Emerson Fisher Baumann 83000 Instruction Manual
Contents
1. Do Not Attempt to Rotate the Plunger key 10 CAUTION To prevent damage to the plunger key 10 or bearing cartridge subassembly key 4 be sure the hex jam nut key 27 is not tightened against the travel indicator key 58 83000 Valve Instruction Manual December 2014 D103367X012 1 Foran air to retract actuator air to open fail closed Apply 6 9 bar 100 psi air pressure or N2 to the normal valve inlet A Apply 0 2 bar 3 2 psi air signal to the actuator Add 0 07 bar 1 psi signal to the actuator if the inlet pressure exceeds 6 9 bar 100 psi If the valve leaks slowly turn the actuator stem counterclockwise This will move the plunger key 10 down until leakage is below 1 cc min Lock the plunger key 10 in position with the jam nut key 27 Calibrate the travel scale and check for 12 7 mm 1 2 inch valve travel apply a 1 04 bar 15 psi signal Reverse the signal the plunger should move in the opposite direction with less than 0 014 bar 0 2 psi signal change 2 For an air to extend actuator air to close fail open use the same procedure as in step one except apply 0 88 bar 12 8 psi to the actuator to calibrate the shut off position Note For Baumann 16 actuator ONLY For inlet pressures exceeding 10 6 bar 150 psi 12 77 mm NPS 1 2 or 20 7 bar 300 psi 6 35 mm NPS 1 4 use a positioner or I P transducer with an output pressure of 0 07 1 2 bar 1 17 psi ASME FCI Standard 87 2 to ensure the valve wil2. 1 Remove the actuator by unscrewing the yoke drive nut key 9 and lifting off the complete actuator assembly This keeps the actuator assembly intact and calibrated to the factory setting Refer to actuator instructions 2 Remove the bolts key 13 and lift the bonnet yoke assembly key 2 with the diaphragm key 5 and O ring key 15 from the valve body key 1 Instruction Manual 83000 Valve D103367X012 December 2014 3 Remove the O ring key 15 and diaphragm key 5 Wipe with a clean soft cloth and examine for wear 4 Inspect the valve body sealing surfaces Refer to the Lapping the Valve Seat procedure in this instruction manual Lapping Sealing Surfaces If valve leakage becomes excessive it may be necessary to lap the sealing surfaces 1 Use a good quality lapping compound with a mixture that contains 280 to 600 grit Apply at several spots around the valve body sealing surfaces refer to figure 6 2 Thoroughly lap the valve body key 1 on a flat preferably cast iron surface plate 3 Clean the seats thoroughly after lapping 4 Inspect the diaphragm key 5 and replace if necessary Bonnet Maintenance 1 Remove the actuator by unscrewing the yoke drive nut key 9 and lifting off the complete actuator assembly Hold the flattened portions of the bonnet yoke key 2 in a vise and unscrew the valve bonnet key 8 using a 2 1 4 inch wrench Remove and inspect the bearing cartridge assembly key 4 and O ring key 49 2
3. Reinsert the parts O ring key 49 and bearing cartridge assembly key 4 ensuring the bearings extend below the side plate of the bearing cartridge assembly key 4 and contact the piston subassembly key 3 With the plunger key 10 removed screw the bonnet key 8 onto the yoke key 2 There should be no binding or galling Tighten the bonnet with a wrench until there is metal to metal contact 3 Insert the plunger key 10 and push it in and out The piston subassembly key 3 should travel easily up and down Body to Bonnet Assembly Place the diaphragm key 5 in the bonnet yoke key 2 cavity 2 Place the O ring key 15 on the diaphragm key 5 in the cavity This should hold the diaphragm in place while assembling 3 Place the bonnet assembly onto the valve body key 1 4 Thelocking screw key 13 will thread through the bonnet yoke key 2 and tighten into the valve body key 1 Calibration 1 Reassemble the valve by inserting the O ring key 15 and diaphragm key 5 into the valve body 2 Replace the bonnet yoke assembly key 2 and install the bolts key 13 and tighten Add the jam nut key 27 and travel indicator disk key 58 to the plunger key 10 Place the drive nut key 9 over the plunger key 10 Line up the plunger key 10 in the bearing cartridge assembly key 4 Screw the actuator onto the plunger key 10 until the actuator yoke touches the bonnet key 8 Lock the actuator with the drive nut key 9
4. Instruction Manual 83000 Valve D103367X012 December 2014 Baumann 83000 Sanitary Angle Control Valve Contents Figure 1 Baumann 83000 Control Valve linef tefa LU Ct a 0 cesset ACER ERN UAR d ent 1 Scope Of Maritldl 4 3 6 2 ii e il kera ee aee 1 9 9 Safety Precautions 0 cece cece cece 2 Educational Services 0 ccc eee eens 2 LI Malmtenan e va auia sc S ERR ORO Ss 3 IBS ES E ROEI A mne ba des 3 AIF PIDING ii bad paro D cee be desta eda 4 Flow DIFEGUON Li io de once t vp Up dd 4 Disassembly 5 4 05 ekosc E D p e Em sacs 4 Lapping Sealing Surfaces cee eee ee 5 Bonnet Maintenance eee ee ees 5 Valve Body to Bonnet Assembly 5 Calibrationi 5229 Bret eR Seo GE owe RERO 5 Parts Ordering zu ts A A 6 Dimensions and Weights 000eeee 10 83000 Sanitary Angle Valve 83000 Sanitary Angle Valve with Baumann 16 Actuator with FIELDVUE DVC2000 Digital Valve Controller Introduction The Baumann 83000 Sanitary angle control valve figure 1 features a packless design and is intended for laboratory flow rates as low as 0 001 liters per minute I m with a Cv range of 0 00001 to 1 2 This innovative design also allows for clean in place CIP and sanitize in place SIP procedures and is self draining Meets 3 A sanitary standards for design and fabrication Scope of Manual This instruction manual includes installation maintenance and parts information for the Ba
5. ann 16 Actuator with FIELDVUE Figure 12 Baumann 16 Actuator with FIELDVUE DVC2000 Digital Valve Controller Top View DVC2000 Digital Valve Controller 159 6 3 6 9 mm inch 166 6 52 E1328 166 6 52 aw E1330 mm inch Note The actuator requires 115 mm 4 1 2 inches of vertical clearance 83000 Valve Instruction Manual December 2014 D103367X012 Table 3 Baumann 83000 Valve Weight Table 4 Baumann Actuator Weights VALVE SIZE 12 7 mm NPS 1 2 BAUMANN 16 BAUMANN 32 46 i Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user Baumann Fisher and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co Emerson Process Management Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are govern
6. ed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Emerson Process Management Marshalltown lowa 50158 USA Sorocaba 18087 Brazil Chatham Kent ME4 4QZ UK Dubai United Arab Emirates Singapore 128461 Singapore sere EMERSON u aw Ss 2009 2014 Fisher Controls International LLC All rights reserved dale
7. horoughly cleaning the line of all dirt welding chips scale oil or grease and other foreign material Failure to do so could result in parts damage malfunction of the control valve or loss of control of the process Installation 1 Before installing the valve in the pipeline thoroughly clean the line of all dirt welding chips scale oil or grease and other foreign material A micron size filter is recommended upstream of the valve 2 Install the valve so that the controlled fluid will flow through the valve body in the direction selected from the guidelines shown below 3 Athree valve bypass must be used to permit removal of the control valve from the line without shutting down the system 4 Apressure gauge or other telltale connection should be installed in the 1 8 inch port in the bolted yoke see figure 7 This gauge tells when leakage or breakage of the diaphragm has occurred 83000 Valve Instruction Manual December 2014 D103367X012 A WARNING To avoid personal injury or property damage do not attempt to do any work on a valve while the system is in operation the valve must be isolated 100 from the active system and the isolated line voided of pressure and or hazardous fluids Air Piping 1 Foran air to extend actuator air to close action connect the actuating air pressure line to the 1 4 NPT opening in the upper diaphragm case For an air to retract actuator air to open action connect the actuating air pressure l
8. ine to the 1 4 NPT in the lower diaphragm case See figures 4 and 5 2 Use 6 4 mm 1 4 inch O D tubing or equivalent for all air lines If the air line exceeds 8 m 25 ft in length 9 5 mm 3 8 inch tubing is preferred Air lines must not leak Air pressure should not exceed 2 5 bar 35 psig Flow Direction There are two possible ways to pass fluid through the valve in the Flow to Open mode fluid enters through Port B and flows to Port A see figure 2 In the Flow to Close mode fluid enters through the port leading into the chamber or body bowl Port A to port B See figure 2 for port identification Each flow direction has its advantages and disadvantages The following guide will make a selection easier Use Flow to Open Port B to A e When the valve has to fail close in case of bursting or damage to sealing diaphragm e When the valve must drain from inletto outlet Valve mounted with actuator horizontal Use Flow to Close Port A to B e n vacuum applications vacuum on down stream e With fluids that have a tendency to cavitate e When aself cleaning operation is required for removal of solid particles in the flow stream Disassembly A WARNING If there is evidence of process fluid under pressure leaking from the joint retighten the valve body joint nuts and return to the Warning at the beginning of the Maintenance section to provide proper steps have been taken to isolate the valve and relieve process pressure
9. intenance Avoid personal injury and property damage from sudden release of process pressure or bursting of parts Before performing any maintenance operations e Do not remove the actuator from the valve while the valve is still pressurized e Always wear protective gloves clothing and eyewear when performing any maintenance operations e Disconnect any operating lines providing air pressure electric power or a control signal to the actuator Be sure the actuator cannot suddenly open or close the valve e Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure on both sides of the valve Drain the process media from both sides of the valve e Depending on the actuator construction it will be necessary to manage the pneumatic actuator spring pre compression It is essential to refer to the relevant actuator instructions in this manual to perform safe removal of the actuator from the valve e Use lock out procedures to be sure the above measures stay in effect while you work on the equipment e Check with your process or safety engineer for any additional measures that must be taken to protect against process media Note Whenever a gasket seal is disturbed by removing or shifting gasketed parts install a new gasket during reassembly This provides a good gasket seal because the used gasket may not seal properly A WARNING Avoid personal injury or property damage by t
10. l close properly Parts Ordering When corresponding with your Emerson Process Management sales office about this equipment always mention the valve serial number When ordering replacement parts also specify the key number part name and desired material using the following parts tables A WARNING Use only genuine Fisher replacement parts Components that are not supplied by Emerson Process Management should not under any circumstances be used in any Fisher valve because they may void your warranty might adversely affect the performance of the valve and could cause personal injury and property damage Instruction Manual 83000 Valve D103367X012 December 2014 Figure 2 83000 for Baumann 16 Actuator rer SEE DETAIL IN FIGURE 3 v ws Een f z om ee Tg 31 5 ae hd 9 Qs Xa X X OQ G6 B E1332 Figure 3 83000 with Stem Adaptor for Baumann 32 Actuator 5 l PF A I 0 P d i 4 E1333 83000 Valve Instruction Manual December 2014 D103367X012 Table 1 Common Parts PART NUMBER KEY NUMBER QUANTITY DESCRIPTION Baumann 16 Actuator Baumann 32 Actuator Punge Actuator Stem AdapterforBaumann3zAcwator 8893 O Ring Plunger 81147 O Ring Body FKM 81165 5 O Ring Body EPDM 81165 6 O Ring Body PTFE 81165 8 Hex Jam Nut Baumann 16 Actuator 81841 971514 002 250 O Ring Bo
11. nnet 81206 Travel Indicator Disk 011765 002 152 24299 Table 2 Baumann 83000 Valve Body and Plunger 83000 VALVE BODY PLUNGER PLUG TRAVEL ORIFICE DIAMETER DIAPHRAGM TRAVEL KEY 1 KEY 10 Cv Kv lt 30 Ra lt 20 Ra Baumann 16 Baumann 32 Microinch Microinch Actuator Actuator 0 014 0 012 0 686 0 027 0 1778 0 007 81664 81664 1 81193 59 81933 59 1 0 053 0 046 0 063 0 1778 0 007 81663 81663 1 81193 5 81933 59 1 0 182 EET 0427 sss s 16 ssa 3767 81931 qn 1 Degree of angle cut on the plunger Instruction Manual D103367X012 Figure 4 Air to Extend Air to Close Action 1 4 NPT OPENING Figure 5 Air to Retract Air to Open Action 1 4NPT OPENING E1234 Figure 6 Seating Sealing Surfaces 83000 Valve December 2014 83000 Valve Instruction Manual December 2014 D103367X012 Figure 8 Baumann 83000 Rotated View to Show Locking Bolts PREFERRED MOUNTING NORMAL for outlet drain FLOW DIRECTION E1334 Figure 10 83000 with Baumann 16 Actuator and FIELDVUE DVC6000 Digital Valve Controller 146 5 76 87 3 41 30 1 20 FITTINGS NPS 1 2 ee ken VALVE 41 1 63 inch mm inch Instruction Manual 83000 Valve D103367X012 December 2014 Figure 11 Baumann 16 Actuator with Fisher 3660 3661 Positioner and 67CFR Airset j 129 5 1 71 159 96 25 93 37 mm inch 3660 3661 POSITIONER E1331 Figure 13 Baum
12. temperatures and other application specifications Applying different pressures and temperatures to the valve could result in parts damage malfunction of the control valve or loss of control of the process Do not expose this product to service conditions or variables other than those for which the product was intended If you are not sure what these conditions are you should contact your Emerson Process Management sales office for more complete specifications Provide the product serial numbers shown on the nameplate and all other pertinent information A WARNING If you move or work on an actuator installed on a valve with loading pressure applied keep your hands and tools away from the stem travel path to avoid personal injury Be especially careful when removing the stem connector to release all loading on the actuator stem whether it be from air pressure on the diaphragm or compression in the actuator springs Likewise take similar care when adjusting or removing any optional travel stop Refer to the relevant actuator Maintenance Instructions Educational Services For information on available courses for the Baumann 83000 sanitary angle control valve as well as a variety of other products contact Emerson Process Management Educational Services Registration Phone 1 641 754 3771 or 1 800 338 8158 E mail education emerson com http www emersonprocess com education Instruction Manual 83000 Valve D103367X012 December 2014 Ma
13. umann 83000 sanitary angle control valve Do not install operate or maintain Baumann 83000 control valves without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is important to carefully read understand and follow all the contents of this manual including all safety cautions and warnings If you have any questions about these instructions contact your Emerson Process Management sales office before proceeding LIT EMERSON www Fisher com Process Management 83000 Valve Instruction Manual December 2014 D103367X012 A WARNING Always wear protective gloves clothing and eyewear when performing any installation operations to avoid personal injury Personal injury or property damage caused by sudden release of pressure or bursting of pressure retaining parts may result if service conditions exceed those for which the product was intended To avoid injury or damage provide a relief valve for over pressure protection as required by government or accepted industry codes and good engineering practices Check with your process or safety engineer for any additional measures that must be taken to protect against process media If installing into an existing application also refer to the WARNING at the beginning of the Maintenance section in this instruction manual CAUTION This valve is intended for a specific range of pressures
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