Emerson V150 Instruction Manual
Contents
1. 3887552 GE11073 37B2507 CE11089 38B7553 GE11073 37B2751 p vs 29 GE11074 37B2508 DE GE11076 37B2509 ve GE11636 4 11537 GE11637 A 7 A FOR STANDARD RIGHT LEFT HAND BALL E FOR OPTIONAL LEFT HAND BALL Installing the Taper Key Current standard construction materials for all valves require the taper key key 4 figure 9 to be tack welded in place after properly seating using the following procedure Use standard welding preparations when preparing parts for reassembly CAUTION Make sure the drive shaft is free of oil or grease otherwise the taper pin or taper key will not seat properly Failure to properly set the taper pin or taper key could result in it coming loose while in service Loosening of the taper key in service could result in improper valve function and equipment damage 8 Install the drive shaft key 6 into the valve body through the ball and into the ball 9 Insert the taper key key 4 into ball and drive shaft keys 2 and 6 as shown in figure 8 The taper key inserts with the flat side of the key facing the drive shaft key 6 10 Using a flat end punch drive the groove pin key 7 into the ball ear and follower shaft until it is flat with the ball ear surface Stake both ends of the pin hole with a center punch to ensure the groove pin does not come out 11 Using a flat end punch drive the taper key key 4 into the ball ear and drive shaft ke2. With compact 2052 spring and diaphragm or Fisher 1061 piston rotary actuator the valve is field reversible between PDTC or PDTO push down to close extending actuator rod closes valve and push down to open extending actuator rod opens valve Approximate Weight See table 6 1 The pressure temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded Table 2 Valve Body Material End Connections and Ratings VALVE DESIGN VALVE BODY MATERIAL VALVE SIZE FLANGE END CONNECTIONS DN 80x100 100x150 150x200 Compatible with PN 10 16 or 200x250 250x300 JIS 10K raised face flanges NPS 3x4 4x6 6x8 8x10 10x12 Compatible with CL150 V150E CG8M Specifications raised face flanges Specifications for these valves are shown in table 1 and in bulletin 51 3 V150E D103429X012 Installation Installation steps are provided in this section for V150E valves Key numbers in installation procedures are shown in figure 10 unless otherwise indicated A WARNING Always wear protective gloves clothing and eyewear when performing any installation operations to avoid personal injury Personal injury or equipment damage caused by sudden release of pressure may result if the valve assembly is installed where service conditions could exceed either the valve body rating or the mating pipe flange joint rating To avoid such injury or damage provide a relief valve for overpress
3. a For NPS 3x4 and 4x6 valves the ball must be removed to access the seal See the Bearing and Ball Maintenance Disassembly section on page 12 in this manual Then return to this procedure and continue with the next steps V150E Valve Instruction Manual D103435X012 April 2012 Figure 3 Packing Arrangements d PACKING FOLLOWER KEY 17 PACKING FOLLOWER KEY 17 PACKING RING KEY 35 PACKING SET N KEY 16 A y IL L Y 2 IT Tl lt UN PACKING PACKING BOX RING KEY 39 BOX RING KEY 39 PTFE V RING PACKING GRAPHITE RIBBON PACKING FOR V150E FOR V150E NOTE INCLUDES ZINC WASHERS KEY 36 FOR STANDARD PACKING GRAPHITE RIBBON PACKING ONLY 2895170 PACKING FLANGE KEY 102 PACKING FLANGE ie B Dheas NUT KEY 101 9 SPRING PACK ASSEMBLY EA el KEY 103 RS LUBRICANT 113 ANTI EXTRUSION RING KEY 106 A PACKING FLANGE 4 STUD KEY 100 VG PACKING SET PACKING BOX KEY 105 gt RING KEY 107 SS PACKING FLANGE PACKING FLANGE NUT KEY 101 KEY 102 He SPRING PACK NI IN ASSEMBLY 103 f P 9 fes LUBRICANT f KEY 113 PACKING FLANGE A STUD KEY 100 q lt N N PACKING SET gt KEY 105 E PACKING BOX RING KEY 107 42B8445 C 8241241 ENVIRO SEAL GRAPHITE PACKING SYSTEM Instruction Manual V150E Valve Apr
4. 10 For HD seal removal follow the steps outlined under Removing HD Seal on page 7 Assembly 1 Inspect all sealing surfaces to ensure they are in good condition and without scratches or wear 2 Install the HD ball seal See Installing the HD Seal on page 12 and follow steps 1 4 Then return to this procedure and continue with the next steps 3 Install the replacement bearings key 10 by hand The bearing flanged end should touch the valve body 4 Installing the Vee Ball Lubrication will assist with break in of the HD metal seals and with assembly It is required that both the ball surface and seal be lubricated with dry film lubricant or equivalent moly disulfide WARNING The ball might be damaged if it is allowed to fall into the valve body To avoid personal injury or damage to the sealing surfaces support the ball to prevent it from falling into or out of the valve body cavity Place the valve body on a table or bench with the inlet side down and carefully install the ball into the valve body cavity from the outlet end When installing the ball key 2 into the valve body assembly firmly support the ball while installing the shafts in the following steps 5 Installing the follower shaft key 9 e For NPS 3x4 valves The follower shaft key 9 should already have been inserted into the ball ear before the ball was put into the valve body With the ball rotated open and not in contact with the HD seal insert the follo
5. Remove the actuator cover Take note of the orientation of the actuator with respect to the valve body and the lever orientation with respect to the valve drive shaft see figure 9 A WARNING When the actuator is removed from the valve the ball shaft assembly may suddenly rotate with a shearing cutting motion which could result in personal injury To avoid injury carefully rotate the ball to a stable position after the actuator is removed CAUTION When removing the actuator from the valve do not use a hammer or similar tool to drive the lever or actuator off the valve shaft Driving the lever or actuator off the valve shaft could damage the ball seal and valve If necessary use a puller to remove the lever or actuator from the valve shaft It is okay to tap the puller screw lightly to loosen lever or actuator but hitting the screw with excessive force could damage the ball seal and valve 4 Loosen the clamped lever remove the actuator mounting screws and nuts keys 23 and 24 and remove the actuator If necessary refer to the actuator instruction manual for assistance 5 If applicable remove the bonding strap assembly before attempting to remove the packing see figure 2 6 Remove the packing follower nuts and packing follower keys 17 and 20 For alloy packing constructions the packing follower key 17 and a separate packing flange key 40 must be removed if present If the valve is equipped with the ENVIRO SEAL
6. mm Inches 3x4 4x6 7 1 0 281 6x8 7 9 0 312 8x10 10x12 9 5 0 375 V150E Valve Instruction Manual April 2012 D103435X012 4 Keep the wedge in place while installing the lever if necessary Remove the wedge after you have clamped the actuator lever on the valve shaft and have connected the lever to the actuator piston rod or diaphragm rod Determining Mounting Position The actuator can be either right or left hand mounted with the actuator on the right or left side when viewed from upstream see figure 9 The Series B Vee Ball has one V notch For right hand mounting standard the ball will be in the top of the valve body when the valve is open and the shaft is horizontal In this position the ball rotates CCW to Close For left hand mounting standard the ball will be in the bottom of the valve body when the valve is open and the shaft is horizontal In this position the ball rotates CCW to Close An optional ball for left hand mounting which rotates into the top of the valve body when the shaft is horizontal is also available In this position the ball rotates CW to Close Determining Closed Position 1 The valve must be removed from the line to check the position of the ball A WARNING The Vee Ball closes with a shearing cutting motion To avoid personal injury keep hands tools and other objects away from the ball while stroking the valve 2 Rotate the ball to the closed position 3 Position the ball
7. figure 3 Install the packing follower key 17 3 Secure the packing follower with the packing follower nuts key 20 Tighten the nuts far enough to stop leakage under operating conditions Note If the valve is equipped with a bonding strap assembly figure 2 re install the assembly 4 Reconnect the actuator and lever in accordance with the orientations that were noted in step 3 of the disassembly procedures If necessary use figure 9 to identify the correct index marks 5 Refer to the appropriate actuator instruction manual to complete actuator assembly and adjustment 6 When the control valve is in operation check the packing follower for leakage and retighten the packing follower nuts key 20 as necessary Replacing the HD Ball Seal Perform this procedure if the control valve is not shutting off properly or if seal inspection or replacement is necessary The valve actuator assembly must be removed from the pipeline and the actuator must be removed from the valve to replace the ball seal Key numbers are shown in figure 13 unless otherwise indicated Ball Seal assembly details with key numbers are also shown in figure 5 WARNING Perform the steps in the WARNING at the beginning of the Maintenance section of this manual Removing the HD seal 1 Remove line bolting remove the control valve from the pipeline remove the actuator as discussed in the packing section and place the valve body on a flat work surface
8. in the proper location When viewed from the valve body inlet the ball is in the proper position when the flat spot on the top of the ball is exactly in the center of the seal package Make a copy of the centering template in figure 13 out of a suitable stiff material Place the centering template in the opening at the seal See figure 12 Find the center of the template and make sure the spot on the ball is centered directly below it 4 Adjust the actuator as described in the appropriate actuator instruction manual until the ball is centered in the closed position A line is stamped on the actuator end of the drive shaft see figure 9 to indicate the ball position Use the appropriate actuator instruction manual and figure 9 of this manual when mounting the actuator or changing actuator styles and positions Parts Ordering A serial number is assigned to each valve and stamped on the nameplate Always refer to the valve serial number when corresponding with your Emerson Process Management sales office regarding spare parts or technical information When ordering replacement parts also specify the complete 1 1 character part number from the parts kits or parts list information A WARNING Use only genuine Fisher replacement parts Components that are not supplied by Emerson Process Management should not under any circumstances be used in any Fisher valve because they may void your warranty might adversely affect the performance of th
9. mounting and packing adjustments For all constructions Refer to Packing Maintenance and other procedures as necessary to complete the assembly of the valve Actuator Mounting Use the appropriate actuator instruction manual this section of this manual and figure 9 of this manual when mounting the actuator or changing actuator styles and positions 1 To help ensure correct centering of the Vee Ball key 2 on the seal key 11 be sure the ball is closed when mounting the actuator for applications other than Spring Return Fail Open 2 Cleanthe valve shaft and actuator lever splines to be sure the actuator lever will slide on easily Only drive the lever in if absolutely necessary 3 Carefully wedge the ball solidly against the actuator side bearing using a screwdriver or similar tool inserted between the lower ear of the ball and the valve body This will center the ball See figure 4 Figure 8 Taper Key Installation DRIVE SHAFT BALL KEY 6 KEY 2 TACK WELD TACK WELD SSL TAPER KEY KEY 4 TAPER KEY KEY 4 MINIMUM ENGAGEMENT OF TAPER KEY MAXIMUM ENGAGEMENT OF TAPER KEY SN 31B0727 E A6035 1 Table 4 Taper Key Minimum Depth Valve Size NPS Minimum Depth To Drive Taper Key After Initial Solid Contact mm Inches 3x4 4x6 6x8 4 8 0 188 8x10 10x12 5 6 0 219 Table 5 Taper Key Maximum Depth Valve Size NPS Maximum Depth To Drive Taper Key After Initial Solid Contact
10. 10 Key 1 10 22 Description If you need a valve body as a replacement part order by valve size serial number and desired Part Number valve body material Contact your Emerson Process Management sales office for assistance Ball Taper Key R30006 cobalt alloy 6 casting NPS 3x4 and 4x6 NPS 6x8 NPS 8x10 and 10x12 Drive Shaft Groove Pin S31600 316 Stainless Steel NPS 3x4 and 4x6 NPS 6x8 NPS 8x10 NPS 10x12 Follower Shaft Bearing 2 req d PEEK PTFE NPS 3x4 and 4x6 NPS 6x8 NPS 8x10 and 10x12 Ball Seal HD Heavy Duty Metal R30006 cobalt alloy 6 casting NPS 3x4 NPS 4x6 NPS 6x8 NPS 8x10 NPS 10x12 12B9530X012 12B9531X012 12B9532X012 18A6135X012 18A6138X012 11B0738X012 11B8596X012 17B7142X012 2787136 012 2 B7775X012 34B4766X032 34B4767X032 34B4768X032 34B4769X032 34B3365X032 Key 13 16 17 19 23 24 25 26 27 28 30 31 35 39 130 131 Instruction Manual D103435X012 Description Part Number Wave Spring N07750 NPS 3x4 24B4760X012 NPS 4x6 24B4761X012 NPS 6x8 24B4762X012 NPS 8x10 24B4763X012 NPS 10x12 22B4509X012 Packing Set PTFE and carbon filled PTFE V ring NPS 3x4 and 4x6 12A8995X022 NPS 6x8 12A8832X022 NPS 8x10 and 10x12 12A8951X022 Packing Follower Packing Follower Stud Packing Follower Nut Actuator Mounting Screw Actuator Mounting Nut Pipe Plug optional 531600 NPS 3x4 4x6 and 6x8 1A369235072 NPS 8x10 and 10x12 1 771535072 Identification N
11. A8831X022 12A8953X022 12B7422X012 12B7446X012 12B7458X012 23 V150E Valve Instruction Manual April 2012 D103435X012 Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user Fisher Vee Ball ENVIRO SEAL and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co Emerson Process Management Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Emerson Process Management Marshalltown lowa 50158 USA Sorocaba 18087 Brazil Chatham Kent 407 UK Dubai United Arab Emirates eS Singapore 128461 Singapore 2010 2012 Fisher Controls International LLC All ri
12. Instruction Manual V150E Valve D103435X012 April 2012 Fisher V150E Expanded Outlet Vee Ball Control Valve Contents Figure 1 Fisher V150E Expanded Outlet Vee Ball Introduction eme ns 1 Valve with 2052 Actuator and FIELDVUE DVC6200 ScopeofManual 1 Digital Valve Controller DeSscrIDLEODT RUE 1 SPECIIGCALIONS p A 2 instaladon zz uyu etas eb x 2 ANCE P 5 Packing Maintenance 5 Replacing the HD Ball 5 7 Bearing and Ball Maintenance 12 Actuator Mounting 2 eae remm 15 Determining Mounting Position 16 Determining Closed Position 16 Parts Ordering cesses census RAT EE be Rn 16 Parts KIS ires s Se bL aae 2 POPS ISU scr oorr ttre Mta Ue wee dias 22 Introduction Scope of Manual This instruction manual provides installation operation maintenance and parts information for the Fisher Vee Ball V150E rotary control valve see figure 1 For information on ENVIRO SEAL packing see the ENVIRO SEAL Packing System for Rotary Valves instruction manual D101643X012 Refer to separate manuals for information concerning the actuator positioner and accessories Do not install operate or maintain a V150E valve without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid
13. aft in the vertical position because of excessive wear to valve component parts UJ A 6 The actuator can be right or left hand mounted with the shaft in a horizontal orientation as shown in figure 1 If necessary refer to the appropriate actuator instruction manual for actuator installation and adjustment procedures UJ V150E Valve Instruction Manual April 2012 D103435X012 CAUTION Ensure the valve and adjacent pipelines are free of foreign material that could damage the valve seating surfaces 7 Be certain the valve and adjacent pipelines are free of any foreign material that could damage the valve sealing surfaces 8 Be sure the pipeline flanges are in line with each other Figure 2 Optional Shaft to Body Bonding Strap Assembly 37A6528 A A3143 2 VIEW A A Installing V150E Valves 1 Install the V150E valve using standard length flange studs and nuts appropriate for the inlet and outlet ends of the valve as dictated by the size and rating of the flange to connect the valve flanges to the pipeline flanges 2 Lubricate the studs with anti seize lubricant 3 Insert flat sheet line flange gaskets or spiral wound gaskets with compression controlling center rings that are compatible with the flowing media 4 Connect pressure lines to the actuator as indicated in the actuator instruction manual When an auxiliary manual actuator is used with a power actuator install a bypass valve on t
14. ameplate 18B2294X012 Drive Screw Flow Arrow Nameplate Nameplate Wire Radial Seal PTFE CG NPS 3x4 18B0264X012 NPS 4x6 28B0265X012 NPS 6x8 28B0266X012 NPS 8x10 28B0267X012 NPS 10x12 28B0268X012 Packing Box Ring S31600 NPS 3x4 and 4x6 16A6084X012 NPS 6x8 16A6085X012 NPS 8x10 and 10x12 16A6086X012 Clamp Bonding Strap Assembly Recommended spare parts Instruction Manual D103435X012 ENVIRO SEAL Packing System Parts in all Vee Ball Valves figure 3 Key Description 100 Packing Flange Stud 101 Packing Flange Nut 102 Packing Flange 103 Spring Pack Assembly 105 Packing Set W single PTFE packing NPS 3x4 NPS 4x6 NPS 6x8 NPS 8x10 and 10x12 106 Anti Extrusion Ring 2 req d W single and double PTFE packing NPS 3x4 and 4x6 NPS 6x8 NPS 8x10 and 10x12 Recommended spare parts Part Number 12B7414X012 12B7414X012 12B7438X012 12B7450X012 12B7418X012 12B7442X012 12B7454X012 Key 107 108 109 110 111 112 113 Description Packing Box Ring W single and double PTFE packing NPS 3x4 and 4x6 NPS 6x8 Packing Ring 2 req d W double PTFE packing NPS 3x4 and 4x6 NPS 6x8 NPS 8x10 and 10x12 Anti Extrusion Ring 2 req d NPS 3x4 and 4x6 PTFE packing NPS 6x8 PTFE packing NPS 8x10 and 10x12 PTFE packing Lantern Ring Tag Tie Cable Lubricant anti seize not furnished with packing system V150E Valve April 2012 Part Number 16A6084X012 16A6085X012 12A8992X022 12
15. e valve and could cause personal injury and property damage Instruction Manual V150E Valve D103435X012 April 2012 Figure 9 Index Marks for Actuator Lever Orientation VALVE OPEN MOUNTING SIYLE 1 SIYLE A PUSH STANDARD RIGHT mU STYLE B BALL ROTATES PUSH COUNTER CLOCKWISE TO CLOSE STYLE C PUSH DOWN STANDARD OPEN TAAR ST YL E D BALL ROTATES PUSH COUNTER CLOCKWISE TO CLOSE STYLE C PUSH DOWN OP TIONAL TO CLOSE LEFT HAND STYLE D BALL ROTATES Bn CLOCKWISE TO CLOSE NOTES 1 ARROW ON LEVER INDICATES DIRECTION OF ACTUATOR THRUST TO CLOSE VALVE GG08274 A Instruction Manual V150E Valve April 2012 D103435X012 Figure 10 Exploded View Fisher V150E PARTS NOT SHOWN KEY 30 31 35 36 AND 57 Instruction Manual V150E Valve D103435X012 April 2012 Figure 11 Fisher V150E Dimensions MATCHES CL150 RF PN10 AND 16 OR JIS 10K FLANGES Ll iii GE44656_A Table 6 Fisher V150E Dimensions see figure 11 mm wem WEIGHT a APPROXIMATE fe 5 s rj v w Jp 0 sis 646 10 ss 125 os apne 10 dj sus as s9 74 913 125 925 os 2 55 350 1024 125 9 5 08 VValelletsize x Outlet size 4 1 Valve Inlet size x Outlet size 19 V150E Valve Instruction Manual April 2012 D103435X012 Figure 12 Centering Te
16. e wave spring key 13 into the appropriate groove in the valve body 3 HD Metal Seal Lubrication will assist with break in of the HD metal seals and with assembly It is required that both the ball surface and seal be lubricated with dry film lubricant or equivalent moly disulfide 4 Position the valve body on a flat surface with the outlet side of the valve facing up a On all sizes without the ball installed the HD seal can be installed by pushing the HD seal past the wave spring and radial seal making sure the HD metal seal remains level Following this install the remaining trim components as explained under the Bearing and Ball Maintenance section and specifically the Assembly heading on page 13 b On NPS 6x8 and larger valves if the ball is still installed rotate the ball past the 90 degree open position and hold it there while you install the HD metal seal key 11 into the valve body Push the HD seal past the wave spring and radial seal making sure the HD metal seal remains level 5 Usethe pry to move the ball tightly against the bearing on the actuator side of the valve to help ensure correct side to side centering of the ball key 2 on the seal key 11 See figure 4 6 Be sure that the HD seal is fully installed in the valve Carefully rotate the ball to engage the HD seal while applying force across the middle of the seal to compress the wave spring until the ball is fully engaged Be cautious during this process knowing
17. er valves there is room to manipulate the seal around the ball and remove it from the outlet end Remove the wave spring key 13 and the radial seal key 37 If replacement of the ball shafts keys 6 or 9 or bearings key 10 is needed proceed to the Bearing and Ball Maintenance procedure If only the seal is to be replaced proceed to the Installing HD Metal Seals section A WARNING The Vee Ball closes with a shearing cutting motion which could result in personal injury To avoid injury or property damage keep hands tools and other objects away from the Vee Ball while stroking the valve Instruction Manual V150E Valve D103435X012 April 2012 Figure 6 HD Seal Removal Plate Dimensions PE iii Sani pr NPS Minimum Maximum 0 250 INCHES Inches MINIMUM 75 9 76 2 2 990 3 000 95 0 95 3 3 740 3 750 126 7 127 0 4 990 5 000 158 5 158 8 6 240 6 250 212 5 212 7 8 365 8 375 A5544 Installing HD metal seals Refer to figures 6 and 13 for key number locations during seal installation Thoroughly clean all parts that are to be reused and obtain replacement parts Be sure that all sealing surfaces are in good condition without scratches or wear Place the valve body on a flat surface with the inlet side of the valve facing up 1 Lubricate the radial seal key 37 and install into the appropriate groove in the valve body making sure the open side of the radial seal faces away from the ball 2 Install th
18. f a partially conductive carbon filled PTFE female adaptor with PTFE V ring packing Standard graphite packing is composed of all conductive graphite ribbon packing Alternate shaft to valve body bonding is available for hazardous service areas where the standard packing is not sufficient to bond the shaft to the valve see the following step Attach the optional bonding strap assembly key 131 figure 2 to the valve drive shaft key 6 with the clamp key 130 figure 2 and connect the other end of the bonding strap assembly to the valve body with the cap screw key 23 1 If the valve is to be stored before installation protect the flange mating surfaces and keep the valve body cavity dry and free of foreign material 2 Install a three valve bypass around the control valve assembly if continuous operation will be necessary during inspection and maintenance of the valve The valve is normally shipped as part of a control valve assembly with an actuator mounted on the valve If the valve and actuator have been purchased separately or if the actuator has been removed mount the actuator according to the Actuator Mounting section and the appropriate actuator instruction manual Standard flow direction is with the smaller diameter flange end facing upstream 5 Install the valve in a horizontal or vertical pipeline with the drive shaft in a horizontal position CAUTION Do not allow the valve to be installed in the pipeline with the drive sh
19. ghts reserved
20. he power actuator if one is not supplied for use during manual operation A WARNING Personal injury could result from packing leakage Valve packing was tightened before shipment however the packing might require some readjustment to meet specific service conditions Check with your process or safety engineer for any additional measures that must be taken to protect against process media If the valve has ENVIRO SEAL live loaded packing installed this initial re adjustment will probably not be required See ENVIRO SEAL Packing System for Rotary Valves instruction manual D101643X012 for packing instructions Instruction Manual V150E Valve D103435X012 April 2012 Maintenance Valve parts are subject to normal wear and must be inspected and replaced as necessary The frequency of inspection and replacement depends upon the severity of service conditions Key numbers in this procedure are shown in figure 10 unless otherwise noted A WARNING The Vee ball closes with a shearing cutting motion which could result in personal injury To avoid injury keep hands tools and other objects away from the Vee ball while stroking the valve Avoid personal injury from sudden release of process pressure Before performing any maintenance operations e Do not remove the actuator from the valve while the valve is still pressurized e Disconnect any operating lines providing air pressure electric power or a control signal to the actuator Be s
21. il 2012 D103435X012 Figure 4 Typical Fisher V150E Valve Showing Pry Bar PRY IN THIS DIRECTION TES E THRUST AND BEARING SURFACE ACTUATOR SIDE OF VALVE pee BALL GE44766 A b For NPS 6x8 and larger valves the HD seal can be removed through the outlet end of the valve with the ball installed Carefully rotate the ball past the 90 degree open position until it is no longer in contact with the HD seal CAUTION Due to the ball shape take care when you rotate either the front skirted edge or the circular back edge of the ball out of the HD seal as the seal could be damaged 2 With the inlet side of the valve facing up push the HD metal seal key 11 into the valve body key 1 CAUTION Exercise care to avoid damaging components in the following procedure e t might be necessary to remove the HD metal seal by carefully tapping it with a soft punch and hammer Take care not to damage the valve body WO V150E Valve Instruction Manual April 2012 D103435X012 e f the seal is difficult to push out itis recommended that a seal removal plate be used to press the HD metal seal out of the valve body Refer to figure 6 for dimensions of the seal removal plate Figure 5 Ball Seal Assembly WAVE SPRING KEY 13 RADIAL SEAL KEY 37 APPLY DRY FILM LUBRICANT BALL AND HD SEAL SURFACES HD METAL BALL SEAL KEY 11 3 The seal can be removed through the outlet end of the valve In NPS 6x8 and larg
22. llower nuts does not stop leakage it is possible that the drive shaft is worn or nicked so that a seal cannot be made If the leakage comes from the outside diameter of the packing it is possible that the leakage is caused by nicks or scratches on the packing box wall Inspect the drive shaft and packing box wall for nicks or scratches while performing the following procedure Replacing Packing When using this procedure it is recommended that the actuator not be removed from the valve while the valve is still in the pipeline or between flanges Valve actuator adjustments must be made with the valve out of the pipeline Refer to the Determining Closed Position portion of the Actuator Mounting section V150E Valve Instruction Manual April 2012 D103435X012 Disassembly A WARNING Observe the steps in the WARNING at the beginning of the Maintenance section 1 Isolate the control valve from the line pressure release pressure from both sides of the valve body and drain the process media from both sides of the valve If using a power actuator shut off all pressure lines to the power actuator release pressure from the actuator and disconnect the pressure lines from the actuator Use lock out procedures to be sure that the above measures stay in effect while you are working on the equipment 2 Remove line bolting remove the control valve from the pipeline and place the valve actuator assembly on a flat surface with the inlet facing up 3
23. mplate in Use 19B8493 E0740 Figure 13 Centering Template Dimensions VALVE C SIZE m 9 2 3 5 4 26 3v 3 S 00050 ze j s sn m 2 ow Inches 1 1275 80 09 2358 20 Instruction Manual V150E Valve D103435X012 April 2012 Retrofit Kits for ENVIRO SEAL Packing Retrofit kits include parts to convert existing V150E valves with shallow single packing depth packing box to the ENVIRO SEAL packing box construction Retrofit kits include single PTFE packing See following table ENVIRO SEAL Packing Retrofit Kits SHAFT DIAMETER PART NUMBER Single PTFE Graphite nn Parts Included in Kit 1 Diameter through the packing box 2 Not required for all sizes of V150E with 1 1 4 inch diameter shafts A fb lt Repair Kits for ENVIRO SEAL Packing Repair kits include valves parts for shallow single packing depth for ENVIRO SEAL packing box construction Repair kits include single PTFE or graphite packing See following table ENVIRO SEAL Packing Repair Kits o mE eS ua Parts Included in Kit Anti extrusion washer 2 1 Diameter through the packing box 2 Included in key 105 21 V150E Valve April 2012 Parts List Note Part numbers are shown for recommended spares only For other part numbers contact your Emerson Process Management sales office Common Parts figure
24. packing system refer to the ENVIRO SEAL Packing System for Rotary Valves instruction manual D101643X012 for disassembly WARNING Personal injury could result from packing leakage Do not scratch the drive shaft or packing box wall while removing packing parts in the following procedure 7 Remove the packing parts see figure 3 keys 16 17 35 and 39 depending on construction using a formed wire hook with a sharp end Pierce the rings with the sharp end of the hook in order to remove them Do not scratch the Instruction Manual V150E Valve D103435X012 April 2012 drive shaft or packing box wall scratching these surfaces could cause leakage Clean all accessible metal parts and surfaces to remove particles that would prevent the packing from sealing Assembly If the valve is equipped with the ENVIRO SEAL packing system refer to the ENVIRO SEAL Packing System for Rotary Valves instruction manual D101643X012 for assembly 1 To help ensure correct centering of the Vee ball key 2 on the seal key 11 make sure the ball is closed while you install or tighten new packing Insert a screwdriver pry bar or similar tool between the lower ear of the ball and the valve body Use the pry to move the ball tightly against the bearing on the actuator side of the valve see figure 4 Keep the ball in that position until you have completed packing installation and adjustment 2 Install the new packing parts using the parts sequence shown in
25. personal injury or property damage it is important to carefully read understand and follow all the contents of this manual including all safety cautions and warnings If you have any questions about these instructions contact your Emerson Process Management sales office before proceeding Description V150E Vee Ball valves figure 1 with a V notch ball are used in throttling service The V150E valve is a raised face flanged construction The splined valve shaft connects to a variety of Fisher rotary shaft actuators a EMERSON www Fisher com Process Management V150E Valve April 2012 Table 1 Specifications Instruction Manual D103435X012 Valve Sizes and End Connection Styles DN 80x100 100 150 150x200 200x250 250x300 NPS 3x4 4x6 6 8 8x10 10 12 flanged valves that mate with 10 16 15 10K CL150 raised face flanges see table 2 Dimensions See table 6 for dimensions Standard Flow Direction Forward into the convex face of the V notch ball Maximum Ball Rotation 90 degrees Orientation Valve shaft must be horizontal when installed in a horizontal or vertical pipeline Actuator Mounting Standard valve construction is for right hand mounting as viewed from upstream end of valve with the shaft horizontal Actuator can be mounted in any of four quadrants Left hand actuator mounting is available upon request Valve Actuator Action
26. that excessive force may damage the ball Keep the ball in the engaged position going forward 7 Continue to check the ball s position and re center if necessary during actuator mounting and packing adjustments V150E Valve Instruction Manual April 2012 D103435X012 Bearing and Ball Maintenance WARNING Before performing the steps this section observe the WARNING at the beginning of the Maintenance section page 5 Procedures for disassembly and assembly of the bearings and ball cannot be accomplished until the shaft and valve packing are removed from the valve Refer to the Replacing Packing procedures to remove the actuator and to remove the packing flange and packing follower from the valve When the packing disassembly steps are complete return to this section Disassembly WARNING When the actuator is removed from the valve the ball shaft assembly may suddenly rotate with a shearing cutting motion which could result in personal injury To avoid injury carefully rotate the ball to a stable position at the bottom of the valve body cavity Make sure the ball will not rotate Key numbers in this procedure are shown in figures 5 and 10 unless otherwise indicated 1 Ataper key key 4 is used to connect the ball and drive shaft 2 Carefully rotate the ball to the open position after the actuator is disconnected Make sure the ball will not rotate see warning above Provide support for the ball during the follo
27. ure protection as required by government or accepted industry codes and good engineering practices Instruction Manual V150E Valve D103435X012 April 2012 Check with your process or safety engineer for any additional measures that must be taken to protect against process media If installing into an existing application also refer to the WARNING at the beginning of the Maintenance section in this instruction manual WARNING When ordered the valve configuration and construction materials were selected to meet particular pressure temperature pressure drop and controlled fluid conditions Responsibility for the safety of process media and compatibility of valve materials with process media rests solely with the purchaser and end user To avoid possible personal injury and because some valve trim material combinations are limited in their pressure drop and temperature ranges do not apply any other conditions to the valve without first contacting your Emerson Process Management sales office WARNING The valve drive shaft is not necessarily grounded to the pipeline when installed Personalinjury or property damage could result from an explosion caused by a discharge of static electricity from valve components if the process fluid or the atmosphere around the valve is flammable If the atmosphere around the valve or the process fluid is flammable electrically bond the drive shaft to the valve Note Standard PTFE packing is composed o
28. ure the actuator cannot suddenly open or close the valve Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure from both sides of the valve Drain the process media from both sides of the valve Vent the power actuator loading pressure and relieve any actuator spring precompression Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment Always wear protective gloves clothing and eyewear when performing any maintenance operations The valve packing area may contain process fluids that are pressurized even when the valve has been removed from the pipeline Process fluids may spray out under pressure when removing the packing hardware or packing rings e Check with your process or safety engineer for any additional measures that must be taken to protect against process media Packing Maintenance Key numbers in this procedure are shown in figure 10 unless otherwise noted A detailed view of the packing is also shown in figure 3 If the valve is equipped with the ENVIRO SEAL Packing System refer to e the separate ENVIRO SEAL Packing System for Rotary Valves instruction manual D101643X012 for maintenance instructions and e the Parts List section of this manual for retrofit kits parts kits and individual parts If the packing is relatively new and tight on the drive shaft key 6 and if tightening the packing fo
29. wer shaft key 9 into the valve body bearing key 10 e For NPS 4x6 and larger valves With the ball rotated open and not in contact with the HD seal insert the follower shaft key 9 through the ball and into the valve body bearing key 10 6 Align the hole in the follower shaft with the holes in the ball Insert the small end of the groove pin key 7 into the hole in the ball and into the follower shaft The pin will hold the parts in place while the drive shaft key 6 is being installed 7 Installing the Drive Shaft CAUTION The drive shaft must be used with the correct Vee Ball Refer to the tag see figure 7 attached to the Vee Ball and to the drive shaft Failure to use the correct Vee Ball shaft combination may result in the ball not being in the position indicated by the slash mark on the end of the shaft If the ball is not properly aligned with the slash mark the valve will not function correctly and seal damage may result V150E Valve Instruction Manual April 2012 D103435X012 Figure 7 Informational Tag ATTENTION ATTENTION Drive Shaft must be used Drive Shaft must be used with correct Vee Ball with correct Vee Ball Use chart below to match Use chart below to match 4 Drive Shaft to Vee Ball Drive Shaft to Vee Ball Vee Ball Shaft Es a Part No Part No LM ER GE11071 37B2506 BBB I Aliens A GE11079 38B7551 GE11072 37B2506 GE171080
30. wing disassembly 3 Working from the small end of the groove pin key 7 use a pin punch to drive the groove pin out of the ball ear and follower shaft For tack welded taper keys driving the taper key out of the ball ear will shear the tack welding 4 Locate the small end of the taper key key 4 Using a pin punch on the smaller end of the taper key drive it out of the ball key 2 and drive shaft key 6 Note driving the taper key in the wrong direction will tighten it 5 Pull the drive shaft key 6 out of the actuator side of the valve body CAUTION Exercise care to avoid damaging components in the following procedure 6 The ball will be free to move when both shafts are removed Make sure the sealing surface of the ball is not damaged while removing the follower shaft 7 Use a piece of continuous threaded rod as a removal rod when moving the follower shaft key 9 into the center of the ball Refer to table 3 for a description of the size threaded rod needed The length of the rod should allow easy working room from the valve body Table 3 Continuous Threaded Rod Thread Depth in Follower Shaft Inches Instruction Manual V150E Valve D103435X012 April 2012 8 Carefully remove the follower shaft and ball key 2 from the outlet end of the valve body 9 The bearings are not pressed in so they can be removed with minimal force Be careful not to damage the machined surfaces of the bearing bore if prying is required
31. y 6 until solid heavy contact is obtained between the key and shaft 12 Measure the position of the taper key head 13 Drive the taper key in further using the minimum distance shown in table 4 14 Inspect the ball shaft taper key connection to verify that the taper key spans the entire shaft flat width If not the taper key must be driven in further until this condition is satisfied However do not exceed the maximum depths shown in table 5 Note All valve taper keys are tack welded except titanium Instruction Manual V150E Valve D103435X012 April 2012 15 When the above conditions are met tack weld the taper key key 4 to the ball ear on the head end of the key see figures 8 and 10 Use a e 1 8 inch diameter weld on NPS 3x4 4x6 6x8 valves e 3 16 inch diameter weld on NPS 8x10 and 10x12 valves 16 Use the pry to move the ball tightly against the bearing on the actuator side of the valve to help ensure correct side to side centering of the ball key 2 on the seal key 11 See figure 4 17 Be sure that the HD seal is fully installed in the valve Carefully rotate the ball to engage the HD seal while applying force across the middle of the seal to compress the wave spring until the ball is fully engaged Be cautious during this process knowing that excessive force may damage the ball Keep the ball in the engaged position going forward 18 Continue to check the ball s position and re center if necessary during actuator
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