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Emerson easy-Drive Installation Instructions

1. 25 Introduction Scope of Manual This instruction manual provides installation maintenance and parts information for the Fisher D3 control valve with easy Drive electric actuator Do not install operate or maintain a D3 valve with easy Drive electric actuator without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is important to carefully read understand and follow all the contents of this manual including all safety cautions and warnings If you have any questions about these instructions contact your Emerson Process Management sales office before proceeding S m www Fisher com Process Management Valve with easy Drive Actuator November 2013 Table 1 Specifications Valve Body Sizes End Connection Styles and Port Diameters VALVE PORT THREADED RAISED FACE SIZE DIAMETER RF FLANGED NPS INCHES CL900 CL600 Available construction Maximum Inlet Pressures and Temperatures MAXIMUM INLET TEMPERATURE RANGE VALVE BODY SIZE PRESSURE bar psig F NPS 1 NPT 46 to 93 50 to 200 CL900 93 to 149 200 to 300 NPS 2 NPT 46 to 93 50 to 200 CL900 93 to 149 200 to 300 NPS 1 RF 46 to 93 50 to 200 CL600 93 to 149 200 to 300 NPS 2 RF 46 to 93 50 to 200 CL600 100 1455 93 to 149 200 to 300 Maximum Shutoff Pressure Drops M
2. 03 Read Holding Reg 40030 0x001D UINT16 OR Read will return power up default of 0 continued 25 Valve with easy Drive Actuator Instruction Manual November 2013 D103460X012 Table 4 Register Summary continued DATA LEGAL FUNCTION CODES REGISTER PHYSICAL DESCRIPTION 03 Read Holding Reg 40031 0x001E UINTI6 Read will return power up default of 0 03 Read Holding Reg Valve type 06 Write Single Reg 40032 0x001F UINT16 R W 16 Write Multiple Reg Control Type 03 Read Holding Reg 40033 0x0020 UINT16 0 On Off 1 Proportional 03 Read Holding Reg E _ Control Source 06 Write Single Reg 40034 0x0021 UINT16 R W VA Register Commands 1 16 Write Multiple Reg 03 Read Holding Reg m Loss of control input comms 06 Write Single Reg 40035 0x0022 UINT16 R W Value 0 100 0 1 00 Position default position Valve 101 Last Position 16 Write Multiple Reg 03 Read Holding Reg Value 0 100 0 100 Level of hysteretic Deadband 06 Write Single Reg 40036 0x0023 UINT16 R W dead band applied to position control 16 Write Multiple Reg demand 03 Read Holding Reg Low travel cutoff 06 Write Single Reg 40037 0x0024 UINT16 R W Blanking from zero position in percent 16 Write Multiple Reg 2 Timeout in seconds before loss of Communications Timeout 06 Write Single Reg 40038 0x0025 UINT16 R W ofi communications state is asserted 16 Write Multiple
3. 1 2 3 4 5 6 3 N C om 3 CLOSE BLUE BROWN RED am Valve with easy Drive Actuator Instruction Manual November 2013 D103460X012 Figure 6 Wiring Single Dry Contact Dry Contact single dry contact 40033 0 40034 0 40043 1 1 Connect one side of contact switch to terminal 1 COMM px AUT MODBUS 2 Connect other side of contact switch to terminal 2 N O Figure 7 Wiring Modbus Input DIGITAL ANALOG INPUT INPUT MODBUS Modbus Input 40033 1 1 Connect Channel A T to terminal 5 2 Connect Channel B T to terminal 6 12 24 VDC S 5 Modbus Defaults Fi O Z zoo Address 1 E Even parity lt 5 6 D QD QD dD CD QD QD QD __ MODBUS iB Ts MODBUS A T Important Technical Notice for easy Drive Electric Actuator When using the easy Drive electric actuator with a 4 20mA control signal the unit should always have 12 24VDC power present on the power input terminals prior to applying the 4 20mA signal unless an external 250 ohm resistor is installed per figure 4 Failure to do so could result in damage to the analog input circuitry It is strongly recommended to place an external 250 ohm resistor between terminals 3 and 4 when using a 4 20mA signal to control the actuator When the actuator is configured to 1 5V input with an external 250 ohm resistor in place a 4 20mA signal may be safely used without danger to input circuitry Instruction M
4. Instruction Manual D3 Valve with easy Drive Actuator D103460X012 November 2013 Fisher D3 Control Valve with easy Drive Flectric Actuator Contents Figure 1 Fisher D3 Control Valve with easy Drive nua tara des eb hon ow bei 1 Electric Actuator Scope of Manual PR Y 1 D SCHDUOR IP Iib Man 3 Specifications 3 Educational Services 3 uel Eo 3 Special Instructions for Safe Use and Installations in Hazardous Locations 4 Startup OVeEVIe Wa aatem aci roten 5 Important Technical Notice for easy Drive Electric Actuator 8 Default Input Signals 9 eese bee eet ees ane aes 9 Input Configuration 9 Changing the Inputs from Default Settings 9 Modbus Setup 9 Calibration Instructions 11 Setting the Valve Flow Adjuster 15 Troubleshooting 14 PNE 16 Valve Plug Seat Ring Maintenance 18 Packing 20 Parts 22 ILS uos e hee ae SUUM IS 22 gos Parts LISE ub URP P UNES 22 Appendix A Modbus
5. Shown with Valve Plug in Seated Position 100 100 50 9 2079 9 9 Q CLOSED CLOSED cB B E STEM CONNECTOR EXE INDICATES TRAVEL STEM CONNECTOR INDICATES TRAVEL USE 5 321 ALLEN KEY FULL CAPACITY SETTING FACTORY SET REDUCED CAPACITY SETTING 15 mm 0 6 INCH TRAVEL 10 mm 0 4 INCH TRAVEL NOTE USE THE WIDELY SPACED TRAVEL INDICATORS NOTE USE THE CLOSELY SPACED TRAVEL INDICATORS AS SHOWN ON THE LEFT PORTION OF THIS VIEW AS SHOWN ON THE RIGHT PORTION OF THIS VIEW Setting the Valve Flow Adjuster The flow setting may only be adjusted if the 0 375 and 0 75 inch port sizes are installed and only when using the on off version Valve with easy Drive Actuator Instruction Manual November 2013 D103460X012 When shipped from the factory the actuator has the flow adjuster set at the maximum flow rate position for the given port size 1 Ensure the valve plug is in the seated position 2 To change the valve flow rate loosen the flow adjuster socket head cap screws key 15 with a 5 32 inch Allen key and reposition the flow adjuster halves key 13 and 14 to the desired flow rate position See figure 9 for flow rate settings Retighten the socket head screws key 15 to 3 Nem 26 Ibfein Follow instructions for recalibration on page 10 KR UW Maintenance Refer to figure 12 Valve parts are subject to normal wear and must be inspected and replace
6. 1 2 3 415 6 dD dD db aD aD D D D 230 0 4 20mA continued in 4 FISHER Prorcesc Vianac www Fisher com DCess agel L easy Drive Electric Actuator Errata Sheet June 2013 E103460X012 3 Apply a 100 signal to the actuator with the resistor in place and calibrate the analog input to 100 through the configuration software or by sending a value of 1 to register 40005 4 Apply a 0 signal to the actuator with the resistor in place and calibrate the analog input to 0 through the configuration software or by sending a value of 1 to register 40004 The result of not following these installation instructions could result in permanent damage to the analog input circuitry This damage can result in the inability of the controller to see the control signal resulting in the actuator moving the valve plug to the loss of signal position This configuration works by providing the 4 20mA signal a path to follow through the resistor whether primary power to the actuator is on or off which prevents the voltage on the analog input terminals from rising high enough to damage the circuitry Note Do not configure the actuator to 4 20 mA with the external resistor in place as improper operation will result WARNING Use only genuine Fisher replacement parts Components that are not supplied by Emerson Process Management should not under any circumstances be used in any Fisher valve because they may void your warrant
7. Read Holding registers Description This is a set of 16 bitflags that indicate the state of the system The lower order byte contains flags that cause the system to go to a fault state actuation of the valve will not be possible 30 Instruction Manual D3 Valve with easy Drive Actuator D103460X012 November 2013 until the cause of the fault condition has been removed and the fault condition reset by writing a reset request to register 40001 The upper order byte contains flags used to indicate the operational status of the valve actuator See table 5 Fault Register for details A 3 11 40013 40014 Number of Open Close Cycles Read Only Register 40013 40014 Address 0x000C 12 0x000D 13 Function code 0x03 Read Holding registers Description This is a pair of registers that hold a 32bit number indicating the number of actuations of the valve A cycle of moving the valve from closed to open and back closed will count as 2 cycles The register needs to be read using a single read function command to ensure coherency ofthe data in the two registers A 3 12 40015 40016 Hours Minutes Running Read Only Register 40015 40016 Address 0x000E 14 0x000F 15 Function code 0x03 Read Holding registers Description This is a pair of registers that hold a 32bit number indicating the number of hours the valve has been powered The register needs to be read using a single read function command to ensure coherency of the data i
8. Reg 03 Read Holding Reg Communications Address 06 Write Single Reg 40039 0 0026 Ulo actress M ine ange Trad Default 1 16 Write Multiple Reg 03 Read Holding Reg 0 300 Baud 1 600 Baud 2 1200 Baud 3 Communications Baudrate 06 Write Single Reg 40040 0x0027 UINT16 R W 2400 Baud 4 4800 Baud 5 9600 Baud 16 Write Multiple Reg Default 6 19200 Baud 7 38400 Baud 03 Read Holding Reg _ _ dp ike adie Red RM 4 21 only 16 Write Multiple Reg y R W 03 Read Holding Reg Reset Statistics 06 Write Single Reg 40042 0x0029 oon 0 Reset Idle 1 Reset Active 16 Write Multiple Reg On Off 03 Read Holding Reg 7 MEA dry ne Local Control Mode 06 Write Single Reg 40043 0x002A UINT16 R Ge GIy GOMES 16 Write Multiple Reg Proportional 0 1 5V 1 4 20 mA UINT16 unsigned 16 bit variable can take value 0 65535 UINT32 unsigned 32 bit variable can take value 0 4294967295 Reserved registers used for development use only T 32bit register contains data that spans two registers reads and write of data needs to be performed within the same Modbus command function to ensure coherency of data 26 Instruction Manual D3 Valve with easy Drive Actuator D103460X012 November 2013 Table 5 Fault Register Fault Flags Summary Table Diagnostic Flags Bit m 0x0002 0000 0000 0000 0010 Analog input initialized system h
9. clamp any position demand less than this value will be clamped to zero before being passed to the position control system A 3 29 40038 Communications Timeout Read amp Write Register Function code Description 40038 Address 0x0025 37 0x10 Write Multiple registers 0x06 Write Single register or 0x03 Read Holding registers This is a register that holds a value 0 65535 that is the number of seconds for a timeout before the modbus serial communications channel is determined to be uncommunicative 0 718 5 A valid addressed message must be received by the system within this time limit if the active control source is Modbus RTU communications If the time without communications is exceeded the system will fault and the valve commanded to the default loss of communications position A value of 0 can be used to disable this feature If communications is resumed then the flag will be cleared and the valve will take the refreshed position as a demand The use of this register is shown in table 5 Fault Register A 3 30 40039 Communications Address Read amp Write Register Function code Description 40039 Address 0x0026 38 0x10 Write Multiple registers 0x06 Write Single register or 0x03 Read Holding registers This is a register that holds a value 1 247 that is the Modbus address used by the system on power up Values outside the range 1 247 will return an exception code A 3 31 40040 Co
10. code 0x10 Write Multiple registers 0x06 Write Single register or 0x03 Read Holding registers Description This is a register that holds an enumeration of the three types of valve This is used to set up several internal variables and constants Writes outside of the legal range 0 2 will be rejected with an exception code A 3 24 40033 Control Type Read Only Register 40033 Address 0x0020 32 Function code 0x03 Read Holding registers Description This is a register that holds an enumeration of the control type either 0 for On Off or 1 for proportional control A 3 25 40034 Control Source Read amp Write Register 40034 Address 0x0021 33 Function code 0x10 Write Multiple registers 0x06 Write Single register or 0x03 Read Holding registers Description This is a register that holds an enumeration of the control source either 0 for Modbus RTU control or 1 for signals local to the system decided by the contents of register 40032 Note that if the Modbus serial link is not the active mode then the faults associated with serial communications will be disabled although serial communications for such activities as test and debug monitoring of the analog input will all still function Writes outside of the legal range 0 1 will be rejected with an exception code A 3 26 40035 Loss of Control Default Position Read amp Write Register 40035 Address 0x0022 34 Function code 0x10 Write Multiple
11. seals within 450 mm 18 inches of the enclosure port are required for explosion proof installation 3 22AWG 0 33mm to 12AWG 3 31mm wire size required 4 Fuse system to 5A 5 Connect enclosure and analog signal shields 6 Ensure power is turned off before connecting the wires Power 1 Connect 12 or 24 VDC reference to 2 Connect 12 or 24 VDC positive to 3 Be sure to tighten terminals sufficiently to ensure solid mechanical connection Instruction Manual D3 Valve with easy Drive Actuator D103460X012 November 2013 Figure 4 Wiring Analog Input Analog Input DIGITAL ANALOG 4 20mA 40033 1 40034 1 40043 0 1 INPUT INPUT MODBUS 1 Connect signal to terminal 3 2 Connect reference to terminal 4 3 Connect 250 ohm resistor between 12 24 VDC Oo Oo 5 5 terminals 3 and 4 as shown POWER gt gt o D lt M 1 1 112134 516 qp qp ap ap qp ap ap 230 16 A OI 1 40043 0 SETS ANALOG INPUT TO 1 5V AND ASSUMES USE OF RECOMMENDED EXTERNAL 250 OHM RESISTOR IF NO EXTERNAL RESISTOR IS USED SET 40043 1 Figure 5 Wiring L2e L2e dual dry contact DIGITAL ANA 40033 0 40034 0 40043 0 tel fa iB MODBUS 1 Connect L2e brown wire to terminal 1 COMM com 2 Connect L2e red wire to terminal 2 N O OPEN z 3 Connect 12 blue wire to terminal 3 N C CLOSE 12 24 VDC O 5 POWER gt 500 Your actuator may be labelled 26 e 1 cow
12. the valve continue to unscrew the bonnet nut The bonnet nut will contact the spring pins or pipe plugs key 6 figure 12 and jack the bonnet out of the valve Carefully lift the actuator assembly from the valve body WARNING The spring pins pipe plugs key 6 must always be in place during valve operation They provide a safeguard against injury when the unit is being disassembled 8 Completely remove the packing retainer key 8 using a 1 1 8 inch wrench 9 Remove the valve plug by driving out the pin key 43 and unscrewing the valve plug from the stem Do not remove the Belleville springs key 9 from the stem in order to retain the Belleville stacking orientation as shown in figure 10 10 Use a 1 3 16 inch socket wrench to loosen and remove the seat ring key 2 CAUTION Inspect the seat ring and valve body interior for wear erosion or damage in the following steps 11 Inspect the seat ring for wear or damage If the seating surface has been damaged discard the seat ring 12 Visually inspect the valve body interior below the seat ring for erosion or damage Replace the valve body if necessary A WARNING Be careful to avoid damaging the seating surface on the valve plug or seat ring as damage in these areas will allow excessive leakage at shutoff Avoid damaging the highly polished valve stem surface A damaged valve stem could cut the packing and allow process fluid to leak to the atmosphere Cover the opening
13. their functions Figure 8 Fisher easy Drive Configuration Software Fisher easy Drive Configurator 1 03 File easy Drive Selection Serial Port Settings Configuration Position Demand Statistics Cycles 51 easy Drive Connected Updating Settings Running Hours 3 Settings Updated OK Open Hours n Closed Hours 0 Power Cycles 5 Connection Address 1 9600 Baud E ven Parity Reset Stats Firmware Ver 5RD422 5007 V4 13 Actual Position o Analog I P 0 0m4 Settings Valve Information Communications 1 Loss of Control Fault and Diagnostic Information Address 1 EX Fail Position 2 fo 0 0001 Start delay active d Ox0040 easy Drive span calibrated Baud Rate 9600 Lock in Last Position Fons Even z easy Drive DS mj Timeout 8 feo Low Travel Cutoff Reset Faults Deadband 22 0 Fauts E 1 i T Control Source Analog Scaling Calibration Local C 1105 Volts Analog Eal Analog Cal Fiecalibrate f Modbus fetta 20 me at OY at 1007 Span Connecting using the Fisher easy Drive configuration software The Fisher easy Drive configuration software allows configuration and diagnosing of the Fisher easy Drive electric actuator with a graphical interface Connect a PC to the actuator using a USB or serial device to Modbus RTU converter using the wiring instructions above The USB or serial device
14. will be visible in the drop menu under Serial Port Settings Baud rate and parity should be set to the Modbus settings of the actuator Default actuator settings are 9600 baud and Even parity Use the Fisher easy Drive configuration software figure 8 to make the desired changes or register values may be changed to allow different functionality Modbus register 40034 dictates whether the unit will respond to a physical Instruction Manual D3 Valve with easy Drive Actuator D103460X012 November 2013 signal or to the value in Modbus register 40001 A value of 0 in register 40034 will result in the actuator responding to the value in 40001 and a value of 1 will result in the actuator responding to physical control signals Note If an actuator is on off a Modbus command of 0 49 in register 40001 will cause the valve to close fully while a value of 50 100 will cause the valve to open fully Local to Modbus Control Modbus e Setregister 40034 Control Source e 1 Local Control e 0 Modbus control Configuration Software e Use radio button to select Local Control or Modbus Control 4 20mA to 1 5V Control Modbus e Set register 40043 Analog I P mode e 0 1 5V e 4 20mA Configuration Software e Use radio button to select 4 20mA or 1 5V local analog control when Control Source is set to Local 12 Dual dry contact to Single Dry Contact Control Modbus e Set register 40043 Analog I P mode e 0 1 2 Dual dry contact e 1 Single
15. 00 338 8158 or Phone 641 754 3771 FAX 641 754 3431 e mail education emerson com Installation A WARNING Always wear protective gloves clothing and eyewear when performing any installation operations to avoid personal injury To avoid personal injury or property damage caused by bursting of pressure retaining parts or by uncontrolled process fluid be certain the service conditions do not exceed the limits shown on the valve nameplate and in table 1 Use pressure relieving devices required by government or accepted industry codes and good engineering practices Check with your process or safety engineer for any additional measures that must be taken to protect against process media If installing into an existing application also refer to the WARNING at the beginning of the Maintenance section in this instruction manual A WARNING For explosion proof applications ensure the actuator cover is properly bolted before applying power to the actuator Personal injury or property damage may result from fire or explosion if power is applied to the actuator with the cover removed in a hazardous area UJ Valve with easy Drive Actuator Instruction Manual November 2013 D103460X012 For explosion proof applications install rigid metal conduit and a conduit seal no more than 457 mm 18 inches from the actuator Personal injury or property damage may result from explosion if the seal is not installed Select wiring ca
16. 07 5007 This code along with the project code is used in version control of SRD documents and source code A 3 20 40028 Firmware Version Read Only Register 40028 Address 0x00 1B 27 Function code 0x03 Read Holding registers Description This is a register that holds the hex encoded equivalent of a four digit decimal version number ofthe firmware the high order 8bits encode the whole number of the version and the low order 8 bits the fraction e g v1 16 would be encoded 0x0110 v2 66 would be 0x0242 Together with the data from registers 40026 40028 it is possible to determine the unique identity of the code being run in the processor A 3 21 40029 Diagnostic Flags Read Only Register 40029 Address 0x001C 28 Function code 0x03 Read Holding registers Description This is a set of 16 bitflags that show the accumulation of fault flags that have occurred as faults are self resetting The register is stored in non volatile memory The mapping is the same as the diagnostic register at 40012 See table 5 Fault Register for quide to values A 3 22 40030 40031 Reserved Read Only Register 40030 40031 Address 0x001D 0x001E 29 30 Function code 0x03 Read Holding registers Description Not used reads will return a value of 0 32 Instruction Manual D3 Valve with easy Drive Actuator D103460X012 November 2013 3 23 40032 Valve Type Read amp Write Register 40032 Address 0x001F 31 Function
17. 3460X012 10 Apply anti seize lubricant to the threads on the valve body and bonnet nut key 5 and the contact surfaces of the bonnet and bonnet nut flange Install the bonnet and actuator assembly onto the valve body Tighten the bonnet nut until the nut stops turning A few hammer blows will be required to ensure that the assembly is tight Packing Maintenance WARNING Observe the warning at the start of the Maintenance section Key numbers are referenced in figure 10 The valve stem packing can only be serviced by removing the bonnet from the valve body dps Disassembly Disassemble the valve per steps 1 9 in the Trim Disassembly section of the Valve Plug and Seat Ring Maintenance section of this manual 2 Remove the five Belleville springs key 9 lower packing spacer key 12 packing set key 11 and two anti extrusion washers key 10 from the bonnet key 7 using a formed wire hook 3 Clean and inspect the packing box wall to ensure that the packing surfaces are not damaged If the surface condition is damaged and cannot be improved by light sanding replace the bonnet 4 Inspect the valve stem key 16 and valve plug key 3 for scratches or wear and replace if necessary Packing Assembly The following steps define the proper procedure for installing the packing in a D3 valve Improper packing assembly can lead to poor valve performance The proper packing arrangement is shown in figures 10 and 11 1 Ensure the
18. AXIMUM AP BAR PSI PER PORT SIZE Port Size mm inch 19 1 0 75 25 4 1 00 Flow Up 155 2250 105 1518 75 1089 2250 Flow Down 155 2250 155 2250 130 1889 Shutoff Classification per ANSI FCI 70 2 and IEC 60534 4 Class IV Flow Characteristic Valve Plug Style Equal percentage Micro Form Valve Plug Maximum Travel 15 mm 0 6 inch Material Temperature Capabilities Valve Body Assembly Standard Bonnet O Ring 40 to 135 C 40 to 275 F Electric Actuator Assembly 20 to 70 C 4 to 158 F lt 90 non condensing humidity Flow Direction Flow up standard Flow down optional Instruction Manual D103460X012 Available Actuator Configurations On off snap acting Positioning flow or pressure control Power Requirements 12 or 24VDC minimum 4 amp power supply required fuse to 5 amps Maximum Current Draw 4 amps Idle Current Draw 38 mA Conduit Connections Two 3 4 connections Stroke Length FloPro controlled between 10mm 0 4 inch and 15mm 0 6 inch Nominal Stroke Speed 2 3 9 mm s 0 15 inch s at 24 VDC 2 2 mm s 0 09 inch s at 12 VDC Hazardous Area Approvals CSA C US Explosion Proof Class Division 1 Groups C D T6 Ex d IIA T6 Class 1 Zone 1 AEx d T6 ATEX Flameproof Gas 91I 2 G Ex d IIA T6 IECEx Flameproof Gas Ex d IIA T6 Enclosure Rating Type 4X and IP66 Duty Cycle 50 maximum Enclosure Material Cast al
19. Errata Sheet D3 easy Drive Electric Actuator E103460X012 June 2013 Errata Sheet for Fisher D3 Control Valve with easy Drive Electric Actuator Instruction Manual dated June 2013 This errata sheet provides information for the Fisher easy Drive electric actuator Use this in conjunction with information provided in the Fisher D3 Control Valve with easy Drive Electric Actuator instruction manual D103460X012 dated June 2013 Important technical notice for easy Drive electric actuator When using the easy Drive electric actuator with a 4 20mA control signal the unit should always have 12 24VDC power present on the power input terminals prior to applying the 4 20mA signal unless an external 2500 resistor is in place across the analog control input terminals Failure to do so could result in damage to the analog input circuitry The following installation and configuration procedure should be observed to ensure reliable operation 1 Configure the local analog input control signal to 1 5V This can be accomplished by the configuration software or by setting Modbus register 40043 to 0 2 Install a 1 4 or 1 2 watt 2500 resistor between terminals 3 and 4 Analog and Analog when landing the 4 20mA control wiring on those terminals A 2200 or 2700 resistor may be used as well if a 2500 resistor is not readily available Figure 1 Wiring Diagram DIGITAL ANALOG INPUT INPUT MODBUS itg24 VvpbC OO amp OWER Oz zoo m
20. Instruction Manual November 2013 D103460X012 Figure 11 Packing and Belleville Spring Stacking Order NN Z Y A 2 EM E s m m 1 2 ioc N ON Ny IRI 52 RETAINER WON es YNZ S NETS N BELLEVILLE SPRINGS FULLY ENCLOSED BY VALVE PLUG BELLEVILLE SPRINGS AND PACKING RETAINER CORRECTLY THE PACKING RETAINER INSTALLED AND TIGHTENED Valve Plug and Seat Ring Maintenance Trim Disassembly Key numbers are referenced in figures 10 12 and 13 1 Isolate the control valve from the line pressure release pressure from both sides of the valve body key 1 and drain the process media from both sides of the valve CAUTION The following steps are intended to prevent damage to the valve plug key 3 and seat ring key 2 during the removal of the bonnet and actuator For ON OFF Actuators 2 Command the valve open 3 Place an open end wrench or a similar obstruction about 6 mm 1 4 inch thick under the FloPro 4 Command the valve closed For Positioning Actuators 5 Command the valve to anywhere between 10 and 20 travel 6 Isolate power and signal Instruction Manual D3 Valve with easy Drive Actuator D103460X012 November 2013 Breakthe bonnet nut key 5 loose with a hammer Continue turning the bonnet nut by using a hammer or a large adjustable wrench tightened around one ear of the bonnet nut If the bonnet key 7 is stuck in
21. Read Holding Reg Recalibrate Demand 06 Write Single Reg 40003 0x0002 Idle 1 Reset calibration request unit 1 reset to non calibrated state and await UINT16 16 Write Multiple Reg 03 Read Holding Reg Analog Cal at 025 06 Write Single Reg 40004 0x0003 16 Write Multiple Reg 03 Read Holding Reg Analog Cal at 10025 06 Write Single Reg 40005 0x0004 16 Write Multiple Reg 03 Read Holding Reg 40006 0x0005 UINT16 Read will return power up default of 0 03 Read Holding Reg 40007 0x0006 UINTIG 6 Read will return power up default of 0 03 Read Holding Reg 40008 0x0007 UINT16 HUNE X Read will return power up default of 0 Read will return power up default of 45964 Test Register 03 Read Holding Reg 40009 0x0008 UINT16 decimal Binary Hex 0510110001110001100 0xB38C 03 Read Holding Reg 40010 0x0009 UINTIG R Value 0 100 0 100 Position Actual Demand 03 Read Holding Reg 40011 0x000A UINT16 wae Position loop from active control source Diagnostic Flags 03 Read Holding Reg 40012 0x000B UINT16 2 Number of cycl 03 Read Holding R eee UINT32f Number of t umber of cycles ead Holding Reg 40014 MSW umber of movements 40014 MSW 0x000D 40015 EE 000 Total hours powered version 4 13 40016 40016 MSW 0 000 0x000F Total minutes powered version 4 21 40017 40017 5 0 0x0010 0 0010 Total open
22. acknowledged the register will be set to decimal 0 Bit assignments are shown in table 5 A 3 3 40003 Recalibrate Demand Read amp Write Register 40003 Address 0x0002 2 Function code 0x10 Write Multiple registers 0x06 Write Single register or 0x03 Read Holding registers Description Writing a value of 1 to this register will force the system to clear any calibration information and go through a cycle of calibration A 3 4 40004 Analog Cal at 0 Read amp Write Register 40004 Address 0 0003 3 Function code 0x10 Write Multiple registers 29 Valve with easy Drive Actuator Instruction Manual November 2013 D103460X012 0x06 Write Single register or 0x03 Read Holding registers Description This is a register is used to initiate a calibration of the analog to digital circuit in the system A write of a 1 will cause the system to store the value at the analog input This action should be performed with a calibrated 1V or 4mA present at the analog input If this is not performed the system uses defaults Values outside the range 0 1 will return an exception code A 3 5 40005 Analog Cal at 100 Read amp Write Register 40005 Address 0x0004 4 Function code 0x10 Write Multiple registers 0x06 Write Single register or 0x03 Read Holding registers Description This is a register is used to initiate a calibration of the analog to digital circuit in the system A write of a 1 wi
23. alibrated A 2 11 Valve Position Controller Active The valve is being actively controlled to go to a demanded position The speed and position control loop logic is setting the pwm and direction demands to the ValuDrive motor A 2 12 Analog Input Below 3mA 0 75V The analog input is below a set threshold of 3mA If since being powered up this level has been met the flag Analog input initialized will be set If the control source is the analog input and this flag is set then the valve will be commanded to actuate to the Loss of control input position 2 13 Motor Overspeed Coast Condition The drive speed was detected as being over the speed 2500RPM The flag is cleared if the speed falls below the coast threshold level This flag is used purely as a diagnostic A 2 14 Modbus Command Initialized The system has received a command to the Position demand register since being powered up If Modbus is the selected control mode the valve will be commanded to this position after the startup period 28 Instruction Manual D3 Valve with easy Drive Actuator D103460X012 November 2013 A 2 15 Analog Input Initialized The analog input has been detected as having a control signal within the expected range of 3 20mA If the analog input is the selected control signal then this will activate the valve after the startup period A 2 16 Start Delay Active This is a flag set during the startup phase of operation if this is set then the valve m
24. anual D3 Valve with easy Drive Actuator D103460X012 November 2013 This order of operation must always be maintained when powering the unit on if no external 250 ohm resistor is used 1 12 24VDC power on 2 4 20mA control signal engaged This order of operation must always be maintained when powering the unit off 1 4 20mA control signal disengaged 2 12 24VDC power off The result of not following this order of operation could result in permanent damage to the analog input circuitry This damage can result in the inability of the controller to see the control signal resulting in the actuator moving the valve plug to the loss of signal position Default Input Signals The D3 with easy Drive comes from the factory calibrated and ready for use with the following default input signals shown in table 2 Table 2 D3 easy Drive Default Input Signals CONFIGURATION ONJOFF POSITIONING 2e dual dry contact 20 mA If the input signal of the application matches table 2 proceed to the Wiring Instructions section If the input signal of the application does not match table 2 proceed to the Configuration section Contiguration Input Configuration There are 2 functional configurations available for the easy Drive electric actuator On Off and Positioning It is not possible to change an actuator from On Off to Positioning after it has been delivered from the factory Version 4 21 and higher firmware will allow a positioning unit
25. as seen input 3mA 1V 0x0001 0000 0000 0000 0001 Start delay active within 10 second calibration window 2 Diagnostic Flags The diagnostic register holds a 16 bit value that represents 16 individual flags when set value 1 this indicates the following conditions have occurred or are still present the highest 7 bits are latching and will be present in the register even if the initial cause for the flag being set is removed If these flags are set a reset needs to be performed to clear the fault A 2 1 Fault in NV Memory This is a severe fault and is usually seen when the firmware is upgraded with a program that uses a different EEPROM Non volatile memory map If this is not the case then the probable cause is a fault in the memory hardware A 2 2 Motor Assembly Stall The valve plug was unable to move to the commanded position The drive has attempted to move the motor by applying a non zero PWM signal and the speed has not been detected as greater than O with a 400ms period This fault latches and needs to be reset A 2 3 Speed Measurement Fault The controller detected pulses that correspond to the motor going much faster than the speed the speed measurement system is designed for the integrity of the measurement cannot be relied upon This fault latches and needs to be reset A 2 4 System or Watchdog Fault The software system has been reset and this flag is set at power up if the case of the reset was the onboard watc
26. ay be recalibrated by sending the calibration signal sequence 10075 demand followed by 0 It is cleared to indicate normal operation recalibration will then require a command to Modbus register 40003 A 3 Register Description A 3 1 40001 Position Demand Proportional Read amp Write Register 40001 Address 0x0000 0 Function code 0x10 Write Multiple registers 0x06 Write Single register or 0x03 Read Holding registers Description This is a value between 0 and 100 to demand a valve position This register will only be used by the system if the control source set by register 40035 is set for Modbus RTU control If the control type set by register 40034 is On Off then value will be resolved with a boolean set operation for a Open Closed position demand variable output e g Values 0 49 0 and 50 100 100 This variable needs to be set to 100 then 0 after a power up to calibrate an un calibrated system A 3 2 40002 Reset Diagnostics Read amp Write Register 40002 Address 0x0001 1 Function code 0x10 Write Multiple registers 0x06 Write Single register or 0x03 Read Holding registers Description This is a modbus request to reset the system from a fault state indicated if the Diagnostics flags register has any set faults Writing a decimal 1 to the register will start a reset process only if the system has a fault otherwise the write will be ignored Once the fault reset request has been
27. ble glands that are rated for the environment of use such as hazardous area ingress protection and temperature Failure to use properly rated wiring and or cable glands can result in personal injury or property damage from fire or explosion Wiring connections must be in accordance with local regional and national codes for any given hazardous area approval Failure to follow the local regional and national codes could result in personal injury or property damage from fire or explosion CAUTION When ordered the valve configuration and construction materials were selected to meet particular pressure temperature pressure drop and controlled fluid conditions Responsibility for the safety of process media and compatibility of valve materials with process media rests solely with the purchaser and end user Since some body trim material combinations are limited in their pressure drop and temperature ranges do not apply any other conditions to the valve without first contacting your Emerson Process Management sales office To avoid product damage inspect the valve before installation for any damage or any foreign material that may have collected in the valve body Also remove any pipe scale welding slag or other foreign material from the pipeline 1 Before installing the control valve assembly inspect it for any damage and for any foreign material that may have collected in the valve body 2 Clean out all pipelines to remove scale w
28. d as necessary The frequency of inspection and maintenance depends on the severity of the service conditions A WARNING Avoid personal injury from sudden release of process pressure or bursting of parts Before performing any maintenance operations e Do notremove the actuator from the valve while the valve is still pressurized e Always wear protective gloves clothing and eyewear when performing any maintenance operations to avoid personal injury e Disconnect any operating lines providing electric power or a control signal to the actuator Be sure the actuator cannot suddenly open or close the valve e Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure on both sides of the valve Drain the process media from both sides of the valve e Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment e The valve packing box may contain process fluids that are pressurized even when the valve has been removed from the pipeline Process fluids may spray out under pressure when removing the packing hardware or packing rings e Check with your process or safety engineer for any additional measures that must be taken to protect against process media WARNING For explosion proof applications ensure the actuator cover is properly bolted before applying power to the actuator Personal injury or property damage may result fro
29. dry contact Configuration Software e Use radio button to select 12 or Single pole local digital control when Control Source is set to Local Calibration Instructions WARNING To avoid personal injury or property damage be aware that the valve will open fully and then close fully during the calibration cycle Valve with easy Drive Actuator Instruction Manual November 2013 D103460X012 It is not necessary to calibrate your easy Drive electric actuator prior to use from a factory shipment If any ofthe following are true recalibration will be required see next section e A change in the Flo Pro setting e actuator has been re mounted on a different valve since shipment e Disassembly of the valve for trim or packing changes e Anew version of firmware has been loaded on the controller The following scenarios do not require recalibrations e New unit from the box e Power dips or interruptions e Changing of control method i e from 4 20mA to Modbus control e Extended periods of storage Calibration with the use of Modbus 1 After the unit has been properly wired and fused per instructions in the Wiring section of this instruction manual turn power to the unit on 2 Calibrate using Modbus a Send position command of 0 to actuator to prevent unexpected motion Valve will move to commanded position following the calibration procedure b Send a value of 1 to register 40003 Valve plug will move to fully open
30. e Actuator D103460X012 November 2013 ii If positioning control is desired contact your Fisher Local Business Partner to upgrade your actuator to positioning control 4 Diagnostics show a Motor Stall Fault a The easy Drive electric actuator is designed to operate in a manner consistent with a pneumatic actuator This means that if the valve plug can not move to its commanded position the actuator will stop without damage and issue a Motor Stall Fault warning When the command signal changes outside of the deadband Modbus register 40036 it will attempt to move again Recalibrate the actuator span per instructions in the Startup section of this manual 5 Position on D3 is not accurate proportional positioning units only a If the position of a D3 is too high i e 5076 is much higher than 50 on the bonnet check the valve type If valve type is D4 change to D3 cycle power and recalibrate b If thelocal analog input is being used 4 20mA or 1 5V the analog inputs of the actuator may be calibrated to match the input signal i Command 0 4mA or 1V ii Using a Modbus link send a 1 to register 40004 or use the Fisher easy Drive configuration software by clicking the button Analog Cal at 025 iii Command 100 20mA or 5V iv Using a Modbus link send a 1 to register 40005 or use the Fisher easy Drive configuration software by clicking the button Analog Cal at 100 Figure 9 Adjusts to Vary Flow Capacity
31. elding slag and other foreign materials 3 The control valve assembly may be installed in any orientation but normally the actuator is vertical above the valve Install the valve so the flow direction arrow on the side of the valve indicates the direction of the process flow 4 Install the valve following local and national piping codes when they apply to the application For screwed connections treat the external pipe threads with a good grade pipe compound For flanged connections use suitable gaskets between valve and pipeline flanges 5 If continuous operation is required during inspection or maintenance install a three valve bypass around the control valve assembly Special Instructions for Safe Use and Installations in Hazardous Locations ATEX IECEx A WARNING To avoid static discharge from the enclosure do not rub or clean the enclosure with solvents To do so could result in an explosion Clean with a mild detergent and water only The enclosure is non conducting and may generate an ignition capable level of electrostatic charges under certain extreme conditions The user should ensure that the equipment is not installed in a location where it may be subjected to external conditions such as high pressure steam which might cause a build up of electrostatic charges on non conducting surfaces Additionally cleaning of the equipment shall only be done with a damp cloth To avoid damage to the enclosure when screws are
32. fully tightened into blind holes in enclosure walls with no washer fitted at least one full thread shall remain free at the base of the hole Instruction Manual D3 Valve with easy Drive Actuator D103460X012 November 2013 Startup Overview Figure 2 Flowchart WIRE PER WIRING INSTRUCTIONS ON PAGES 6 8 IS YOUR CONTROL METHOD LISTED IN TABLE 2 ON PAGE 9 PROCEED TO MODBUS SETUP SECTION ON ARE YOU USING MODBUS PAGE 9 TO MONITOR REGISTERS PROCEED TO MODBUS SETUP SECTION ON PAGE 9 CHANGE INPUTS PER INSTRUCTIONS ON PAGE 11 PROCEED TO 2 STARTUP SECTION lt ON PAGE 13 Valve with easy Drive Actuator Instruction Manual November 2013 D103460X012 Figure 3 Fisher D3 Valve with easy Drive Actuator Wiring Diagram CONTROLLER FIELD WIRING CONNECTIONS easy Drive DIGITAL ANALOG a 1 1 weave o OG z POWER ZH 8 191213141518 POWER AND CONTROL TERMINAL MODBUS B T MODBUS A T 12 24VDC REF 9 s POWER mm MOTOR GEARBOX ASSY FUSE TO 5A GE48474 H 4 20mA 1 5V GE47302 7 TOP VIEW CONTROLLER Power Requirements Ensure a stable DC power source is available maintaining less than 5 ripple and sufficiently surge protected for the application A 4 amp minimum power supply is required Use of a 36 volt transient voltage suppressor is highly recommended Wiring Instructions 1 Observe local wiring requirements for hazardous location usage 2 Conduit
33. g will move to the upper stop immediately followed by moving to the lower closed position c If calibration of the analog input is desired to improve positional accuracy an optional operation is listed in the next section titled Analog Input Calibration 7 For positioning operation using 1 5V a Apply a 5V signal between pins 3 and 4 valve plug will not move at this time b Apply a 1V signal between pins 3 and 4 valve plug will move to the upper stop immediately followed by moving to the lower closed position c If calibration of the analog input is desired to improve positional accuracy an optional operation is listed in the next section titled Analog Input Calibration 8 Theunitis now calibrated Analog Input Calibration Improved positional accuracy may be obtained by calibrating the actuator to the analog signal input The position of the valve plug is linearly proportional to the analog control signal end points with 4 mA 1V equating to fully closed and 20 mA 5V equating to fully open 1 Apply a4 mA or 1V signal between pins 3 and 4 valve plug will move to the fully open position 2 Send a value of 1 to register 40004 or click Analog Cal at 0 in the configuration software 3 Apply a 20 mA or 5V signal between pins 3 and 4 valve plug will move to the fully closed position 4 Senda value of 1 to register 40005 or click Analog Cal at 10026 in the configuration software 5 Theunitis calibrated to your analog sig
34. haracters SLAVE FUNCTION REGISTER REGISTER REGISTER REGISTER CEU LO HI DATA 51619 35 Valve with easy Drive Actuator Instruction Manual November 2013 D103460X012 Exception response write not OK slave device failure Code 4 error code is function code with 0x80 added 5 characters returned SLAVE ERROR EXCEPTION FIELD ADDRESS CODE CODE CRCLO CRC HI NEM GENE 4 2 Read of Actual Position 40010 0x0009 9 Read of actual position from device at address 1 on the Modbus network using read holding register function 8 characters SLAVE FUNCTION REGISTER REGISTER QUANTITY OF QUANTITY OF diis ADDRESS CODE ADDRESS HI ADDRESS LO REGS HI REGS LO Ce 20 CREE ome o0 t1 2 3 4 5 0x01 1 0x03 3 0x00 0 0x09 9 0x00 0 0x01 1 0x54 84 0x08 8 Normal response returning a value of 0 7 characters returned FUNCTION REGISTER REGISTER FIELD SLAVE ADDRESS CODE BYTE COUNT ADDRESS HI ADDRESS LO CRCLO CRC HI 0 1 2 4 5 6 7 Hex Dec 0x01 1 0x03 3 0x02 2 0x00 0 0x00 0 OxB8 184 0x44 68 Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains so
35. hdog either timing out OR being forced by program function call This flag is used as an indication that this type of reset has occurred 27 Valve with easy Drive Actuator Instruction Manual November 2013 D103460X012 A 2 5 Overspeed Condition The drive speed was detected as being over the speed 3300RPM This fault latches and needs to be reset A 2 6 Calibration Span Not in Legal Range Following a calibration the detected mechanical travel was detected as being too short for the valve type This fault latches and needs to be reset A 2 7 Fault in NV Memory recovered settings This fault is similar to Fault in NV Memory but is different in that the settings were recovered however it is possible the fault was due to a setting being changed during a power cycle The settings need to be validated before valve operation A 2 8 Communications Timeout This flag is set after a timeout or loss of valid communications it will be cleared if communications is reestablished with the valve controller If this flag is set and the control demand is set to be taken from the Modbus then the valve will be commanded to the Loss of communications position in setting accessed at Modbus register 40034 A 2 9 Valve was Shutdown while Moving The valve was actuating while power was removed the position information may be unreliable Command valve to 0 to assure position information is accurate A 2 10 Valve Span Calibrated The valve is c
36. in the valve body to prevent foreign material from getting into the valve body cavity Trim Assembly 1 Ensure the threads of the valve stem key 16 and valve plug key 3 are clean and free of debris Make sure the Belleville springs key 9 are properly installed on the valve stem as shown in figure 11 Install the valve plug on the stem and insert a new pin key 43 Lubricate the threads of the packing retainer with anti seize and install into the bonnet using a 1 1 8 inch wrench Make sure the Belleville springs key 9 are completely enclosed by the packing retainer as shown in figure 11 Torque the packing retainer to 81 Nem 60 Ibfeft The packing retainer has been installed correctly when metal to metal contact has been made between the packing retainer end and the bonnet key 7 The packing retainer threads should be completely enclosed by the bonnet see figure 11 Thoroughly clean the seat ring key 2 threads and the mating threads in the valve body key 1 Apply anti seize lubricant to the threads of the seat ring and its mating threads in the valve body Screw the seat ring into the valve body Use a 1 3 16 inch socket wrench to tighten the seat ring to 170 Nem 125 Ibfeft Remove all excess lubricant after tightening Lubricate the bonnet O ring key 4 with lithium grease and install on the bonnet Ul KW N WO Valve with easy Drive Actuator Instruction Manual November 2013 D10
37. iple registers 0x06 Write Single register or 0x03 Read Holding registers Description This is a register that holds an enumeration 0 1 that sets the mode of operation for on off and proportional control When in proportional mode 40033 1 a value of 0 sets the unit for using a 1 5V voltage input 1 sets up the unit for using a 4 20 mA current command input The scaling of the different modes is reflected in the scaling of the value reported in register at 40023 Analog I P value When in on off mode 40033 0 a value of 0 sets the unit for using both digital inputs optimized for using the L2e level controller 1 sets up the unit for using a single digital input See Operation for further details A 4 Example Modbus Protocol Transactions A 4 1 Write to Position Demand Register 40002 0x0001 1 Write of a position demand value of 100 to device at address 1 on the Modbus network 8 characters SLAVE FUNCTION REGISTER REGISTER REGISTER REGISTER uen LO CREIO CREI n Normal response 8 characters SLAVE FUNCTION REGISTER REGISTER REGISTER REGISTER ABL UM HI nm LO HI DATA 65 E BE Write of a position demand value of 101 to device at address 1 on the Modbus network note that this value 101 is outside the legal range of values permitted to be written to this address so an exception frame is generated 8 c
38. lely with the purchaser and end user Fisher and easy Drive are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co Emerson Process Management Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or quarantees express or implied regarding the products or services described herein or their use or applicability sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Emerson Process Management Marshalltown lowa 50158 USA Sorocaba 18087 Brazil Chatham Kent ME4 4QZ UK Dubai United Arab Emirates P Singapore 128461 Singapore MU M EM ERSO N 2012 2013 Fisher Controls International LLC All rights reserved TT Gr c M vo E
39. ll cause the system to store the value at the analog input This action should be performed with a calibrated 5V or 20mA present at the analog input If this is not performed the system uses defaults Values outside the range 0 1 will return an exception code A 3 6 40004 40008 Reserved Read Only Register 40004 40008 Address 0x0003 3 0x0007 7 Function code 0x03 Read Holding registers Description Not used reads will return a value of 0 A 3 7 40009 Test Register Read Only Register 40009 Address 0 0008 8 Function code 0x03 Read Holding registers Description A test register can be used to confirm communications Holds a power up default of 45964 OxB38C Hex A 3 8 40010 Actual Position Read Only Register 40010 Address 0x0009 9 Function code 0x03 Read Holding registers Description This is a value between 0 and 100 that indicates the physical position of a calibrated valve system If the valve is un calibrated indicated if the Diagnostics flags register has a cleared calibration informational flag then this register will read 0 A 3 9 40011 Actual Demand Read Only Register 40011 Address 0x000A 10 Function code 0x03 Read Holding registers Description This is a value between 0 and 100 that indicates the demand to the position control loop from the active control source A 3 10 40012 Diagnostic Flags Read Only Register 40012 Address 0 000 11 Function code 0x03
40. m fire or explosion if power is applied to the actuator with the cover removed in a hazardous area Do not remove the actuator cover for 10 minutes after power is disconnected if the UPS option is installed For explosion proof applications install rigid metal conduit and a conduit seal no more than 457 mm 18 inches from the transducer Personal injury or property damage may result from explosion if the seal is not installed Select wiring and or cable glands that are rated for the environment of use such as hazardous area ingress protection and temperature Failure to use properly rated wiring and or cable glands can result in personal injury or property damage from fire or explosion Wiring connections must be in accordance with local regional and national codes for any given hazardous area approval Failure to follow the local regional and national codes could result in personal injury or property damage from fire or explosion 16 Instruction Manual D103460X012 D3 Valve with easy Drive Actuator November 2013 Figure 10 Packing and Belleville Spring Stacking Order FEMALE PACKING ADAPTOR LUBRICATE WITH 3mm 1 8 INCH BEAD OF SUPPLIED HIGH PERFORMANCE FLUORINATED GREASE KEY 44 PACKING RING LUBRICATE WITH 3mm 1 8 INCH BEAD OF SUPPLIED HIGH PERFORMANCE FLUORINATED GREASE MALE PACKING ADAPTOR LUBRICATION LOCATIONS ON PACKING Valve with easy Drive Actuator
41. mmunications Baudrate Read amp Write Register Function code Description 40040 Address 0x0027 39 0x10 Write Multiple registers 0x06 Write Single register or 0x03 Read Holding registers This is a register that holds a value 4 6 that is an enumeration of the baudrate used by the system on power up A 3 32 40041 Parity Read amp Write Register Function code Description 34 40041 Address 0x0028 40 0x10 Write Multiple registers 0x06 Write Single register or 0x03 Read Holding registers This is a register that holds an enumeration of the parity type used by the Modbus serial interface either 0 for Odd or 1 for Even in version 4 13 firmware version 4 21 firmware defines 0 Odd 1 Even 2 None Writes outside of the legal range will be rejected with an exception code Instruction Manual D3 Valve with easy Drive Actuator D103460X012 November 2013 A 3 33 40042 Reset Statistics Read amp Write Register 40042 Address 0x0029 41 Function code 0x10 Write Multiple registers 0x06 Write Single register or 0x03 Read Holding registers Description This is a register used to reset the non volatile system statistics such as number of hours run Writing a value of 1 to these registers will reset the values that accessed in registers 40013 40022 to 0 A 3 34 40043 Analog Input Mode Read amp Write Register 40043 Address 0x002A 42 Function code 0x10 Write Mult
42. n the two registers If version 4 13 firmware is installed hours are displayed If version 4 21 firmware is installed minutes are displayed A 3 13 40017 40018 Hours Minutes Open Read Only Register 40017 40018 Address 0x0010 16 0x0011 17 Function code 0x03 Read Holding registers Description This is a pair of registers that hold a 32bit number indicating the number of hours the valve has been in the open 100 position The register needs to be read using a single read function command to ensure coherency of the data in the two registers If version 4 13 firmware is installed hours are displayed If version 4 21 firmware is installed minutes are displayed A 3 14 40019 40020 Hours Minutes Closed Read Only Register 40019 40020 Address 0x0012 18 0x0013 19 Function code 0x03 Read Holding registers Description This is a pair of registers that hold a 32bit number indicating the number of hours the valve has been in the closed 0 position The register needs to be read using a single read function command to ensure coherency of the data in the two registers If version 4 13 firmware is installed hours are displayed If version 4 21 firmware is installed minutes are displayed A 3 15 40021 40022 Number of Power up cycles Read Only Register 40021 40022 Address 0x0014 20 0x0015 21 Function code 0x03 Read Holding registers Description This is a pair of registers that hold a 32bit number of times
43. nal Start Up WARNING To avoid personal injury or property damage aware that the valve will move and respond to an input signal during start up 1 Before turning on power to the unit be sure that a closed signal is being commanded to the unit e Dry Contact contact is open e 2e Dual Dry Contact Contact closed across pins 1 amp 3 Analog Input signal lt 4mA or 1V Modbus position demand 0 NJ Turn on power to the unit UJ Apply a change in position demand to ensure unit responds properly Valve with easy Drive Actuator Instruction Manual November 2013 D103460X012 A Dry Contact e Closed contact between pins 1 amp 2 will open the valve e Dual contact L2e only 4004370 Closed contact between pins 1 amp 2 will open the valve Closed contact between pins 1 amp 3 will close the valve Analog Input valve will respond to proportional demand Modbus valve will respond to positional demand in register 40001 0 fully closed and 100 fully open Ifthe valve does not respond as expected proceed to Troubleshooting quide on page 14 Check conduit ports Conduit seal must be in place within 450mm 18 inches of the enclosure Unused conduit ports must be sealed with an explosion proof port plug Replace the cover and tighten all 8 bolts to 20 N m 15 ft Ibs Troubleshooting 1 Unit does not move a Verify that 12VDC to 24VDC is present on the
44. nclosure 4 Bonnet O ring 62 Motor Cap Screws 4 req d 5 Bonnet Nut 63 Motor Cap Screw Washers 4 req d 6 Spring Pin or alternate pipe plug 2 req d 64 Enclosure Cap Screws 8 req d 7 Bonnet 65 Enclosure Cap Screw Retaining Washers 8 req d 8 Packing Retainer 66 Ground Screw 9 Belleville Springs 5 req d 68 Certification Nameplate 10 A Anti Extrusion Washer 2 req d 69 easy Drive Label Packing Set 70 Uninterruptable Power Supply Recommended spare parts Instruction Manual D103460X012 Figure 12 D3 Valve Assembly OPTIONAL UPS D3 Valve with easy Drive Actuator November 2013 23 Valve with easy Drive Actuator Instruction Manual November 2013 D103460X012 LEA LY Tm E ae AA NL ZI 5 Au E Ni e NN NGS RS We 9 e to N N HOO v G5 s 8 8 amp 8 EN i Ju N NE GE49376 B Instruction Manual D3 Valve with easy Drive Actuator D103460X012 November 2013 Appendix A Modbus A 1 Register Summary Table 4 Register Summary DATA LEGAL FUNCTION CODES REGISTER PHYSICAL DESCRIPTION 03 Read Holding Reg Position Demand Proportional 06 Write Single Reg 40001 0x0000 UINT16 R W Value 0 100 0 100 Position 16 Write Multiple Reg 03 Read Holding Reg Reset Diagnostics 06 Write Single Reg 40002 0x0001 16 Write Multiple Reg UINT16 BOOL 0 Reset Idle 1 Reset Active 03
45. position at 100 Hours Open 03 Read Holding Reg Wu I verion A 40018 MSW 0x0011 Total minutes in open position at 100 version 4 21 40019 LSW 0x0012 Total n closed position at 0 Hours Closed 03 Read Holding Reg UINT32T ad 40020 40020 MSW 00013 0x0013 Total minutes in closed position at 0 version 4 21 Number of 03 Read Holding ed om UINT32T Number of ti led full umber of power up cycles ead Holding Reg 40022 40022 MSW 0 0015 0 0015 umber of times power is cycled successfully 0 Serial Numb 03 Read Holding R UINT32 Product U Identifier 0 4294967295 erial Number ead Holding Reg 40024 MSW 0x0017 0 0017 1 roduct Unique Identifier 0 50 0 5V Voltage mode I P 0 200 Analog I P Value 03 Read Holding Reg 40025 0 0018 UINT16 ES 0 20 Current Loop P Firmware Project Code 03 Read Holding Reg 40026 0x0019 UINT16 R Projectcode Firmware Document Reference 03 Read Holding Reg 40027 0x001A UINT16 R j Docmentrferene 02 03 Read Holding Reg 40028 0x001B UINTIG R Version MSB 8bits major LSB 8bits minor Bit Flags see Description in section A 2 Diagnostic Flags History 03 Read Holding Reg 40029 0x001C UINT16 This is a history of any faults that have occurred and is stored in memory calibration sequence UINT16 Idle 1 Calibrate at 0 UINT16 Idle 1 Calibrate at 100
46. position and then to fully closed The valve plug will then return to the commanded position If a Modbus connection is not available and recalibration is desired use the appropriate calibration method as determined by the control method of your valve Calibration without the use of Modbus 1 Turn power to the actuator off 2 Waitfor 10 seconds to ensure all circuits have discharged 3 Return power to the actuator and use the appropriate calibration method for your control signal Calibration sequence must be done within 15 seconds of power being switched on 4 For On Off operation using L2e dual input dry contact a Close the contact to create a short between pins 1 and 2 valve plug will not move at this time b Close the contact to create a short between pins 1 and 3 valve plug will move to the upper open position and then to the lower closed position 5 For On Off operation using single dry contact a Close the contact to create a short between pins 1 and 2 valve plug will not move at this time b Open the contact to create an open circuit between pins 1 and 2 valve plug will move to the upper open position and then to the lower closed position Instruction Manual D3 Valve with easy Drive Actuator D103460X012 November 2013 6 For positioning operation using 4 20mA a Apply a 20mA signal between pins 3 and 4 valve plug will not move at this time b Apply 4mA signal between pins 3 and 4 valve plu
47. power terminals as shown on the cover b Verify that all wires are firmly attached on both ends c Verify that wires are connected to the correct terminals see Wiring in the manual d Verify mode of operation on off or positioning matches control signal e Verify mode of control local or Modbus matches control signal Unit does not respond to 4 20mA signal a Verify that 12VDC to 24VDC is present on the power terminals as shown on the cover b Verify that the 4 20mA signal is wired correctly and that the terminals are firmly on the wires c Verify mode of operation matches control signal local control 4003370 positioning 4003471 d Checkthe value of the analog input in register 40025 middle right of configuration software screen to determine if it is O or greater i If register 40025 shows 0 and the circuit board is green not blue it is possible a 4 20mA signal was applied without power to the power terminals and damage to the input circuitry has occurred Contact your Emerson Process Management sales office for further information Unit moves to fully open when signal is applied and closed when 5V signal is applied a Unitis likely configured as an on off unit with local control on off units can not be controlled as an analog device i If on off control is desired use a dry contact switch to control in local mode or change to Modbus mode to control the unit Instruction Manual D3 Valve with easy Driv
48. re 10 7 Firmly press all packing parts into the packing bore with a tube 8 Install the five Belleville springs key 9 over the valve stem as shown in figure 10 9 Install the valve plug key 3 on the stem and insert a new groove pin key 43 10 Lubricate the threads of the packing retainer with anti seize and install into the bonnet using a 1 1 8 inch wrench Make sure the Belleville springs are completely enclosed by the packing retainer as shown in figure 11 11 Torque the packing retainer to 81 Nem 60 Ibfeft The packing retainer has been installed correctly when a metal to metal contact has been made between the packing retainer end and the bonnet key 7 The packing retainer threads should be completely enclosed by the bonnet 12 Apply anti seize lubricant to the threads on the valve body and bonnet nut key 5 and the contact surfaces of the bonnet and bonnet nut flange Install the bonnet and actuator assembly onto the valve body Tighten the bonnet nut until the nut stops turning A few hammer blows will be required to ensure that the assembly is tight Stem Replacement CAUTION If the valve stem is replaced the packing will also need to be replaced since the threads on the valve stem may damage the packing when the valve stem is removed 1 Follow the Trim Disassembly procedures steps 1 8 on page 18 of this manual 2 Ensure power and signal have been isolated from the actuator Open the explosion proof enclosure ke
49. registers 0x06 Write Single register or 0x03 Read Holding registers Description This is a register that holds a position demand 0 100 that will be applied to the position control loop if the active control source is determined to be corrupt of out of normal operating specification this applies to modbus communications messages being absent or the analog input being un calibrated or below 3mA 0 75V open control loop Writes outside of the legal range 0 100 will be rejected with an exception code A 3 27 40036 Deadband Read amp Write Register 40036 Address 0x0023 35 Function code 0x10 Write Multiple registers 0x06 Write Single register or 0x03 Read Holding registers Description This is a register that holds an integer value of percentage hysteresis used to discriminate against noise entering the control system from the selected control source this can take a value of 0 100 e g a value of 100 would make the system only respond to 0 or 100 demands Writes outside of the legal range 0 100 will be rejected with an exception code 33 Valve with easy Drive Actuator Instruction Manual November 2013 D103460X012 A 3 28 40037 Low travel Cutoff Read amp Write Register Function code Description 40037 Address 0 0024 36 0x10 Write Multiple registers 0x06 Write Single register or 0x03 Read Holding registers This is a register that holds an integer value of percentage used as a
50. the system has been successfully powered up The register needs to be read using a single read function command to ensure coherency of the data in the two registers A 3 16 40023 40024 Serial Number Read Only Register 40023 40024 Address 0x0016 0x0017 22 23 Function code 0x03 Read Holding registers 31 Valve with easy Drive Actuator Instruction Manual November 2013 D103460X012 Description This is a pair of registers that hold a 32 bit number that can be used to hold a unique serial number The register needs to be read using a single read Modbus function transaction command to ensure coherency of the data in the two registers A 3 17 40025 Analog I P value Read Only Register 40025 Address 0 0018 24 Function code 0x03 Read Holding registers Description This is a register that holds a 16 bit scaled representation of the analog input It is scaled according to input i e 0 200 for 0 20 0mA and 0 50 for 1 5 V A 3 18 40026 Firmware Project Code Read Only Register 40026 Address 0x0019 25 Function code 0x03 Read Holding registers Description This is a register that holds the SRD project code SRDA22 422 This is the code used in version control of SRD documents and source code A 3 19 40027 Firmware Document Reference Read Only Register 40027 Address 0x001A 26 Function code 0x03 Read Holding registers Description This is a register that holds the SRD document code SRD422 50
51. to be changed to on off All available input signals are shown in table 3 Table 3 All Available Input Signals CONFIGURATION ON OFF POSITIONING L2e Dual Dry If you are using the default inputs signals and the valve has not been disassembled or adjusted in any way there is no need to recalibrate the assembly You can proceed directly to Startup page 12 Changing the Inputs from Default Settings All configuration within the valve is done by setting values in Modbus registers This can be done using any Modbus master flow computer PLC PC Configuration software providing a visual interface to the registers is available through your Emerson local business partner or the Fisher website Modbus setup Use the instructions in the instruction manual for the Modbus master to initiate the connection The D3 with easy Drive electric actuator Modbus factory defaults are Address 1 9600 baud even parity 1 stop bit D3 Valve with easy Drive Actuator Instruction Manual November 2013 D103460X012 When a connection has been achieved the actuator may be configured to accept the input signal over the Modbus link ignoring the physical inputs and the Modbus settings may be changed to accommodate the network to which it is attached Other changes to functionality are possible such as e Low level cutoff 40037 default is 525 e Position upon loss of signal 40035 default is 025 See Appendix A for a full map of Modbus registers and
52. uminum alloy with powder coat paint Approximate Weight 18 27 kg 39 60 Ibs depending upon construction 1 The pressure or temperature limits in the referenced tables and any applicable ASME code limitations should not be exceeded 2 10 variation can be expected based on temperature and pressure of application Instruction Manual D3 Valve with easy Drive Actuator D103460X012 November 2013 Description The Fisher D3 with easy Drive electric actuator technology figure 1 is a globe valve with electric actuator specifically designed for upstream low power applications The easy Drive operates with 12 or 24VDC in either on off or Positioning configurations The on off configuration has 2 different states opened or closed which are ideal for dump or snap acting applications The Positioning configuration extends the functionality to intermediate positions for flow and pressure control applications Specifications Table 1 lists specifications for the D3 control valve Some of the specifications for a given control valve as it originally comes from the factory are stamped on a nameplate located on the lower actuator housing Educational Services For information on available courses for the Fisher D3 control valve with easy Drive electric actuator as well as a variety of other products contact Emerson Process Management Educational Services Registration Box 190 301 S 15 Ave Marshalltown IA 50158 2823 Phone 8
53. und on the nameplate Refer to the number when contacting your Emerson Process Management representative for assistance or when ordering replacement parts WARNING Use only genuine Fisher replacement parts Components that are not supplied by Emerson Process Management should not under any circumstances be used in any Fisher valve because they may void your warranty might adversely affect the performance of the valve and could cause personal injury and property damage Parts Kits PetDamee nde 038 5 1 TRIM KITS Standard trim kit Contains keys 2 3 4 and 43 RD3STDX0012 RD3STDX0022 RD3STDX0032 Carbide trim kit Contains keys 2 3 4 and 43 RD3CARBX042 RD3CARBX052 RD3CARBX062 PACKING KIT Contains keys 4 10 11 43 and 44 RD3PACKX012 VALVE STEM Key 16 GE48049X012 Parts List Key Description 12 Packing Spacer Note 13 FloPro Half 14 FloPro Half 15 Hex Socket Head Cap Screw 2 req d 16 Stem 18 O ring 20 Locknut 25 Stem O ring 27 Stem Nut 34 Valve Nameplate 41 Drive Screw 2 req d 43 Groove Pin 44 High Performance Fluorinated Grease Packing Lubricant Recommended spare parts are included in the Parts Kits shown at the top of this page For additional information or for part numbers not shown contact your Emerson Process Management sales office Key Description 58 Enclosure O ring 1 Valve Body 59 Motor gearbox controller assembly 2 Seat Ring 60 Upper Enclosure 3 Valve Plug 61 Lower E
54. upper packing spacer key 12 is installed 2 Usethe lower packing spacer key 12 and a tube to push the upper anti extrusion washer key 10 into place Using the lower packing spacer in this manner will ensure the upper anti extrusion washer is fully seated and flat when installed in the packing bore 3 Remove the lower packing spacer from the packing bore CAUTION All D3 packing kits include a single use packet of high performance fluorinated grease This is the only acceptable D3 packing lubricant Note In the following procedure carefully install each packing ring individually over the valve stem and push completely into the packing box with a non marring tube A 12 inch length of 1 2 inch PVC pipe works well for this It is recommended that the lubricated packing rings be installed individually rather than pushed in as a set 4 Apply a 3mm 1 8 inch bead of the supplied high performance fluorinated grease key 44 around the groove of the female packing adaptor as shown in figure 10 and install over the valve stem key 16 5 Apply a 3mm 1 8 inch bead of the supplied high performance fluorinated grease key 44 around the groove of the packing ring as shown in figure 10 and install over the valve stem 20 Instruction Manual D3 Valve with easy Drive Actuator D103460X012 November 2013 6 Install the male packing adaptor lower anti extrusion washer key 10 and lower packing spacer over the valve stem as shown in figu
55. y might adversely affect the performance of the valve and could cause personal injury and property damage Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user Fisher and easy Drive are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co Emerson Process Management Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or quarantees express or implied regarding the products or services described herein or their use or applicability sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Emerson Process Management Marshalltown lowa 50158 USA Sorocaba 18087 Brazil Chatham Kent ME4 4QZ UK UN Dubai United Arab Emirates Singapore 128461 Singapore www Fisher com E M ERSO N 2012 2013 Fisher Controls International LLC All rights reserved
56. ys 60 and 61 using a 13mm wrench 3 Remove the FloPro keys 13 14 and 15 using a 5 32 inch hex head wrench 4 Remove the stem nut key 27 using an 11 16 inch wrench noting the position of the FloPro relative to the bonnet markings 5 Use a rubber mallet to gently drive the stem downward through the bottom of the actuator housing and remove the stem Ensure the packing as been removed using procedures in the Packing Disassembly on page 20 of this manual Replace the stem by gently pushing the stem up through the actuator Replace the packing and plug using the procedures in the Packing Assembly on page 20 of this manual CO N Install the FloPro at the same position it was removed from in step 4 Tighten the hex socket head cap screws to 3N m 26 lbfein 10 Tighten the stem nut key 27 to 39 N 29 Ibf ft using an 11 16 inch wrench Be sure the FloPro is not allowed to rotate when tightening the stem nut 11 Apply anti seize lubricant to the threads on the valve body and bonnet nut key 5 and the contact surfaces of the bonnet and bonnet nut flange Install the bonnet and actuator assembly onto the valve body Tighten the bonnet nut until the nut stops turning A few hammer blows will be required to ensure that the assembly is tight 21 Valve with easy Drive Actuator Instruction Manual November 2013 D103460X012 Parts Ordering Each D3 control valve is assigned a serial number which can be fo

Emerson easy-Drive Installation Instructions

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