Emerson Fisher Baumann 24003 Instruction Manual
Contents
1. Figure 4 Molded Graphite Flexible Graphite Pack ing Kit P N 24492T001 E1241 Table 4 Molded Graphite Flexible Graphite Packing Kit P N 244921001 Key No Description Material 13 Bushing qty 2 Carbon Graphite Packing Rings qty 4 14 Graphite Key No Description Material 13 Bushing qty 2 Carbon Graphite 14 Packing Set PTFE carbon filled PTFE 17 Belleville Spring ASTM B637 N07718 18 Bushing PEEK 19 Washer qty 2 Modified PTFE Special ENVIRO SEAL Packing Note The ENVIRO SEAL PTFE packing system is suitable for 100 ppm environmental applications on services up to 51 7 bar 750 psig and process temperatures ranging from 46 to 232 C 50 to 450 For non environmental applications this packing system offers excellent performance at the same temperature range up to the maximum valve working pressure Temperature limits apply to packing arrangements only Complete valve assembly temperature limits may differ Refer to appropriate pressure temperature ratings Reference Fisher Packing Selection Guidelines for Sliding Stem Valves bulletin 59 1 062 D101986X012 Instruction Manual D103357X012 24003 Valve January 2014 Figure 6 Dimensional Drawings 24003 3 WAY WITH BAUMANN 32 ACTUATOR AND 3660 3661 POSITIONER 160 152 06 0 279 _ 127 011 0 5 0 333 013 1 2292. 9 0 3 4 INCH SQUARE BAUMANN 54 ACTUATOR w FIELDVUE DVC2000 DIGITAL VALVE CONTROLLER BAUMANN 70 ACTUATOR w FIELDVUE DVC6010 DIGITAL VALVE CONTROLLER 279 611 0 BAUMANN 32 ATC FAIL BAUMANN 32 ATO FAIL BAUMANN 32 ACTUATOR BAUMANN 54 ATC FAIL BAUMANN 54 ATOJFAIL OFEN ACTUATOR WITE CLOSED ACTUATOR WITH ADJUSTABLE OPEN ACTUATOR WITH CLOSED ACTUATOR HANDWHEEL WITH HANDWHEEL OPEN CLOSE DUAL HANDWHEEL HANDWHEEL TRAVEL STOPS E1285 mm inch NOTE ACTUATOR REMOVAL REQUIRES 115 mm 4 5 INCHES VERTICAL CLEARANCE Table 6 Valve Dimensions and Weights NPT Valve Bodies Only VALVE SIZE VALVEBODYMATERIA TRAVEL WEIGHT Bronze NPT Stainless Steel NPT DN NPS A B Ci A B C Inches Ibs 15 1 2 4 875 2 75 2 75 4 8125 2 75 2 75 0 56 8 25 1 4 875 2 75 2 75 5 0 2 75 2 75 0 56 8 40 1 1 2 5 75 3 8125 3 3125 6 125 3 375 3 125 0 75 15 50 2 6 50 4 0 3 625 6 50 3 75 3 625 0 75 20 24003 Valve Instruction Manual January 2014 D103357X012 Table 7 Actuator Weights Table 8 Application Port 1 WEIGHTS Service Inlet Outlet ACTUATOR kg Ib Diverting UandL 32 4 5 10 Mixing UandL C 54 11 3 25 1 C Common port U Upper port L Lower port 70 15 4 34 Figure 7 Mixing and Diverting Applications VALVE HEAT EXCHANGER E1286 10 HEATING WATER VALVE RETURN Instruction Manual
3. D103357X012 24003 Valve January 2014 11 24003 Valve Instruction Manual January 2014 D103357X012 Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user Baumann Fisher FIELDVUE and ENVIRO SEAL are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co Emerson Process Management Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Emerson Process Management Marshalltown lowa 50158 USA Sorocaba 18087 Brazil Chatham Kent ME4 4QZ UK P Dubai United Arab Emirates LI Singapore 128461 Singapore www Fisher com EM ERSON Process IM 2009 2014
4. follower key 7 until the Belleville springs are compressed This will be signaled by a significant increase in resistance Back off the follower 1 8 to 1 4 turn A gap of approximately 1 16 inch between the packing follower and the bonnet will ensure packing is seated properly CAUTION Overtightening the packing may prevent stem movement and valve operation and result in equipment damage or loss of control of the process 24003 Valve Instruction Manual January 2014 D103357X012 Reassembly 1 Place the plug and stem assembly key 4 into the valve body key 1 from the lower port and screw in the lower seat ring retainer key 5 2 Place the bonnet key 3 over the stem and tighten in place 3 Insert the packing kit by following steps 4 5 or 6 of Replacing Packing shown previously 4 Place the actuator yoke over the stem and bonnet While tilting the actuator back to allow access to the top of the stem place the yoke drive nut key 8 over the stem 5 Next turn one locknut key 27 onto the stem turning it down as far as possible Place the travel indicator key 58 over the stem and then turn the second locknut key 27 down against the travel indicator key 58 Counter turn the locknuts to tighten securely See the following instruction manual Baumann Actuator Instructions D103352X012 for bench range adjustment CAUTION When assembling or disassembling the valve do not turn the valve stem while the plug is in cont
5. or when loosening the packing box pipe plug e Check with your process or safety engineer for any additional measures that must be taken to protect against process media Note Whenever a gasket seal is disturbed by removing or shifting gasketed parts install a new gasket during reassembly This provides a good gasket seal because the used gasket may not seal properly A WARNING Avoid personal injury or property damage by thoroughly cleaning the line of all dirt welding chips scale oil or grease and other foreign material Failure to do so could result in parts damage malfunction of the control valve or loss of control of the process 24003 Valve Instruction Manual January 2014 D103357X012 Installation 1 Before installing the valve in the pipeline thoroughly clean the line of all dirt welding chips scale oil or grease and other foreign material N Install the valve so the controlled fluid will flow through the valve body in the direction indicated for either mixing or diverting service see table 1 UJ Athree valve bypass must be used to permit removal of the control valve from the line without shutting down the system AR In case of a heat insulated installation insulate the valve body only not the bonnet A WARNING To avoid personal injury or property damage do not attempt to do any work on a valve while the system is in operation The valve must be isolated 100 from the active system and t
6. B1790450 01 Seat Ring Cv 2 0 B1790450 01 B1790450 01 Seat Ring Cv 4 0 B1790552 01 B1790552 01 2 Seat Ring Cv 10 B1790630 01 Seat Ring Cv 20 B1790830 01 Seat Ring Cv 40 C1790930 01 2B 2 O Ring 04907134 04907134 04907144 04907150 3 1 Bonnet Plug amp Stem Assy Cv 1 0 B3880400 B3880400 Plug amp Stem Assy Cv 2 0 B3880401 B3880401 Plug amp Stem Assy 4 0 B3880500 B3880500 Plug amp Stem Assy Cv 10 B3880600 Plug amp Stem Assy Cv 20 C3880900 02 Plug amp Stem Assy Cv 40 C3880900 01 5 1 Lower Seat Ring Retainer 6 1 Packing Kit See Packing Details on page 8 7 1 Packing Follower 24490 1 8 1 Drive Nut Actuator Yoke 011757 003 153 27 2 Stem Locknut 971514 002 250 58 1 Travel Indicator 24299 1 Serial number of valve is required 24003 Valve January 2014 Instruction Manual D103357X012 Figure 3 Spring Loaded PTFE V Ring Packing Kit P N 24494T001 Table 3 Spring Loaded PTFE V Ring Packing Kit Figure 5 ENVIRO SEAL Packing Kit P N 24490T001 1248 Table 5 ENVIRO SEAL Packing Kit P N 24490T001 P N 24494T001 Key No Description Material 9 Spring ASTM A313 530200 14 Packing Set PTFE carbon filled PTFE 16 Washer ASTM A240 531600 20 Spacer J 2000 filled PTFE
7. Fisher Controls International LLC All rights reserved Frocess IV l ana g ement
8. Registration P O Box 190 Marshalltown IA 50158 2823 Phone 800 338 8158 or 641 754 3771 FAX 641 754 3431 e mail education emerson com Maintenance A WARNING Avoid personal injury and property damage from sudden release of process pressure or bursting of parts Before performing any maintenance operations e Do not remove the actuator from the valve while the valve is still pressurized e Always wear protective gloves clothing and eyewear when performing any maintenance operations e Disconnect any operating lines providing air pressure electric power or a control signal to the actuator Be sure the actuator cannot suddenly open or close the valve Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure on both sides of the valve Drain the process media from both sides of the valve e Depending on the actuator construction it will be necessary to manage the pneumatic actuator spring pre compression It is essential to refer to the relevant actuator instructions in this manual to perform safe removal of the actuator from the valve Use lock out procedures to be sure the above measures stay in effect while you work on the equipment e The valve packing box may contain process fluids that are pressurized even when the valve has been removed from the pipeline Process fluids may spray out under pressure when removing the packing hardware or packing rings
9. personal injury or property damage it is important to carefully read understand and follow all the contents of this manual including all safety cautions and warnings If you have any questions about these instructions contact your Emerson Process Management sales office before proceeding EMERSON www Fisher com Process Management 24003 Valve Instruction Manual January 2014 D103357X012 A WARNING Always wear protective gloves clothing and eyewear when performing any installation operations to avoid personal injury Personal injury or property damage caused by sudden release of pressure or bursting of pressure retaining parts may result if service conditions exceed those for which the product was intended To avoid injury or damage provide a relief valve for over pressure protection as required by government or accepted industry codes and good engineering practices Check with your process or safety engineer for any additional measures that must be taken to protect against process media If installing into an existing application also refer to the WARNING at the beginning of the Maintenance section in this instruction manual CAUTION This valve is intended for a specific range of pressures temperatures and other application specifications Applying different pressures and temperatures to the valve could result in parts damage malfunction of the control valve or loss of control of the process Do not expose this prod
10. Instruction Manual 24003 Valve D103357X012 January 2014 Baumann 24003 3 Way Control Valve Co ntents Figure 1 Baumann 24003 3 Way Valve Introduction 1 Scope of 1 Safety Precautions 2 Educational Services 3 Maintenance ences erre exem x 3 Installation uc er CRI hee e Res 4 AUP PIPING ict eet PE eie 4 Disassembly 4 Lapping the Valve Seat 5 Replacing Packing 5 Reassembly ea a 6 Parts Ordering 0 cece cece ence eee 6 Special ENVIRO SEAL Packing Note 8 Dimensions and Weights 9 Mixing and Diverting Applications 10 Stainless Steel 3 Way Bronze 3 Way Valve with Valve with Baumann Baumann 54 Actuator 32 Actuator and FIELDVUE DVC2000 Digital Valve Controller Introduction The Baumann 24003 3 way control valve figure 1 is ideally suited for control of flow and temperature where mixing or diverting service is required Scope of Manual This instruction manual includes installation maintenance and parts information for the Baumann 24003 3 way control valve Do not install operate or maintain Baumann 24003 3 way control valves without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid
11. act with either seat This can damage the seating surface very quickly Table 1 Application Service Inlet Outlet Diverting C UandL Mixing UandL C 1 C common port U upper port L lower port Parts Ordering When corresponding with your Emerson Process Management sales office about this equipment always mention the valve serial number When ordering replacement parts also specify the key number part name and desired material using the following parts tables WARNING Use only genuine Fisher replacement parts Components that are not supplied by Emerson Process Management should not under any circumstances be used in any Fisher valve because they may void your warranty might adversely affect the performance of the valve and could cause personal injury and property damage Instruction Manual 24003 Valve D103357X012 January 2014 Figure 2 Baumann 24003 Valve Cross Sectional Views LN ice A 7 O RING USED IN STAINLESS STEEL VALVE ASSEMBLY ONLY 1281 NPS 1 2 and 1 NPS 1 1 2 and 2 Table 2 Baumann 24003 Common Parts VALVE SIZE ad QTY DESCRIPTION DN 15 NPS 1 2 DN 25 NPS 1 DN 40 NPS 1 1 2 DN 50 NPS 2 Bronze SST Bronze SST Bronze SST Bronze SST 1 1 Valve Body Seat Ring Cv 1 0 B1790450 01
12. ee the following instruction manual Baumann Actuator Instructions D103352X012 Instruction Manual 24003 Valve D103357X012 January 2014 3 Unscrew the bonnet key 3 by turning in a counterclockwise direction from the valve body key 1 Lift the bonnet up and off the plug and stem assembly key 4 4 Unscrew the lower seat ring retainer key 5 from the valve body key 1 and remove the plug and stem assembly key 4 see figure 2 Wipe the parts with a clean soft cloth and examine for signs of wear Lapping the Valve Seat If valve seat leakage becomes excessive it may be necessary to lap the valve seat Lapping is the process of mating the valve plug to the seat ring with an abrasive to produce a close fit When valve seat leakage becomes excessive lapping becomes necessary The plug and seat ring seating surfaces should be free of large scratches or dents and the contact surface of the seats should be as narrow as possible 1 Use a good quality lapping compound with a mixture that contains 280 to 600 grit Apply at several spots around the plug seating surface 2 Replace the plug and stem assembly key 4 through the bottom of the valve body key 1 and screw in the lower seat ring retainer key 5 3 Place the bonnet key 3 loosely into the valve body to serve as a guide during the lapping operation 4 Rotate the plug and stem assembly key 4 applying light pressure to the plug seat mating surface 5 Lap as little a
13. he isolated line voided of pressure and or hazardous fluids Air Piping 1 For an air to extend actuator air to close Port L connect the actuating air pressure line to the 1 4 NPT opening in the upper diaphragm case For an air to retract actuator air to open Port L connect the actuating air pressure line to the 1 4 NPT in the lower diaphragm case N Use 6 4 mm 1 4 inch O D tubing or equivalent for all air lines If air line exceeds 8 m 25 ft in length 9 5 mm 3 8 inch tubing is preferred Air lines must not leak Air pressure not to exceed 2 5 bar 35 psig CAUTION e When assembling or disassembling the valve do not turn the valve stem while the plug is touching the valve seat This can damage the valve s seating surface very quickly e When adjusting the valve stem do not grip the stem directly with pliers or a wrench This will damage the surface of the stem and cause damage to the packing in the valve Instead counter tighten the two locknuts key 27 on the stem key 5 This will allow you to turn the stem by turning the locknuts key 27 with a wrench Disassembly WARNING When placing the valve vise clamp the flat end faces of the valve Do not try to clamp the rounded sides of the valve This will distort the shape of the casting and damage the valve internals 1 Mount the valve in a vise 2 Remove the actuator stem locknuts key 27 travel indicator key 58 and yoke drive nut key 8 S
14. s possible Excessive lapping will shoulder the seat ring and will not improve the seating Repeat for the second seating surface 6 Clean the valve seats and plug thoroughly when the lapping is complete Replacing Packing Refer to figure 2 and the standard and optional packing constructions figures 3 4 and 5 to determine the packing that has been preinstalled in your valve 1 Mount the valve in a vise 2 Remove actuator stem locknuts key 27 travel indicator key 58 packing follower key 7 and yoke drive nut key 8 per actuator instructions D103352X012 3 Unscrew the bonnet key 3 by turning in a counterclockwise direction from the valve body key 1 Lift the bonnet up and off the plug and stem assembly key 4 Push the old packing out from the underside of the bonnet key 3 4 Standard Spring Loaded PTFE V Ring Packing figures 2 and 3 Carefully insert each piece in exact order shown in figure 3 Turn the packing follower key 7 until it shoulders on the bonnet key 3 This will compress the packing spring key 9 to enable constant stem sealing throughout packing life 5 Molded Graphite Ribbon Packing figure 4 Carefully insert each piece in exact order shown in figure 4 Hand tighten the packing follower key 7 Use a wrench to increase tightness by turning the nut an additional 60 degrees 6 ENVIRO SEAL Packing figure 5 Carefully insert each piece in exact order as shown in figure 5 Tighten the packing
15. uct to service conditions or variables other than those for which the product was intended If you are not sure what these conditions are you should contact your Emerson Process Management sales office for more complete specifications Provide the product serial numbers shown on the nameplate and all other pertinent information A WARNING If you move or work on an actuator installed on a valve with loading pressure applied keep your hands and tools away from the stem travel path to avoid personal injury Be especially careful when removing the stem connector to release all loading on the actuator stem whether it be from air pressure on the diaphragm or compression in the actuator springs Likewise take similar care when adjusting or removing any optional travel stop Refer to the relevant actuator Maintenance Instructions If hoisting the valve take care to prevent people from being injured in case the hoist or rigging slips Be sure to use adequate sized hoists and chains or slings to handle the valve A WARNING Personal injury could result from packing leakage Valve packing is tightened before shipment however the packing might require some readjustment to meet specific service conditions Instruction Manual 24003 Valve D103357X012 January 2014 Educational Services For information on available courses for the Baumann 24003 valve as well as a variety of other products contact Emerson Process Management Educational Services
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