Impedance Grounded Wye As previously mentioned Series 610 SCC requires a bypass input neutral for sensing and monitoring With a wye connected input source the installer should always connect the building service neutral to the System Control Cabinet SCC output neutral to achieve this When the building service is delta connected however the installer must take special steps to ensure reliable UPS functioning If the building service is corner grounded delta or impedance grounded wye the UPS requires the Series 610 Isolated Neutral Kit as do each of the UPS modules This kit uses control isolation trans formers to create a reference point For this application the SCC output neutral must not be bonded to the SCC ground Figure 8 Preferred grounding configuration corner grounded delta or impedance grounded SERVICE ENTRANCE MAINTENANCE BYPASS SWITCHBOARD TO MODULE BATTERY DISCONNECT 1 UPS MODULE N N 2 6 GROUNDING ELECTRODE PER NEC 250 23 SYSTEM CONTROL CABINET TO MODULE BATTERY DISCONNECT 2 TO LINE TO LINE LOADS LOADS MAY BE CONNECTED VIA 3 ONLY IF PROVISIONS MADE TO CARRY GROUNDED PHASE THROUGH DISCONNECT DEVICES BREAKERS SWITCH
63. gas The following procedures should be followed DO NOT SMOKE when near batteries DO NOT cause flame or spark in battery area Discharge static electricity from body before touching batteries by first touching a grounded metal surface After replacing battery jars in a battery cabinet replace the retaining straps that hold the jars in place on the shelves This will limit accidental movement of the jars and connectors should the cabinet ever need to be repositioned or relocated Regular maintenance of the battery module is an absolute necessity Periodic inspections of battery and terminal volt ages specific gravity and connection resistance should be made Strictly follow the proce dures outlined in the battery manufacturer s manual available on the manufacturer s Web site Battery Installation 5 2 Battery Safety Precautions in French Per CSA Requirements Instructions Importantes Concernant La S curit Conserver Ces Instructions AVERTISSEMENT Respecter toutes les consignes de s curit applicables a l installation le chargement ou l entretien des batteries En plus du danger de chocs lectriques le gaz produit par les batteries peut exploser d gageant de l acide sulfurique qui peut entrainer de tr s graves br lures Toute op ration d entretien r paration des batteries doit tre ex cut e ou supervis e par un personnel qualifi dans le domaine et en prenant toutes les pr cautions n cess
64. input is recommended to be provided by separate overcurrent protection devices UPS output load cables must be run in separate conduit from input cables Power cable from module DC bus to battery should be sized for a total maximum 2 0 volt line drop power cable drop plus return cable drop as measured at the module at maximum discharge current Grounding conductors to be sized per NEC 250 122 Neutral conductors to be sized for full capacity per NEC 310 15 b 4 for systems with 4 wire loads and half capacity for systems with 3 wire loads 9 EMERSON WO F OWET 7 continued 10 11 12 13 NOTE A neutral conductor is required from each Multi Module Unit output to the System Control Cabinet and from each SCC to the Power Tie cabinet if applicable See grounding diagrams in the Installation Manual Rectifier AC Input 3 phase 3 wire plus ground AC Output to Load 3 phase 3 or 4 wire plus ground Bypass AC Input to SCC 3 phase 4 wire plus ground 3 wire plus ground in certain circumstances Module DC Input from Battery 2 wire positive and negative plus ground Module Input to SCC 3 phase 4 wire plus ground All wiring is to be in accordance with National and Local Electrical Codes Minimum overhead clearance is 2 ft 0 6m above the UPS Top or bottom cable entry through removable access plates Cut plate to suit conduit size Control wiring and power cables must be run in separate conduit
65. prior to making contact Read this manual thoroughly paying special attention to the sections that apply to your installation before working with the UPS Retain this manual for use by installing personnel A WARNING Under typical operation and with all UPS doors closed only normal safety precautions are necessary The area around the UPS system should be kept free of puddles of water excess moisture and debris Special safety precautions are required for procedures involving handling installation and maintenance of the UPS system and the battery Observe all safety precautions in this manual before handling or installing the UPS system Observe all precautions in the Operation and Maintenance Manual before as well as during performance of all maintenance procedures Observe all battery safety precautions before working on or near the battery This equipment contains several circuits that are energized with high voltage Only test equipment designed for troubleshooting should be used This is particularly true for oscilloscopes Always check with an AC and DC voltmeter to ensure safety before making contact or using tools Even when the power is turned Off dangerously high potential electric charges may exist at the capacitor banks and at the batteries All power and control wiring should be installed by a qualified electrician All power and control wiring must comply with the NEC and applicable local codes ONLY qualified service
66. received If spare parts were ordered verify arrival Open doors and remove cabinet panels to check for shipping damage to internal components Check for loose connections or unsecured components in the cabinet s Check for installation of circuit breaker line safety shields There should be no exposed circuit breaker terminals when the cabinet doors are opened Check for any unsafe condition that may be a potential safety hazard UPS modules are shipped with internally mounted shipping brackets The shipping brackets painted orange must be removed from the rear remove rear panels The installer must remove the orange shipping brackets before final equipment placement particularly if rear access will be restricted CAUTION Failure to remove orange shipping brackets from transformers may cause restricted airflow within the UPS This could cause overheating or reduction of UPS capacity In some cases it could cause damage to the UPS module and such damage would not be covered under the factory warranty If you foresee a situation where the UPS will be relocated in the near future the brackets should be removed and stored elsewhere until they are needed Remove wood shipping split covers These covers consist of a 2 by 4 frame covered with plywood The 2 by 4 frame is attached using lag bolts screwed into the wood from the inside of the cabinet Check the nameplate ratings label on the inside of the Module and SCC control section doors t
67. service SERVICE ENTRANCE MAINTENANCE BYPASS SWITCHBOARD TO LINE TO LINE LOADS UPS MODULE st 1 TO MODULE BATTERY DISCONNECT 1 NEUTRAL TO GROUND BOND UPS MODULE N N 2 6 GROUNDING ELECTRODE PER NEC 250 23 SYSTEM CONTROL CABINET TO MODULE BATTERY DISCONNECT 2 This configuration is reserved for applications that meet all the following criteria The facility has wye connected service The module rectifier input and bypass input are fed from the same source The connected load is strictly 3 wire such as one or more PDUs and does not require a neu tral from the UPS Special precautions are taken to prevent tripping the ground fault interrupters The time delay should be set to at least 0 2 seconds to prevent tripping when the UPS performs a trans fer or retransfer operation A CAUTION Failure to properly set the ground fault interrupters could cause loss of power to the critical load 15 Configuring Your Neutral and Ground Connections 6 3 Preferred Grounding Configuration With Isolated Bypass Another configuration in this power range is the Multi Module System with 480 or 600 VAC input 208 VAC output a Bypass Isolation Transformer and a connected load consisting of multiple distribu tion panelboards or switchboards Figure 6 shows a typical installation The Bypass Transformer provides isolation and may step down the voltage to the bypass input The Bypass Transform
68. the submittal drawing package and the following pro cedures A Liebert authorized representative must perform the initial system check out and start up to ensure proper system operation Equipment warranties will be voided unless system start up is performed by a Liebert authorized representative Contact your local Liebert sales representative or Liebert Global Services at 1 800 LIEBERT to arrange for system start up 3 CAUTION Read this manual thoroughly before attempting to wire or operate the unit Improper installation is the most significant cause of UPS start up problems Do not install this equipment near gas or electric heaters It is preferable to install the UPS in a restricted location to prevent access by unauthorized personnel Proper planning will speed unloading location and connection of the UPS Refer to Figures 13 through 78 and Appendix A Be certain that the floor at the final equipment location and along the route inside the facility to the installation site can support the cabinet weight and the weight of any moving equipment The modules weigh from 5710 to 12 005 Ibs 2590 to 5445kg The battery cabinets weigh from 3060 to 5300 Ibs 1388 to 2404kg The System Control Cabinets weigh from 1000 to 5850 Ibs 454 to 2653kg Refer to Appendix A For switchgear weights refer to your submittal package WARNING Locate center of gravity symbols 45 and determine unit weight before handling cabinet Plan the rou
69. upon any system grounding considerations These modules will be grounded exactly as shown in Figures 4 through 10 CAUTION The UPS ground lug must be solidly connected to the service entrance ground by an appropriately sized wire conductor per NEC Article 250 Each conduit or raceway containing phase conductors must also contain a ground wire both for UPS input and output which are solidly connected to the ground terminal at each termination point Conduit based grounding systems tend to degrade over time Therefore using conduit as a grounding conductor for UPS applications may degrade UPS performance and cause improper UPS operation 13 Configuring Your Neutral and Ground Connections 61 Preferred Grounding Configuration Wye Connected Service The most common configuration of Series 610 UPS Multi Module Systems is with 480 VAC input 480 VAC output and a connected load consisting of multiple Power Distribution Units PDUs with isolation transformers in the PDUs to produce 208 VAC For Canadian customers the UPS modules usually have 600 VAC input and output The same principles apply if the connected load is an isola tion transformer feeding various loads Figure 4 shows a typical installation The Maintenance Bypass Switchgear is shown separately for clarity but may be contained within the System Control Cabinet SCC switchgear Notice that the UPS module input and the system bypass input are connected to a grounded wye ser v
70. 001 oses oues woo ONAS eis Wd 0318 xovg 900 ONAS 21818 ZOL 0L 9 uit orc ONAS 1818 LOL HLONS1 Xv 9 3ZIS JHM 1 3SVLTOA WPUWIXVIN 3AVN TIVNOIS l3NI8VO WALSAS NI LAI INdl OL SINGOW Sdn NI 619 81 W41 INO3JJ OZ 3 18VO or NOLLVNO9IS3Q TWNIANYSAL JAM 88 wings Installation Dra Figure 70 Control wire list external interconnections Multi Module System Module 2 SCC Cable Groups 20 amp 21 VES 619262 96 WALSAS 1V3d34 NMOHS WALSAS S 59000 TvOl 31O313 WOOT IVNOLLVN HLM 38 LSNW ONIIIAN TIY Y SH3H IO Ad GSHSINNNA JAM WN TIY SNOILOANNOO SNISIA dO NOILVOOT Od INVHOVIO NOLLVOOT1 NOILOANNOO 1OH INOO 29S FINGOW OL 43338 WNOIS 1O331NOO OL IV 13N alvavdas V NI NOH 38 1 3 18vO HOV3 L SALON 01 610018 0 TWNOA 118 Nadia 1 5 cat ore 09 8 bsww 071 gy AHS oZ 0626 bsunu 0 4 GHS ML 2 81 54813 09 14001
71. 118181 01 19181 IOHLNOO GALSIML O L BL orc AdAL 9 3215 JHM IN3SBHD WNWIXVA AVS o ADVLIOA 3SVHd 3SVHd 5 DNAS OSO Ave DNAS OSO NAS SSO l3NI8VO WALSAS NI 9INI IN3lI OL SdN NI 6l 9 81 W41 WOH4 4 318VS TVNS IS NOLLVNOIS3Q TVNIIASI3 L 93 wings Installation Dra t 300 450 600 800 1000 1200A Isconnec le breaker module battery d ing sing Figure 75 Outline draw 80 60 919262 88 INON0SZ 9 p 33v SONI aNnowo OL ONISIS dO INIOdGIIN 48 OL ISN 4108 YILNIO 6 594 449 VOSP 006 FONVY LNSIALSDPOV JHL SHL LV ONY Sd Vasa V009 404 3SNV3 LNAWLSnrdy IHL JO LINIOdGIIN 1 LAS 38 Q InOHS ONILLAS SNOANVLINVLSNI LICOMIO 8 6189 581 OSL SI LHOI3M 31VWIXOMddV VOOZL WOWOSE OMv 90001 VOO ND WOWOOS OMV 0 SI IZIS ONT NOLLO3NNOO 318 0 9 NO NMOHS SV SHOLONGNOO LINDUIO JHL OL TWNOA dO sadiWnr 318 0 LSNW YAWOLSND JHL GaYINDAY SI NOILVYNDISNOO 3 10d V 383HM SNOILVOI
72. 14 00 02 14 001 SX3LIN 02 14 001 cest OE l3NIgVO WALSAS NI l 9 VM IN3I OL JINON 5 NI 0181 8 ZI INI WO 318v9 Ave SYVHS 19814 SLE 169141 vie 01 18161 APC APS AYVHS 4 4 SYVHS Valen 6 1816 alyd 151 1 0 818 Orc APC APS 6 lea lew IOH NOO 1 LIOA Oc La LEW 6L La LEW IV3 LIOP VIN LIJOP VIN AlddNs OWS IOH LNOO AONANOAYA 1 AONANOAYA Valen LEN cL Valen OL LALEN 8 Lea lew 89 19161 8 Lg18 LLE 902 alyd GALSIML 07D orc l3NIgVO 108 5 ONAS OSO OSO 90 Groups 20 amp 21 Figure 71 Control w WOWIXVIN IWOWIXVIAN S HI9N31 XVIN 3ZIS JHM NOILVNOIS3Q TVNIWH3L FHM wings Installation Dra Cable
73. 3 625 500 480 NO 749 936 752 940 1400 1349 99 300 29 1 1 8 35 78 7405 3359 285 1391 625 500 480 YES NO 694 867 752 940 1400 1349 105 050 30 8 2743x991x1981 7625 3459 293 1431 625 500 480 NO YES 757 946 752 940 1400 1349 118 650 34 7 120x39x78 10485 4756 323 1577 625 500 480 YES YES 701 877 752 940 1400 1349 124 500 36 5 8048x991x1981 10705 4856 329 1606 750 600 480 NO NO 898 1123 902 1128 1600 1619 119 200 34 9 108x39x78 8005 3631 308 1504 750 600 480 YES NO 833 1041 902 1128 1600 1619 126 100 36 9 2743x991x1981 8225 3731 316 1543 750 600 480 NO YES 908 1135 902 1128 1600 1619 142 350 41 7 11485 5210 353 1723 750 600 480 YES YES 842 1052 902 1128 1600 1619 149 400 43 7 120x39x78 11705 5309 360 1758 750 675 480 1022 1175 902 1128 1600 1822 160 150 46 9 3048x991x1981 11785 5346 363 1772 750 675 480 YES YES 947 1089 902 1128 1600 1822 168 100 49 2 12005 5445 369 1802 See Notes 99 13 1 4 5 7 8 9 11 12 2 3 5 7 8 9 11 12 6 6 8 9 11 12 14 14 5 545 WAXOSZ 00S 019 5295 eis 20 System Control Cabinets Multi Module Systems are provided with a System Control Cabinet Cabinets are available to match load current Table 8 shows dimensions and weights for SCCT cabinets Table 8 System Control Cabinet
74. 3 LV Td Jd THvAOIN33 NO 5935 Q3QvHs L SALON SSAOOV LAITHYOS SALV 1d 83AO2 LNOHLIM 5 dO M3IA dol 080 _ 2 52 Installation Drawings Figure 34 Base mounting patterns 625 750kVA module 6 pulse rectifier 02 19262 88 AINO MIIA dOL 33V SNYALLYd 17 S SIHONI NI SNOISNAWIG TTV r SI SNOISN3IAIG NO 39NVM37OL 4OO4 3138H9NOO 8 9 FOVSYNS ONILNNOW 3Sva LaNISvO IHL WON S3HONI 0 ATALYINIXONddY G31VOO1 Suv NMOHS SALW 1d 318VAOIN3us JHL Z AI s318v2 SHAWOLSNO JO AMINA WOLLOG SNOLLVOO1 TV IWAY 31VOIONI JIGVAOWSY NO L SALON 555999 19114403 SALW 1d LNOHLIM 3SV8 dO M3IA 8 4 4 SALV1d 5 dO MAIA 07801 n E NN PES 53 Installation Drawings Figure 35 Base mounting patterns 625 750kVA module 6 pulse rectifier with bottom entry wireway eu 62 19262 88 MIIA dOL Ty S S3HONI SNOISN3HIC TIY STF SI SNOISN3INIO NO 3ONV I3T1OL 40074 313HONOO FOVAYNS ONILNNOW 3SV8 L3NISVO IHL lO SSHONI O S AT3LVIAIXOMddV CI31v201 NMOHS SALW1d 318 VAOWSMH JHL Z 5 41 SATGVO SH3l olsno JO AHLN3 WOLLOS HO SNOLLVOO1 318vTIVAV ALWOIGNI SALW 1d 3 18vAOMWSH NO 5
75. 89 LI1dS HOV3 D Jiv 130 NOILOSNNOO YadWAr GNNOYS XIAN UBHSVM anis LAN Su3HSVM3TIIATTES 1974 c Su3HSvM TllA31138 5 57 wings Installation Dra ireway th bottom entry w ier wi t detail 500kVA 12 pulse rect ipping sp Figure 39 Sh 80 19262 88 ONIddIHS L9NIGvO 215412995 SLI OL LANIGVO 591411994 HOV3 HOLVIN OL 3978 38 SINGOW NYHL JHON dO G3SIHdAOO SWALSAS 067 006 JINON INN 007 008 057 009 aInNdOWw TIONIS 007 006 NOILO3S 587 SLHOIEM 11146 ON 3sn4 M3ldl1234 NIS ddIHS WIA3X LONI 1 HOLO3NNOO LfidNI ve NO HOLO3NNOO NO YOLOANNOD SNOILOANNOO YAWOLSND Wu 1108 MB3HSVM eI LX eve HAN eh M3HSVM XIHSYM LV 14 NO HOLO3NNOO Gals 311038 319 TMV LSO STONIS U3HSVM 1914 LAN 2 SHSHSVM USHSVAA 1919 1108 uva sna TIVNIIWHSLE TIO SDIV INI CI31V2O T 1 2 SONDIeIVIA SNIddIHS NOILO3S ALIHVTO Q3AOlI33 82 HOW 3OV1d D NOLLO3NNOO Ssidir ANNOYS 1 NOILOANNOS
76. AL SATOH dAL S31OH 95 092 SYSHLO GACIAONd NV SNE OL NOILOANNOO ony SIHONI NI 3HV SNOISNAWIC t RLLIHAA Q31NIVd 39 AVIA SWALI LINISYO SCISNI 3 LIHNc33O0 40700 9 0170 001 206 JAIL IV LN3ISIAV LNOH4 NI Caw SS399Vv 39IAW3S ANY NOLIVTTV ISNI L SALON 30845 LINGNOOS 301 SLINGNOO 1O31NOO H04 0 a eee n ava AMJIA dOL SNIMS HOOQ me S3va sna LNdNI SSVdAga E 98 48 926 gt 5 k a suv sng avol suvd sna 1INdLNO INGON 68 Installation Drawings Figure 50 Base mounting patterns System Control Cabinet SCCT 1600 2000A 20 eH 82 619262 88 MAIA dOL dO LNO34J S3HONI NI SNOISN3INIG TIY S3HONI SC OF SI SNOISN3NIGQ TIY NO 3ONV33 TOL 5 dl S3 avo H3INOLSf YO dO AS LN3 WOLLOG X04 NOLLVOO 1 3 T8 V IIVAV 3 1VOIONI L SALON MAIA 83915 T3NNYHO 3599 NOILLO3S JOHINOO NOILOAS 0 69 wings Installation Dra Figure 51 Outline drawing System Control Cabinet SCCT 2500 3000A 80 20 719262 88 WOW 0S2 X6 0018 000 LOOS WOW 054 X6 0018 0052 LOOS 55 HOVA 587 azis om IHOISM XONdd MAIA
77. Bolt Shaft Size Lb in N m Lb in N m 1 4 53 6 0 46 5 2 5 16 107 12 60 6 8 3 8 192 22 95 11 1 2 428 22 256 29 CIRCUIT BREAKERS WITH COMPRESSION LUGS FOR POWER WIRING Wire Size or Range Lb in N m 6 4 100 11 3 1 125 14 1 0 2 0 150 17 3 0 200 MCM 200 23 250 400 MCM 250 28 500 700 MCM 300 34 CIRCUIT BREAKERS WITH COMPRESSION LUGS FOR POWER WIRING Current Rating 400 1200 Amps Lb in 300 00 N m 34 00 TERMINAL BLOCK COMPRESSION LUGS FOR CONTROL WIRING AWG Wire Size or Range 22 14 Lb in 3 5 to 5 3 N m 0 4 to 0 6 NOTE Use the values in this table unless the equipment is labeled with a different torque value 28 Wiring Inspection Table 4 Field supplied lugs One Hole Lugs T amp B Lug Style 1 2 3 Stak On 4 5 6 7 Color Keyed Aluminum 8 Copper 9 10 11 12 Color Keyed Copper Cable 13 Long Barrel 14 15 16 Narrow Tongue 17 Copper Cable Wire Size Bolt Size in Tongue Width T amp B P N Liebert P N 1 AWG 3 8 0 76 H973 12 714255 46 1 0 AWG 3 8 0 88 J973 12 714255 56 2 0 AWG 3 8 1 00 K973 12 714255 66 3 0 AWG 3 8 1 10 L973 12 714255 76 4 0 AWG 3 8 1 20 M973 12 714255 86 1 AWG 3 8 0 75 60124 1 0 AWG 3 8 0 88 60130 2 0 AWG 3 8 0 97 60136 3 0 AWG 3 8 1 06 60142
78. HHONI NI SNOISN3IAIO TIY VAX 052 5815228 629 SET 5292 31VIAIXOMdaV L SALON Figure 20 Outline drawing 625 750kVA Multi Module UPS 6 pulse rectifier ACIS 066 LNOYSA 090 1145 ONIdd IHS VO MH31M3ANI ALIAVSO 30 83IN3O AVIdSId TOHLNOO 05 06 SLINGNOO SNI3HIAA AH1N3 dO L 303 692 06 SLINANOO VEU XOMddv G 0 X 0 6 LINGNOO dol ALIAVSO 31N3O JO LV LINDYIO Lnd1no MAIA dOL 5 HOOT SEL l3NI8VO H3l3lLO3H MAIA 3GIS Sod p X9 02 STANNYHO 56 LATAH 06 09 9 JAVLNI SNOILOANNOO LONI OV OL SSHOOV dOL Gocex og AMLN3 LINGNOS 401 ALAYH Y31N3O 39 wings Installation Dra Figure 21 Terminal details 625 750kVA Multi Module UPS 6 pulse rectifier NOLLO3NNOO HAWOLSNS dO WOldAL 20 06 899 6 88 SIHONI NI SNOISNSWIG TIY ANO NOLLV TIV LSNI 55800 FAIS Z NOLLOSNNOO 5 8 X04 SON I SALON 117130 33s sn
79. IddV 404 SNOILOANNOO 3sv3133 3SV1 TOA33qN n 13WVN3 AVHO SI HSINId t SNOLLO3NNOO 91315 X04 SLNOADONH 25 74188 AOVLIOAYNSGNN S1OV1NOO a v S3anToNI OCGA 009 XXXX9 HW LINOUIO TIVM SI HOIHAA Q3GIAOSd VIAN L SALON NOILVSCOIJNOO 3 Od YSWOLSND 3119905 1199 OL SNLYLS San Sdn OL NOILVYNSISANOO 310d 338H L TWNOIS 941 Sdn 6 ILON 389 11 8 OL SEL 7915 dAL ITOH Xouddv qp unie 02 wig 121 90 8 9 1502 o 0816 wuigec 1 10929 94 wings Installation Dra t 1400AT 1600AT 2000AT 2500AT Isconnec le breaker module battery d 5 5 600VDC c Figure 76 Outline draw 90 1 919 6 88 ONINLS JO LNIOdGIN OL 45 310d 222 881009 SI LHOIAM 31VWIXOHddVv ANIT ANO 335 301S 3NI1 301S IHL ONIAOWSY A8 NOLLO3NNOO dV 11 NV
80. Installation Dra Figure 44 Battery power pack system 80 20 919262 88 ND 3009 4 10818 W41 80 AMALLWa WNOLLYN HLM NI 38 OLSI ONISIAA TIY 8 NOLLVINHOGNI TVNOLLIGQY TVONVIA SONVN3LINIVIA NOLLV TIV ISNI 385 7 6 NIMLA Q3 TIVISNI TANVd S3lHva Lv3H JHL SVH L3NIg VO AXIALLY LWHL SYNSNA v 6SZZ 001 FINGOW v OL GALOANNOO 9 1110 NI NAAOHS SV 318IN3SSV CACIAONd SHVANOBVH 91 9 2 ASN S N3HI3OOL SI3NISVO SNIL TOS 3304 61 HLM 5 JSVAACIHVH TIY AWOLSNO Ad 3119915 38 15 Sdn LANISVO AMS JHL S3 THVO JHL FINGOW Sdn Y SLOWSY S318V2 Tv WANSZZ 00L SINGOW Sdn v OL Q31O93NNOO WALSAS SV GALOANNOO NMOHS AHZ LIVg QSAOWSY STANYd HLIM NMOHS SLANIGVO TIY Z YSHISD01 SISNIGVO 23304338 GSLNOY 38 CINOHS SAYO TIV L SALON Od 3ALLVO3N Sdn OL PEE 5 Sdn OL YAHLAOOL SLANIGVO ONIHOVLLV S TIVL3GO INOMd 9NILL IOS 9NIL TOS NO LYSSLON Layoved 1504 1 11 8 Sdn OL 031108 dl S3AOO 016 SAOWSY FINGOW
81. NIG TIY S3HONI Sc OF S SNOISNSWIG TIY NO 3ONVH3 IOL C Gauls q dl SATAVS YSWOLSNO dO INO LLOG NO dOL LANIEGVS dO LNO3J 1207 18v IIVAv S31VOIONI GSQVHS L SALON MAIA 3015 385 9 67 wings Installation Dra 20 ed 20 719262 88 WOW 00S 8 0582 0002 LOOS WOW 00S X 2 0091 LOOS ASVHd HOV3 328 9n 587 IHOISM MAGIA ACIS LHOIY suvd sna 10 1 ayol 000 sna 1 dNI SSvdAg8 ava sna 5478 snas 9 TVHlcn3N 1 S31OH VIC 95 S31OH YIA Z Eua Figure 49 Outline drawing System Control Cabinet SCCT 1600 2000A ava sna ALIAVHO 30 H3IN3O avd snd WHLNAN 098 TBNVd IOH INCO NOLLOSNNOO NOILVOIJIOSdS X04 SINGSHOS HOLIMS OLLVIS ZDIV3SIg LINDO OL 48934 8 Shia HOV3 3 1OH ONIHIM SNISN3S 1438317 X04 NO S3 TOH VIO 22104 S IIV L3O 3 1HVO WOLLOS ONILNNOW ASVd OL dadas 9 MAIA SLOANNOOSIG HOLMS OILV 1S SsvdAd W3SISAS SLOANNOOSIG HOLMS OLLV IS S4v8 SN LNAdNI SSVdA8 2 JINON dO d
82. OL I3NISHVO 20 LNO3J EL 73 Installation Drawings Figure 55 Control connection location diagram Multi Module System 300 500kVA lt O S ANALOG DIGITAL IFM 9 1 IBTB1 REDUCED BATTERY CURRENT LIMIT TB10 OPTION SEE ENLARGED DETAIL A BATTERY TEMPERATURE SENSOR TB60 OPTION LOCATED INSIDE ON FRONT OF LOGIC DOOR ALARM STATUS CONTACTS 18 1 OPTION REMOTE TERMINAL ENLARGED DETAIL A COM PWA IFM RS232 I7TB51 FRONT VIEW I I I I I I I I I I I I 1 I BREAKER INTERFACE 1 BATTERY CIRCUIT 74 Installation Drawings Figure 56 Control connection location diagram Multi Module System 625 amp 750kVA 0 V99 619262 96 99 109 62 96 33S 20 1 21 340448 GAYNLOVANNVW SLINN 03 21201 dO 1NOH4 NO 1 207 NOlLdO 0981 MOSN3S Yaa39sv IN3 33S Wa TIVL30 Q398V INA 1919 SLOVINOO SNLVLS WAV Tv NOLLdO 0180 19160 Wl SOTVNV 58120 1918 CECSM ANJI SOVAMSLNI
83. ON INN s667 s667 009 092 S 005 6 9 S66F 0072 529 052 JINON S667 0014 009 084 319NIS 0059 005 689 101 c NOILOAS L NOILOAS 587 SIHOISM 111645 YINSX LAdLNO NOW 3S3 Nv vf LAdLNO A0ZZ S d YAMOTE Hon asna Loayza ZENO 2 S d ONIX 1938 5 SOd ANI uvasra sod 5 SOd ANI ANNHS Y31714 NO NOW ISNA 1431 1038 17 NOW ISNA ALNI f ALNI 0291 adis u31u3AND OL adis SNOILO3NNCO YAWOLSNS JO 31891 H3HSVM 1 A007 LX LAN EE YSHSVM 1V14 NOILO3S UWL O9fY13 TIONIS U3HSVM 1914 1108 sva Sng TVNIAHSL T38Vv1 OL WOH3 Creo 1 230 SONIMYVA ONIddIHS 1 214 1 NOILOAS Al L NOILLOSNNOO 9N7 NOILOANNOO ava SN TyNIN331L LAN SHIHSYM 1108 N3HSVM 1914 XIHSYM 1V14 SB3HSVM 1913 anis anis TB8V OLOR LON LAN M Su3HSvM oa S13NIBVO B3HSVM 113 62 wings
84. OSNAS 33131103 19 LNdNI LNdNI NOLINOW ISNA adis NOILOAS M TIVISa NOLLO3NNOO OMT TV 138 NOLLO3NNOO 971 WIS NOLLO3NNOO ANNOYS URINE Ya Sng8 TVNIAS3L 1108 H3HSVM Ea LAN ZON SHIHSYM 1108 SYIHSYM 1708 XIHSYM 1913 XIHSYM 1913 ava SN HO TWNINYAL H3HSVM 1913 anis Eee LAN LAN SHIHSYM C SH3HSVM 3TuA31138 ananas SLANIaVO H3HSVM 1V14 60 wings Installation Dra 90 20 219262 88 SONDISVIA ONIddIHS Yad 1 S3 LSSANI OIdIO3dS SLI OL LANIGVO H3ldlL LO38 HOVE HOLY OL FINGON INO NVHL SYOW JO SWALSAS ION 004 S 9 0SZ INGON 009 082 008 s 009 929 5190 0852 INGON 0027 009 052 SONIS 006 oos szo znouwoas NOI LAS 271149 31 007 WO SOND ON Idd IHS NOILOAS NOILOAS Hier t detail 625 750kVA 12 pulse rect ipping sp Figure 42 Sh NOLLdO LNdLNO 587 S1HOI3M 111646 ONIddlHS A022 Sid NOW 5 4 Nv4 vf NOLLdO LAdLNO
85. SNIddiHS 11146 ONiddIHS 52178 p LSNIBVO 115 106 Ga 179 0 2 55800 4 ozi S d 9 JO H3IN3O E SEXE ALIAVHO SMVINI TANVd IOHLNOO LINDYIO LNdLNO 05 06 S LINGNOO SNIHIAN NIMS EE 1 AMINA dOL SNOLLOANNOO LNdNI OV OL SS3OOV 401 AMING LINGNOS 301 X 06 SLINGNOD SNIMIM 606 06 LINGNOD dO L 41 wings Installation Dra Figure 23 Terminal details 625 750kVA Multi Module UPS 12 pulse rectifier 60 06 599 6 88 SIHONI NI 32V SNOISNAWIC TIY ANNO TIV ISNI GSYINDAY 66320 NOLLOSNNOO SNE HOS 59 1 3915 SALON 081 885 Uva sng OL NOILOSNNOO 81016012 JO TIVISO WoldAL indino lt v a Wiad s 5 WWLAG 885 SNOLLOSNNOO sna YaWOLSNd y vasna sna S 1 5 01 8 vla 295 9 ces AMJIA
86. SNPAV LNIOdGIW JHL 19136 38 ONILLAS SNOINYLNYLSNI LINOUIO 9 65 6 91 002 SI LHOISM 31V IWIXOSddV 79 70021 0 70001 009 NO WOWOOS OMY 0 2 SI 1215 9Y1NOLLO3NNOO 318V2 AVES SI HSINIJ 3Svaau 39v 110AH30Nn OAS S10VINOO rv SIANTONI OCA 009 Hzbivag XXXX9ETHW 3dA1 349196 LINOUIO Z A NO ONILNNOW X04 3 18V LInS SI HOIHM SYNSOTONS ZL VAN L SALON 1096 NO WOWOSE O E 270021 ND INOINDOS 0 270001 009 SNOILO3NNOO NV8 X04 SO SNOILOANNOO 1 S IVNIINS3 L TOH LNOO NN J3NIT HNO NOLLO3NNOO 82 JINON OL ipe NOLLOANNOO ANY 11 OL SO1d ui 5 fFF prd FU V 5214 dAL wg 49 WOWOSE O E 270021 INOWOOS 0 000 009 SNOILO3NNOO JINON Sdn 404 SON NOILYNIN 3L AYIM 1 5 70078 IVNINH3 L HO1VI Hood 318V29O1 5 OL 5 5 214 Z dAL 5014 4 2 uO Of 96 wings Installation Dra Figure 78 Outline drawing remote status panel surface mount 90 10 219162 88 S3aoo
87. aires Tenir le personnel non autoris l cart des batteries ATTENTION Les batteries acide plomb contiennent des substances toxiques dangereuses Les batteries doivent tre manipul es transport es et recycl es ou jet es conform ment la r glementation en vigueur aux niveaux national et local Le plomb tant toxique les batteries acide plomb doivent tre recycl es et non jet es Ne pas ouvrir ni endommager la ou les batteries Les lectrolytes diffus s sont dangereux pour la peau et les yeux Ils sont toxiques Ne pas jeter la ou les batteries dans le feu Risque d explosion Ne jamais installer de batteries avec des cellules fissur es ou endommag es Contacter Liebert Global Services ou le repr sentant agr Liebert local Une batterie peut poser un risque de choc lectrique et de courant lev provoqu par un court circuit Respecter les pr cautions suivantes lors de travaux sur les batteries Enlever montres bagues ou autres objets m talliques Utiliser des outils dont les poign es sont 1sol es Porter des gants et des bottes en caoutchouc Ne pas poser d outils ou d objets m talliques sur les batteries D connecter la source de chargement avant de connecter ou de d connecter les bornes de batterie V rifier que la batterie n a pas t mise la masse par inadvertance Si elle est mise la masse liminer la source de masse Tout contact avec des composants de batterie mise
88. ar or one side access for installation and maintenance b Verify that there is adequate area in front of circuit breakers to perform maintenance Check installation drawings for location of breakers Check with local codes Verify that there is adequate clearance above all cabinets to allow exhaust air to flow without restriction The minimum clearance is 2 ft 0 6m unobstructed by conduit or any other items Liebert recommends against using upflow air conditioning systems or any system that blows air down onto the top of the modules Align the UPS cabinet battery cabinets if used and optional transformer and maintenance bypass cabinets as shown in the Line Up Detail drawing Figure 46 and your submittal package Referring to Shipping Split Details Figures 38 through 43 and your submittal package for SCC Switchgear drawings connect cabinets together mechanically Referring to Shipping Split Details Figures 38 through 43 and your submittal package for SCC Switchgear drawings connect intercabinet ground straps power wiring and bus interconnects Internal control connections should be left disconnected for later installation by Liebert LGS Customer Engineers Battery Installation 5 0 BATTERY INSTALLATION 5 1 Battery Safety Precautions Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries
89. cables and ground from battery to UPS module and between battery cabinets strings Observe polarity When multiple conduits are used an equal number of positive and negative cables should be contained in each conduit NOTE Q DC power and battery circuit breaker control cables are provided with Liebert battery cabinets for use between multiple cabinets when bolted together Power cables are sized for interconnecting battery cabinets Battery cabinets specified for bolting up to the UPS are shipped with power cables to connect the battery cabinet system to the UPS module Field supplied cabling must be provided to connect stand alone battery cabinets to the UPS module Connections from the final battery cabinet to the UPS are provided in the field WARNING Do not make any connections between battery tiers in the battery cabinet These connections will be made by the Liebert Global Services representative during start up 8 For remote battery Install DC power cables and ground from battery to Module Battery Disconnect and then to UPS Module DC bus Observe polarity CAUTION Cables between batteries and the UPS should be run in matched pairs positive with negative within each conduit or cable run Grouping like polarity cables together i e positive with positive and negative with negative can cause stress or damage to the cables conduit or buswork 9 Module Battery Disconnect control wiring to UPS module and between battery cab
90. connection location diagram Multi Module System 300 500 Control connection location diagram Multi Module System 625 amp 750KVA Control connection location diagram SCCT Control wiring external interconnect diagram Multi Module Control wire list external interconnections standard wiring Multi Module System UPS module Cable Group 1 Control wire list external interconnections standard wiring Multi Module System System Control Cabinet Part 1 of 3 Cable Groups 2 amp 8 Control wire list external interconnections standard wiring Multi Module System System Control Cabinet Part 2 of 3 Cable Groups 5 amp 6 Control wire list external interconnections standard wiring Multi Module System System Control Cabinet Part of 3 Cable Group 8 Control wire list external interconnections Multi Module System remote status panel option Cable Group s ire eer eee ero i ds Control wire list external interconnections Multi Module System SCC with momentary duty static switch customer alarm interface option Cable 9 Control wire list external interconnections Multi Module System alarm status contacts option Cable Group Y L4
91. d delta or impedance grounded wye Preferred grounding configuration impedance grounded wye Preferred grounding configuration battery systems Power single line diagrams Multi Module configurations One line diagram two module parallel system with two breaker maintenance bypass One line diagram four module parallel system with three breaker maintenance bypass Outline drawing 500kVA Multi Module UPS 6 pulse rectifier 480V input 480 277V Outline drawing 625 750kVA Multi Module UPS 12 pulse Terminal details 625 750kVA Multi Module UPS 12 pulse rectifier Outline drawing 500kVA Multi Module UPS 12 pulse rectifier with bottom entry weg WAY Sa C hurnuta P uu G u TM Terminal details 5 00kVA Multi Module UPS 12 pulse rectifier with bottom entry WITOWSY 5 do oxide sos eene Outline drawing 625 750kVA Multi Module UPS 6 pulse rectifier with bottom entry zl c MP aa t Saha Boa S en oe eG Bee ma Be Terminal details 625 750kVA Multi Module UPS 6 pulse rectifier with bottom entry ch eee eae etum as D P SU ds Outline drawing 625 750kVA Multi Module UPS 12 pulse rectifier with bottom ent
92. data SCCT Type Amps Overall dimensions WxDxH in mm Weight Ib kg SCCT 560 1200 37 37 78 940x940x1981 1000 454 SCCT 1600 62x48x78 1575x1219x1981 1525 692 SCCT 2000 62x48x78 1575x1219x1981 2850 1293 SCCT 2500 3000 62x60x78 1575x1524x1981 3100 1406 SCCT 4000 138x60x78 3505x1524x1981 5850 2653 5 545 WAYOSZ 00S 019 5295 eis Site Planning Data Series 610 500 750kVA Multi Module Systems NOTES 103 Site Planning Data Series 610 500 750kVA Multi Module Systems 104 Ensuring The High Availability Of Mission Critical Data And Applications Emerson Network Power the global leader in enabling business critical continuity ensures network resiliency and adaptability through a family of technologies including Liebert power and cooling technologies that protect and support business critical systems Liebert solutions employ an adaptive architecture that responds to changes in criticality density and capacity Enterprises benefit from greater IT system availability operational flexibility Monitorin g reduced capital equipment and operating costs liebert monitoring emerson com 800 222 5877 Outside North America 800 1155 4499 Single Phase amp Three Phase UPS liebert upstech emerson com 800 222 5877 Outside North America 800 1155 4499 Environmental Systems 800 543
93. des Verify utility power and its overcurrent protection rating will accommodate the UPS input rating including battery recharging A safety ground wire must be run from the building ground to a ground point in the UPS Module Cabinets ancillary equipment and the Power Tie Cabinet if applicable See 6 0 Configuring Your Neutral and Ground Connections The grounding conductor shall comply with the following conditions of installation a An insulated grounding conductor must be sized in accordance with the NEC and local codes It must be green with or without one or more yellow stripes and be installed as part of the branch circuit that supplies the unit or system b The grounding conductor described above is to be grounded to earth at the service equipment or if supplied by a separately derived system at the supply transformer or motor generator set in accordance with the instructions in 6 0 Configuring Your Neutral and Ground Connections c The attachment plug receptacles in the vicinity of the unit or system are all to be of a grounding type and the grounding conductors serving these receptacles are to be connected to earth ground at the service equipment Observe clockwise phase rotation of all power wiring Phase A leads Phase B leads Phase C A qualified electrician should check the phase rotation AC power cables must be rated to meet NEC requirements for voltage drop at the maximum rated system current DC power cables from
94. draw up to 10 times the system s rated current for up to three cycles Figure 1 Multi Module 500 to 750kVA UPS Figure 2 UPS Multi Module Unit block diagram UPS MODULE Control CONTROL POWER Wiring To SCC Utility Output Input O O Power Power To SCC CB1 Module Input Breaker CB2 Module Output Breaker MBD Module Battery Disconnect Installation Considerations 11 Types of System Control Cabinets 1 SCCT is a stand alone cabinet containing system control logic for up to six UPS modules static bypass switch manually operated disconnects for the static bypass switch and two motor operated system breakers The SCCT is painted the same color as the Liebert UPS but does not match the sheet metal style of the UPS For SCCT dimensions refer to Table 8 2 SCCI has the system control logic circuit breakers and static bypass switch integrated into switchboard cabinet manufactured by others 3 SCCC is an integrated configuration like the SCCI with the static bypass switch rated for continuous duty Figure 3 System Control Cabinets Unloading and Handling 2 0 UNLOADING AND HANDLING With the exception of the unit with 6 pulse rectifier UPS modules are shipped in split cabi nets to allow ease of handling Because the weight distribution in the cabinets is uneven
95. e required for other optional equipment If your system has any installed options special wire lists will be included in your Submittal Drawing Package Contact your Liebert Sales Representative for assistance if the submittal drawings have been lost or misplaced Figures 55 through 57 show the typical location of control connections inside the UPS and SCC The position of a particular control connection may be different for your system depending on the model and the installed options NOTE The UPS control and communication wiring are considered Class 2 circuits by NEC standards However NEC Class 1 wiring methods are required for these circuits to ensure proper operation of the UPS 24 Wiring Considerations 7 3 Battery Wiring The UPS may be supplied with battery cabinets or a rack mounted battery system Power wiring to the battery cabinet connects positive negative and ground power cables from the bat tery cabinet to the associated UPS Connection of the UPS to the battery cabinet serves to both charge and discharge the batteries when needed The battery disconnect circuit breaker requires a control cable Except for interconnect wiring between multiple battery cabinets power and control cables are field supplied Refer to Figures 44 through 46 A WARNING A battery intercell connection on each tier of the Liebert battery cabinet is disconnected for safety during shipment Do not complete these connections A Lieber
96. e stored indoors in a temperature controlled environment for up to six months without any appreciable deterioration Self discharge rate of the batteries is approximately 3 per month when the batteries are stored in temperatures of 59 F to 77 F 15 25 If the battery cabinet must be stored for longer than six months contact Liebert Global Services The battery cabinet should never be stored outdoors or on a loading dock 4 Installation Battery cabinets can be located conveniently next to each UPS module The front access only design eliminates side and rear service clearance requirements 5 Reinstallation If at any time it becomes necessary to move the battery cabinet to another location contact Liebert Global Services to inspect the internal battery hold down straps 6 Environment Locate the battery cabinet in a clean dry environment Recommended temperature range for optimum performance and lifetime is 68 F to 77 F 20 25 7 Service Clearance Allow front access to the battery cabinet at all times for maintenance and servicing Electrical codes require that the battery cabinet be installed with no less than 3 ft 1m of clearance at the front of the cabinet when operating Side and rear panels do not require service clearance 8 Side Panels To connect battery cabinets together remove the protective side panels by removing the retaining screws that hold the side panels in place 9 Cables Multiple battery cabinets may be
97. ensitive loads if the UPS module and Bypass Transformer are located close to sensitive loads 16 Configuring Your Neutral and Ground Connections 6 4 Alternate Grounding Configuration Non Isolated A few applications in this power range have 208 VAC input and output and a connected load consist ing of multiple Power Distribution Units PDUs panelboards switchboards or other items of load equipment which do not have isolation transformers Notice in Figure 7 that the UPS system main input and bypass input are connected to a grounded wye service In this configuration the UPS system is not considered a separately derived source The UPS module output neutral and the load neutral are solidly connected to the building service neutral which is bonded to the grounding conductor at the service entrance equipment Figure 7 Alternate grounding configuration non isolated SERVICE ENTRANCE MAINTENANCE BYPASS SWITCHBOARD TO LINE LINE OR LINE TO NEUTRAL LOADS TO MODULE BATTERY DISCONNECT 1 UPS MODULE N N 2 6 GROUNDING ELECTRODE PER NEC 250 23 This arrangement may be used for systems with 208 VAC input and output However it does not pro vide any isolation or common mode noise attenuation for sensitive loads For this reason this config uration is not a preferred installation method NOTE If there is a 4 pole Automatic Transfer Switch ATS between the service entrance and the UPS this
98. er and the SCC together constitute a separately derived system since there is no direct electrical connection between the input service entrance circuit conductors and the output cir cuit conductors NOTE Figure 6 shows a wye connected source but the same grounding scheme would apply for a delta source at the service entrance The bonding of the neutral to the grounding conductor can theoretically be done at either the SCC or the Bypass Transformer However we recommend bonding at the Bypass Transformer because the UPS module will sometimes be powered down for maintenance and its output transformer will be out of the circuit The neutral should be bonded to ground and a local grounding electrode should be installed at the Bypass Transformer per NEC 250 80 Figure 6 Preferred grounding configuration with isolated bypass SERVICE ENTRANCE MAINTENANCE BYPASS SWITCHBOARD TO LINE TO LINE OR N LINE TO NEUTRAL LOADS zs fees eet m i ha n Hd kaa K Ee pe ae ER NEC 250 23 UPS MODULE 1 TO MODULE BATTERY DISCONNECT 1 UPS MODULE N N 2 6 GROUNDING ELECTRODE TO MODULE BATTERY DISCONNECT 2 Features of this configuration include The UPS receives its bypass neutral from the Bypass Transformer The output is isolated from the input circuit conductors and Some amount of common mode noise attenuation can be obtained for s
99. ets and batteries per manufacturer s installation and maintenance instructions 2 Verify battery area has adequate ventilation and battery operating temperature complies with manufacturer s specification Installations using vented lead acid batteries MUST have adequate ventilation to remove explosive gases per local and national codes 3 Low voltage control wiring must be kept separate from power wiring and run in separate conduits 4 Ensure that battery racks are properly grounded according to code requirements in your area If you have any questions concerning batteries battery racks or accessories contact your local sales representative or Liebert Global Services at 1 800 LIEBERT A CAUTION Cables between batteries and the UPS modules should be run in matched pairs positive with negative within each conduit or cable run Grouping like polarity cables together 1 positive with positive and negative with negative can cause stress or damage to the cables conduit or buswork 12 Configuring Your Neutral and Ground Connections 6 0 CONFIGURING YOUR NEUTRAL AND GROUND CONNECTIONS Improper grounding is the largest single cause of UPS installation and start up problems This is not an easy subject since grounding techniques vary significantly from site to site depending on several factors The questions you should ask are What is the configuration of the input power source Most of the recommended schemes for
100. g 578 01 TVHLOSN LNO3J nona IV 130 92 117130 335 LAdLNO SNOILO3NNOO gt 8 sna J3lWolsno 45 3 19199 1Y 130 1 13 uva snd sna GNNOYD Sold 8 vid 299 9 vid zoe SO1d 9 via zoe WWLAd 335 8 TV Lad ava sna 9 117130 338 sna 117130 33S suvd sna LAdNI OV 338 alvid We aya sna SD S 01d p vida zoe 9 via 299 40 wings Installation Dra Figure 22 Outline drawing 625 750kVA Multi Module UPS 12 pulse rectifier 20 eH 62 999262 88 1007 SI N3dO ATINA SHOO HLM H1d3Q Tv1O1 XVN 8 AINO NOLLYTIVLSNI 2404 Gay INDZY 563009 7 LSNWHYXG aayinoay LINN SAOSV FONVYVSTO 9 BLIHVc33O 40100 9 0 0P 0 01 26 SONVH HIY LN3ISNV v WAO VAM 5 9 06 Wd 0069 VAM 009 057 WHO 0069 VA Sco ONITOOO SZHONI NI SNOISNAWIC TIY WAM 99 051 S91 50021 009 082 591 90211 929 91 90201 L SALON l3NI8VO H313ANI SSSA AIP 5 42191 584 MAIA aqls Ma esd ACIS LNd
101. ice In this configuration the UPS module is not considered a separately derived source All of the UPS module output neutrals are solidly connected to the SCC neutral A parity sized neu tral is recommended between the UPS module and the SCC for best system performance The SCC neutral is solidly connected to the building service neutral which is bonded to the grounding conduc tor at the service entrance equipment The isolation transformers in the PDUs are considered a separately derived source Therefore the PDU neutral should be bonded to the PDU grounding conductor and connected to a local grounding electrode in compliance with NEC 250 26 PDUs are connected to the critical load output of the SCC but are not shown in Figure 4 for clarity Figure 4 Preferred grounding configuration wye connected service SERVICE ENTRANCE MAINTENANCE BYPASS SWITCHBOARD TO LINE TO LINE UPS MODULE 1 NS ERA Ld RECTIFIER INVERTER uo TO MODULE BATTERY SYSTEM CONTROL CABINE GROUNDING ELECTRODE C PER NEC 250 23 TO MODULE BATTERY DISCONNECT 42 Impedance grounded wye sources require an Isolated Neutral Kit in addition to the grounding and neutral conductors shown above see 6 5 Grounding Configuration Corner Grounded Delta or Impedance Grounded Wye NOTE Q If there is a 4 pole Automatic Transfer Switch ATS between the service entrance and the UPS th
102. inets if applicable Wiring must be run in individual separate steel conduit 10 Control wiring from System Control Cabinet SCC to UPS modules Wiring must be run in individual separate steel conduit Refer to Figures 60 through 62 or your submittal drawings 11 Control connections between the System Control Cabinet SCC and the Maintenance Bypass panelboard or switchgear Refer to Figure 67 or your submittal drawings 12 Control wiring to the optional Remote Monitor Panel if used Selected alarm messages are also available for customer use through a set of contacts on an optional separate terminal board Wiring must be run in individual separate steel conduit 18 Emergency Power Off control wiring to SCC must be run in separate steel conduit 14 Optional communications wiring to SCC for terminals site monitoring or modem must be run in separate steel conduit 15 Any additional special wiring required at your site Refer to Figures 58 through 74 or your submittal drawings 27 Wiring Inspection WIRING INSPECTION 1 Verify all power connections are tightened per the torque specifications in Table 3 Verify all control wire terminations are tight 3 Verify all power wires and connections have proper spacing between exposed surfaces phase to phase and phase to ground 4 Verify that all control wires are run in steel conduit separate from all power wiring Table 2 Power wiring terminals factory supplied UPS M
103. is configuration cannot be used Refer to 6 2 Alternate Grounding Configuration Wye Connected Service or 6 3 Preferred Grounding Configuration With Isolated Bypass to determine a suitable configuration 14 Configuring Your Neutral and Ground Connections 6 2 Alternate Grounding Configuration Wye Connected Service This configuration must NOT be used when single phase loads are directly connected to the UPS The alternate configuration is similar to that shown in 6 1 Preferred Grounding Configuration Wye Connected Service except that the service entrance neutral is not brought into the UPS mod ule In this configuration the UPS output transformer is considered a separately derived source The UPS module neutral is bonded to the UPS ground which is connected to a local grounding electrode in accordance with NEC 250 26 Please note that this configuration represents a price performance trade off Whenever the UPS mod ule transfers to or from bypass two AC sources input and bypass are briefly connected together and circulating current must flow In the previous configuration the current flows through the neutral conductor In this configuration the current flows through the ground path possibly tripping ground fault interrupters GFIs and distorting the bypass waveform reference Proper adjustment of ground fault interrupters is necessary to avoid unwanted tripping Figure 5 Alternate grounding configuration wye connected
104. ise specifically permitted in Section 240 3 of this Code the overcurrent protection for conductor types marked with asterisk shall not exceed 15 amperes for No 14 20 amperes for No 12 and 30 amperes for No 10 copper or 15 amperes for No 12 and 25 amperes for No 10 aluminum and copper clad aluminum after any correction factors for ambient temperature and number of conductors have been applied 1 Reprinted with permission from 1999 NFPA 70 the National Electrical Code Copyright 1998 National Fire Protection Association Quincy MA 02269 This reprinted material is not the complete and official position of the National Fire Protection Association on the referenced subject which is represented only by the standard in its entirety 30 wings Installation Dra 10 0 INSTALLATION DRAWINGS Figure 12 One line diagram two module parallel system with two breaker maintenance bypass 0 691 009262 26 OL LOANNO NdLNO ONIYLS ASI C 33IAA Z vd JHM HO ASV Q INDOSO fid Lr ov sna Y JHM YO ASV Ov JHM HO ASV LNd LNO sna WOLDS OvNOlLdO GYVOSHO LIAS fONYOSTSNYd SSVdAg S3ONVN3LNIVIN FINGOW ld HO
105. ita eee ee eee ede Qa w Q 26 8 1 Specific Connections ee ee ee e e e e ah 26 9 0 WIRING INSPECTION 222225205255 eee eta 28 10 0 INSTALLATION DRAWINGS dau ral Rae ese dica dax a e Aa Euh rad 31 APPENDIX SITE PLANNING DATA SERIES 610 500 750KVA MuLTI MODULE SYSTEMS 99 Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 Figure 37 Figure 88 Figure 89 Figure 40 Figure 41 Figure 42 FIGURES Multi Module 500 to 750KVA 5 UPS Unit block diagram System Control Cabinets Preferred grounding configuration wye connected service Alternate grounding configuration wye connected Preferred grounding configuration with isolated Alternate grounding configuration non isolated Preferred grounding configuration corner grounde
106. la masse peut entrainer un choc lectrique Eliminer le risque de chocs lectriques potentiels en retirant les sources de masse avant l installation et la maintenance Les batteries acide plomb peuvent repr senter un risque d incendie puisqu elles g n rent de l hydrog ne Respecter les proc dures suivantes NE PAS FUMER pr s des batteries NE PAS g n rer de flammes ou d tincelles pr s des batteries liminer l lectricit statique du corps avant de manipuler les batteries en touchant d abord une surface m tallique mise la terre L lectrolyte est un acide sulfurique dilu qui est dangereux au contact de la peau et des yeux Ce produit est corrosif et aussi conducteur electrique Les proc dures suivantes devront tre observ es Porter toujours des v tements protecteurs ainsi que des lunettes de protection pour les yeux Si P lectrolyte entre en contact avec la peau nettoyer imm diatement en rincant avec de l eau Sil lectrolyte entre en contact avec les yeux arroser imm diatement et g n reusement avec de l eau Demander pour de l aide m dicale Lorsque l lectrolyte est renvers e la surface affect e devrait tre nettoy e en utilisant un agent neutralisant ad quat Une pratique courante est d utiliser un m lange d approxima tivement une livre 500 grammes de bicarbonate de soude dans approximativement un gal lon 4 litres d eau Le m lange de bicarbonate de soude devra tre ajout ju
107. nt instructions that should be followed during installation of your Series 610 UPS and batteries WARNING Exercise extreme care when handling UPS cabinets to avoid equipment damage or injury to personnel The UPS module weight ranges from 5710 to 12 005 16 2590 to 5445kg including input transformer The battery cabinets weigh from 3060 to 5300 lbs 1388 to 2404kg Locate center of gravity symbols 45 and determine unit weight before handling each cabinet Test lift and balance the cabinets before transporting Maintain minimum tilt from vertical at all times Slots at the base of the modules and battery cabinets are intended for forklift use Base slots will support the unit only if the forks are completely beneath the unit System Control Cabinets SCCs have holes intended for rigging bars or chains Prevent chains or cables from contacting cabinet by using spreader bar and adequate padding Follow all battery safety precautions when installing charging or servicing batteries In addition to the hazard of electric shock gas produced by batteries can be explosive and sulfuric acid can cause severe burns In case of fire involving electrical equipment use only carbon dioxide fire extinguishers or those approved for use in fighting electrical fires Extreme caution is required when performing maintenance Be constantly aware that the UPS system contains high DC as well as AC voltages Check for voltage with both AC and DC voltmeters
108. o verify that the model numbers correspond with those specified Record the model numbers and serial numbers in the front of this installation manual A record of this information is necessary should servicing be required Equipment Location 4 0 EQUIPMENT LOCATION 1 Handle cabinet s in accordance with the safety precautions in this manual especially in these sections Battery Cabinet Precautions inside front cover Important Safety Instructions page 1 2 0 Unloading and Handling page 6 5 0 Battery Installation page 9 Use a suitable material handling device to move the cabinet to its final location Exercise extreme care because of the uneven weight distribution Carefully lower the cabinet to the floor Referring to Shipping Split Detail Figures 38 through 43 and any other drawings that are associated with switchgear set cabinets in final position preparatory to reconnection of shipping split power and control wiring bus Verify that the UPS system is installed in a clean cool and dry location Installation and serviceability will be easier if adequate access is provided on all sides of the equipment but only front access is required a Verify that there is adequate clearance to open cabinet doors 4 ft 1 2m is recommended NEC requires sufficient clearance in front of the equipment to fully open all doors without restriction See drawings and local codes SCCT requires front and re
109. odule Rating Connection Type All power connections are top or bottom cable entry to busbars on the right side of 6 Pulse Rectifier module Busbars for DC input output Neutral and Ground are provided on the right side of 12 Pulse Rectifier module with top or bottom cable entry Rectifier input is top entry directly to lugs on top of input circuit breaker 625 750kVA standard models with standard input 750kVA 675 kW and other modules with optional input busbar kit Busbars for AC output Neutral and Ground are provided on the right side of module with top or bottom cable entry Rectifier input is top entry directly to lugs on top of input circuit breaker DC input is top entry to busbars Busbars for AC output Neutral and Ground are provided on the right side of module with top or bottom cable entry Rectifier input and DC input are top entry to busbars Use 75 C copper wire Select wire size based on the ampacities in Table 5 of this manual a reprint of Table 310 16 and associated notes of the National Electrical Code NFPA 70 Use commercially available solderless lugs for the wire size required for your application Refer to Table 8 Connect wire to the lug using tools and procedures specified by the lug manufacturer Table 3 Torque specifications NUT AND BOLT COMBINATIONS Electrical Connections Grade 2 Standard with Belleville Washers
110. of Emerson Electric Co 2007 Emerson Electric Co
111. outside the 48 contiguous United States contact Liebert Global Services if available in your area For areas not covered by Liebert Global Services the authorized distributor is responsible for providing qualified factory authorized service For LGS to assist you promptly please have the following information available Part numbers Serial numbers Rating Date purchased Date installed Location Input voltage frequency Output voltage frequency Battery reserve time TABLE OF CONTENTS BATTERY CABINET INSIDE FRONT COVER CONTACTING LIEBERT FOR SUPPORT INSIDE FRONT COVER IMPORTANT SAFETY 5 1 1 0 INSTALLATION 5 5 3 1 1 Types of Systemi Control Cabinets isa 5 2 0 UNLOADING AND 6 3 0 INSPECTIONS tue Seabee ee 7 3 1 Ye A DR RIF 7 3 2 Internal Inspections and Shipping Material 1 7 4 0 EQUIPMENT LOCATION 5 04 44 an amas a Sembee aa
112. per wiring may cause damage to the UPS or injury to personnel CAUTION All shielded cables non shielded cables non shielded control wires non shielded battery breaker control wires and non shielded remote control wires must be housed in individual separate steel conduits Placing multiple cables in the same conduit with other control or power wiring may cause system failure NOTE Use appropriately sized wire as a grounding conductor Solid metal conduit is not a suitable ground conductor for UPS systems and could negatively affect system performance Specific Connections Refer to the drawings in this manual and any other drawings provided by Liebert for this installation Make all of the following connections 1 2 AC power cables from input power source circuit breaker RIB to each UPS Module Input Observe phase rotation AC power cables from bypass power source circuit breaker BIB to UPS system bypass input at System Control Cabinet SCC Observe phase rotation CAUTION If there are line to neutral loads connected to the UPS output the bypass input source must be wye connected and have three phases plus neutral plus ground If the specified input is not available an isolation transformer is required Refer to 6 1 Preferred Grounding Configuration Wye Connected Service 6 3 Preferred Grounding Configuration With Isolated Bypass and 6 4 Alternate Grounding Configuration Non Isolated See 6 0 Configu
113. personnel should perform maintenance on the UPS system When performing maintenance with any part of the equipment under power service personnel and test equipment should be standing on rubber mats The service personnel should wear insulating shoes for isolation from direct contact with the floor earth ground One person should never work alone even if all power is removed from the equipment A second person should be standing by to assist and summon help in case an accident should occur CAUTION This unit complies with the limits for a Class digital device pursuant to Part 15 Subpart J of the FCC rules and EN550022 These limits provide reasonable protection against harmful interference in a commercial environment This unit generates uses and radiates radio frequency energy and if not installed and used in accordance with this instruction manual may cause harmful interference to radio communications Operation of this unit in a residential area may cause harmful interference that the user must correct at his own expense NOTE Q Materials sold hereunder cannot be used in the patient vicinity i e cannot be used where UL 60601 1 cUL 60601 1 or IEC 60601 1 is required Medical Applications such as invasive procedures and electrical life support equipment are subject to additional terms and conditions Installation Considerations 1 0 INSTALLATION CONSIDERATIONS Install your Series 610 UPS in accordance with
114. ra 9 rOMODEM X Tes D FURNISHED BY OTHERS 55 PWA 17 51 555 SBE 878 8 2 UPSMODULE i o E 455 2 Qe 77 wings Installation Dra Figure 59 Control wire list external interconnections standard wiring Multi Module System UPS module Cable Group 1 90 09 619262 96 3009 1TvOIH LO3 I3 W007 ANY IVNOLLVN HLA ONVOOOOV 38 LSNW TIY 9 NOWIAOO ININOO N3dO ATIVINHON S SHAHLO GSHSINYNA SMIAATIVNHSLDGI TIY v sisn TOSLLNOO TYNCIAICNI OL H3434 SNOLLOSNNOO NOLLdO SYSLAW 091 714006 SNOILOANNOO SNISIAA dO NOILVOOT1 X04 INVHOVIO NOLLVOOT NOLLO3NNOO FINGOW OL 3433 ON3SS3SHSHSINI TWNOIS IOH LNOO OL AVASOVMH 19915 SJV3Vd3s V NI 38 5 3 THvO HOV3 SALON yugo 8191 baue U yugo xnv OCA IWNOIS cial cial VUOOL IVNOIS dl L 106 LOANNOOSIC AS3 LLVg FINGOW NO 181 OL SINGOW Sdn NI Adil 82 4 818 2 9 IN3HH O 3OVLIOA wWous ON 3IAVN TWNOIS peels nN AZIS AYIA 89128 WAWIXVA NOILVN9SIS3Q TVNIIAS3 L 78 wings Installation Dra
115. ring Your Neutral and Ground Connections for an explanation of proper grounding techniques AC power cables from each UPS module output to SCC or to switchgear for critical load bus Observe phase rotation Each UPS module must have its output neutral connected to the SCC for parallel operation A minimum of a parity sized neutral wire is recommended on this circuit for optimum system performance regardless of the load configuration AC power cables from UPS System Control Cabinet SCC Output to critical load or maintenance bypass panelboard or switchgear Observe phase rotation NOTE If your installation includes a Maintenance Bypass Panelboard or switchgear some or all power cables will be terminated in that equipment Make sure all required wiring between the UPS system and this switchgear is completed per the submittal drawings Observe phase rotation 26 Wiring Connections 6 The UPS System Control Cabinet SCC neutral must be connected to one common point and solidly grounded per requirements of the National Electrical Code The ground connection inside the UPS SCC switchgear cabinet may be required by the power wiring configuration at your site CAUTION UPS bypass and system output neutral must be connected to only one common point in the UPS system This neutral line must be grounded at the source Refer to 6 0 Configuring Your Neutral and Ground Connections for further details 7 For battery systems DC power
116. ry WATE WAY DR cs VEG OB ah sas DH Deiat Terminal details 625 750kVA Multi Module UPS 12 pulse rectifier with bottom entry AY sete ecc ere ecd Re D tte sss Terminal details 75 675 Multi Module UPS 12 pulse rectifier with bottom entry LI pe teres d e ts eue ene Base mounting patterns 500kVA module 6 pulse Base mounting patterns 500kVA module 12 pulse Base mounting patterns 500kVA module 12 pulse rectifier with bottom entry wireway Base mounting patterns 625 750kVA module 6 pulse rectifier Base mounting patterns 625 750kVA module 6 pulse rectifier with bottom entry wireway Base mounting patterns 625 750kVA module 12 pulse Base mounting patterns 625 750kVA module 12 pulse rectifier with bottom entry wireway Shipping split detail 500 12 pulse rectifier Shipping split detail 500kVA 12 pulse rectifier with bottom entry wireway Shipping split detail 625 750kVA 6 pulse Shipping split detail 625 750kVA 6 pulse rectifier with bottom entry wireway Shipping split detail 625 750kVA 12 pulse
117. s ere omie Sa xa 2Bocn 8 4 9 v 4 L SALON dO YALNAD Suvd 5 0d syva sna SNISIAMTOHINOO SNNIW Sfi 1d VL 09 via 296 SHOO 54000 HLIM MAIA LNOHJ zu Sdmaliva LINDYID AMALIE NIA dOL 012 X 09 WoLLoa dOL 64 wings Installation Dra Figure 46 Line up detail 300 500kVA Single or Multi Module System with battery cabinets 9 209 6 88 ATTIVNSISINI OL 1338311 Tiv 9 Sd 2 LANIGVO Z I3NI8vO TONLNOO 2 LANIGVO Ad3LIv8 LANIGVO AYALLVA NOLLOSNNOO LANIGVO NOLLOANNOO Z LANIGWO YSTIVLSNI Ad 38 ATIVNYS Da NOS 38 15 3S3H1 LENO NM 318vO L 13NISVO TM LSNISVO AMSLLLVS HOIHM N338 SVH Z SAL VON 3AILISOd NOLLOSNNOO Z 1 TWNIWYAL NOLLOSNNOO L ASSLIVS WOLI WOOT ONV WNOILWN HIM SONVGYOIOY N TIY 9 ae LOSNNOOSRLNI 143931
118. s Control wiring must be stranded tinned conductors 7 maximum reflected input harmonic current and 0 92 lagging input power factor at full load with optional input filter 4 maximum reflected input harmonic current and 0 92 lagging input power factor at full load with optional 12 pulse rectifier and optional input filter Dimensions and weights do not include the System Control Cabinet required for Multi Module Systems suu s s WAYOSZ 00S 019 52 95 eis 001 Table 6 Site planning data 600V input UPS AC Output Rectifier AC Inverter Approx Weight Floor Loading Rating Voltage Options Input Current Output Current Required Max Battery Max Heat Dimensions Unpacked Concentrated Loading Battery Current Dissipation Input Input Disconnect at End of Full Load WxDxH kVA kW VAC Filter Xformer Nom Max Nom Max Rating A Discharge BTU h in mm Ib kg Ib ft kg m 500 400 600 NO NO 484 605 481 601 1000 1079 94 900 27 8 J2x39x78 6110 2771 313 1528 500 400 600 YES NO 449 561 481 601 1000 1079 99 600 29 2 1829 991 1981 6310 2862 324 1582 500 400 600 NO YES 490 612 481 601 1000 1079 118 700 34 8 96 39 78 8710 3951 335 1636 500 400 600 YES YES 454 567 481 601 1000 1079 123 570 36 2 2438x991x1981 8910 4042 343
119. shoring braces Do not strike cabinet with hammers or other tools Inspections 3 0 INSPECTIONS 3 1 3 2 External Inspections While the UPS system is still on the truck inspect the equipment and shipping container s for any signs of damage or mishandling Do not attempt to install the system if damage is apparent If any damage is noted file a damage claim with the shipping agency within 24 hours and contact Liebert Global Services at 1 800 LIEBERT to inform them of the damage claim and the condition of the equipment Compare the contents of the shipment with the bill of lading Report any missing items to the carrier and to Liebert Global Services immediately Remove equipment from truck using appropriate handling precautions and equipment Each shipping section will be identified by a label located on the plywood piece that is used to cover the end sections of each shipping split or on the pallet that the equipment is shipped on Before removing wood shipping covers identify the individual pieces and group together the shipping sections of each individual UPS module Locate cabinet keys Depending upon equipment type the keys will either reside in a plastic bag marked Packing slip enclosed on a front door of the cabinet or be taped to a circuit breaker handle protruding through the front of the cabinet Internal Inspections and Shipping Material Removal Qi dro ques L9 Verify that all items have been
120. squ ce qu il n y ait plus apparence de r action mousse Le liquide r siduel devra tre nettoy l eau et la surface concern e devra tre ass ch e 10 Battery Installation 5 3 Battery Cabinets Optional battery cabinets are available from Liebert and other qualified vendors Consult your sub mittal package for details Several models of optional battery cabinets with varying run times are available Each model is 78 1981mm high and has forklift slots Refer to Figures 44 through 46 The battery cabinet cells range from 90 to 150 ampere hours The same model battery cabinet may be paralleled in multiple cabinet strings for additional capacity Battery capacity in minutes at your installation will depend on cabi net model number of cabinets and amount of critical load on the UPS 1 Handling The battery cabinet weighs from 3060 to 5300 lbs 1388 to 2404kg Forklift slots are provided for ease of handling 2 Cabinet Inspection Remove all panels and visually inspect the batteries bus connections and cabinet for any damage If any foam blocks were placed between shelves to restrain movement during shipment remove them now Exercise caution voltage is present within the battery cabinet even before installation If there are signs of damage do not proceed Call Liebert Global Services at 1 800 LIEBERT 3 Battery Storage The batteries used in the battery cabinet retain their charge well The batteries can b
121. t Breaker CB1 Module Input Breaker CB2 Module Output Breaker MBB Maintenance Bypass Breaker MBD Module Battery Disconnect MBFB Maintenance Bypass Feeder Breaker MIB Maintenance Isolation Breaker RIB Rectifier Inout Breaker SBB System Bypass Breaker SSB Static Bypass Switch UOB UPS Output Breaker Control Wiring Control wiring must be flexible stranded tinned copper and run in individual separate steel conduits Control wiring must be separated from power wiring In addition each control wiring cable group should be run in a separate conduit to minimize control signal interference Refer to the Control Connection Locations and Control Wire Lists Figures 55 through 74 Notice that there are nine cable groups in a typical system Cable group 1 carries signals for the Module Battery Disconnect Cable group 2 is for the remote communications options modem remote terminal and remote CRT Cable group 8 carries signals for the Remote Emergency Module Off and Remote Emergency Power Off Cable group 4 carries signals for the optional Remote Monitor Panel Cable group 5 is for the optional SiteScan system Cable group 6 carries signals for the reduced battery charge limit and the reduced input current limit Cable group 7 carries signals to and from the maintenance bypass switchgear Cable groups 20 and 21 carry signals for general housekeeping modules to SCC Other cable groups will b
122. t Global Services representative will complete these connections as part of start up An improperly installed unit can result in injury to personnel or damage to equipment A CAUTION Be sure polarity is correct when wiring the battery cabinet to the connected equipment positive to positive negative to negative If polarity is not correct fuse failures or equipment damage can result CAUTION Cables between batteries and the UPS should be run in matched pairs positive with negative within each conduit or cable run Grouping like polarity cables together 1 positive with positive and negative with negative can cause stress or damage to the cables conduit or buswork Call Liebert Global Services to schedule installation check out final battery intercell connections and start up A Liebert Battery Specialist can perform a detailed inspection of the entire battery system to ensure it meets current IEEE standards This inspection service is recommended because batteries are a critical part of the UPS system 25 Wiring Connections 8 0 WIRING CONNECTIONS 8 1 WARNING Verify that all incoming high and low voltage power circuits are de energized and locked out before installing cables or making electrical connections All power connections must be completed by a licensed electrician experienced in wiring UPS equipment and in accordance with all applicable national and local electrical codes Impro
123. te to ensure that the unit can move through all aisleways and doorways and around corners without risking damage If the modules and batteries must be moved by elevator check the size of the door openings and the weight carrying capacity of the elevator Refer to information later in this manual regarding the optional battery cabinets and Transformer Cabinets Observe all battery safety precautions when working on or near the battery Use the shortest output distribution cable runs possible consistent with logical equipment arrangements and with allowances for future additions if planned Recommended ambient operating temperature is 77 F 25 C Relative humidity must be less than 9596 non condensing Note that room ventilation is necessary but air conditioning may not be required Maximum ambient operating temperature is 104 F 40 C without derating The batteries should not exceed 77 F 25 C At elevations above 4000 ft 1219m temperature derating may be required for full power output consult your Liebert sales representative or call 1 800 LIEBERT Even though your Liebert UPS unit is at least 92 94 efficient the heat output is substantial For more specific information see Appendix A Be sure environmental conditioning systems can accommodate this BTU load even during utility outages The installer should attempt to balance the load between the three output phases The UPS will operate safely with an unbalanced load but will give op
124. the UPS to the battery terminals and return must be sized for less than 2 volts total loop drop at the maximum rated system current If site equipment includes a backup generator and automatic transfer switch es consult the manufacturers of those devices for information on sizing and interfacing to the UPS system Removable access plates are available for power wiring Refer to the Outline Drawings for your particular model Figures 14 16 18 20 22 24 26 28 47 49 51 53 and 75 through 78 CAUTION After cutting holes in the access plates be certain that no foreign matter metal shavings sawdust insulation or wire fragments etc remains inside the UPS Likewise be certain to block any extra holes in the plates through which foreign matter could later enter the UPS 22 Wiring Considerations Figure 11 Power single line diagrams Multi Module configurations These configurations are for illustrative purposes only They represent only a sample of the possible configurations Refer to the submittals supplied with your order for more information or for order specific details Vo MBE O O O To Critical Load O MBD O MBD O MBD SCCT can accomodate up to 6 UPS modules To Critical Load O O O O O O can accomodate up to 6 UPS modules SCCI SCCC 23 Wiring Considerations 7 2 Table 1 Abbreviations for circuit breakers BFB Bypass Feeder Breaker BIB Bypass Inpu
125. timum performance if the three output phases are loaded within 20 percent of each other During normal UPS operations short term overload current demand from the bypass source may reach 10x the UPS output current rating This overload current demand may be caused by the magnetizing inrush current of one or more downstream transformers or faults on downstream branch circuits The instantaneous trip point s of the upstream bypass feeder breaker s must be set to support these temporary overloads The magnitude of short term overload bypass current demand is typically six to eight times the UPS current rating but must be determined by analysis on a per site basis This analysis generally known as an End to End Fault Coordination Study must be done by a Registered Professional Engineer experienced in this activity and familiar with local codes and related requirements While Liebert can provide typical guidelines the responsibility for the proper breaker trip settings outside of the Liebert manufactured UPS equipment resides with the owner Contact Liebert Global Services at 1 800 LIEBERT for further details Installation Considerations 10 A breaker coordination study should be performed to ensure proper handling of fault currents The instantaneous trip setting of the breaker feeding the SCC bypass input should be high enough to accommodate short duration overloads The bypass static switch inside the SCC can
126. tion overloads The bypass static switch inside the SCC can draw up to 10 times the system s rated current for up to three cycles in the event of a downstream fault Use 75 C copper wire Select wire size based on the ampacities in Table 5 of this manual a reprint of Table 310 16 and associated notes of the National Electrical Code NFPA 70 A CAUTION The weight of power cables must be adequately supported to avoid stress on busbars and lugs In addition to weight support the following restraining method is recommended to control cable movement during external fault conditions Wrap line cables together at 6 and 12 in 152 and 305mm from the terminals with five wraps of 3 8 in 9 5mm nylon rope or equivalent tensile strength of 2000 Ibs 907kg Support the remainder of the cable with five wraps every 6 in 152mm or one wrap every 1 in 25mm 21 Wiring Considerations 7 1 Power Wiring 1 Power wiring rectifier input bypass input UPS output and battery cables must be run in individual separate conduits or cable trays Refer to the Outline and Terminal Details drawings Figures 14 through 30 47 49 51 53 and 75 through 78 for locations of the various power connections within the UPS and ancillary equipment In particular note the location of the rectifier input power connections CAUTION Power and control wiring must be separated Observe local state and national electrical co
127. trol w Cable Groups 20 amp 21 V9S 619262 96 S3GOO WOILIO3 T3 WOOT IWNOLLVN HLM NI 38 LSNW TIY f SYSHLO A8 GSHSINYNA JAM TVN2331X3 TIY SNISIM dO NOLLVOOT X04 NOILYOOT NOLLO3NNOO 1OH INOO 595 3 IndON Sdn OL 48384 HONSHSHHSLLNI TWNOIS OL GIOTH 31 v3vd3s v NI NOT 38 LSNW 3 THvO HOV3 L SALON S Z vHEOIL bsuuuu 95 6 9 6 96 33S 20 11 21 340439 GAYNLOVANNVA SLINN HOd 4818 Z 3815 dais c dals c 62815 1 Ol SLO018 20 l TWNDA 1228 N30 138 dad 13 IHS CCH Ore NO 0928 Naq13g 01 eps GHS 2 2 1 MO 0626 N3d 138 071 gus GHS MLO 8L 48130 06 14001 l3NISVO WSALSA SHAS 0 13 00L S4313 0 13 00L dad i3iHs ccs OFF 4315 Q L SL O Z NWWOS ois c 19814 S NIZI 9 OL S AINGOW Sdn 9 ZI WO od od LN3SH D 3 18VvO 1168 11 01 18161 es CLS dowd INT
128. ure 30 Terminal details 750kVA 675kW Multi Module UPS 12 pulse rect 99 229262 88 NI SNOISN3NId Tv NOILYTIYLSNI GSYINDAY 555027 Sais Z SUSHLO NOLLOSNNOO SNG SON L SALON MAIA 3015 AJIA LNOYS ACIS TIVL30 33S IWLAG 385 sna sna annoy sn s 1ndlno4 a 5 v LNdNI Ov 338 LAdLNO 1 13 335 SNOILOANNOO SNOLLO3NNOO uva snas YAWOLSND SNd YSINOLSND uva sng OL _ a 22 2 NOLLOSNNOO 2EINOISTI IV Id WOIdAL W130 O IW _ 9 WLS _ WONG WOWOSP 056 sna ANNONS sna sna LANIGVO WYLNAN Te v via 295 Sd 9 vid 296 8 299 49 Installation Drawings Figure 31 Base mounting patterns 500kVA module 6 pulse rectifier 90 91 19262 88 AINO MIIA dOL Suv SNYALLYd TIV S S3HONI NI SNOISN3INId TIY F SI SNOISN3I IQ NO 3ONYS3TOL 31382NO9O 8 e FOVAYNS ONILNNOW 3SV8 LANIGVO JHL S3HONIO S ATALVAIXONddY Q31V201 33v NMOHS SAL 1d STSVAOWSY IHL Z CANISA 41 sa18vo SUSWOLSNOD JO 08 SNOILYOOT TIVIVAY SLVOIONI S31v1d 318vAOWWS NO
129. us Figure 10 illustrates how a simple one cabinet system would be grounded For systems with multi ple cabinets the same configuration would apply However for simplicity the installer can connect all the battery cabinet grounds for a particular module together and run a single ground conductor to that UPS module ground in the same conduit as the phase conductors Figure 10 Preferred grounding configuration battery systems 52 MAIN INPUT 20 Wiring Considerations 7 0 WIRING CONSIDERATIONS WARNING All power connections must be completed by a licensed electrician experienced in wiring this type of equipment Wiring must be installed in accordance with all applicable national and local electrical codes Improper wiring may cause damage to the equipment or injury to personnel Verify that all incoming high and low voltage power circuits are de energized and locked out before installing cables or making any electrical connections Refer to Appendix A and drawings in 10 0 Installation Drawings Determine AC currents for your system kVA voltage and options Also refer to the equipment nameplate for the model number rating and voltage For wire termination data refer to Tables 2 through 4 Consult your facility s breaker coordination study to ensure proper handling of fault currents NOTE The instantaneous trip setting of the bypass feeder breaker should be high enough to accommodate short dura

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