Home

Emerson 396P User's Manual

1. 1 2 Sp cilications General III 3 4 Section 2 Installation 2 1 Unpacking and InspectlOlisuoesass ess sess 7 Ze WVU IN tT 7 Section 3 396P 01 Wiring Dah __ _ ___ _____ 13 Section 4 396 02 amp 396PVP Wiring ____ ___ _ 21 Section 5 Start Up and Calibration 390 8399PVP pH SOS ONS kaa ture 31 m DIOP tus mp i UE SUUS 32 Section 6 Maintenance spernere 33 6 2 Automatic Temperature Compensator 33 OF Ve sesso ua asawa 33 6A BOOP er ORPSeIISOES 5 34 Section 7 Diagnostics and Troubleshooting 71 56 1056 1057 1066 54e 81 3081 4081 5081 Xmt Diag osticsand Troubleshooting 37 7 2 Troubleshooting without Advanced Diagnostics 38 Section 8 Return of Material MEC ____ 43 CI MIB uuu 43 uama askuwsqaqapakhkakpsshakussqanppaqaniqwkyaqutqapswayhaka
2. ee EEE So MODEL 1054 4 2054 ANALYZERS 1054 2054 ANALYZERS py WIRE NUTS gt amp 295 BLUES BROWN S GRAY WHITE I mu 5 4 EE BLACK WHITE epp E J csa RA d 5565 UT VP 6 CABLE PN 23645 XX SHOWN n OR VP8 CABLE PN 24281 VP 8 CABLE HAS WHITE GRAY WIRE S L b INSTEAD OF CLEAR GRAY AND AN EXTRA GREEN WIRE WHICH SHOULD BE CAPPED OFF gt LJ a a Uu a 555 da LEGERE gt oF 5 231458 WIRE NUT ul BLUE BROWN g GRAY WHITE PRE AMP m BLACK WHITE VP 6 CABLE PN 23645 XX SHOWN OR VP8 CABLE PN 24281 XX VP 8 CABLE HAS WHITE GRAY WIRE INSTEAD OF CLEAR GRAY AND AN EXTRA GREEN WIRE WHICH SHOULD BE CAPPED OFF Lal WHITE 4 TE RED EL 22 10 JUNCTION BOX LI TB Uu AND PREAMP 2 6 PN 22698 03 ro VARIOPOL CABLE 23645 06 Wiring 33 Section 3 Wiring August 2013 34 396P 396PVP Sensors Instruction Manual LIQ MAN 396P 396PVP This page left blank intentionally Wiring 396P 396PVP Sensors Instruction Manual Section 4 Start Up amp Calibration LIQ MAN 396P 396PVP August 2013 Section 4 Start Up and Calibration
3. 4 1 4 1 1 4 1 2 396P and 396PVP pH Sensors Sensor preparation Shake down the sensor to remove any air bubbles that may be present at the tip of the pH glass bulb In most cases the pH sensor can simply be installed as shipped and readings with an accu racy of 0 6 pH may be obtained To obtain greater accuracy or to verify proper operation the sensor must be calibrated as a loop with its compatible analyzer or transmitter pH Calibration After a temporary connection is established between the sensor and the instrument a buffer calibration may be performed Consult appropriate pH ORP analyzer or transmitter instruction manual for specific calibration and standardization procedures or see below for recommended two point buffer calibration procedure Recommended two point buffer calibration procedure Select two stable buffer solutions preferably pH 4 0 and 10 0 pH buffers other than pH 4 0 and pH 10 0 can be used as long as the pH values are at least two pH units apart NOTE A pH 7 0 buffer solution reads a mV value of approximately zero and pH buffers read approximately 59 1 mV for each pH unit above or below pH 7 0 Check the pH buffer manufac turer specifications for millivolt values at various temperatures since it may affect the actual value of the buffer solution mV pH value 1 Immerse sensor in the first buffer solution Allow sensor to adjust to the buffer temperature to avoid errors due to temperature difference
4. A If ground lead is present terminate it to green ground screw on inner enclosure B TB5 TB7 and TB8 not used for pH ORP Sensor wiring Wiring 23 Section 3 Wiring 396P 396PVP Sensors Instruction Manual August 2013 MAN 396P 396PVP Figure 3 31 Wiring for 396PVP Blue Cable and 1066 o HINGE INSIDE OF FRONT PANEL K TB3 RTD RETURN WHITE TB3 RTD SENSE WHITE RED TB3 RTD RTN IN RED TB1 pH INPUT pH SHIELD BRAID or CLEAR TB1 pH INPUT pH IN ORANGE fi E ah J M TB2 REFERENCE amp SOLUTION GND TB2 REFERENCE amp SOLUTION GND SOLUTION GROUND BLUE REFERENCE IN GRAY TB2 REFERENCE amp SOLUTION GND REFERENCE SHIELD WHITE GRAY NOTES A If ground lead is present terminate it to green ground screw on inner enclosure B TB5 TB7 and TB8 not used for pH ORP Sensor wiring Figure 3 32 Wiring for 396PVP 70 Blue Cable and 1066 HINGE INSIDE OF FRONT PANEL K I bu gt TB3 RTD RETURN WHITE TB3 RTD SENSE WHITE RED TB3 RTD RTN IN RED T E 4 TB1 pH INPUT pH SHIELD SHIELD j TB1 pH INPUT pH IN ORANGE TB2 REFERENCE amp SOLUTION GND TB2 REFERENCE amp SOLUTION GND SOLUTION GROUND BLUE REFERENCE IN GRAY ay TB4 PREAMP VOLTS INNER DRAIN TB4 PREAMP VOLTS WHITE GRA NOTES A If ground lead is present termi
5. An optional slotted tip is also available and Description and Specifications 1 Section 1 Description and Specifications 396P 396PVP Sensors Instruction Manual August 2013 LIQ MAN 396P 396PVP FIGURE 1 1 Cross Section Diagram of the TUpH Reference Technology All TUpH sensors are designed with a large area reference junction helical reference pathway and an AccuGlass pH glass bulb This sensor technology ensures superior performance while only requiring minimal maintenance OPTIONAL INTEGRAL SMART PREAMPLIFIER THERMOCOMPENSATOR 3K BALCO OR PT100 RTD SHROUDED TIP FOR COMPLETE SILCORE TRIPLE pH BULB PROTECTION SEAL BARRIER STANDARD FOR ALL 1 INCH MNPT HEMI BULB SENSORS 2 PLACES 4 SEEN LX 225 RETE N q P Y 14222 0 O LZ ROR aad 9 SED SOS 19 ACCUGLASS HEMI f Y pH GLASS BULB TITANIUM SOLUTION GROUND HEL ICAL REFERENCE REFERENCE ELECTROLYTE REFERENCE PATHWAY ELEMENT LARGE AREA REFERENCE JUNCTION FOR IONIC DIFFUSION allows the process to flow by the glass electrode for accurate and reliable pH measurement Both DH glass bulbs the standard hemi or optional flat pH glass are exceptional for increased resist ance to high temperature and other effects of aging for longer life The TUpH reference junction and helical pathway combined with the AccuGLASS pH glass performs exceptionally well in dirty high solid
6. Black 5 Brown 5 VDC 12 Green Figure 3 7 Wiring for 396P 01 and 1055 TB4 TB5 Gray Wht Gry 5 Reference Shield Blue 4 Solution GND Wht Blk EI pH ORP Shield preamp 5 RTD Return 7 White RTD Sense B Wht Red Black 1 In BV 12 Brown TRE QUT 2 8241402 00 Wiring 2 pH ORP Shield no preamp HOD o gt 11211 LI m ALARM 3 ALARM 2 ALARM 1 Section 3 Wiring August 2013 Figure 3 6 Wiring for 396PVP Blue Cable and 54e pH ORP TB2 on the 54epH ORP 01 09 power board 396P 01 Blue Cable 1 23 4 5 6 If present remove shrink sleeve form gray reference wire before B connecting wire to terminal For models Xmt and 1056 terminate Inner G reen Drain with a wire nut D RTD Shield RTD Return 3 white RTD Sense White Red RTD In 5 Red Guard 6 Ref In 7 Gray Solution Ground 8 Blue Guard Shield mV In Orange 5 VDC 11 White Gray 5 VDC 12 Inner Drain 1055 01 10 22 396P 01 4 Earth GND 3 230 VDC 2 Neutral 115 VDC oo D o e t 15 Section 3 Wiring August 2013 Figure 3 8 Wiring for 396P 02 and 1055 TB4 1055 04 10 TB5 Gray Reference Braid 5 Reference Shield Blue 4 Solution GND pH ORP Shield Braid pH ORP Shield no preamp Orange 1
7. pH ORP In ALARM 2 9241402 00 1055 01 10 396P 396PVP Sensors Instruction Manual LIQ MAN 396P 396PVP 22 Model 396 02 TB1 4 Earth GND 3 230 2 Neutral E 115 VDC ALARM 1 22 Model 396PVP TB5 TB Reference In Gray 6 Clear 5 Reference Shield Blue 4 Solution GND pH ORP Shield preamp Clear 2 pH ORP Shield no preamp Orange 1 In T ALARM 3 ALARM 2 UT 1 8241402 00 1055 01 10 TB5 Gray Reference In Clear 5 Reference Shield Blue 4 Solution GND pH ORP Shield preamp Clear 2 pH ORP Shield no preamp Orange 1 pH GRP In ALARM z 8241402 00 16 Earth GND 3 230 VDC Neutral El 115 VDC ALARM 1 22 Model 396PVP ALARM 1 Wiring 396P 396PVP Sensors Instruction Manual Section 3 Wiring LIQ MAN 396P 396PVP August 2013 Figure 3 11 Wiring for Dual 396P 02 and 1055 TB4 1055 01 10 22 32 Orange 1 pH ORP In 1 Model 396P 02 Braid pH OHP Shield no preamp 1 Model 396P 02 3 pH ORP Shield 1 4 Solution GND 1 Braid 5 Reference Shield 1 Gray 6 Reference In 1 TB5 TB4 Gray Reference 2 4 Earth GND Braid Heference shield 2 3 230 VOC Solution GND 2 2 Neutral E pH DOHRP Shield preamp 2 E 115 Braid EI pH ORP Shield preamp 2 Orange 1 pH OHP In 2 ALARM 2 ALARM 1 8241395 00 TB4
8. 396PVP Sensors Instruction Manual Section 3 Wiring LIQ MAN 396P 396PVP August 2013 Figure 3 45 Wiring for 396PVP Gray Cable and 6081 For models Xmt and 1056 terminate Inner Drain with a wire nut VP8 Cable part number 24281 shown 396PVP Gray Cable RTD RTN GUARD pH IN EARTH GROUND Figure 3 46 Wiring for 396PVP Blue Cable and 6081 For models Xmt and 1056 terminate Inner Drain with a wire nut VP8 Cable part V number 24281 xx shown REF GUARD 396PVP Blue Cable k Clear RTD_RTN Orange pHIN GUARD Gray White Gray Wiring 29 Section 3 Wiring August 2013 Figure 3 47 Wiring for 396P 01 Gray Cable and Xmt XMT P HT 10 396P 01 Gray Cable If present remove shrink Shield gt sleeve form gray reference wire before connecting wire to terminal For models Xmt and 1056 terminate Inner Drain with a wire nut TB2 4 20 mAFFF 2 4 20 mAIFF 9241587 00 Figure 3 49 Wiring for 396P 02 Gray Cable and Xmt XMT P HT 10 396P 02 Gray Cable If present remove shrink i sleeve form gray reference Shield wire before connecting wire to terminal For models Xmt and 1056 terminate Inner Drain with a wire nut TB2 4 20 2 4 20 mAFF 1 9241587 00 30 396P 396PVP Sensors Instruction Manual MAN 396 396PVP Figure 3 48 Wiring for 396P 01 Blue Cable and Xmt XMT P HT 10 396P 01
9. GRAY WIRE INSTEAD OF CLEAR GRAY AND AN EXTRA GREEN WIRE WHICH SHOULD BE CAPPED OFF Wiring Section 3 Wiring August 2013 Figure 3 52 Wiring for 396PVP Blue Cable and Xmt XMT P HT 10 396PVP Blue Cable For models Xmt and 1056 terminate Inner Drain with a wire nut VP8 Cable part number 24281 xx shown Clear gt RTD Sense RTD Return G reen TB2 4 20 mAIFF 9241587 00 Figure 3 54 Wiring Details for 396PVP or 396P 02 50 with Mating Variopol Cable for use with 1181 VP 6 CABLE PN 23645 XX SHOWN OR VP8 CABLE PN 24281 XX VP 8 CABLE HAS WHITE GRAY WIRE INSTEAD OF CLEAR GRAY AND AN EXTRA GREEN WIRE WHICH SHOULD BE CAPPED OFF BLUE RED WHT RED WHITE INTEGRAL PREAMPLIFIER KIT PN 22743 01 PT 100 OPTION 43 OR PN 22744 01 3K TC STD 1181pH TRANSMITTER 31 396P 396PVP Sensors Instruction Manual MAN 396 396PVP Section 3 Wiring August 2013 Figure 3 55 Wiring Details for 396PVP or 396P 02 54 with Mating Variopol Cable for use with 2081 a a BLUE CLEAR 10 WHITE RED VP 6 CABLE PN 23645 XX SHOWN OR VP8 CABLE PN 24281 XX VP 8 CABLE HAS WHITE GRAY WIRE INSTEAD OF CLEAR GRAY AND AN EXTRA GREEN WIRE WHICH SHOULD BE CAPPED OFF Figure 3 57 Wiring Details for 396PVP or 396P 02 50 with Mating Variopol Cable for use with Remote Junction Box PN 23309 03 to 1181 Figure 3 56 Wiring Details for 396PVP or 396P 02 55 with Mating Variopol Cable fo
10. are easily replaced without replacing the cable without rewiring the analyzer if the replacement sensor is the same as its predecessor Also the sensor can be disconnected from the cable before removal from the process which eliminates cable twisting VP8 cable assemblies work with all VP sensors VP8 wiring is standard across all pH sensor families VP8 is required when used with SMART preamplified sensors 2 Description and Specifications 396P 396PVP Sensors Instruction Manual Section 1 Description and Specifications LIQ MAN 396P 396PVP August 2013 The 396P and 396PVP sensors are available in two configurations the standard shrouded tip in which the pH glass is completely recessed within the reference junction for abrasive or rough applications and the optional slotted tip with a partially exposed pH glass for viscous or low flow applications The 396P and 396PVP sensors feature a titanium solution ground constructed in an annular design around the pH ORP electrode The solution ground provides advanced sensor diagnostics for preventative maintenance when used with Rosemount Analytical 54e 56 1056 1057 5081 6081 1066 and XMT instruments In addition the Model 396P sensor can be used with most non diagnostic Rosemount Analytical and other manufacturers instruments The 396P and 396PVP sensor is housed in a molded polypropylene body with EPDM seals making it virtually indestructible and chemically resistant Complete encapsul
11. 1055 01 10 22 32 Orange 1 In 1 Model 386PVP Clear pH OHP Shield preamp 1 Model 396PVP B pH ORP Shield 1 Blue 4 Solution GND 1 Clear 5 Reference Shield 1 Gray 6 Reference In 1 TB5 TB1 Gray 6 Reference In 2 El Earth GND Clear 5 Reference shield 2 3 230 Blue 4 Solution GND 2 2 Neutral 3 pH ORP Shield preamp 2 4 115 Clear 2 pH ORP Shield preamp 2 Orange 1 pH ORP In 2 us D Z 1 TB 555 9241395 00 Wiring 17 Section 3 Wiring August 2013 Figure 3 13 Wiring for 396P 01 Gray Cable and 1056 56 If present remove shrink sleeve form Shield gray reference wire RTD Return before connecting wire to terminal For models Xmt and 1056 terminate Inner Drain with a wire nut RTD Sense RTD In Ground Reference 1056 56 396P 01 Gray Cable Figure 3 15 Wiring for 396P 02 Gray Cable and 1056 56 If present remove shrink sleeve form Shield Return For models xmt White Red RTD Sense a RTD In Ground 5 VDC 5 VDC pH Shield pH In Ref Shield Reference EJ 1056 56 396P 02 Gray Cable 18 396P 396PVP Sensors Instruction Manual MAN 396 396PVP Figure 3 14 Wiring for 396P 01 Blue Cable and 1056 56 If present remove shrink sleeve form gray reference wire before conne
12. 396P 396PVP Sensors Instruction Manual LIQ MAN 396P 396PVP August 2013 TUpH Combination pH ORP Sensors 396P and 396PVP ROSEMOUNT EMERSON Analytical Process Management This page left blank intentionally Essential Instructions Read this page before proceeding Emerson Process Management designs manufactures and tests its products to meet many national and international standards Because these sensors are sophisticated technical products you MUST properly install use and maintain them to ensure they continue to operate within their normal spec ifications The following instructions MUST be adhered to and integrated into your safety program when installing using and maintaining Rosemount Analytical products Failure to follow the proper instructions may cause any one of the following situations to occur Loss of life personal injury prop erty damage damage to this sensor and warranty invalidation Read all instructions prior to installing operating and servicing the product f you do not understand any of the instructions contact your Emerson Process Management representative for clarification Follow all warnings cautions and instructions marked on and supplied with the product Inform and educate your personnel in the proper installation operation and maintenance of the product Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per
13. Blue Cable If present remove shrink sleeve form gray reference wire before connecting wire to terminal For models Xmt and 1056 terminate Inner Drain with a wire nut Green TB2 4 20 mAIFF 1 9241587 00 Figure 3 50 Wiring for 396P 02 Blue Cable and Xmt XMT P HT 10 396P 02 Blue Cable If present remove shrink i sleeve form gray reference Shield wire before connecting wire to terminal For models Xmt and 1056 terminate Inner Drain with a wire nut Green TB2 4 20 mAFF 1 9241587 00 Wiring 396P 396PVP Sensors Instruction Manual LIQ MAN 396P 396PVP Figure 3 51 Wiring for 396PVP Gray Cable and Xmt XMT P HT 10 396PVP Gray Cable For models Xmt and 1056 terminate Inner Drain with a wire nut VP8 Cable part number 24281 xx shown Clear gt 2 4 20 2 4 20 1 9241587 00 Figure 3 53 Wiring Details for 396PVP 396P 02 55 with Mating Variopol Cable for use with 81 81pH ORP TRANSMITTER WIRE NUT m z9z6to narro ez m Q 9 8 e 1 Lo i ut is cc gt Cau gt lt lt lt Llc zi Z us ceo eo Too 5 wy w Lu 0 c gt 3 Q VP 6 CABLE PN 23645 XX SHOWN OR VP8 CABLE PN 24281 XX VP 8 CABLE HAS WHITE
14. Buyer or any other party except as may be agreed upon in writing in advance by an authorized Seller representative All costs of dismantling reinstallation and freight and the time and expenses of Seller s personnel for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Seller Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty period or ninety 90 days whichever is longer This limited warranty is the only warranty made by Seller and can be amended only in a writing signed by an authorized representative of Seller Except as otherwise expressly provided in the Agreement THERE ARE NO REPRESEN TATIONS OR WARRANTIES OF ANY KIND EXPRESS OR IMPLIED AS TO MERCHANTABILITY FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES RETURN OF MATERIAL Material returned for repair whether in or out of warranty should be shipped prepaid to Emerson Process Management Rosemount Analytical 2400 Barranca Parkway Irvine CA 92606 The shipping container should be marked Return for Repair Model The returned material should be accompanied by a letter of transmittal which should include the following information make a copy of the Return of Materials Request found on the last page of the Manual and provide the following thereon Location type of service and length of time of serv
15. CELL ADAPTER AND NUT POLYCARBONATE POLYESTER NOZZLE NORYL O RING SILICONE 1 4 MALE CONNECTORS STAINLESS STEEL MOUNTING HARDWARE STAINLESS STEEL DWGNO REV NOTES UNLESS OTHERWISE SPECIFIED 4502884 A 10 5 6 142 2 1 0 SUPPLIED HARDWARE 10 32 X 2 5 55 2 10 32 HEX NUT S S 2 10 FLAT WASHER 5 5 2 10 32 CAP NUT NYLON 2 1 4 O D TUBING INLET Installation 396P 396PVP Sensors Instruction Manual LIQ MAN 396P 396PVP Figure 2 6 Submersion Installations 384 18 545 34 15 13 x LOCKING PIN PVC W BEAD CHAIN SENSOR CUSTOMER CABLE HANDRAIL 2 PLACES 3 PLACES 117 IN PIPE CLAMP 2 PLACES UNISTRUT 15 X 15 8 IN ALUMINUM Handrail Mounting Assembly PN 11275 01 SWEEP PIPE WITH 1 INCH FNPT ADAPTER SENSOR AAN REGUL ARY CHECK TO MAKE SURE MODEL 396P CONNECTIONS ARE WATER TIGHT CAN BE ANY CONVENIENT DIMENSION DWG NO REV 40396P04 A Installation 1142 IN PVC PIPE SCHEDULE 80 IN PIPE CLAMP Section 2 Installation August 2013 JUNCTION BOX 2 Pipe Mounting Bracket PN 2002565 Flexible Conduit if Required 1 Pipe by others 1 FNPT CPVC Union P N 9320057 1 98 METER 6 5 FEET DWG NO REV 40396P03 A 1 88 METER 6 2 FEET WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER gt 11 Section 2 Installation 396P 396PVP Sensors I
16. DC WHITE GRAY TB1 pH Shield CLEAR TB1 pH In ORANGE TB1 Reference GRAY No connection or earth ground GREEN Wiring TB1 RTD RETURN WHITE TB1 Sense WHITE RED HINGE INSIDE OF FRONT PANEL Lou LO LoCLOo Lo SHLD E SHLD REF 19 Section 3 Wiring August 2013 Figure 3 20 Wiring for 396P 01 Gray Cable and 1057 If present remove shrink sleeve form Shield gray reference wire RTD Return before connecting wire to terminal For models Xmt and 1056 terminate Inner Drain with a wire nut RTD Sense RTD In Ground Reference LJ 4056 56 396P 01 Gray Cable Figure 3 22 Wiring for 396P 02 Gray Cable and 1057 If present remove shrink sleeve form Shield ar RTD Return For moders Xm White Red RTD Sense RTD In Ground 5 VDC 5 VDC pH Shield pH In Ref Shield Reference J 1056 56 396P 02 Gray Cable 20 396P 396PVP Sensors Instruction Manual MAN 396 396PVP Figure 3 21 Wiring for 396P 01 Blue Cable and 1057 If present remove shrink sleeve form gray reference wire before connecting wire to terminal For models Xmt and 1056 terminate Inner Drain with a wire nut RTD Return RTD Sense RTD In Reference LJ 1056 56 396P 01 Blue Cable Figure 3 23 Wiring for 396P 02 Blue Cable and 1057 If present remove Shield shrink sleeve form gray r
17. EF 7 White Gray DRAIN DL White Red Ro A White Shield SEN 4 RTD RTN 3 gt RENE 25 Section 3 Wiring August 2013 Figure 3 37 Wiring for 396PVP Gray Cable and 5081 P HT me 16 CATHODE 15 part number 24281 o 4 5081 P HT 5 N soc 10 Orange 9 Clear soL Blue 396PVP pee t uy Gray Cable REF 7 Clear DRAIN Red White Red White IN Clear mi mis ch ita gt LC MM Figure 3 39 Wiring for 396PVP 70 Gray Cable and 5081 26 396P 396PVP Sensors Instruction Manual MAN 396 396PVP Figure 3 38 Wiring for 396PVP Blue Cable and 5081 P HT w TF 5081 P HT N e te ane W mV IN 10 4 Orange 9 Clear SOL Blue 396PVP 8 Gray Blue Cable REF 7 White Gray DRAIN Red e White Red Ro A White Clear Green mich Se 2 1 w Figure 3 40 Wiring for 396PVP 70 Gray Cable and 6081 SNSR ID SHIELD V SNSR rS p RESERVED x x SOL GND J j N A N i 2 1 E gt X gt p Z WHITE GRAY INNER DRAIN IN gt WIRING BE Ray D FOR gt 70 oC gt 2 REF GUARD y Wiring 396P 396PVP Sensors Instruction Manual Section 3 Wiring LIQ MAN 396P 396PVP August 2013 W
18. EK 1 X 3 4 inch for 23242 02 7901631 Shroud PVC 9200254 Cable 4 conductor 22 AWG shielded pair for 1054 A B 2054 and 1181 BEEN Preamplifier Plug in Models 1181 and 1050 compatible for Code 02 50 Preamplifier Plug in Models 1054 1054A 1054B 2054 and 2081 compatible for Code 02 54 9200273 Cable Extension Unprepped for Models 54 81 3081 4081 and 5081 23645 06 15 ft 4 6 m cable with mating VP connector with BNC on transmitter end 23645 07 15 ft 4 6 m cable with mating VP connector with bare wires on transmitter end 9210012 9210013 9210014 9322014 9320057 9120516 915240 04 Tee Flow through 2 PVC 1 NPT 9550175 O ring for Mounting Adapter 23242 02 1 1 1 4 Buffer Solution 4 01pH 16 oz Buffer Solution 6 86pH 16 oz Buffer Solution 9 18pH 16 oz 4 4 Union KYNAR Union PVC BNC Adapter 508 1602 ORP Standard Solution 460mV 10 at 20 C 23550 00 Junction Box with Extension Board Models 54 81 3081 4081 and 5081 compatible 661 898695 Cable 5 Conductor for Model 2700 only Diagnostics and Troubleshooting 43 396P 396PVP Sensors Instruction Manual tics amp Troubleshooting iagnos D Section 6 MAN 396 396PVP LIQ August 2013 55 2044 NOS lt IdIlA3 porun 746 LINS uolxng ouvT uopvjs ssoursng proyyooy 0811 pognoN vjooseg eouvuns
19. HE SENSOR be absolutely certain that the process pressure is reduced to 0 psig and the process temperature is lowered to a safe level If the sensor will not calibrate refer to your analyzer transmitter instruction manual for proper test procedures If it is determined that the sensor has failed it Automatic Temperature Compensator The temperature compensator element is temperature sensitive and can be checked with an ohmmeter Resistance increases with temperature The 3K element will read 3000 ohms 1 at 25 C 77 F and a Pt100 will read 110 ohms Resist ance varies with temperature for a 3K and Pt100 element and can be determined according to Table 6 2 or the following formula Rr Ro I Ry T 20 Where Rr Resistance T Temperature in C Refer to Table 6 1 for and R4 values 396P amp 396PVP pH Sensors Electrode Cleaning If the electrode is coated or dirty clean as follows 1 Remove the sensor from process 2 Wipe the glass bulb with a soft clean lint free cloth or tissue If this does not remove the dirt or coating go to Step 3 Detergents clean oil and grease acids remove scale 3 Wash the glass bulb in a mild detergent solution and rinse it in clean water If this does not clean the glass bulb go to Step 4 The solution used during the following check is an acid and should be handled with care Follow the directions of the acid manufacturer Wear the proper protective equipment Do not let the s
20. IQ MAN 396P 396PVP Figure 2 4 396P with Insertion Mounting Adapter PN 23242 02 Not for use with 396PVP Mounting adapter allows for sensor removal without twisting or disconnecting interconnecting cable for ease of maintenance CABLE OR VP CONNECTOR NOT SHOWN 3 4 FNPT PEEK ADAPTER 1 FNPT X 3 4 FNPT REVERSIBLE 2 135 VITON O RING NUT HEX UNION 2 INCH 3 WRENCH OPENING 304 551 7777727 2 531 8 ACME THREAD NECK UNION FITTING 316 551 2 5 8 WRENCH OPENING 1 1 0 MNP T INSERTION MOUNTING ADAPTER P N 23242 02 DWG NO REV 40396P02 A INCLUDES PEEK ADAPTER 304 SST UNION FITTING 9550175 Figure 2 5 Low flow cell PN 24091 00 ADAPTER WITH X NPT THREADS 3 9 99 3 O RING AN O RING MUST BE IN PLACE PRIOR TO USE 2409 1 00 0 1 02 PN 9550298 738 ADAPTER FLOW X DIM PART DIRECTING Pp tt NUMBER NOZZLE lt 9 MAY CAUSE SPRAY 33896 00 1 4 O D TUBING 4 6 OUTLET 116 3 DO NOT EXCEED 65 PSIG AT 122 F 549 KPA AT 50 C NOZZLE 3 THIS FLOW CELL ASSEMBLY IS USED FOR PN 33822 00 PRESSURIZED APPLICATIONS SEE NOTE 01 ONLY ji 2 FOR LIMITATIONS 2 PRESSURE TEMPERATURE RATING 65 PSIG AT 122 549 kPa MAX AT 50NC 2X 1 4 FPT o r _ o No 1 MATERIALS OF CONSTRUCTION 53 1 FLOW
21. LASS f AIL High reference impede 1 Liquid junction coated 1 Clean sensor replace if necessary or rE WArn 2 Reference Cell gel depleted 2 Replace sensor 3 Sensor not immersed 3 Be sure electrode measuring tip is in process Input voltage high pH input shorted or sensor Check wiring Replace sensor if Input voltage low miswired necessary 4 1 Glass electrode worn out 1 Replace sensor 6 55 2 Sensor not immersed 2 Be sure electrode measuring tip is inprocess Reference offset err Reference electrode poisoned Replace sensor offline only Sta Err Ref voltage high 1 Reference shorted or sensor miswired Check wiring and installation Ref voltage low 2 Sensor not immersed Replace sensor if necessary Sensor line open 1 Open wire between sensor and analyzer 1 Check sensor wiring LINE FAIL 2 Interconnecting cable greater than 2 Relocate analyzer 1000 ft Sensor miswired 1 Open wire between sensor and analyzer 1 Check wiring 2 Bad preamplifier 2 Replace preamplifier Code 02 only Temp error high 1 Open or shorted RTD 1 Replace sensor Temp error low 2 Temperature out of range 2 Check process temperature Diagnostics and Troubleshooting 41 Section 6 Diagnostics amp Troubleshooting 396P 396PVP Sensors Instruction Manual August 2013 LIQ MAN 396P 396PVP 6 2 Troubleshooting without Advanced Diagnost
22. N DAN 7 1 4 1 TB1 pH INPUT pH SHIELD BLACK WHITE TB1 pH INPUT pH IN BLAC J __ e TB2 REFERENCE amp SOLUTION GND TB2 REFERENCE amp SOLUTION GND SOLUTION GROUND BLUE REFERENCE IN GRAY TB2 REFERENCE amp SOLUTION GND REFERENCE SHIELD WHITE GRAY 21 Section 3 Wiring 396P 396PVP Sensors Instruction Manual August 2013 MAN 396P 396PVP Figure 3 27 Wiring for 396P 01 Blue Cable and 1066 HINGE INSIDE OF FRONT PANEL sof 163 TB3 RTD RETURN WHITE TB3 RTD SENSE WHITE RE 1 TB3 RTD RTN IN RED GND z a s v 4 1 TB1 pH INPUT pH SHIELD SHIELD TB1 pH INPUT pH IN ORANGE TB2 REFERENCE amp SOLUTION GND SOLUTION GROUND BLUE TB4 PREAMP VOLTS INNER DRAIN TB4 PREAMP VOLTS WHITE GRA x NOTES A If ground lead is present terminate it to green ground screw on inner enclosure B TB5 TB7 and TB8 not used for pH ORP Sensor wiring TB2 REFERENCE amp SOLUTION GND REFERENCE IN GRAY Figure 3 28 Wiring for 396P 02 and 1066 HINGE INSIDE OF FRONT PANEL E 4 TB3 RTD RETURN WHITE TB3 RTD SENSE WHITE RED TB3 RTD RTN IN RED TB1 TB1 pH INPUT pH SHIELD BRAID or CLEAR TB1 pH INPUT pH IN ORANGE TB2 REFERENCE amp SOLUTION GND TB2 REFERENCE amp SOLUTION GND SOLUTION GROUND BLUE REFERENCE IN GRAY TB2 REFERENCE
23. PHT Hemi GPHT Flat GPHT Hemi GPLR Flat GPHT Hemi GPHT Flat ip 9m o o 9 5 94 5 94 94 212 pH 3m 9 6 98 5 98 5 12 13 pup o 1 3 Ordering Information The 396P Sensor is housed in a molded reinforced polypropy lene body with 1 in MNPT threads suitable for insertion submersion or flow through installation The sensor includes a general purpose pH electrode or a platinum ORP electrode a reference junction and a solution ground The 396P comes standard with a recessed electrode an optional slotted tip is also available In addition the 396P features an optional inte gral hermetically sealed preamplifier and 15 ft or 25 ft cable lengths Automatic temperature compensation Pt 100 or 3K Balco is standard with the 396P The 396P insertion submersion sensor shown with the fully recessed bulb standard option 396P TUpH INSERTION SUBMERSION POLYPROPYLENE pH ORP SENSOR CODE PREAMPLIFIER CABLE Required Selection With integral SMART preamplifier 25 ft 7 6m cable Without integral preamplifier 15 ft 4 6m cable 3 oe CODE ANALYZER TC COMPATIBILITY Required Selection For 1181 3K TC For 1054 2054 2081 Pt 100 For 54e 3081 81 4081 1055 5081 Xmt PT 100 RTD CODE OPTIONAL SELECTION Slotted Tip not available on flat bulb sensors 396P 10 355 NOTE The 396P is also compatible with Model SCL P Q option 02 54 only 4 Descr
24. ady reference signal even in the dirtiest of applications because it resists plugging a common cause of pH signal drift This large reference junction area is made of micron sized reference pathways used for ionic exchange so it resists plugging by large particles and will continue to send a steady pH signal even in the dirtiest of applications The TUpH reference junction technology has been field proven for minimum maintenance requirements The TUpH helical reference pathway stops reference poisoning lons diffuse through the reference pathways and a charge is passed to the reference element The reference element must be protected from contamination by poisoning ions such as sulfide mercury cyanide and ammonia or else the pH signal will drift The TupH sensor s long internal helical reference pathway hinders and slows down the rate of contaminants migrating to the reference element therefore providing for a longer sensor life The entire line of TUpH model sensors now incorporate the new SILCORE technology contami nant barrier This triple seal barrier prevents moisture and material impurities from migrating to the pH sensor s reference electrode s metal lead wire By preventing these contaminants from compromising the integrity of the pH measurement sensor life is increased especially at higher temperatures where increased migrations occur In addition the SILCORE technology provides added protection against sensor failure due to vibration
25. ain wire is not shorted out with either of the two inner drain wires shields 2 Signal cable should be run in a dedicated conduit preferably an earth grounded metallic conduit and should be kept away from AC power lines For your convenience a wire nut kit is furnished in a plastic bag wrapped around the cable NOTE For maximum EMI RFI protection when wiring from the sensor to the junction box the outer braid of the sensor should be connected to the outer braided shield of the extension cable The outer braid of the extension cable to the instrument must be terminated at earth ground or by using an appropriate metal cable gland fitting that provides a secure connection to the instru ment cable Wiring The 396P and 396PVP has an optional built in preamplifier and is offered with a shielded cable The cable should be handled carefully and kept dry and free of corrosive chemicals at all times Extreme care should be used to prevent it from being twisted damaged or scraped by rough sharp edges or surfaces DANGER DO NOT CONNECT SENSOR CABLE TO POWER LINES SERIOUS INJURY MAY RESULT NOTE Remove electrical tape or shrink sleeve from gray reference wire before connecting wire to terminal 13 Section 3 Wiring August 2013 396P 396PVP Sensors Instruction Manual MAN 396 396PVP NOTE For additional wiring information on this product including sensor combinations not shown here please refer to either our onl
26. amp SOLUTION GND REFERENCE SHIELD BRAID or CLEAR 5 A If ground lead is present terminate it to green ground screw on inner enclosure B TB5 TB7 and TB8 not used for pH ORP Sensor wiring 22 Wiring 396P 396PVP Sensors Instruction Manual Section 3 Wiring LIQ MAN 396P 396PVP August 2013 Figure 3 29 Wiring for 396P 02 Blue Cable and 1066 HINGE INSIDE OF FRONT PANEL sof 163 TB3 RTD RETURN WHITE TB3 RTD SENSE WHITE RE 1 TB3 RTD RTN IN RED GND z a s v 4 1 TB1 pH INPUT pH SHIELD SHIELD TB1 pH INPUT pH IN ORANGE TB2 REFERENCE amp SOLUTION GND SOLUTION GROUND BLUE TB4 PREAMP VOLTS INNER DRAIN TB4 PREAMP VOLTS WHITE GRA x NOTES A If ground lead is present terminate it to green ground screw on inner enclosure B TB5 TB7 and TB8 not used for pH ORP Sensor wiring TB2 REFERENCE amp SOLUTION GND REFERENCE IN GRAY Figure 3 30 Wiring for 396PVP and 1066 o HINGE INSIDE OF FRONT PANEL k h 4 TB3 RTD RETURN WHITE TB3 RTD SENSE WHITE RED TB3 RTD RTN IN RED TB1 TB1 pH INPUT pH SHIELD BRAID or CLEAR TB1 pH INPUT pH IN ORANGE TB2 REFERENCE amp SOLUTION GND TB2 REFERENCE amp SOLUTION GND SOLUTION GROUND BLUE REFERENCE IN GRAY TB2 REFERENCE amp SOLUTION GND REFERENCE SHIELD BRAID or CLEAR 5
27. applicable local and national codes Connect all products to the proper electrical and pressure sources To ensure proper performance use qualified personnel to install operate update program and maintain the product When replacement parts are required ensure that qualified people use replacement parts spec ified by Emerson Process Management Unauthorized parts and procedures can affect the product s performance place the safe operation of your process at risk and VOID YOUR WARRANTY Loolcalike substitutions may result in fire electrical hazards or improper operation Ensure that all equipment doors are closed and protective covers are in place except when main tenance is being performed by qualified persons to prevent electrical shock and personal injury The information contained in this document is subject to change without notice DANGER HAZARDOUS AREA INSTALLATION Installations near flammable liquids or in hazardous area locations must be carefully evaluated by qualified on site safety personnel This sensor is not Intrinsically Safe or Explosion Proof To secure and maintain an intrinsically safe installation the certified safety barrier transmitter and sensor combination must be used The installation system must comply with the governing approval agency FM CSA or BASEEFA CENELEC hazardous area classification requirements Consult your analyzer transmitter instruction manual for details Proper installati
28. applications and requires only minimum mainte nance This is the toughest pH sensor on the market and is still unmatched by all other pH sensors The constant increase in demand for the TUpH sensor proves it s success as the best process industry pH sensor All TUpH sensor models have been specifically designed for improved life in harsh dirty and abra sive applications such as lime slurry waste treatment paper machine headbox and pigment dye applications where large quantities of suspended solids are present Various sensor materials depending on the sensor model are available for a variety of different application needs SMART is the standard option A preamplifier converts the high impedance pH signal into a stable noise free signal and must be used with all pH sensors An integral SMART preamplifier stores calibration information and can be built into the sensor when ordering the SMART pream plifier option Otherwise a standard preamplifier can be used in a junction box or built into the analyzer transmitter All integral preamplified SMART TupH Sensors are compatible with all Rose mount Analytical instruments The 396VP 396PVP and 396RVP are offered with a watertight VP sensor to cable connector which eliminates rewiring and cable twisting when replacing sensors The VP Variopol multiple pin connector is an integral part of each sensor model and uses a mating VP cable Once the cable is installed and wired to the analyzer sensors
29. ation eliminates leakage or high humidity problems traditionally found in other pH ORP designs The simplified construction designed with user convenience in mind does not require electrolyte KCl replen ishment or any high maintenance troubleshooting procedures The 396 and 396VP TUpH Sensors are housed in a stainless steel body with optional 1 threaded connector suitable for insertion submersion or flow through installation The sensor includes a general purpose glass pH electrode in the standard bulb or optional flat glass configuration The TUpH reference has a large area polypropylene junction with a gel filled reference electrolyte The 396 and 396VP TUpH are available with an optional SMART integral preamplifier when choosing the 396VP 55 option Automatic temperature compensation is standard 3K Balco or Pt 100 RTD The 396R and 396RVP Sensors are designed for use with a 1 1 4 in or 1 1 2 in ball valve for hot tap installation The 396R and 396RVP are constructed of molded polypropylene housed in a tita nium tube with EPDM seals to provide maximum chemical resistance The sensors feature a tita nium solution ground used for advanced sensor diagnostics when used with Rosemount Analytical 54e 56 1056 1057 5081 6081 1066 and XMT instruments These advanced sensor diagnostics provide preventative maintenance by notifying the operator of the need for replace ment and cleaning of an aged or fouled sensor thus allowing continuous optimum
30. cting wire to terminal For models Xmt and 1056 terminate Inner Drain with a wire nut RTD Return RTD Sense RTD In Reference LJ 1056 56 396P 01 Blue Cable Figure 3 16 Wiring for 396P 02 Blue Cable and 1056 56 If present remove Shield shrink sleeve form gray reference wire before connecting wire to terminal For models Xmt and 1056 terminate Inner Drain with a wire nut RTD Return RTD Sense RTD In Blue Ground 5 VDC 5 pH Shield Orange pH In Gray 10 Reference Green LJ 1056 56 396P 02 Blue Cable Wiring 396P 396PVP Sensors Instruction Manual LIQ MAN 396P 396PVP Figure 3 17 Wiring for 396PVP Gray Cable and 1056 56 For models Xmt and 1056 terminate Clear Inner Drain with a wire nut VP8 Cable part number 24281 xx shown White RTD Return RTD Sense RTD In Ground 5 VDC Reference LJ 4056 56 396PVP Gray Cable Section 3 Wiring August 2013 Figure 3 18 Wiring for 396P 01 Blue Cable and 1056 56 If present remove shrink sleeve form gray reference wire before connecting wire to terminal For models Xmt and 1056 terminate Inner Drain with a wire nut RTD Return RTD Sense RTD In Gray 10 Reference J 4056 56 396P 01 Blue Cable Figure 3 19 Wiring for 396VP 70 Blue Cable and 1056 1057 56 TB1 RTD RETURN RED TB1 Ground BLUE 1 5 VDC INNER DRAIN TB1 5 V
31. eference wire before connecting wire to terminal For models Xmt and 1056 terminate Inner Drain with a wire nut RTD Return RTD Sense RTD In Blue Ground 5VDC 5 VDC Braid pH Shield Orange pH In Gray 10 Reference Green B J 4056 56 396P 02 Blue Cable Wiring 396P 396PVP Sensors Instruction Manual LIQ MAN 396P 396PVP Figure 3 24 Wiring for 396PVP Gray Cable and 1057 For models Xmt and 1056 terminate Clear Inner Drain with a wire nut VP8 Cable part number 24281 xx shown White RTD Return RTD Sense RTD In Ground 5 VDC 5 VDC Ref Shield Reference UJ 1057 396PVP Gray Cable Figure 3 26 Wiring for 396P 01 and 1066 5 x HINGE INSIDE OF FRONT PANEL NOTES A If ground lead is present terminate it to green ground screw on inner enclosure B TB5 TB7 and TB8 not used for pH ORP Sensor wiring Wiring TB3 RTD RETURN WHITE TB3 RTD SENSE WHITE RED TB3 RTD RTN IN RED TB4 PREAMP VOLTS GREEN TB4 PREAMP VOLTS BROWN Section 3 3Wiring August 2013 Figure 3 25 Wiring for 396PVP Blue Cable and 1057 For models Xmt and 1056 terminate Clear Inner Drain with a wire nut VP8 Cable part number 24281 xx shown White RTD Return RTD Sense RTD In Ground Gray 10 Reference UJ 1057 396PVP Blue Cable g p E i gt 1 l
32. eighteen 18 months from the date of shipment by Seller whichever period expires first Consumables such as glass electrodes membranes liquid junctions elec trolyte o rings catalytic beads etc and Services are warranted for a period of 90 days from the date of shipment or provision Products purchased by Seller from third party for resale to Buyer Resale Products shall carry only the warranty extended by the orig inal manufacturer Buyer agrees that Seller has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products If Buyer discovers any warranty defects and notifies Seller thereof in writing during the applicable warranty period Seller shall at its option promptly correct any errors that are found by Seller in the firmware or Services or repair or replace F O B point of manufacture that portion of the Goods or firmware found by Seller to be defective or refund the purchase price of the defective portion of the Goods Services All replacements or repairs necessitated by inadequate maintenance normal wear and usage unsuitable power sources unsuitable envi ronmental conditions accident misuse improper installation modification repair storage or handling or any other cause not the fault of Seller are not covered by this limited warranty and shall be at Buyer s expense Seller shall not be obligated to pay any costs or charges incurred by
33. ent remove shrink 54epH ORP 01 09 sleeve form gray reference wire before connecting wire to terminal For models Xmt and 1056 terminate Inner Drain with a wire nut RTD Shield RTD Return White RTD Sense 4 White Red RTD In 5 Red Guard 6 Ref In 7 Gray Solution Ground ES Blue Guard 19 Shield mV In 10 Orange 5 White Gray 5 VDC Inner Drain Figure 3 4 Wiring for 396P 02 Blue Cable and 54e pH ORP TB2 on the power board 396P 02 Blue Cable 1 2 3 45 6 Green If present remove shrink 54epH ORP 01 09 sleeve form gray reference wire before B connecting wire to terminal For models Xmt and 1056 terminate Inner Drain with a wire nut RTD Shield 2 Shield RTD Return 3 White RTD Sense 4 White Red RTD In 5 Red Guard 6 White Gray Ref In Gray Solution Ground 8 Blue Guard E Braid mV 1 10 Orange 5 VDC 11 5 VDC 12 Wiring 396P 396PVP Sensors Instruction Manual MAN 396 396PVP Figure 3 5 Wiring for 396PVP Gray Cable and 54e pH ORP If present remove shrink sleeve form gray reference wire before 54epH ORP 01 09 396P 01 Gray Cable connecting wire to terminal For models Xmt C and 1056 terminate Inner Drain with wire nut Shield 2 Shield RTD Return 3 White RTD Sense 4 White Red RTD In 5 Red Guard 6 White Gray Ref In Gray Solution Ground 8 Blue Guard 9 White Black mV Inl 10
34. fications 396P 396PVP Sensors Instruction Manual August 2013 396P 396PVP Accessories Connector cable VP8 required for all first time installations of VP sensors 15 ft 4 6m VP8 cable 25 ft 7 6m VP8 cable 50ft 15 2m VP8 Cable 100ft 30 5m VP8 Cable 10ft 3 0m VP8 Cable 20ft 6 1m VP8 Cable 30ft 9 1m VP8 Cable Remote Junction Boxes and Mounting Brackets for use when standard cable lengths need to be extended Junction Box contains preamplifier for 54e 56 1055 1056 1057 1066 3081 4081 5081 6081 XMT Junction Box with board for point to point cable extension use with sensors containing integral preamplifiers Extension Cables required when using a remote junction box Extension Cable 11 conduit with shields wires prepared for easy installation per foot or meter best choice for easiest 23646 01 installation 9200273 Extension Cable 11 conduit with shield raw cable user must cut and prepare cable ends per foot or meter Calibration Accessories Mounting Assemblies 11275 01 Handrail Mounting Assembly includes a 6 ft straight pipe pipe coupling 6 ft long sweep pipe unistrut pipe clamps and mounting channels 2002011 CPVC flow through Tee 1 1 2 NPT process connections 24091 00 Low Flow Cell with 1 4 inch inlet and outlet 915240 03 Tee Flow through 2 PVC tee with NPT process connections and mounting adapter to eliminate cable twisting 915240 04 Tee Flow through 2 PVC tee
35. he sensor has been designed to be located in industrial process environments Temperature and pressure limitations must not be exceeded at any time A caution label regarding this matter is attached to the sensor Please do not remove the label See Figure 2 1 Internal electrolyte fill solution may cause skin or eye irritation Mounting Guidelines 1 Shake the sensor in a downward motion to remove any air bubbles that may be present inside the tip of the pH glass NJ Do not install the sensor on the horizontal The sensor must be 10 off the horizontal to ensure accuracy UJ Do not install the sensor upside down Air bubbles may become trapped in the sensor end between the glass bulb and the sensor body This problem is most commonly encountered in areas of low flow or during calibration Shake the probe while immersed in solution to remove bubbles This problem can be avoided by ordering the sensor with the slotted tip option 41 In most cases the pH sensor can simply be installed as shipped and readings with an accuracy of 0 6 pH be obtained To obtain greater accuracy or to verify proper operation the sensor must be calibrated as a loop with its compatible analyzer or transmitter Section 2 Installation 396P 396PVP Sensors Instruction Manual August 2013 LIQ MAN 396P 396PVP 2 2 Flow Through and Insertion Mounting 396P and 396PVP Sensors have a 1 inch MNPT process connection at the fron
36. hukytasqayayuqssasmsqika 43 Table of Contents i Table of Contents 396P 396PVP Sensors Instruction Manual August 2013 LIQ MAN 396P 396PVP This page left blank intentionally ii Table of Contents 396P 396PVP Sensors Instruction Manual Section 1 Description and Specifications LIQ MAN 396P 396PVP August 2013 Section 1 Description and Specifications 1 1 Features and Applications TUpH pH ORP sensors are now offered with SMART capabilities SMART option becomes enabled when used with the 1056 1057 1066 and 56 Analyzers and on 6081P wireless trans mitter The pH loop capabilities include auto recognition of the SMART sensor automatic upload of calibration data and associated time stamp historical recording of pH diagnostics slope offset reference impedance glass impedance This trending data allows technicians to predict frequency of maintenance and estimate sensor life for a particular process condition Additional SMART features include factory calibration resetting SMART sensor calibration data with user menus and manufacturing information The TUpH large area reference junction for minimum maintenance requirements The reference junction provides an electrical connection between the reference electrode and the sample and helps maintain a stable reference potential regardless of the change in sample pH The TUpH reference electrode junction the entire plastic tip surrounding the glass pH electrode maintains a ste
37. ice of the device Description of the faulty operation of the device and the circumstances of the failure Name and telephone number of the person to contact if there are questions about the returned material Statement as to whether warranty or non warranty service is requested Complete shipping instructions for return of the material W N Adherence to these procedures will expedite handling of the returned material and will prevent unnecessary additional charges for inspection and testing to determine the problem with the device If the material is returned for out of warranty repairs a purchase order for repairs should be enclosed Diagnostics and Troubleshooting 45 Section 6 Diagnostics amp Troubleshooting 396P 396PVP Sensors Instruction Manual August 2013 396P 396PVP This page left blank intentionally 46 396P 396PVP Sensors Instruction Manual Section 7 Return of Material MAN 396 396PVP August 2013 Section 7 Return of Material 7 1 7 2 7 3 Return of Material General To expedite the repair and return of instruments proper communication between the customer and the factory is important Before returning a product for repair call 1 949 757 8500 for a Return Materials Authorization RMA number Warranty Repair The following is the procedure for returning instruments still under warranty 1 A Call Rosemount Analytical for authorization To verify warranty
38. ics Table 7 2 below lists common problems causes and remedies typically encountered in process measurement TABLE 6 2 Troubleshooting without Advanced Diagnostics Probable Cause Meter reads off scale Display Defective preamplifier Replace preamplifier for code 02 reads overrange sensors For code 01 replace sensor T C element shorted Check T C element as instructed in Section 6 1 and replace sensor if defective Make sure sensor is in process with sufficient sample stream refer to Section 2 0 for installation details Open glass electrode Replace sensor Sensor not in process Sample stream is low or air bubbles are present Reference element open no contact Replace sensor Display reads between 3 and 6 pH Electrode cracked Replace sensor regardless of actual pH of solution or sample Meter or display indication swings T C element shorted Check T C element as instructed or jumps widely in AUTO T C Mode in Section 6 1 and replace sensor if defective Span between buffers extremely T C element open Check T C element as instructed short in AUTO T C Mode in Section 6 1 and replace sensor if defective Sluggish or slow meter indication Electrode coated Clean sensor as instructed in for real changes in pH level Sections 6 2 or Section 6 3 2 Replace sensor if cracked Electrode coated or cracked Clean Sensor as instructed in Sections 6 2 or Section 6 3 2 Transmitter cann
39. ine wiring programs or the Manual DVD enclosed with each product 1056 1057 56 5081 6081 54e and XMT http www3 emersonprocess com raihome sp liquid wiring XMT 1066 and sensors with SMART preamps http www2 emersonprocess com en US brands rosemountanalytical Liquid Sensors Pages Wiring_Diagram aspx 1055 http www3 emersonprocess com raihome sp liquid wiring 1055 Figure 3 1 Wiring for 396P 01 Gray Cable and 54e pH ORP 54 01 09 396P 01 Gray Cable reference wire before connecting wire to terminal For models Xmt and 1056 terminate Inner 9 Drain with a wire nut Shield 2 Shield RTD White RTD Sense 4 White Red RTD In 5 Red Guard 6 White Gray Ref In 7 Gray Solution Ground 8 Blue Guard 9 White Black mV 10 Black 5 VDC 11 Brown 5 VDC 12 Green Figure 3 3 Wiring for 396P 02 Gray Cable and 54e pH ORP mik 54epH ORP 01 09 396P 02 Gray Cable reference wire before B connecting wire to terminal For models Xmt and 1056 terminate Inner Drain with a wire nut RTD Shield 2 Shield RTD Return 3 White RTD Sense 4 White Red RTD In 5 Red Guard 6 Braid Ref In 7 Gray Solution Ground 8 Blue Guard 9 Braid mV 1 10 Orange 5 VDC 11 5 VDC 12 14 Figure 3 2 Wiring for 396P 01 Blue Cable and 54e pH ORP TB2 on the power board 396P 01 Blue Cable 1 2 34 5 6 Green If pres
40. iption and Specifications 396P 396PVP Sensors Instruction Manual Section 1 Description and Specifications LIQ MAN 396P 396PVP August 2013 The 396PVP Sensor has similar features to the 396P However the 396PVP is offered with the Variopol VP connector and uses a mating VP cable purchased separately A Variopol cable is required for all new installations See below for cable selection Variopol connector shown with The 396PVP insertion submersion sensor mating variopol cable receptacle with the VP Variopol connector 396PVP TUpH INSERTION SUBMERSION POLYPROPYLENE pH ORP SENSOR CODE MEASURING ELECTRODE pH GPLR Glass General Purpose Low Resistivity 0 14 pH OR GPLR Flat Bulb General Purpose Low Resistivity 2 13 pH CODE MEASURING ELECTRODE For use with Model 1181pH ORP 3K TC For use with Models 1054 2054 Series 2081 Pt 100 For use with Models 54 56 1055 1056 1057 81 3081 4081 5081 6081 XMT Pt 100 CODE OPTIONAL Wo Selection Slotted Tip CODE PREAMPLIFIER OPTION Preamplifier With Integral Smart Preamplifier for 396PVP available with 396PVP 10 55 and 396PVP 13 55 only Examples of all sensing tip offerings V 12 Shrouded Tip is Optional Slotted Tip Flat Tip is available standard on all is available on allhemi with flat glass bulb hemi bulb sensors bulb sensors ordered sensors as option 41 Description and Specifications 5 Section 1 Description and Speci
41. iring Figure 3 41 Wiring for 396P 01 Gray Cable and 6081 If present remove shrink sleeve form gray reference wire before connecting wire to terminal For models Xmt and 1056 terminate Inner Drain with a wire nut ID SHIELD SOL GND REF GUARD 396P 01 REF IN Gray Cable RTD RTN pH IN GUARD EARTH GROUND Figure 3 42 Wiring for 396P 01 Gray Cable 6081 If present remove shrink sleeve form gray reference wire before connecting wire to terminal For models Xmt and 1056 terminate Inner Drain with a wire nut ID SHIELD RESERVED SOL GND REF 396 01 REF IN Blue Cable RTD RTN Orange pHIN GUARD Q Blue 27 Section 3 Wiring August 2013 Figure 3 43 Wiring for 396P 02 Gray Cable and 6081 ID SHIELD SOL GND RTD RTN pH IN GUARD EARTH GROUND Figure 3 44 Wiring for 396P 02 Blue Cable and 6081 ID SHIELD SOL GND REF GUARD REF IN RTD RTN pH IN GUARD 28 396P 396PVP Sensors Instruction Manual LIQ MAN 396P 396PVP If present remove shrink sleeve form gray reference wire before connecting wire to terminal For models Xmt and 1056 terminate Inner Drain with a wire nut 396P 02 Gray Cable If present remove shrink sleeve form gray reference wire before connecting wire to terminal For models Xmt and 1056 terminate Inner Drain with a wire nut 396P 02 Blue Cable Braid Wiring 396P
42. lution Cleaning Platinum Electrode The electrode can be restored to normal operation by simply cleaning the platinum electrode with baking soda Polish it by rubbing it with a damp paper towel and baking soda until a bright shiny appearance is attained 39 Section 5 Maintenance 396P 396PVP Sensors Instruction Manual August 2013 MAN 396 396PVP This page left blank intentionally 40 Maintenance 396P 396PVP Sensors Instruction Manual Section 6 Diagnostics amp Troubleshooting LIQ MAN 396P 396PVP August 2013 Section 6 Diagnostics and Troubleshooting 6 1 54e 56 1056 1057 1066 3081 4081 5081 XMT Diagnostics and Troubleshooting Many Rosemount Analytical Instruments and Transmitters automatically search for fault condi tions that would cause an error in the measured pH value Refer to the applicable Instruction Manual for a complete description of the analyzer s fault conditions Table 7 1 below lists some of the diagnostic messages that indicate a possible sensor problem A more complete description of the problem and a suggested remedy corresponding to each message is also listed TABLE 6 1 Troubleshooting with Advanced Diagnostics DIAGNOSTIC MESSAGE DESCRIPTION OF PROBLEM REMEDY Calibration Warning 1 Aged glass 1 Perform buffer calibration CALIDr ACE 2 Sensor not immersed 2 sure electrode measuring tip is in process Cracked glass failure Broken or cracked glass Replace sensor 6
43. n the standard solution Allow 1 2 minutes for the ORP sensor to stabilize 4 Adjust the standardize control of the instrument to the solution value shown in Table 5 1 below or on the label of the standard solution The resulting potentials measured with a clean platinum electrode and saturated KCI AqCI reference electrode should be within 20 millivolts of the value Solution temperature must be noted to ensure accurate interpretation of results The ORP value of saturated quinhydrone solution is not stable over long periods of time Therefore these standards should be made up fresh each time they are used 5 Remove the sensor from the buffer rinse and install in the process TABLE 4 1 ORP of Saturated Quinhydrone Solution In Millivolts pH 4 Solution pH 7 Solution 20 25 30 20 25 30 Millivolt Potential 268 264 260 94 87 80 Start Up and Calibration 396P 396PVP Sensors Instruction Manual Section 5 Maintenance MAN 396P 396PVP August 2013 Section 5 Maintenance 5 1 5 2 5 3 5 3 1 Maintenance General Information The 396P and 396PVP Sensors require minimum maintenance The sensor should be kept clean and free of debris and sediment at all times The frequency of cleaning by wiping or brushing with a soft cloth or brush is determined by the nature of the solution being measured The sensor should be removed from the process periodically and checked in buffer solutions DANGER BEFORE REMOVING T
44. nate it to green ground screw on inner enclosure B TB5 TB7 and TB8 not used for pH ORP Sensor wiring 24 Wiring 396P 396PVP Sensors Instruction Manual MAN 396 396PVP Figure 3 33 Wiring for 396P 01 Gray Cable and 5081 P HT k If present remove 24VDC shrink sleeve form gray reference wire s i win e 5081 a 5VDC 4 N 12 N SVDC 11 x Green m 10 Brown DRAIN Black White Black 396P 01 SOL Blue GND 8 Gray Cable Gray y REF 7 White Gray DRAIN Red VORNE White Red Ro A White IN 4 Shield Dg TN MI 2 Figure 3 35 Wiring for 396P 02 Gray Cable and 5081 P HT If present remove shrink sleeve form 24 De wire 2 16 gray reference 396P 02 Gray Cable White Red White Shield Wiring Section 3 Wiring August 2013 Figure 3 34 Wiring for 396P 01 Blue Cable and 5081 P HT and 1056 terminate Inner Drain with wire nut Inner Drain White Gray Orange Shield 396P 01 Blue Cable Red White Red White Figure 3 36 Wiring for 396P 02 Blue Cable and 5081 P HT pets Pn nta wd gray reference connecting 15 rfr ce T 5081 HT Ma erect 13 A nut ode t 10 E DRAIN Orange 9 Braid SOL Blue 396P 02 8 8 Gray Blue Cable R
45. ndard solution is the FerricFerrous Ammonium Sulfate Solution PN R508 160Z and it can be ordered as a spare part otherwise it can be prepared from the following recipe Dissolve 39 2 grams of reagent grade ferrous ammonium sulfate Fe NH4 2 504 2 6 20 and 48 2 grams of reagent grade ferric ammonium sulfate FeNH4 SO4 2 12H20 in approximately 700 milliliters of water distilled water is preferred but tap water is acceptable Slowly and carefully add 56 2 milliliters of concentrated sulfuric acid Add sufficient water to bring the total solution volume up to 1000 ml This standard ORP solution although not as simple to prepare as the quinhydrone recipe is much more stable and will maintain its milli volt value for approximately one year when stored in glass containers This solution ferric ferrous Maintenance 396P 396PVP Sensors Instruction Manual Section 5 Maintenance MAN 396 396PVP August 2013 5 4 2 Maintenance ammonium sulfate will produce a nominal of 476 20 mV at 25 when used with satu rated KCI AqCI reference electrode and platinum measuring electrode Some tolerance in mV values is to be expected due to the rather large liquid reference junction potentials which can arise when measuring this strongly acidic and concentrated solution However if the measuring electrodes are kept clean and in good operating condition consistently repeatable calibrations can be carried out using this standard so
46. nstruction Manual August 2013 LIQ MAN 396P 396PVP Figure 2 7 Spray Wash Assembly PN 4091 00 TIMER SUPPLIED BY OTHERS OR USE TIMER FEATURE IN ROSEMOUNT ANALYTICAL INSTRUMENT CLEANING SOLUTION Eod BY OTHERS CABLE 1 PVC OR STAINLESS CONDUIT SUPPLIED BY OTHERS 1 PVC COUPLING FOR SUBMERSIBLE APPLICATIONS SUPPLIED BY OTHERS SOLENOID VALVE OR MANUAL VALVE SUPPLIED BY OTHERS CORROSION RESISTANT TUBING SUPPLIED BY OTHERS POLY PROPYLENE 1 4 COMPRESSION FITTING 44 316 SST 1 4 POLYPROPYLENE SENSOR 2 NPT THREADS STAINLESS SET SCREW FOR ADJUSTABLE SPRAY NOZZLE HEIGHT 12 Installation 396P 396PVP Sensors Instruction Manual Section 3 Wiring LIQ MAN 396P 396PVP August 2013 Section 3 Wiring 3 1 Wiring General Figures in this section provide the quidelines for wiring the 396P 01 sensor to various Analyzer Transmitter instruments To determine which wiring guideline to use locate the model number of the sensor to be installed 1 If the cable needs to be extended use a high quality eleven conductor double shielded instru ment cable available from Rosemount Analytical Refer to Table 3 1 for the appropriate junc tion box to use and the corresponding wiring details NOTE If the cable is too long loop up the excess cable If the cable has to be shortened cut and terminate each conductor neatly and make sure that the overall outermost dr
47. olution come in contact with skin or clothing If contact with skin is made immediately rinse with clean water 4 Wash the glass bulb in a dilute 5 hydrochloric acid solution and rinse with clean water Soaking the sensor overnight in the acid solution can improve cleaning action 37 Section 5 Maintenance 396P 396PVP Sensors Instruction Manual August 2013 5 4 5 4 1 38 LIQ MAN 396P 396PVP NOTE Erroneous pH results may result immediately after acid soak due to reference junction potential build up Replace the sensor if cleaning does not restore sensor operation TABLE 5 1 Ro and R1 Values for Temperature Compensation Elements Temperature Compensation Element 3K 2934 0045 Pt100 107 7 00385 TABLE 5 2 Temperature vs Resistance of Auto T C Elements Temperature C Resistance Ohms 126 3K Pt100 396P and 396PVP ORP Platinum Electrode Check The platinum electrode may be checked as follows There are two types of standard solutions which may be used to check the ORP electrode transmitter system Type 1 One type of commonly used ORP standard solution is the saturated quinhydrone solu tion Refer to Section 5 2 The solution used during the following check is an acid and should be handled with care Follow the directions of the acid manufacturer Wear the proper protective equipment If contact with skin of clothing is made immediately rinse with plenty of clean water Type 2 A second ORP sta
48. on operation and servicing of this sensor in a Hazardous Area Installation is entirely the responsibility of the user The wetted sensor materials may not be compatible with process composition and operating condi tions Application compatibility is entirely the responsibility of the user 1 All pH ORP sensors have a plastic enclosure which must only be cleaned with a damp cloth to avoid the danger due to a build up of an electrostatic charge 2 All pH ORP sensor Models are intended to be in contact with the process fluid and may not meet the 500V r m s a c test to earth This must be taken into consideration at installation The wetted sensor materials may not be compatible with process composition and operating conditions Application compatibility is entirely the responsibility of the user The wetted sensor materials may not be compatible with process composition and operating conditions Application compatibility is entirely the responsibility of the user About This Document This manual contains instructions for installation and operation of the 396P and 396PVP Sensors The following list provides s concerning all revisions of this document Rev Level Date Notes 2 2013 Manual updated with SMART sensor information B 8 2013 Wiring diagrams updated 396P 396PVP Sensors Instruction Manual Table of Contents 396P 396PVP August 2013 Section 1 Description and Specifications 1 1 Features and AApplications
49. on Electric Co Brand name is a mark Irvine CA 92606 USA of one of the Emerson Process Management family of companies All other marks are the property Tel 949 757 8500 of their respective owners The contents of this publication are presented for information purposes only and while effort has rosemountanalytical com been made to ensure their accuracy they are not to be construed as warranties or quarantees express or implied regarding the products or services described herein or their use or applicability O Rosemount Analytical Inc 2013 All sales are governed by our terms and conditions which are available on request We reserve the right to modify or improve the designs or specifications of our products at any time without notice gt ROSEMOUNT EMERSON Analytical Process Management
50. ot be standardized Replace sensor if cracked Defective preamplifier Replace preamplifier Aged glass electrode or high Replace sensor temperature exposure Electrode coated Clean Sensor as instructed in Section 6 2 or Section 6 3 2 Replace sensor if cracked Transmitter short spans between two different buffer values Shake the sensor in solution See Section 2 0 for mounting quidelines Air bubbles trapped in sensor end between glass bulb and sensor body 42 Diagnostics and Troubleshooting 396P 396PVP Sensors Instruction Manual Section 6 Diagnostics amp Troubleshooting LIQ MAN 396P 396PVP August 2013 TABLE 6 3 Model 396P and 396PVP pH ORP Replacement Parts and Accessories DESCRIPTION QUANTITY 11275 01 Sensor Handrail Mounting Assembly 2002011 Flow Cell CPVC 1 inch FNPT 23242 02 Mounting Adapter Insertion 1 inch MNPT 304 S S X 1 FNPT PEEK MEE 23309 03 Junction Box for remote preamplifier Code 50 23309 04 Junction Box for remote preamplifier Code 54 23646 01 Cable Extension Prepped for Models 54 81 3081 4081 and 5081 23555 00 Junction Box with preamplifier Models 54 81 3081 4081 and 5081 compatible NEN 23557 00 Preamplifier remote for Junction Box Models 54 81 3081 4081 and 5081 compatible 22698 00 Preamplifier Plug in Model 1003 compatible for Code 02 50 22698 02 22698 03 22719 02 Junction Box w o Preamplifier 33081 00 Adapter Insert PE
51. performance The Rosemount Analytical 54e 56 1056 1057 1066 5081 6081 and XMT instruments offer advanced sensor diagnostics to provide preventative maintenance by notifying the operator of the need for replacement and cleaning of an aged or fouled sensor thus allowing continuous optimum performance The 396R and 396RVP sensors also feature a slotted tip for protection from breakage while allowing the process to flow by the glass electrode for accurate and reliable pH measurement 1 2 Specifications General Measurements and Ranges 0 14 ORP 1500 to 1500 mv Available pH ACCUGLASS Types GPLR hemi or flat glass Wetted Materials Titanium Polypropylene EPDM glass platinum ORP only Process Connection 1 in MNPT front and rear facing threads Temperature Range 0 100 32 212 F Pressure Range Hemi bulb 100 1135 kPa abs 0 150 psig Pressure Range Flat bulb 100 790 kPa abs 0 100 psig Minimum Conductivity 100 ui S cm Description and Specifications 3 Section 1 Description and Specifications 396P 396PVP Sensors Instruction Manual August 2013 396P 396PVP Integral Cable 396P Code 01 25 ft Code 02 15 ft coaxial 396PVP none must use mating VP cable Preamplifier Options Remote or Integral SMART preamplifier Weight Shipping Weight 0 45 kg 0 9 1 15 2 Ib Weight Shipping Weight 0 45 kg 0 9 kg 1 Ib Percent Linearity pH Range 396 396VP 396P 396PVP 396R 396RVP sxs G
52. r use with Remote Junction Box PN 23555 00 to 81 81pH ORP TRANSMITTER TRANSMITTER o ug 1003 1023 WIRE NUT gt 23 sss 1050 1060 53 54 51 52 T81 QPETSERE FEES 121199 8 7 6 5 4 3 2 1 VP 6 CABLE PN 23645 SHOWN OR VP8 CABLE PN 24281 XX VP 8 CABLE HAS WHITE GRAY WIRE INSTEAD OF CLEAR GRAY AND AN EXTRA GREEN WIRE WHICH SHOULD BE CAPPED OFF BLACK GRAY CLEAR 10 GREEN BROWN 1181 182 2220 _____ VP 6 CABLE PN 23645 XX SHOWN OR VP8 CABLE PN 24281 XX VP 8 CABLE HAS WHITE GRAY WIRE INSTEAD OF CLEAR GRAY AND AN EXTRA GREEN WIRE WHICH ELT gt 32 SHOULD BE CAPPED OFF 1 2 3 4 5 HM WHITE RED JUNCTION BOX 6 WHITE PN 23555 00 C 3j BLACK WHITE PREAMP RAY WHITE 23557 00 8 WIRE NUT CLEAR 10 JUNCTION BOX 23309 03 SaSGersa w nm v Clan ET lt 64 VARIOPOL CABLE 5 1 ax PN 23645 06 e lt n ul lt a E ul r Wiring 396P 396PVP Sensors Instruction Manual Section 3 Wiring LIQ MAN 396P 396PVP August 2013 Figure 3 58 Wiring Details for 396PVP or 396P 02 54 Figure 3 59 Wiring Details for 396PVP or 396P 02 54 with Mating Variopol Cable for use with 1054A B 8 with Mating Variopol Cable for use with 1054
53. s and shock by transferring damaging energy away from the glass to metal seal AccuGLASS pH glass formulations exceed industry standards AccuGlass pH glass is a result of many years of glass research resulting in a formulation which has been found to increase the life of the sensor Unlike other pH glasses presently on the market this glass resists cracking especially at higher temperatures and reduces sodium ion error commonly found in high pH applications Overall the AccuGlass formulation enhances the sensor performance to measure pH more accurately and have a longer sensor life than ever before A choice of flat or hemi glass pH glass electrodes is available to best meet various application needs Flat glass is advantageous in abrasive or coating applications that etch or build up on glass respectively In coating applications such as slurries the flat surface allows the process flow to act as a scrubbing agent to reduce coating and maintenance In abrasive applications pitting from silicates and other similar materials is minimized by the flat glass surface to provide longer sensor life Flat glass sensors are offered with a flat tip which is flush with the flat glass The hemi bulb glass is ideal for general purpose use and for those processes requiring greater accuracy over the entire pH range All hemi bulb sensors are offered with a standard shrouded tip which completely surrounds the glass bulb for protection against solids
54. s between the buffer solution and sensor temperature and wait for reading to stabilize Value of buffer can now be acknowledged by analyzer transmitter 2 Once the first buffer has been acknowledged by the analyzer transmitter rinse the buffer solu tion off of the sensor with distilled or deionized water 3 Repeat steps 1 and 2 using the second buffer solution 4 Once the analyzer transmitter has acknowledged both buffer solutions a sensor slope is established the slope value be found within the analyzer transmitter 5 The slope value should read about 59 1 mV pH for a new sensor and will decrease over time to approximately 47 49 mV pH Once the slope reads below the 47 49 mV pH range a new sensor should be installed to maintain accurate readings Recommended pH Sensor Standardization For maximum accuracy the sensor can be standardized online or with a process grab sample after a buffer calibration has been performed and the sensor has been conditioned to the process Standardization accounts for the sensor junction potential and other interferences Standardization will not change the sensor s slope but will simply adjust the analyzer s reading to match that of the known process pH 1 While obtaining a process solution sample it is recommended that the sample is taken close to the sensor record the pH value that is shown on the analyzer transmitter display Start Up and Calibration 35 Section 4 S
55. supply the factory sales order number or the original purchase order number In the case of individual parts or sub assemblies the serial number on the unit must be supplied Carefully package the materials and enclose your Letter of Transmittal see Warranty If possible pack the materials in the same manner as they were received Send the package prepaid to Rosemount Analytical 2400 Barranca Parkway Irvine CA 92606 Attn Factory Repair Mark the package Returned for Repair Model _ Non Warranty Repair The following is the procedure for returning for repair instruments that are no longer under warranty 1 2 Call Rosemount Analytical for authorization Supply the purchase order number and make sure to provide the name and telephone number of the individual to be contacted should additional information be needed Do Steps 3 and 4 of Section 9 2 NOTE Consult the factory for additional information regarding service or repair 47 MAN 396 396PVP Rev B August 2013 facebook com EmersonRosemountAnalytical ot MENT Sys S299 4 AnalyticExpert com Credit Cards for U S Purchases Only PlantWelj 2 twitter com RAlhome a A DNY ou youtube com user RosemountAnalytica y user y Emerson Process Management 2013 Rosemount Analytical Inc All rights reserved 2400 Barranca Parkway The Emerson logo is a trademark and service mark of Emers
56. sy AjenQ XALV popun Z36 LINS uolxng ouv uopvjg ssoursng peauxooyx 0811 Apog vjooseg ojeogno 23 XALV Uone ejsui uoneJepisuoo eq snw 5141 01 159 2 2 s u 006 34 1eeui jou Aew pue sseooud 5 10sues 4 0 9 ue dn enp eui eq luo snw ylym e BABY sjosues dHO Hd sn JO suomnipuo eioedg 4002 92 6 009 NA 2002 11 62009 9002 0 62009 N3 918211492 ejes X9LVOXALVEORJSOSeg 10595 d96E 2 07 61 GL X3 2 08 61 VO lI juouidmb3 JO 23 6 76 XALV jo 2 2 ALNNOW3SOU Zjo 559204 NOS 3 N3Q peyuud uonounj edounz Jeon A euy enssi Jo 0102 6z 1equieydeg pajud usiulgyM eunyeuBis 2
57. t REFERENCE JUNCTION END TIP OPTION 41 ELECTRODE DWG NO REV 40396 01 D SOLUTION GROUND 8 Installation 396P 396PVP Sensors Instruction Manual Section 2 Installation LIQ MAN 396P 396PVP August 2013 Figure 2 2 Flow Through Tee with Adapter PN 915240 ADAPTER RETROFIT SENSOR CABLE PN 33211 00 MILLIMETER INCH PRESSURE TEMPERATURE f 2 60 PSIG AT 120 F 514 kPa 49 PS gt mh 190 5 pes lt am M BN KS S O RING MUST BE IN PLACE PRIOR TO USE 7 5 APPROX 38 1 1 5 APPROX Process Connection Threads 3 A inch PROCESS CONNECTION THREADS 2 PLACES 174 7 6 88 2 SCHED 80 1 1 2 inch Figure 2 3 Flow Through and Insertion Installations 1 1 2 X 1 1 1 2 X 1 STRAIGHT ie Reducing FLOW ushing Bushing s SHOWN 9 RE 4 SSS 1 1 2 Pipe Tee 1 1 2 Pipe Tee L4 PN 2002011 PN 2002011 1 112 X 4 E2 ANGLE Reducing MY FLOW Bushing SHOWN INSTAELATION _ SHOWN C T E WHEN DIMS FLOW 1 1 2 PIPE Y ja MILLIMETER J Installation 9 Section 2 Installation 396P 396PVP Sensors Instruction Manual August 2013 L
58. t of the sensor for mounting into 1 1 2 inch tee or the process pipes See Figure 2 2 through Figure 2 7 for instal lation configurations NOTE LARGE PIPE WRENCHES MUST NOT BE USED TO TIGHTEN THE SENSOR INTO A FLANGE OR OTHER TYPE OF MOUNTING 222 Submersion Mounting 396P and 396PVP Sensors also have a 1 inch MNPT process connection at the back of the sensor Utilizing a standard 1 inch union the sensor may be mounted to a 1 inch SCH 80 CPVC or PVDF standpipe Tapered pipe threads in plastic tend to loosen after installation It is therefore recom mended that Teflon1 tape be used on the threads and that the tightness of the connection be checked frequently to assure that no loosening has occurred To prevent rain water or condensa tion from running into the sensor a weatherproof junction box is recommended The sensor cable must be run through a protective conduit for isolation from electrical interference or phys ical abuse from the process The sensor should be installed within 80 of vertical with the elec trode facing down The sensor s cable should not be run with power or control wiring Figure 2 1 Dimensional Drawing SENSOR CABLE OR VP CONNECTOR NOT SHOWN MILLIMETER 1 INCH MNPT 2 PLACES Pressur ized 1 INCH WRENCH spray injury OPENING U S and forel sedate itt Do not exceed pressure 0 100 C 32 21292 Remove pressure and allow to coo before removal Read and follow manual g
59. tart Up amp Calibration 396P 396PVP Sensors Instruction Manual August 2013 4 2 4 2 4 2 2 36 LIQ MAN 396P 396PVP 2 Measure and record the pH of the process solution sample with another temperature compen sated calibrated pH instrument For best results standardization should be performed at the process temperature 3 Adjust the analyzer transmitter value to the standardized value 396P and 396PVP ORP Sensors Sensor preparation Most industrial applications have a number of ORP reactions occurring in sequence or simultane ously There can be several components that are oxidized or reduced by the reagents that are used Theoretically the ORP potential is absolute because it is the result of the oxidation reduc tion equilibrium However the actual measured potential is dependent on many factors including the condition of the surface of the ORP platinum electrode Therefore the sensor should be allowed 1 2 hours to become conditioned to the stream when first set up or after being cleaned ORP Calibration 1 Make a temporary electrical connection between the sensor and the instrument 2 Obtain an ORP standard solution or a standard solution can also be made quite simply by adding a few crystals of quinhydrone to either pH 4 or pH 7 buffer Quinhydrone is only slightly soluble therefore a few crystals will be required Refer to Section 4 3 for an alternate ORP standard solution 3 Immerse the sensor i
60. ur se uoe uvadomy pamba o qe r d de u uA pue 5 5 peziuourreu ou jo uoneorpdde uo peseq sr jo uondunssy e npauos oy ur uMous se sjuaurpuoure ou JO suorsrAO4d SI soje or SIL 2 vsn 90926 IUIOJI U e uexieg 00 2 e n Teuy jueureSeuv A sso o1q uosrour Aq pe1njoegnueur 4966 y y o os mo HS6 ccOd 55 6 359 sidoy dded YH 2201q uos1ourq ANQOWS3SOU cs and Troubleshooting 1 Diagnost 44 396P 396PVP Sensors Instruction Manual Section 6 Diagnostics amp Troubleshooting MAN 396 396PVP August 2013 WARRANTY Seller warrants that the firmware will execute the programming instructions provided by Seller and that the Goods manufactured or Serv ices provided by Seller will be free from defects in materials or workmanship under normal use and care until the expiration of the appli cable warranty period Goods are warranted for twelve 12 months from the date of initial installation or
61. with 1 NPT process conections and mounting adapter to eliminate cable twisting 915240 05 Tee Flow through 2 PVC tee with 1 NPT process connections and mounting adapter to eliminate cable twisting 12707 00 Jet Spray Cleaner for use with water or air cleaning using interval timer from instrument 6 Description and Specifications 396P 396PVP Sensors Instruction Manual Section 2 Installation LIQ MAN 396P 396PVP August 2013 Section 2 Installation 2 1 2 2 Installation Unpacking and Inspection Inspect the outside of the carton for any damage If damage is detected contact the carrier immediately Inspect the hardware Make sure all the items in the packing list are present and in good condition Notify the factory if any part is missing If the sensor appears to be in satisfactory condition proceed to Section 2 2 Mounting NOTE Save the original packing cartons and materials as most carriers require proof of damage due to mishandling etc Also if it is necessary to return the sensor to the factory you must pack the sensor in the same manner as it was received Refer to Section 6 0 for return instructions If the sensor is to be stored the vinyl boot should be filled with pH buffer solution and replaced on sensor tip until ready to use Buffer solution in the vinyl boot may cause skin or eye irritation Glass electrode must be wetted at all times in storage and in line to maximize sensor life Mounting T

Emerson 396P User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents