Emerson Liebert MicroPOD Maintenance Bypass and Output Distribution Accessory User Guide
Contents
1. DO NOT ATTEMPT TO SERVICE THIS PRODUCT YOURSELF OPENING OR REMOVING THE COVER MAY EXPOSE YOU TO DANGEROUS VOLTAGES EVEN WHEN THE AC CORD IS DISCONNECTED FROM THE ELECTRICAL SOCKET REFER ALL SERVICING TO QUALIFIED SERVICE PERSONNEL SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and operation of the 3U POD This product is designed for commercial industrial use only with Liebert UPS systems It 1s not intended for use with life support and other designated critical devices Do not exceed POD or UPS rating labels Read all safety and operating instructions before operating the 3U POD and the connected UPS system Adhere to all warnings on the unit and in this manual Follow all operating and user instructions Turn the UPS off and unplug the 3U POD before cleaning Use only a soft cloth never liq uid or aerosol cleaners The UPS and 3U POD are designed for data processing equipment Do not plug laser print or appliances such as hair dryers heaters vacuum cleaners or electric drills into the UPS output sockets WARNING DO NOT MODIFY THE CABLES IN ANY WAY THE POD SOCKETS SHOULD MATCH THE UPS SOCKETS CONSULT YOUR DEALER IF THE AC CORDS DO NOT MATCH THE UTILITY SOCKET THE 3U POD MUST BE GROUNDED AT ALL TIMES WHILE IN USE TURN OFF THE UPS BEFORE UNPLUGGING IT The UPS and the 3U POD are equipped with grounded plugs plug types va2. Liebert Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions O 2002 Liebert Corporation All rights reserved throughout the world Specifications subject to change without notice Liebert and the Liebert logo are registered trademarks of Liebert Corporation All names referred to are trademarks or registered trademarks of their respective owners SLI 23155 7 02 Rev 0 Web Site www liebert com Monitoring 800 222 5877 monitoring liebert com Outside the US 614 841 6755 Single Phase UPS 800 222 5877 upstech liebert com Outside the US 614 841 6755 Three Phase UPS 800 543 2378 powertech liebert com Environmental Systems 800 543 2778 Outside the United States 614 888 0246 Locations United States 1050 Dearborn Drive P O Box 29186 Columbus OH 43229 Italy Via Leonardo Da Vinci 8 Zona Industriale Tognana 35028 Piove Di Sacco PD 39 049 9719 111 Fax 39 049 5841 257 Asia 23F Allied Kajima Bldg 138 Gloucester Road Wanchai Hong Kong 852 2 572 2201 Fax 852 2 831 0114 Ss EMERSON
3. Liebert Keeping Business In Business POWER AVAILABILITY USER MANUAL Power Output Distribution 208 Volt _ Liebert EMERSON Ne ork Pc TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS e 00 nn nn nn nn nn ee nn nn 1 GLOSSARY OF SYMBOLS a 3 222002 idos iaa a 2 INTRODUCTION AND SYSTEM DESCRIPTION lt ann nn nn nn o 3 System Description isos aero ee cs cee eee es euere 3 INSTALLATION AND START UP 000 on nn nn o 4 Unpack and Inspect the 3U POD coocccccccc ee 4 Mount the POD inthe Rack 0 00 cee ee ees 4 Stant Up th POD cerrado ceda a ee ee area aus 5 INDICATOR LAMPS lt m nn nun nn nn eee eee ee 6 UTILITY Indicator Lamp 2 00 00 lt ne ernennen anche 6 UPS Indicator Lamp ss s s s s s s s s s s ss ent ernannten ee 6 OPERATION ciao para aa an a ne a da EEE on Reena eae 7 Transfer to Maintenance Bypass zu2uennnn nn es 7 Transfer to UPS onset u nu weed en a AA aan ner daa 7 SPECIFICATIONS gt 22 no E ER CE erinnere R E DE 0 nee 8 TROUBLESHOOTING lt lt lt lt lt e 9 FIGURES Figure 1 UPS mode of operation 3 Figure 2 UTILITY maintenance bypass mode 2 2 0 ene nennen ee eas 3 Figure 3 8U POD connections tics share net aaa 3 Figure 4 8U POD with rack mounting brackets ooooooooo ooo o o 4 Figure5 Indicator lamps on 38UPOD o 6 IMPORTANT SAFETY INSTRUCTIONS WARNING
4. Up the POD NOTE Be sure to complete the rack mount installation before proceeding as described in the previous section Mount the POD in the Rack 1 Ifyou already have a UPS installed turn off all connected loads and unplug them from the UPS Turn off the UPS and disconnect the UPS input cord 2 Make sure the 3U POD rotary switch is in the UTILITY position Plug the POD input cord labeled UTILITY into the utility outlet wall receptacle WARNING The 3U POD is now electrically live The UTILITY lamp orange should now be illuminated 3 Plug the UPS input cord into the receptacle on top of the 3U POD labeled CONNECT UPS LINE CORD HERE WARNING The UPS system 1s now electrically live 4 Connect the second POD input cord labeled UPS into the matching load receptacle on the rear of the UPS 5 Plug in all loads to the output distribution receptacles evenly distributing them on the 3U POD The 3U POD now powers your equipment in the UTILITY mode 6 Turn ON the loads and ensure all are up and operating according to specification 7 Start the UPS according to its specific user manual 8 Verify that the UPS lamp green on the 3U POD is illuminated If so transfer the rotary switch from UTILITY to UPS The load is now being supplied with conditioned power through the UPS 9 Before any operation or procedure always verify that both the UPS lamp green and the UTILITY lamp orange are illuminated before changing the s
5. your choice of the Liebert 3U POD The Liebert 3U POD provides main tenance bypass capability as well as power output distribution The Liebert 3U POD can be used on UPSs in the rack mount or tower configuration The Liebert 3U POD provides an isolated path of power for your UPS system for preventive maintenance or service System Description The 3U POD has two modes of operation UPS UPS available and UTILITY maintenance bypass In UPS mode the power is routed through the UPS system delivering conditioned power to the load as shown in Figure 1 Figure 1 UPS mode of operation Connected Utilit y loads In UTILITY mode the power is routed around bypassing the UPS system see Figure 2 Utility power 1s supplied directly to the load through the 3U POD CAUTION Battery back up and conditioned power are NOT available during the UTILITY mode of operation Figure 2 UTILITY maintenance bypass mode Connected MA eae The UPS may be turned off and removed without affecting the load See Figure 3 Utility Figure 3 3U POD connections INPUT FROM UTIL TY Rotary Suerte Sonnecl ba UEIF and er wall sac ket indlewer laripa Conner Loads INE LIT FROM UPS Connect UPS Cannecltsc loge teckel Input cord hera on rear o LIPS INSTALLATION AND START UP Unpack and Inspect the 3U POD NOTE This manual provides instructions for the 3U POD only Refer to your UPS manual for UPS operation and install
6. according to the instructions in the UPS user manual Verify that UPS lamp green on the 3U POD is illuminated If so transfer the rotary bypass switch from UTILITY to UPS If the lamp does not illuminate refer to Troubleshooting section SPECIFIC ATIONS Transfer Time to and from maintenance bypass lt 6 milliseconds Operating Ambient Temperature 0 C to 40 C 32 F to 104 F Storage Ambient Temperature 20 C to 60 C 4 F to 140 F Dimensions with brackets W x Dx H mm in 482 6 x 133 x 133 19 0 x 5 24 x 5 24 Humidity 0 to 95 non condensing Agency Standards UL CSA Electrical Rating See Model Label on 3U POD This 3U POD is intended for use with a UPS meeting all the following requirements UPS input cord is compatible with the rating and type of receptacle on the 3U POD labeled CONNECT UPS LINE CORD HERE e UPS output receptacle is compatible with the 3U POD input power connector labeled UPS e Available utility receptacle is compatible with the 3U POD input power connector labeled UTILITY TROUBLESHOOTING mem cm R UTILITY lamp orange not Utility not present Call qualified service personnel to restore illuminated power to socket 3U POD input cord not Refer to 3U POD installation instructions in connected to utility this manual e Installation and Start Up and e Mount the POD in the Rack UPS Available lamp green not UPS output power not Turn on UPS Refer to UPS us
7. ation instructions 1 Unpack the 3U POD carefully noting the packing method Retain the box and packing material for possible future shipments 2 Visually inspect the 3U POD for freight damage Report damage to the carrier and your local dealer or Liebert representative 3 Verify that the 3U POD input cord UPS input cord and receptacle for the UPS have the same type of configuration Mount the POD in the Rack 1 Rack mount installation of the 3U POD is possible with the use of the rack mounting brackets shipped with the POD See Figure 4 2 The rack mount brackets allow you to rack mount the POD in a 19 enclosure 23 to 19 rack adapters would have to be purchased separately 1f you are using our 23 Foundation or equivalent cabinet 3 The POD can be mounted to face one of four directions depending on your application utilizing the rack mount brackets provided 4 Attach the brackets to the POD first with the screws provided three screws per bracket making sure to face the POD in the desired direction first 5 Consult your rack enclosure manufacturer s recommendations for specific rack mounting hardware that will be required 6 Tighten the POD securely to the rails and then follow the start up directions for the POD in the next section Start Up the POD Figure 4 3U POD with rack mounting brackets Side view of POD with mounting bracket ating The POD may be faced in brackets any of four directions Start
8. er manual illuminated present UPS input and or output cord Refer to 3U POD installation instructions in not connected to 3U POD this manual e Installation and Start Up and e Mount the POD in the Rack 3U POD will not start some all 3U POD output circuit Reset 3U POD circuit protectors connected loads breaker has tripped 3U POD circuit protectors trip Overcurrent on 3U POD Recalculate load requirements distribute after resetting socket load among other 3U POD sockets Liebert Keeping Business In Business POWER AVAILABILITY 3U POD USER MANUAL The Company Behind the Products Technical Support Service With over a million installations around the globe Liebert is the world leader in computer protection systems Since its founding in 1965 Liebert has developed a complete range of support and protection systems for sensitive electronics e Environmental systems close control air conditioning from 1 to 60 tons e Power conditioning and UPS with power ranges from 300 VA to more than 1000 kVA e Integrated systems that provide both environmental and power protection in a single flexible package e Monitoring and control from systems of any size or location on site or remote e Service and support through more than 100 service centers around the world and a 24 7 Customer Response Center While every precaution has been taken to ensure the accuracy and completeness of this literature
9. ry depending on model Do not defeat the safety purpose of this plug If unable to fully insert the plug into the designated socket contact a qualified electrician or your local dealer or Liebert representative for assistance Route power supply cords so they are not walked on or pinched in anyway CAUTION Risk of electric shock do not remove cover no user serviceable parts inside Refer servicing to qualified service personnel CAUTION This device receives power from multiple sources Before servicing this device remove all connections Before servicing the UPS follow Maintenance of UPS instructions in the user manual for your UPS CAUTION This device is for use in a controlled environment Refer to manual specifications for environmental conditions WARNING WHEN THE 3U POD IS IN UTILITY POSITION MAINTENANCE BYPASS MODE THE POWER TO THE CONNECTED LOAD IS NOT FILTERED OR CONDITIONED BY THE UPS THE LIEBERT UPS CONNECTED EQUIPMENT GUARANTEE IS NOT VALID WHILE IN THIS MODE OF OPERATION UTILITY UPS GLOSSARY OF SYMBOLS Indicates AC Input Indicates AC Output Consult the manual for additional information UTILITY lamp indicates local power is available and the load may be transferred to bypass the UPS UPS lamp indicates UPS power is available and the load may be transferred to the UPS to provide computer grade power to the load INTRODUCTION AND SYSTEM DESCRIPTION Congratulations on
10. tatus of the rotary switch INDICATOR LAMPS UTILITY Indicator Lamp This orange lamp is illuminated when utility power is present see Figure 5 It signals that you may transfer the loads to maintenance bypass UTILITY mode operation via the rotary switch During a utility power outage this lamp will be off and the UPS will supply battery back up power to the connected loads UPS Indicator Lamp This green lamp is illuminated when there is output power available from the UPS see Figure 5 It signals that it is safe to transfer the connected loads from utility power back to UPS output power Figure 5 Indicator lamps on 3U POD Green lamp Orange lamp Output power available from UPS UTILITY power present UPS MAINTENANCE BYPASS AVAILABLE AVAILABLE i UTILITY F Rotary ms 0 Liebert OPERATION Transfer to Maintenance Bypass To transfer to maintenance bypass utility from UPS use the following steps 1 2 3 4 5 Ensure the UTILITY lamp orange is illuminated If the lamp is not illuminated refer to Troubleshooting section Transfer the rotary switch from UPS to UTILITY provided the UTILITY lamp is illuminated on the 3U POD Turn the UPS off Disconnect the two cables connecting the UPS to the 3U POD You may now service the UPS Transfer to UPS To transfer to UPS from maintenance bypass utility use the following steps l 2 Reconnect the UPS to the 3U POD Start the UPS
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