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Emerson Process Management - Emerson Electric Co. Water Heater Rosemount 2410 User's Manual

1. SIL Relay Terminal Designation Function 1 N Power Neutral DC 2 L Power Line DC 3 K1A Relay 1 output optional Hardware configurable NO NC 4 K1 com Relay 1 common 5 K2A Relay 2 output optional Hardware configurable NO NC 6 K2 com Relay 2 common IUD Primary communication bus 8a 8b P Bus A 9 Not used 10 Not used 11 Alarm B SIL Alarm Relay B 12 Alarm A SIL Alarm Relay A PE PE Protective power supply ground GND_1 GND_1 Housing chassis shield Primary bus GND_2 GND_2 Housing chassis shield Secondary bus 3 27 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 3 4 12 IS Connection Figure 3 19 IS terminal compartment 3 28 gt The IS compartment has a terminal block for connecting the intrinsically safe Tankbus for communication with field devices on the tank This terminal block is also used for intrinsically safe HART 4 20 mA analog input output communication 1 2 3 N Oo 2 Make sure that the power supply is switched off Remove the cover on the IS terminal compartment Pull the cable through the cable gland conduit Install cables with a drip loop in such a way that the lower part of the loop is under the cable conduit entry Connect wires according to Table 3 11 on page 3 29 Use the enclosed metal plug to seal any unused port Tighten the conduit cable gland Attach and tighte
2. shields Function Power Neutral DC Ground screws for communication bus Power Line DC Relay 1 output optional Hardware configurable NO NC Relay 1 common Relay 2 output optional Hardware configurable NO NC Relay 2 common Primary communication bus Secondary power optional Secondary power optional Secondary communication bus optional Secondary communication bus optional Protective power supply ground Housing chassis shield Primary bus Housing chassis shield Secondary bus XP Exd Exe Terminal Designation 1 N 2 L 3 K1A 4 K1 com 5 K2A 6 K2 com 7a 7b P Bus B 8a 8b P Bus A 9 S Pwr 10 S Pwr 11 S Bus B 12 S Bus A PE PE GND 1 GND 1 GND 2 GND 2 Power Supply The Rosemount 2410 accepts supply voltage 24 48 Vdc and 48 240 Vac 50 60 Hz Primary Communication Bus The Rosemount 2410 communicates with a host or a FCU 2160 via TRL2 Modbus or RS 485 Modbus protocol Secondary Communication Bus The secondary bus can be used for communication using a number of protocols such as TRL2 Modbus HART 4 20 mA Enraf Varec and L amp J Section 3 Installation 3 25 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 Table 3 9 Designation of relay contact positions 3 26 Relay Outputs
3. Le ESO pes i E 2230 Displ Group Bus Primary Bus E 5 isplay Secondary Bus Non IS Tankbus Modem Relay Outputs Secondary bus IS 1 The intrinsically safe Tankbus complies with the FISCO FOUNDATION fieldbus standard ROSEMOUNT 5 Tank Gauging EMERSON WWwW rosemount tg com Process Management Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 2 2 The Rosemount 2410 has two external buses for communication with host systems The Primary Bus is typically used with the TRL2 Modbus or RS 485 Modbus protocol for communication with a 2160 Field Communication Unit If there is no 2160 included the Primary bus can communicate directly or via a modem with the TankMaster PC The Secondary Bus supports various protocols such as TRL2 Modbus Enraf and Varec which allows you to connect to other systems as well The 2410 is equipped with two solid state relays that allows controlling external devices such as valves and pumps An integral display optional presents measurement data and device status such as warnings and error messages At start up communication settings and optional hardware configuration is presented as well as whether it is a Single tank or Multiple tank version of the 2410 Tank Hub Using the input from a Rosemount 5900S Radar Level Gauge and one or two pressure sensors the 2410 can be configured for online presentation of Observed Dens
4. page 5 1 5 2 5 2 5 4 Error 5 5 5 5 LED RR Ex page 5 6 5 6 Specifying Display Variables page 5 8 Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Please refer to the following safety messages before performing an operation preceded by this symbol Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified Explosions could result in death or serious injury Verify that the operating environment of the device is consistent with the appropriate hazardous locations certifications Before connecting a communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the gauge cover in explosive atmospheres when the circuit is
5. conditioner and built in 2230 Display 2230 Display with built in terminator 644 Temperature Transmitter sose S sG B M 5 5 5 2 no 2 25 Tankbus Segment coupler Segment coupler A Segment coupler Note that the total length of the Tankbus fieldbus segment must be within the FISCO specifications and the spurs must not exceed 60 meter see Cable Selection for the Tankbus on page 3 6 Section 3 Installation 3 19 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 Figure 3 12 Example of Raptor system with external terminator 2410 Tank Hub with intrinsically safe power supply integrated power conditioner and built in terminator e000 9 2230 Display In case the last device on the Tankbus has no internal terminator an external terminator according to FISCO model and Entity model can be used instead It can be screwed into a free cable gland on the device 5400 Level Transmitter External terminator 644 Temperature Transmitter 3 20 1 Part no 6853511 494 Contact Emerson Process Management Rosemount Tank Gauging for more information Section 3 Installation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 3 4 9 Cabling for the TRL2 RS485 Bus Table 3 5 Min
6. 3 5 3 4 2 Power 3 5 3 4 3 Cable Selection for Power Supply 3 5 3 4 4 GhOoundING uou bane eda Rn 3 6 3 4 5 Cable Selection for the Tankbus 3 6 3 4 6 Power 3 7 3 4 7 Tankbus i iaa Na Pe ele ea 3 8 3 4 8 Typical Installations 3 15 3 4 9 Cabling for the TRL2 RS485 Bus 3 21 3 4 10 Non IS 3 22 3 4 11 Non IS Terminal 3 25 3 4 12 15 3 28 3 4 13 Intrinsically Safe Terminal Block 3 29 3 4 14 Wiring 3 31 SECTION 4 4 1 Safety 4 1 Configuration 4 2 1 4 2 4 3 Configuration 4 2 4 4 Basic Configuration of a Rosemount 2410 4 3 4 5 Advanced Configuration 4 4 4 6 Configuration Using TankMaster WinSetup 4 4 ROSEMOUNT es Tank Gauging EMERSON www rosemount tg com Proc anc ent Reference Manual 300530EN Rev BA 4 6 1 Installation 4 5 4 6 2 Advanced 4 5 4 6 3 FCU 2160
7. page A 4 Ordering Information page A 5 Product Single tank version Multiple tank version Examples of connected field devices Start up time Legal custody transfer type approval Hazardous location certifications Safety overfill CE mark Ordinary location certification Communication Display Configuration Tankbus Fieldbus Relay outputs ROSEMOUNT Tank Gauging Rosemount 2410 Tank Hub Supports one 5900S 2 in 1 gauge or two radar level gauges type 5300 5400 or 5900S Total Observed Volume TOV calculation with 100 point strapping table For a 5300 5400 5900S system configuration The software supports 16 field devices and 10 tanks per hub Maximum five gauges type 5300 or 5400 per hub The actual number of tanks instruments a hub supports depends on the configuration which types of units are connected and how many See Power Budget on page 3 7 Hybrid calculations mass and density for up to three tanks Total Observed Volume TOV calculation with 100 point strapping table for one tank Radar Level Gauges type 5900S 5300 and 5400 Rosemount 2240S Multi input Temperature Transmitter Rosemount 644 Temperature Transmitter Temperature Water Level Sensors Rosemount 3051S Scalable Pressure Transmitter Rosemount 2230 Graphical Display Less than 30s OIML R85 2008 and national certifications such as PTB NMi etc ATEX FM
8. page 4 2 43 Configuration Tools page 4 2 4 4 Basic Configuration of a Rosemount 2410 page 4 3 45 Advanced Configuration page 4 4 4 6 Configuration Using TankMaster WinSetup page 4 4 Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Please refer to the following safety messages before performing an operation preceded by this symbol Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified Explosions could result in death or serious injury Verify that the operating environment of the device is consistent with the appropriate hazardous locations certifications Before connecting a communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the gauge cover in explosive atmospheres when the circuit is alive S www ro
9. 4 2 Hvbri _ Predefined 6 3 ybrid Density 4 4 C 3 Configure Diagnostic Registers 6 7 Hybrid densi Primary Bus 2 2 C 4 ybrid density calculations C 13 v i DIY banat 6 9 Hybrid density configuration C 10 Pama Communication Bus Primary Secondary Bus configuration Hybrid Density Configuration window 4 4 D Va cM Product Certifcates B 1 Default database 6 16 Hybrid Min Level C 13 Product Temperature 6 13 Delta Level C 19 Hysteresis C 6 C 9 Program Devices wind 6 9 Device Live List 6 4 Device status 6 23 Device Tage 4 3 ini files 6 8 DevicelniFiles folder 6 8 Input Registers 6 2 Relay Functions 4 4 Relay functions 2 2 2 9 ROSEMOUNT amp Tank Gauging EMERSON Process Management www rosemount tg com Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 Relay output C 6 Simulation 6 12 U Relay output configuration advanced 6 13 Upload Database 6 6 first and second set points C 6 Observed Density 6 13 hysteresis C 6 Product Temperature 6 13 V hysteresis zone C 6 Volume 25 6 13 View Diagnostic Registers 6
10. 5 7 Live List 6 4 A E Local Display tab 5 8 Advanced configuration 4 4 C 3 Error codes 5 5 Log Setup button 6 7 Arithmetic calculations C 17 Error LED ah dues oo 5 7 AID x4 RR EGET 4 3 Error messages 5 5 6 26 M 7 External terminator 3 20 Manual Control of Relay 6 14 Auxiliary Tank Devices 4 3 Manual Control Relay 6 14 F Manual Relay State 6 14 B FCU nurse 2 9 4 6 Multiple tank version 2 2 Backup 6 5 Field Communication Unit 2 9 Basic configuration 4 3 First and second set points C 6 N EX oe 3 6 Non IS compartment 3 22 C ES E Normally Closed 3 26 Cabe MSR eat 25 Foundation 228 68 Cable length 3 21 Cable parameters 3 6 Cable selection Tankbus 3 6 G Observed Density 2 2 C 10 Cabling Glands eis wedi ati 3 5 TRL2 Bus 3 21 Grounding 3 6 Calculate Parameter 6 12 Grounding terminal 2 5 P Caution 1 2 P1 Sensor Position C 13 CE Marking 1 2 H Sensor an RE ee Communication 4 3 ower consumption Configuration backup 6 5 a 6 2 Power Supply 3 25 Configuration tools
11. Check write protection switch on the display see Write Protection Switch on page 6 11 The 2410 is write protected in TankMaster WinSetup Check write protection in TankMaster WinSetup see Write Protection on page 6 10 Application software installed which is incompatible with current holding register setup Reset holding registers to the default database setting see Loading the Default Database on page 6 16 and restart the 2410 Tank Hub Corrupt holding registers Reset holding registers to the default database setting see Loading the Default Database on page 6 16 and restart the 2410 Tank Hub Section 6 Service and Troubleshooting 6 21 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 Symptom Possible cause Action 2410 icon in TankMaster Simulation mode active Stop simulation mode open WinSetup Set Simulation WinSetup is red Mode window and click the Stop button All measurement values are Map conflict One or more tank Check diagnostics information see Diagnostics on indicated with SensFail in the measurement variables are mapped to page 6 7 for possible Device Warning messages WinSetup Tank View window and the wrong source parameter For in case there is a Data Manager warning check with Error in the WinOpi Tank example Vapor Temperature is mapped Input Register 6244 View window to Manual Value if register 6244 indicates a
12. Internal map conflict Input register no 6272 Bit 1 TMV Vapor average temperature Bit 2 TMV Liquid average temperature Bit 3 TMV Tank average temperature Bit 4 TMV Observed Density Bit 5 TMV Reference Density Bit 6 TMV Tank Volume Bit 7 Mult TV Map Bit 8 TMV Internal Map Bit 9 TMV Arithmetic Value Action Check that tank measurement variables are mapped to the right source parameters In TankMaster Winsetup right click the ATD device icon associated with the current tank and click the Properties option In the 22 window select the Advanced Parameter Source Configuration tab Contact Emerson Process Management Rosemount TankGauging service department Section 6 Service and Troubleshooting 6 25 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 6 3 3 Error Messages Table 6 6 Error message descriptions 6 26 RAM error Message Error messages may be displayed on the Rosemount 2410 integral display and in the Rosemount Tankmaster program You also have the option to view Input Register 1002 for an overview of active device errors see Diagnostics on page 6 7 or Viewing Input and Holding Registers on page 6 2 for information on how to view diagnostics and various Input registers with TankMaster WinSetup For each error message that may appear in Input register 1002 detailed information can be found in Input registers 6100 to 6124 as sh
13. Make sure the mains power to the device is off and the lines to any other external power source are disconnected or not powered while wiring the device B 2 EU CONFORMITY The EC declaration of conformity for all applicable European directives for this product can be found on the Rosemount website at www rosemount com A hard copy may be obtained by contacting our local sales representative B 2 Appendix B Product Certifications Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 B 3 HAZARDOUS LOCATIONS CERTIFICATIONS noted B 3 1 Factory Mutual US Approvals Figure B 1 Factory Mutual US approval labels Certificate of Compliance 3035492 2410 TANK HUB 2410 no Current MFG yymmdd oop S N M PLACE FOR NON FM INFORMATION ff FISCO POWER SUPPLY XP AIS CL I DIV 1 GP C amp D DIP CL I III DIV 1 GPE F amp G CLIZONE 1 AEx Ex de ib PLACE FOR NON FM INFORMATION Amb Temp Limits 50 C to 70 C Temp Code T4 MAINS 24 48V INSTALL PER CONTROL DWG 9240040 901 INSTALLATION INSTRUCTION DOCUMENT ENCL TYPE 4X IP66 IP67 OR 48 240V 50 60Hz 20W SEAL NOT REQUIRED P 2410 TANK HUB ff FISCO POWER SUPPLY 2410 XP AIS CL DIV 1 GP C amp D DIP CL Wil DIV 1 Active Current GPE F amp G CLIZONE 1 AEx Ex de ib IB MFG yymmdd Loop ENTITY IS VO SIN PLACE FOR NON FM INFORMATION ACTIVE XP AIS CL DIV 1 GP C amp D PLACE FOR NON
14. 112 Cubic Feet 0 not active 1 tank 1 2 tank 2 n tank n 10 tank 10 Level value for strapping table point no 0 Volume value for strapping table point no 0 Level value for strapping table point no 1 Volume value for strapping table point no 1 Level value for strapping table point no 99 Volume value for strapping table point no 99 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 The TankMaster WinSetup program lets you edit Holding registers for volume calculations as illustrated in Figure C 10 Figure C 10 Holding register view for volume configuration in TankMaster WinSetu f View Holding Registers HUB 101 Version 0 F2 e r Show Values in Dec Search for Predefined Register Size 16 bits All Advanced C Hex Number of Registers 30 Register 4300 4302 4304 4306 4308 4310 4312 4314 4316 4318 Close Help Start Register 4300 Name Value VolVolContral 0 Vol T ankGeometry Vol StrapT ableLenath Vol ZeroLevelT oBottom VolL1 VolL2 Vol Reserved L3 Vol lnterpolateM ethod VolLevel ffs VolVolumeDtfs Read 4 0 0 The volume calculation result is available in input register IR4702 as well as in input register area starting with IR3400 tank 1 The result can be presented in the View Input Registers window as illustrated in Figure C 11 Figure C 11 Input register view for volume read out in TankMaster W
15. Relay Output eee C 6 Hybrid Density Calculation C 10 C 6 1 Hybrid Density C 12 Volume Configuration ss sss retreats krah 14 Arithmetic Operations C 17 C 8 1 Delta Level Calculation C 19 TOC 3 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 TOC 4 Table of Contents Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Section 1 1 1 SAFETY MESSAGES ROSEMOUNT Tank Gauging Introduction 1 4 Safety page 1 1 12 Symbols ees a den page 1 2 1 3 Manual Overview page 1 3 1 4 Technical Documentation page 1 4 1 5 Service Support page 1 5 1 6 Product Recycling Disposal page 1 5 1 7 Packing page 1 5 Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol Failure to follow these installation guidelines could result in death or serious injury Make sure
16. 2 Ground screw L 0 Ground screws Safety locking screw Cable entries 3 22 Section 3 Installation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Figure 3 15 Conductor and insulation requirements Table 3 7 Conductor cross sectional area Section 3 Installation Conductor Recommendations Ensure that you use cables suitable for the terminal block of the 2410 The terminal block is designed for cables that meet the specifications as illustrated below Stripping length 10 mm gt Conductor cross sectional area see Table 3 7 Conductor connection Cross section Minimum Maximum Solid 0 5 4 Flexible 0 5 2 5 pn ferrule with plastic 0 5 15 3 23 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 Use a screw driver to insert the conductor into the terminal block as illustrated in Figure 3 16 Figure 3 16 Use a screw driver to connect the conductor to the terminal block Conductor 3 24 Section 3 Installation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 3 4 11 Non IS Terminal Block Figure 3 17 Terminal block in the explosion proof flameproof compartment Ground screw Table 3 8 Terminal assignment for non intrinsically safe side XP Exd Exe
17. 300510EN for more information on using the TankMaster WinSetup software to configure the Rosemount 2410 Tank Hub See also the Raptor Wireless TankGauging System reference manual Document no 300570EN for information on how to set up a Rosemount 2410 in a WirelessHART system Section 4 Configuration Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Series 4 4 BASIC CONFIGURATION OF A ROSEMOUNT 2410 This is a general description of how to configure a Rosemount 2410 Tank Hub The Raptor System Configuration Manual Document no 300510EN provides a detailed description of how to use the TankMaster WinSetup program as a configuration tool for the Rosemount 2410 Communication Depending on the particular system configuration a Rosemount 2410 Tank Hub may communicate directly with a host computer or via a 2160 field communication unit FCU In case the 2410 is connected to a 2160 FCU you will have to specify which communication protocol channel to be used The Rosemount 2410 has default Modbus adress 247 The adress should be changed to the recommended address range The Modbus adress must match the adress specified in the FCU Slave Database The 2410 Tank Hub can be used in a WirelessHART system by connecting a THUM Adapter The THUM Adapter allows the 2410 to communicate with a host system via a Smart Wireless Gateway Tank Database The 2410 has a Tank Database that maps field devices to tanks It al
18. 5 Density mass and more volume parameters are calculated in Rosemount TankMaster GOV GSV NSV WIA WIV Appendix A Reference Data A 3 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 2 DIMENSIONAL DRAWINGS Figure A 1 Rosemount 2410 dimensions 254 mm 164 mm A 4 Appendix A Reference Data Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 ORDERING INFORMATION Model Pos 1 Product Description 2410 Tank Hub Code Pos 2 Tankbus Number of Tanks S Single tank M Multiple tanks Code Pos 3 Tankbus Power and Communication E Intrinsically safe FOUNDATION fieldbus IEC 61158 power supply Code Pos 4 Primary Fieldbus R TRL2 Modbus standard 4 RS485 Modbus E Enraf Bi phase Mark GPU Code Pos 5 Secondary Fieldbus R TRL2 Modbus standard E Enraf Bi phase Mark GPU WirelessHART IEC 62591 connectivity IS A Analog Output 4 20 mA HART active Non IS Analog Output 4 20 mA HART active IS B Analog Output 4 20 mA HART passive Non IS D Analog Output 4 20 mA HART passive IS 6 Analog Input 4 20 mA HART active Non IS 8 Analog Input 4 20 mA HART active IS 7 Analog Input 4 20 mA HART passive Non IS 9 Analog Input 4 20 mA HART passive IS F None but ready for upgrade of secondary bus 0 None Code Pos 6 Relay Output SIS SIL 3 SIL 3 certified output as per IEC
19. None Power Supply Extended input range 48 240 VAC at 50 60 Hz and 24 48 VDC Software Standard Hazardous Location Certification ATEX Flameproof with intrinsically safe output FM US Explosionproof with intrinsically safe output FM Canada Explosionproof with intrinsically safe output IECEx Flameproof with intrinsically safe output ATEX Flameproof FM US Explosionproof ATEX Flameproof IECEx Flameproof FM US Explosionproof FM Canada Explosionproof No hazardous location certification Custody Transfer Type Approval OIML R85 E 2008 performance certification None Housing Standard enclosure Cable Conduit Connections 14 NPT and 34 14 M20 x1 5 and M25x1 5 adapters Metal cable glands 72 14 34 14 NPT Eurofast male 7 14 NPT and 34 14 NPT Minifast male 2 14 NPT and 24 14 Mechanical Installation Mounting kit for both wall and pipe installation Mounting kit for wall installation None Options none or multiple selections are possible IEC 61508 certificate and FMEDA data Engraved SST tag plate Model Code Example 2410 SFR0321PSET1RA1P ST 1 Requires Secondary Fieldbus Pos 5 code A F W 0 6 9 2 Requires Primary Fieldbus Pos 4 code R or 4 3 Requires a separate Smart Wireless THUM Adapter not included Maximum Tankbus FF current is reduced to 200 mA 4 Requires Relay Output Pos 6 code 0 or F 5 Requires Secondary Fieldbus Pos 5 code 0 or Primary Fieldbus
20. The Rosemount 2410 Tank Hub may be installed on various locations at the plant Mounting at the tank foot may be convenient when you would like to have easy access to measuring data diagnostics and other information on the 2410 optional integral display The 2410 can also be mounted on the tank roof if this is the preferred location In case the 2410 is exposed to long periods of sunshine a sunshade should be used to prevent the 2410 Tank Hub from being heated to temperatures above the maximum operating temperature Ensure that environmental conditions are within specified limits as listed in Appendix A Reference Data Ensure that the Rosemount 2410 is installed such that it is not exposed to higher pressure and temperature than specified in Appendix A Reference Data The multi tank version of the Rosemount 2410 Tank Hub is able to serve several tanks In that case the 2410 may be placed at a suitable location further away from the tanks The 2410 is designed with two Tankbus terminals and several cable entries which allows alternative cable routings to suit various requirements Do not install the Rosemount 2410 in non intended applications for example environments where it may be exposed to extremely intense magnetic fields or extreme weather conditions It s a good idea to plan the installation in order ensure that all components in the system are properly specified The planning stage should include the following tasks mak
21. There are two optional relay outputs You can choose Normally Open NO or Normally Closed NC by setting a switch as described in Relay Output Configuration on page 6 15 NO and NC refers to the contact position when a relay is deenergized This is also referred to as the Alarm state The terminology can be summarized as follows Normally Closed NC Normally Open NO Deenergized Energized Deenergized Energized Closed Open Open Closed Not active Active Not active Active Alarm Reset Normal Alarm Reset Normal NOTE Ensure that maximum current through the relays does not exceed the specifications in Appendix A Reference Data See Relay Output on page C 6 in Appendix C Advanced Configuration for information on how to configure the relay source signal set points etc for the Rosemount 2410 Tank Hub Section 3 Installation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Figure 3 18 Non IS XP Exd Exe terminal block Table 3 10 Terminal assignment for SIL version of the 2410 non IS terminal block Section 3 Installation Non IS Terminal Block for SIL Safety Systems For Safety Integrity Level SIL systems the Rosemount 2410 has a terminal block on the Non IS side with connection to a SIL Alarm Relay output Ground screw XP Exd Exe Ground screws
22. They are loaded from the device as the window is opened A grey background color of a table cell in the Value column means that the register is of either Bitfield or ENUM type By double clicking the cell an Expanded Bitfield ENUM window can be opened for this type of register If needed the values can be presented as hexadecimal numbers This applies to registers of the Bitfield and ENUM types Select the Show in Hex check box to present Bitfield and ENUM registers as hexadecimal numbers The Configure button lets you open the Configure Diagnostic Registers window allowing you to change the list of registers to be displayed in the View Diagnostic Registers window The Configure Diagnostic Registers window also has a Log Setup button for access to the Register Log Scheduling window which allows you to setup a log schedule for automatic start and stop of register logging See Logging Measurement Data on page 6 17 for more information See the Raptor System Configuration Manual Document No 300510EN for more information on the View Diagnostic Registers function Section 6 Service and Troubleshooting 6 7 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 6 2 7 Device Software The Rosemount TankMaster WinSetup program allows you to upgrade the Upgrade 2410 Tank Hub and other Raptor devices with new software To upgrade a device with new software do the following 1 Ensure that the latest versions of ini fi
23. equipment is approved by FM Approvals according to applicable Approval Standards and is applicable for installation in hazardous locations Protective Earth Ground Caution see reference manual Use wiring rated for maximum ambient temperature 15 C Examples For connections in ambient temperatures up to 70 C use wiring rated 85 C minimum For connections in ambient temperatures up to 60 C use wiring rated 75 C minimum For connections in ambient temperatures up to 50 C use wiring rated 65 C minimum Section 1 Introduction Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 1 3 MANUAL This manual provides information on installation configuration and OVERVIEW maintenance of the Rosemount 2410 Tank Hub Section 1 Introduction Section 2 Overview System architecture Installation procedure Section 3 Installation Mounting considerations Mechanical installation Electrical installation Section 4 Configuration Configuration tools Basic configuration Advanced configuration Configuration using TankMaster Section 5 Operation Display description Error messages Specifying display variables Section 6 Service and Troubleshooting Troubleshooting Error and Warning messages Device status Appendix A Reference Data Specifications Ordering Information Appendix B Product Certifications European ATEX Directive information
24. for more information The resulting Product Temperature is available in input register IR2100 tank 1 It is also available in input register area starting with IR30000 IR30044 for tank 1 The Volume Calculation function must be activated in order to enable advanced Volume simulation See Volume Configuration on page C 14 for more information The volume calculation result is presented in input register IR4702 IR3400 tank 1 and in input register area starting with IR30000 IR30148 for tank 1 To simulate Observed Density the Hybrid Density function must be activated See Hybrid Density Calculation on page C 10 for more information The resulting Observed Density is available in input register IR3500 tank 1 It is also available in input register area starting with IR30000 IR30116 for tank 1 2 Click the Start button to start simulating the selected tank parameters Section 6 Service and Troubleshooting 6 13 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 6 2 11 Testing the Relays Table 6 2 Manual control of relay function 6 14 The Manual Control of Relay function lets you manually open or close the Rosemount 2410 Tank Hub built in relays in order to verify the relay function After the specified Safety Reset Time the relay automatically returns to normal mode To change relay state by using the TankMaster WinSetup program do the following 1 In the TankMaster WinSetup workspace
25. useful for verifying that the gauge works properly The logging function can be accessed by using the TankMaster WinSetup program To start logging do the following 1 Start the TankMaster WinSetup program 2 Select the Rosemount 2410 Tank Hub icon in the WinSetup workspace 3 Click the right mouse button and choose Logging Register Log Scheduling HUB 1 mm Log Schedule Manual Mode C Manual Sample Rate Automatic Mode c id 30 sec Date Y M D Time 5 Max File Size Stat 2009 03 30 15 41 56 100 KB Stop 2009 03 30 16 41 56 Max Log Files Start fio OK 4 The Manual mode lets you start logging at any time In Automatic mode you have to specify a Start and Stop time 5 The resulting log file will not exceed the size specified by the Max File Size parameter In automatic mode logging will proceed until the stop date and time is reached In manual mode logging will proceed until it is stopped by clicking the Stop button Logging will stop automatically when the number of log files is equal to the number given by the Max Log Files parameter 6 The log file is stored as a plain text file and can be viewed in any word processing program It is stored in the following folder C Rosemount Tankmaster Setup Log where C is the disk drive where the TankMaster software is installed The log file contains the same input registers as the View Diagnostic Re
26. C FM US IECEx and national certifications For details see Appendix B Product Certifications and Ordering Information on page A 5 SIL 2 and SIL 3 certified TUV tested and WHG approved for overfill prevention For national approvals consult your local Rosemount Tank Gauging representative Complies with applicable EU directives EMC ATEX Complies with FM 3810 2005 and CSA C22 2 No 1010 1 The intrinsically safe side of the Rosemount 2410 connects to the Tankbus which communicates with field devices on the tank using FOUNDATION fieldbus Primary fieldbus Rosemount 2410 communicates with a host or a field communication unit via TRL2 Modbus RS485 Modbus Enraf or HART Secondary fieldbus TRL2 Modbus Enraf other options available soon WirelessHART for Smart Wireless THUM Adapter SIL safety relay output One SIL 2 SIL 3 certified relay is available for overfill prevention This non intrinsically safe solid state relay is closed energized during normal operation Maximum voltage and current 260 VAC VDC 80 mA Relay outputs Non SIL Maximum two relays controlled by 10 independent virtual relay functions which can be configured for different tanks and process variables The two non intrinsically safe solid state relays are user configurable for normally energized or de energized operation Maximum voltage and current 350 VAC VDC 80 mA S www rosemount tg com EMERSON Rosemount 2410 Reference Man
27. Configuration 4 6 SECTION 5 51 Safety 5 1 Operation 5 2 Integral Display lisse 5 2 5 3 Start up 5 4 5 4 5 5 5 5 LED ee desta deep tet sempe 5 6 5 5 1 LED Start Up Information 5 6 5 5 2 Emor 5 7 5 6 Specifying Display 5 8 SECTION 6 6 1 Safety 6 1 Service and 6 2 O8IVICO is cobi aaa a ree a aa 6 2 Troubleshooting 6 2 1 Viewing Input and Holding Registers 6 2 6 2 2 Editing Holding 6 3 6 2 3 Device Live List llle 6 4 6 2 4 Configuration 6 5 6 2 5 Configuration 6 6 6 2 6 Diagnostics db 6 7 6 2 7 Device Software Upgrade 6 8 6 2 8 Write Protection 5 000 eee 6 10 6 2 9 Write Protection Switch 6 11 6 2 10 Simulation Mode 6 12 6 2 11 Testing the 6 14 6 2 12 Relay Output Configuration 6 15 6 2 13 Loading the Default Database 6 16 6 2 14
28. FISCO cable parameters 3 6 The housing should always be grounded in accordance with national and local electrical codes Failure to do so may impair the protection provided by the equipment The most effective grounding method is direct connection to earth ground with minimal impedance There are grounding screw connections inside the terminal compartments which are identified by ground symbols There is also a grounding screw on the housing NOTE Grounding the device via threaded conduit connection may not provide sufficient ground Grounding Foundation Fieldbus Signal wiring of the fieldbus segment Tankbus can not be grounded Grounding one of the signal wires may shut down the entire fieldbus segment Shield Wire Ground To protect the fieldbus segment Tankbus from noise grounding techniques for shield wire usually require a single grounding point for shield wire to avoid creating a ground loop The ground point is typically at the power supply The Raptor devices are designed for daisy chain connection of shield wiring in order to enable a continuous shield throughout the Tankbus network Use shielded twisted pair wiring for the Rosemount 2410 Series in order to comply with FISCO requirements and EMC regulations The preferred cable is referred to as type A fieldbus cable The cables must be suitable for the supply voltage and approved for use in hazardous areas where applicable In the U S explos
29. Information Figure B 3 ATEX approval The Rosemount 2410 Tank Hubs that have the following label attached have been certified to comply with Directive 94 9 EC of the European Parliament and the Council as published in the Official Journal of the European Communities No L 100 1 on 19 April 1994 labels No Current Loop Active Current Loop Passive Current Loop 2410 TANK HUB 2410 MFG yymmdd SIN PLACE FOR NON FM INFORMATION MAINS 24 48V ENCL TYPE 4X IP66 IP67 OR 48 240V 50 60Hz 20W FISCO POWER SUPPLY Ex de Ib IIB Gb T4 50 C lt Ta lt 70 C IECEx FMG 10 0005 Um 250V INSTALL PER CONTROL DWG 9240040 901 FISCO POWER SUPPLY 0575 Il 2 2 G Ex de Ib IIB T4 50 lt lt 70 FM10ATEX0012 Um 250V SEE INSTALLATION INSTRUCTION DOCUMENT WARNING EXPLOSION HAZARD DO NOT OPEN UNLESS AREA S KNOWN TO BE NON HAZARDOUS WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY ROSEMOUNT Tank Gauging MADE IN GOTHENBURG SWEDEN 2410 TANK HUB 2410 MFG yymmdd SIN PLACE FOR NON FM INFORMATION MAINS 24 48V ENCL TYPE 4X IP66 P67 OR 48 240V 50 60Hz 20W FISCO POWER SUPPLY Ex de Ib IIB Gb T4 50 C lt Ta lt 70 C ENTITY IS VO ACTIVE Ex della IIC Ga IIB Gb T4 50 C lt Ta lt 70 C IECEx FMG 10 0005 Um 250V INSTALL PER CONTROL DWG 9240040 901 FISCO POWER SUPPLY 0575 112 2 G II
30. Intrinsically Safe Tankbus positive terminal 1b Intrinsically Safe Tankbus positive terminal 2a FB Intrinsically Safe Tankbus negative terminal 2b FB Intrinsically Safe Tankbus negative terminal 3 IS I O IS Input Output 4 IS I O IS Input Output 5 Alarm SIL Alarm input connect to terminal block on Rosemount 5900S 6 Alarm SIL Alarm input connect to terminal block on Rosemount 5900S GND 1 GND 1 Housing chassis Tankbus shield GND 2 GND 2 Housing chassis Tankbus shield 3 30 Section 3 Installation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 3 4 14 Wiring Diagrams Figure 3 22 Wiring diagram on the intrinsically safe IS Exi side ROSEMOUNT 2410 Section 3 Installation Terminal block on intrinsically safe side IS Exi Not used future option l IS secondary bus Intrinsically safe Tankbus m Rosemount 2230 9 Rosemount 2240S Intrinsically safe ra Tankbus 3 31 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 Figure 3 23 Wiring diagram on the non intrinsically safe XP Exd Exe side Terminal block on Non intrinsically safe side XP Exd Exe ROSEMOU
31. OPERATIONS Holding Registers 4800 to 4879 are used for up to 10 arithmetic operations You may perform several operations for one or many tanks Arithmetic operations can for example be used to calculate the difference between product levels measured by two different level gauges Figure C 12 Rosemount 2410 Holding registers for arithmetic operations Name Arithmetic1 operation Arithmetic1 miscellaneous configuration Arithmetic1 TMV type destination Arithmetic tank number destination Arithmetic A TMV Type Arithmetic A tank number Arithmetic B TMV Type Appendix C Advanced Configuration Holding Register no 4800 4801 4802 4803 4804 4805 4806 Description Arithmetic operation to perform 0 None 1 Subtraction 2 Addition 3 Multiplication 4 Division Ignore Source Unit Tank measurement variable in which the result is stored 56 TMV Delta Level 60 TMV User Defined 1 61 TMV User Defined 2 62 TMV User Defined 3 63 TMV User Defined 4 64 TMV User Defined 5 Tank in which the result is stored Not active Tank 1 Tank 2 Tank 3 Tank 4 Tank 5 Tank 6 Tank 7 Tank 8 9 Tank 9 10 Tank 10 Tank measurement variable type for the arithmetic operation parameter A Tank for the arithmetic operation parameter A Not active Tank 1 Tank 2 Tank 3 Tank 4 Tank 5 Tank 6 Tank 7 Tank 8 9 Tank 9 10 Tank 10 Tank measurement var
32. Pos 4 code 4 and Secondary Fieldbus Pos 5 code W C D 8 or 9 6 Requires Secondary Fieldbus Pos 5 code 0 or F 7 Requires a Rosemount 5900S gauge with the corresponding custody transfer approval A Rosemount 2230 display or TankMaster is required for an approved read out 8 Requires Relay Output Pos 6 code 2 or 3 SIL 3 or SIL 2 T Note Note Note Note Note Note Polyurethane covered aluminium IP 66 67 Note Female thread Includes 3 plugs Female thread Includes 3 plugs and 3 adapters Min temperature 20 4 F ATEX IECEx Exe approved Includes 3 plugs and 3 glands Includes 3 plugs Includes 3 plugs Note 1 2 in vertical or horizontal pipes Note Appendix A Reference Data Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Appendix B Product Certifications B 1 Safety messages page B 1 2 EU Conformity page B 2 B 3 Hazardous Locations Certifications page B 3 B 4 11 B 1 SAFETY Procedures and instructions in this section may require special precautions to MESSAGES ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Please refer to the following safety messages before performing an operation preceded by this
33. Register Last Register Holding Registers File Name C Program Files Rosemount Backup Device bac Browse Save Cancel Help In the Save Database to File window choose Holding registers and the Predefined Registers option the User Defined option should only be used for advanced service Click the Browse button select a destination folder and type a name for the backup file Click the Save button to save the database backup 6 5 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 6 2 5 Configuration TankMaster WinSetup offers the option to replace the current Holding Recovery Register database with a backup database stored on disk This can be useful for example if you would like to recover configuration data To load a backup database do the following 1 In the TankMaster WinSetup workspace select the 2410 Tank Hub icon that represents the device for which you want to load a new database 2 Click the right mouse button and choose the Devices Upload Database option or from the Service menu choose Devices Upload Database F Upload Database HUB 1 Version 0 E1 ax File Name C Program Files Rosemount Backup Device bac Browse Upload Cancel Help 3 Type a file path and file name or click the Browse button and choose the database file to be uploaded 4 Click the Upload button 6 6 Section 6 Service
34. SAFETY ROSEMOUNT Tank Gauging MADE IN GOTHENBURG SWEDEN 0575 WARNING EXPLOSION HAZARD INSTALL PER CONTROL DWG 9240040 901 SEE INSTALLATION INSTRUCTION DOCUMENT DO NOT OPEN UNLESS AREA IS KNOWN TO BE NON HAZARDOUS WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY ROSEMOUNT Tank Gauging MADE IN GOTHENBURG SWEDEN E7 The following information is provided as part of the label of the device Name and address of the manufacturer Rosemount Model number Serial number of the device IECEx Certificate of Conformity Number IECEx FMG 10 0005 Install per Control Drawing 9240040 901 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 B 10 FISCO Power Supply Ex de ib IIB Gb T4 50 C lt Ta x 70 C U 15V 1 354 P 5 32W Um 250 V HART 4 20 mA ENTITY IS I O Option Active Current Loop Ex de ia IIC Ga IIB Gb T4 50 C lt Ta lt 70 C 23 1 V 1 95 3 mA 550 mW Group IIC x 0 14 uF Lo x 3 9 mH Group IIB Co x 1 0 uF Lo x 15 mH Group IIA C lt 3 67 uF Ly x 33 mH Passive Current Loo Ex de ib IIC Gb IIB Gb T4 50 C lt Ta lt 70 C U 30 0 V 1 2 300 mA 0 uF L 20 mH Appendix B Product Certifications Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 B 4 APPROVAL DRAWINGS Appendix B Product Certifications Follow the installation guidelines presented in Factory Mutual system
35. TMV Mapping warning check Input Registers 6260 to 6270 for tank measurement variable mapping conflicts In TankMaster Winsetup right click the ATD device icon associated with the current tank and click the Properties option In the 22XX ATD window select the Advanced Parameter Source Configuration tab Check that tank measurement variables are mapped to the right source parameters 6 22 Section 6 Service and Troubleshooting Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 6 3 1 Device Status The current device status is shown in Input Register 1000 You can view the device status register by opening the Diagnostic window see Diagnostics on page 6 7 or the View Input Registers window see Viewing Input and Holding Registers on page 6 2 Double clicking the Value field of the Device Status register opens an expanded bitfield window with informaion on the current device status as shown in Figure 6 7 Figure 6 7 Input Register Device Status Double click the Value field to open the Expanded Bitfield window 8 View Diagnostic Registers HUB 101 Version 1A HUB 101 z Log started Name Register Status DeviceError Status DeviceWarning 1004 Devinfo HwContig 1106 Devinfo SwConfig 1108 PrimaryBus RecMessages 1206 PrimaryBus MessagesT oMe 1208 PrimaryBus SentMessages 1210 SecondaryBus RecMessages 1256 SecondaryBus MessagesT oMe 1258 Secon
36. Tighten the nuts Use moderate torque to ensure that the bracket does not Bracket break 4 Attach the 2410 to the bracket by sliding it from the top downwards 5 Secure the 2410 to the bracket by tightening the screw Section 3 Installation 3 3 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 3 3 2 Wall Mounting 94 mm 70 mm 9 mm 70 mm 1 Mount the bracket on the wall by using four M8 screws and flat washers Note Countersunk screws are not suitable 2 Attach the 2410 to the bracket and tighten the screw 3 4 Section 3 Installation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 3 4 ELECTRICAL INSTALLATION 3 4 1 Cable Entries Figure 3 1 Cable entry with NPT threaded gland 3 4 2 Power Supply 3 4 3 Cable Selection for Power Supply Section 3 Installation The Rosemount 2410 electronics housing has four 75 14 NPT and two 34 14 NPT entries The connections must be made in accordance with local or plant electrical codes Make sure that unused ports are properly sealed to prevent moisture or other contamination from entering the terminal block compartment of the electronics housing NOTE Use the enclosed metal plugs to seal unused ports The plastic plugs mounted at delivery are not sufficient as seal NOTE It is reco
37. alive S www rosemount tg com EMERSON Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 5 2 INTEGRAL DISPLAY Figure 5 1 The Rosemount 2410 integral display 5 2 The Rosemount 2410 Tank Hub can be equipped with an optional integral display for presentation of measurement data and diagnostics When the device is switched on the display presents information such as device model communication protocol Modbus Enraf etc and adress relay configuration software version serial number unit ID and write protection status See Table 5 2 on page 5 4 for more information on start up information When the 2410 is up and running the display presents Level Signal Amplitude Volume and other measurement variables depending on how the display is configured The available parameters are listed in Table 5 1 on page 5 3 The display has two rows for data presentation The upper row shows tank name up to six characters and measurement values The lower row shows variable type and measurement unit You can specify which variables to present on the display by using a configuration tool such as the Rosemount TankMaster WinSetup program see Specifying Display Variables on page 5 8 for more information The display toggles between different measurement values and units at a rate which can be configured by using the WinSetup program LI ri J Measurement value a
38. and Troubleshooting Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 6 2 6 Diagnostics TankMaster WinSetup offers the option to view diagnostic registers for the Rosemount 2410 Tank Hub The diagnostic registers are selected from available Input and Holding Registers to provide a quick overview of the current device status For a more comprehensive troubleshooting you may use the View Input Registers function see also section Viewing Input and Holding Registers on page 6 2 To view and configure the diagnostic registers 1 In the TankMaster WinSetup workspace select the 2410 Tank Hub icon 2 Click the right mouse button and choose View Diagnostic Registers f View Diagnostic Registers HUB 101 Version 1 HUB 101 x Log started NO Show Status DeviceE ror 1002 0 Status DeviceWarning 1004 2560 Devinfo HwContig 1106 442625 Devinfo SwConfig 1108 0 PrimaryBus RecMessages 1206 19732 PrimaryBus MessagesT oMe 1208 17519 PrimaryBus SentMessages 1210 17517 SecondaryBus RecMessages 1256 0 SecondaryBus MessagesT oMe 1258 0 SecondaryBus SentMessages 1260 0 Tankbuslnfo NoOfConnectedD evice 1300 2 Tankbuslnfo NoOfConfiguredD 1301 2 TankbusInfo NoOfOpenDevice 1302 2 Tankbuslnfo T otalNoOfR w Commands 1304 42275 Configure Print Close Help The register values in the View Diagnostic Registers window are of read only type
39. control drawings in order to maintain certified ratings for installed devices The following drawing is included in the documentation for the Rosemount 2410 Tank Hub 9240040 901 System Control Drawing for hazardous location installation of intrinsically safe FM ATEX FM IECEx FM US and FM C approved apparatus See the Manuals amp Drawings CD ROM that is shipped with the 2410 Tank Hub for electronic copies of the system control drawings Drawings are also available on the Rosemount Tank Gauging web site www rosemount tg com B 11 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 B 12 Appendix B Product Certifications Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Appendix C C 1 SAFETY MESSAGES ROSEMOUNT Tank Gauging Advanced Configuration C 1 Safety messages page C 1 C 2 Advanced Configuration in Winsetup page C 3 C 3 Primary Bus een n iana page C 4 C 4 Secondary Bus page C 5 C 5 page C 6 C 6 Hybrid Density Calculation page C 10 C 7 Volume Configuration page C 14 C 8 Arithmetic Operations page C 17 Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations Information that r
40. for a relay to respond to an alarm You can use this parameter to prevent the relay from switching due to small temporary variations of the source signal This may for example occur if there is a turbulent product surface Toggle Period When the relay is in Toggle state it switches between On and Off at a rate defined by the Toggle Period Appendix C Advanced Configuration C 7 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 Relay output configuration The relay output can be selected as either Normally Open or Normally Closed referring to the contact position when the relay is de energized This also refers to the Alarm Reset state The relay terminology can be summarized as shown in Table C 3 Table C 3 Relay state terminology Normally Closed Normally Open Closed Open Open Closed De energized Energized De energized Energized Not Active Active Not Active Active Alarm Reset Normal Alarm Reset Normal See Relay Output Configuration on page 6 15 for more information on how to set the Rosemount 2410 up for the desired relay output Normally Open or Normally Closed C 8 Appendix C Advanced Configuration Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Relay Zones You can use one or two set points for relays connected to the Rosemount 2410 Tank Hub Consequently there are two or three zones in which different relay states can be specified For each zone you can set any o
41. information 4 6 CONFIGURATION USING TANKMASTER WINSETUP 4 4 A Rosemount 2410 Tank Hub can easily be installed and configured by using the TankMaster Winsetup configuration program The WinSetup installation wizard guides you through the basic configuration needed for starting up a Rosemount 2410 See the Raptor System Configuration Manual Document no 300510EN for more information on using the TankMaster WinSetup software to configure a Raptor system and a Rosemount 2410 Tank Hub See also the Raptor Wireless TankGauging System reference manual Document no 300570EN for information on how to set up a WirelessHART system Section 4 Configuration Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Series 4 6 1 Installation The TankMaster WinSetup wizard is the recommended tool for installing the Wizard Rosemount 2410 It supports basic configuration of the 2410 To configure a 2410 do the following 1 Start the installation wizard in TankMaster WinSetup Figure 4 1 The installation wizard supports easy installation of the Rosemount 2410 m Rosemount TankMaster WinSetup 4 6 2 View Service Tools Help Q Im Network Connections This Workstation 28 Tanks mem c Expand All gg Pro Program Al Save Databases of All to Files Overview 10 Terminals lt q Install New Select the Devices folder Click the right mouse b
42. may be slightly bent by leaving the terminator in its original position Fieldbus Segment Design When designing a FISCO fieldbus segment you will have to make sure that cabling complies with FISCO requirements as described in Cable Selection for the Tankbus on page 3 6 You will also have to ensure that the total operating current of the connected field devices is within the output capability of the Rosemount 2410 Tank Hub The 2410 is able to deliver 250 mA Consequently the total number of field devices has to be considered so that the total current consumption is less than 250 mA see Power Budget on page 3 7 1 FISCO Fieldbus Intrinsically Safe Concept Section 3 Installation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Since the field devices on the Tankbus must have at least a 9 V input voltage at their terminals you will have to take into account the voltage drop in the fieldbus cables Distances are normally quite short between the Rosemount 2410 Tank Hub and field devices on the tank In many cases you can use existing cables as long as the FISCO requirements are fulfilled see Cable Selection for the Tankbus on page 3 6 Typical characteristics for such a cable is Table 3 3 Typical characteristics of Parameter Value instrumentation cable Loop resistance 42 O km Inductance 0 65 mH km Capacitance 115 nF km Cross sectional area 0 75 mm 18 AWG The Rosemount 2410 outputs 1
43. of the product in the tank The level is calculated based on the echo from the surface No part of the 5900S is in actual contact with the product in the tank and the antenna is the only part of the gauge that is exposed to the tank atmosphere The 2 in 1 version of the 5900S Radar Level Gauge has two radar modules in the same transmitter housing allowing two independent level measurements using one antenna Rosemount 5300 Guided Wave Radar The Rosemount 5300 is a premium 2 wire guided wave radar for level measurements on liquids to be used in a wide range of medium accuracy applications under various tank conditions Rosemount 5300 includes the 5301 for liquid level measurements and the 5302 for liquid level and interface measurements Rosemount 5400 Radar Level Transmitter The Rosemount 5400 is a reliable 2 wire non contact radar level transmitter for liquids to be used in a wide range of medium accuracy applications under various tank conditions Rosemount 2240S Multi Input Temperature Transmitter The Rosemount 2240S Multi input Temperature Transmitter can connect up to 16 temperature spot sensors and an integrated water level sensor Rosemount 2230 Graphical Field Display The Rosemount 2230 Graphical Field Display presents inventory tank gauging data such as level temperature and pressure The four softkeys allow you to navigate through the different menus to provide all tank data directly in the field The Rosemount 2230 s
44. only qualified personnel perform the installation Usethe equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Explosions could result in death or serious injury Verify that the operating environment of the device is consistent with the appropriate hazardous locations certifications Before connecting a communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the gauge cover in explosive atmospheres when the circuit is alive Electrical shock could cause death or serious injury Use extreme caution when making contact with the leads and terminals ZA WARNING Any substitution of non recognized parts may jeopardize safety Repair e g substitution of components etc may also jeopardize safety and is under no circumstances allowed S www rosemount tg com EMERSON Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 1 2 SYMBOLS x APPROVED O9 The CE marking symbolises the conformity of the product with the applicable European Community Directives The EC Type Examination Certificate is a statement of a Notified Certification Body declaring that this product meets the Essential Health and Safety Requirements of the ATEX directive The FM APPROVED Mark indicates that the
45. or Multiple tank version Change to a 2410 Tank Hub for multiple tanks Incorrect temperature reading from temperature transmitter Configuration error Check configuration of the temperature transmitter in TankMaster Winsetup open Properties for the ATD device associated with the tank See the Raptor System Configuration Manual Document no 300510EN for more information on how to configure ATD devices such as a Rosemount 2240S Multi Input Temperature Transmitter Measurement units are not compatible with host system If default database is loaded to the 2410 Tank Hub do one of the following in TankMaster WinSetup verify system units and re install the tank associated with the 2410 Tank Hub update Holding Registers with correct measurement units Hardware failure Check diagnostics information see Diagnostics on page 6 7 Check temperature elements Contact Emerson Process Management Rosemount TankGauging service department 6 20 Section 6 Service and Troubleshooting Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Symptom Incorrect level reading from radar level gauge Possible cause Configuration error Action Check configuration of the level gauge in TankMaster Winsetup open Properties for the level gauge associated with the tank See the Rosemount 5900S Reference Manual Document no 300520en and the Raptor System Configuration Ma
46. specific standard simulation value as specified in the simulation holding register area Simulation Parameter Simulation Holding Register Average Temperature HR3868 Total Observed Volume HR3994 Observed Density HR3976 6 Click the Start button to start simulating the tank parameters 7 In the WinSetup workspace the 2410 icon changes to the following appearance to indicate that Simulation Mode is active Section 6 Service and Troubleshooting Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Figure 6 4 Simulation mode active is indicated in the WinSetup workspace Network Connections B m This Workstation H Tanks Ey Devices 2 rua H HUB 1 Simulation mode active NOTE Simulation continues for the specified period of time It can also be stopped manually at any time by pressing the Stop button in the Simulation window Advanced Simulation 1 If a Calculate Parameter check box is selected the simulation parameter is calculated based on input data from the holding registers Simulation HREGS 3800 to 4056 You can simulate one or more parameters simultaneously To simulate Product Temperature the temperature element positions must be configured Right click the auxiliary tank device ATD icon in the WinSetup workspace choose the Properties option and select the Average Temperature Calculation tab See the Raptor System Configuration Manual Document no 300510EN
47. symbol Explosions could result in death or serious injury Verify that the operating environment of the device is consistent with the appropriate hazardous locations certifications Before connecting a communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the device covers in explosive atmospheres when the circuit is alive Z WARNING Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure the device is installed by qualified personnel and in accordance with applicable code of practice Use the device only as specified in this manual Failure to do so may impair the protection provided by the device Do not perform any service other than those contained in this manual unless you are qualified Any substitution of non recognized spare parts may jeopardize safety Repair for e g substitution of components etc may also jeopardize safety and is under no circumstances allowed To prevent ignition of flammable or combustible atmospheres disconnect power before servicing ROSEMOUNT S Tank Gauging EMERSON www rosemount tg com Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 ZA WARNING High voltage that may be present on leads could cause electrical shock Avoid contact with leads and terminals
48. the density calculation is frozen For example if Hybrid Min Level is equal to 2 0 meter the Raptor system will present a fixed density value for product levels below 2 0 meter NOTE Specify the actual product level and not the distance between the pressure sensor and the product surface Appendix C Advanced Configuration 7 Enter the P3 Sensor Position i e the position of the center of the Vapor Pressure sensor membrane measured from the tank Zero Level Datum Plate 8 Click the OK button to save the Hybrid Density configuration C 13 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 C 7 VOLUME CONFIGURATION C 14 To configure the Rosemount 2410 Tank Hub for volume calculations choose one of the standard tank shapes or the strapping table option see Table C 4 on page C 15 Select None if volume calculation is not used For the standard tanks a Volume Offset parameter can be specified to be used for a non zero volume that corresponds to the Zero Level This may be useful for example if you like to include the product volume below the zero level Volume calculation is performed by using a predefined tank shape or a strapping table One of the following standard tank shapes can be chosen Sphere Horizontal Cylinder Vertical Cylinder The following parameters must be entered for a standard tank shape Tank diameter Tank length for horizontal cylinder Volume Offset use
49. 0 11 No Device No Not Configured 12 No Device No Not Configured Enter tank name with max 10 characters No Devies No OA 14 No Device No Not Configured device tags in TankMaster 15 No Device No Not Configured 16 No Device No Not Configured 4 Configure the 5900S Radar Level Gauge as described in the Raptor System Configuration manual 5 Configure the Auxiliary Tank Devices Rosemount 2240S Multi input Temperature Transmitter as described in the Raptor System Configuration manual Appendix C Advanced Configuration Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 6 In the 22XX ATD Advanced Parameter Source Configuration window ensure that the Vapor Pressure P3 and Liquid Pressure P1 parameters are mapped to the actual source devices on the tank In case there is no vapor pressure sensor installed a manual value can be used instead Figure C 7 Pressure parameters mapped to the actual sensors Communication Average Temperature Calculation 2240 MTT Temperature Sensor 2240 MTT Auxiliary Sensor 2230 Graphical Field Display Advanced Parameter Source Configuration r Parameter Mapping Source Device Type ID No Source Parameter Vapor Pressure barG v _3051 514536 No 1 v Pressure Liquid Pressure v Y Pressure 3051 514536 No2 Pressure X m Y Not Configured v Level X m Y Not Configured v L
50. 0 without using TankMaster Then the density calculations are performed internally by the 2410 Tank Hub To set up a Rosemount 2410 for hybrid density applications do the following 1 Install and connect the devices on the tank including the Vapor Pressure sensor P3 and the Liquid Pressure sensor P1 2 Start the TankMaster Winsetup configuration program 3 Configure the Rosemount 2410 Tank Hub as described in the Raptor System Configuration manual Document no 300510EN Ensure that the appropriate devices are associated with the current tank in the 2410 tank database as illustrated in Figure C 6 In the example below a Rosemount 5900S Radar Level Gauge a Rosemount 2240S Multi input Temperature Transmitter and two Rosemount 3051S Pressure Transmitters P1 and P3 are installed on the tank FB 2410 Tank Hub Tank Database uic DAE CAD UR E Communication Configuration Device Tags Local Display 2410 Tank Positions 2410 Tank Names and Addresses Device Type Unit ID Device Tank Tank Tank Name Level ATD connected Position Position Modbus Modbus to field bus rosiuon Address Address 1 3051 Pressure 2169359407 Yes 1 1 TKA 1 101 2 3051 Pressure 2236835852 Yes 1 2 3 5900 RLG 0 Yes 1 3 4 2240MTT 16 Yes 1 4 5 No Device No Not Configured 5 B No Device No Not Configured 6 7 No Device No Not Configured 7 8 No Device No Not Configured 8 9 No Device No Not Configured 9 10 No Device No Not Configured 1
51. 0510EN for more information on how to use the TankMaster WinSetup program 6 2 1 Viewing Input and Holding Registers 6 2 Measured data is continuously stored in input registers of the Rosemount 2410 Tank Hub By viewing the Input registers you can check that the device is working properly The holding registers store various parameters which are used to configure the 2410 for various applications By using the Rosemount TankMaster WinSetup program holding registers can be edited simply by typing a new value in the appropriate value input field Some holding registers can be edited in a separate window In this case individual data bits can be changed To view Input or Holding registers of a 2410 do the following 1 Start the TankMaster WinSetup program B 29 Devices rua 8 0 Collapse All H C Protocols Uninstall Save Database to File Upload Database View Input Registers View Holding Registers 2 In the TankMaster WinSetup workspace window click the right mouse button on the Rosemount 2410 Tank Hub device icon 3 Choose the View Input Registers or View Holding Registers option or from the Service menu choose Devices gt View Input Registers View Holding Registers Section 6 Service and Troubleshooting Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 ff View Input Registers HUB 101 Ver
52. 0530EN Rev BA Rosemount 2410 September 2012 Z WARNING High voltage that may be present on leads could cause electrical shock Avoid contact with leads and terminals Make sure the mains power to the Radar Transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the transmitter Probes covered with plastic and or with plastic discs may generate an ignition capable level of electrostatic charge under certain extreme conditions Therefore when the probe is used in a potentially explosive atmosphere appropriate measures must be taken to prevent electrostatic discharge C 2 Appendix C Advanced Configuration Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 C 2 ADVANCED CONFIGURATION IN WINSETUP Figure C 1 The 2410 Tank Hub Configuration window includes tabs for basic and advanced configuration Appendix C Advanced Configuration There are advanced configuration options for the Rosemount 2410 Tank Hub which are not included in the TankMaster WinSetup installation wizard These options are available via the Properties option in the WinSetup configuration software To access the advanced configuration options for the Rosemount 2410 do the following 1 In the TankMaster WinSetup workspace click the right mouse button on the 2410 Tank Hub icon 2 Choose the Properties option The 2410 Tank Hub window appears _ Tank Databas
53. 2 Select the Rosemount 2410 icon in the TankMaster WinSetup workspace 3 Click the right mouse button and choose the Live List option ff 2410 HUB Device Live List Show Unit ID m 5 Device Type Deviceld Manufact Device No FF Address Handled Connected Configured Opened Auto Mode Tag Id 5900 DEVICE 0000000000 Device 0011512240 EPM 0x00000010 5900 ALG 2240 TTM No Device 0 Rosemount 1 232 Yes Yes Yes Yes Yes 16 Rosemount 2 245 Yes Yes Yes Yes Yes No Device No Device No Device No Device No Device No Device No Device No Device No Device No Device No Device No Device No Device Show Device ID column As HEX Close The 2410 Tank Hub Device Live List window shows the following information Item Description Device Type Examples of supported devices Rosemount 59005 2410 22408 2230 5300 5400 848T and 3051S For unknown devices the device type number is shown Device ID Unit ID A unique code that identifies a particular device You can choose to view the device ID in decimal or hex format depending on what format is supported by the device Manufact Id Identifes the manufacturer Device No Index used to identify devices by the FF stack FF Address FOUNDATION Fieldbus address used for communication on the Tankbus Handled Bit 0 of the Live List Status input register which indicates the current Tankbus communication status of the de
54. 2 5 Vdc Considering the minimum voltage supply of 9 V on the field device terminals a maximum voltage drop of 3 5 V on the Tankbus can be allowed At a maximum current consumption of 250 mA 12 5 Vdc with all field devices located at the far end of the Tankbus a total worst case cable resistance of approximately 14 O 3 5 V 250 mA is allowed This corresponds to a cable length of 333 m 1092 ft in case typical cable characteristics are assumed as specified in Table 3 3 on page 3 9 However normally the current consumption is less than 250 mA A typical Raptor configuration would include a tank supplied with a Rosemount 5900S Radar Level Gauge a Rosemount 2230 Graphical Field Display a Rosemount 2240S Multi input Temperature Transmitter and a Rosemount 30515 Pressure Transmitter In this case the current consumption would be 128 mA allowing a cable length of 677 m 2221 ft between the 2410 Tank Hub and the field devices on the tank With fewer devices on the Tankbus an even longer cable would be allowed Table 3 4 shows the maximum distance between a 2410 Tank Hub and the field devices on a tank for different cable cross sectional areas The table shows the maximum distance to a tank at a total current consumption of 250 mA as well as for a typical installation as outlined above Table 3 4 Maximum distance from power source to field devices on the tank for different Cable characteristics Maximum distance to tank m ft cable a
55. 4 twisted shielded pairs Depends on cable See Cable Selection for the Tankbus on page 3 6 for FISCO cable parameters Yes to be disconnected if required Appendix A Reference Data Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Housing material Installation Dimensions Weight Environment Ambient temperature Storage temperature Humidity Ingress protection Metrology sealing possibility Write protect switch Transient built in lightning protection Polyurethane covered die cast aluminum Can be installed on a 33 4 60 3 mm 1 2 in diameter pipe or wall See Dimensional drawings on page A 4 4 7 kg 10 4 Ibs 40 to 70 C 40 to 158 F Minimum start up temperature is 50 C 58 F With LCD display 25 to 70 C 13 to 158 F 50 to 85 C 58 to 185 F With LCD display 40 to 85 C 40 to 185 F 0 100 relative humidity IP 66 and IP 67 Nema 4X Yes Yes According to IEC 61000 4 5 level 4 kV line to ground Complies with IEEE 587 Category B transient protection and IEEE 472 surge protection 1 One Rosemount 5900S with 2 in 1 solution or maximum two Rosemount 5900S gauges installed on separate tanks can be connected to one tank hub If two Rosemount 5900S gauges are installed on the same tank two separate tank hubs are required 2 Not available with SIL option 3 Can not be combined with a secondary fieldbus 4 HCF registration is pending
56. 40S Temperature Transmitter O Spur lt 60 m Spur lt 60 m Section 3 Installation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 3 4 8 Typical Installations Figure 3 7 Example of a Raptor system with single tank 2410 Tank Hub with intrinsically safe power supply integrated power conditioner and built in terminator The example below Figure 3 7 illustrates a Raptor system with daisy chained field devices on a single tank Terminators are installed at both ends of the fieldbus segment as required in a FOUNDATION fieldbus system In this example the terminators are enabled in the Rosemount 2410 Tank Hub and a Raptor field device Rosemount 2240S the end of the network segment Tankbus length up to 1000 meter depending on number of devices and cable type de 2240S Multi input Temperature 5900S Radar Transmitter Level Gauge lt Built in terminator Q enabled on the last device 2230 Display Section 3 Installation p m Tankbus The maximum distance between the 2410 Tank Hub and the field devices depends on the number of devices connected to the Tankbus and the cable type See Cable Selection for the Tankbus on page 3 6 and Tankbus on page 3 8 for more information about cable selection and the Tankbus an example with a 2 in 1 versi
57. 615089 2 SIL 2 certified output as per IEC 61508 F None but ready for upgrade of safety certification SIS 0 None Code Pos 7 Relay Output Non SIS SIL 2 Two 2xSPST 1 One 1xSPST F None Ready for upgrade of Relay Output Non SIS SIL 0 None Note Note Maximum 5 Rosemount 5300 5400 transmitters can be connected to one Tank Hub Note Note Note For connection to a 3rd party system Integrated power supply Maximum Tankbus current is reduced to 200 mA For connection to a 3rd party system Integrated power supply Maximum Tankbus current is reduced to 200 mA For connection to a 3rd party system For connection to a 3rd party system For connection of a 3rd party instrument Integrated power supply Max Tankbus current reduced to 200 mA For connection of a 3rd party instrument Integrated power supply Max Tankbus current reduced to 200 mA For connection of a 3rd party instrument For connection of a 3rd party instrument Note Requires Rosemount 5900S with Safety Certification SIS code 3 Requires Rosemount 5900S with Safety Certification SIS code 2 Note Appendix A Reference Data A 5 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 Code Pos 8 1 0 Code Pos 9 Code Pos 10 S Code Pos 11 Code Pos 12 R 0 Code Pos 13 A Code Pos 14 1 2 G E M Code Pos 15 W 0 Code QT ST Integral Display LCD
58. 7 Paint 1 0000 POINT 1 0000 00 s 150 s Virtual Relay State in Zone 1 Disable Invalid Parameter Alarm Hysteresis 0 1000 Zone 1 Alarm Reset Ls Current Source Value 18 96837 Virtual Relay Status OK n Description Normal Active Alarm Not Active Opened Closed Cancel Apply Help Using two three relay zones You can use two or three relay zones Different relay states can be used in each of these zones With two relay zones use one set point First Point With three relay zones use two set points First Point and Second Point First and second set points The first and second set points define the transitions between Zone 1 2 and 3 You can set different relay states in each of these zones First Point defines the transition between Zone 1 and 2 Second Point defines the transition between Zone 2 and 3 Hysteresis When the source variable passes a set point the relay switches from one state to the other When the source signal returns back into the previous zone the relay does not switch back to the previous state until it has passed both the set point and the hysteresis zone Appendix C Advanced Configuration Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Table C 1 2410 Relay States Table C 2 2410 Relay Control Modes Virtual Relay States There are three virtual relay states available Virtual Relay State Descriptio
59. 7 jumper settings 6 15 Simulation Mode 6 12 View Diagnostic Registers window 6 7 Ki K2 21509 9 6 15 Simulation Time 6 12 Viewing Input and HoldineBaaisi Normally Closed C 8 Simulation window 6 12 SE SORTI RIT eu Normally Open C 8 Single tank version 22 ear Mae UTOR 7 predefined 6 3 Relay zones C 9 Smart Wireless 2 2 Virtual Rel C 6 relay zones C 6 Smart Wireless THUM Adapter 2 2 arius aat pa SEDES 5 Virtual Relay Output C 19 set points C 6 Software upgrade 6 8 Virtual Relay Output setting C 7 switch delay C 7 Solid state relays 2 2 Virtual Relays C 3 toggle period C 7 c cue wi tk een lye C 7 da Volume calculations C 14 using first second point C 6 Start up information 2 2 5 4 Volume Configuration C 15 virtual relay states C 7 Strapping Table C 14 Holdi ist C 15 Relay Outputs 3 26 Strapping table C 14 7 strapping table C 14 Relay states C 7 Sunshade 3 2 tankshapes C 14 Relays 2 2 2 9 Switch Delay C 7 normally closed 2 2 Symbols 1 2 GISBU S fo qe ps Cat Volume Off
60. A x 0 35 km x 42 Q km 0 47 V Voltage at second tank 212 5 V 0 80 V 0 47 V 11 23 V For both tanks the input voltage to the field devices is above the minimum requirement of 9 V The field devices may be connected to the Tankbus via segment couplers as illustrated in Figure 3 3 The spur length must not exceed 60 m according to the FISCO standard In the example above it is assumed that the voltage drop between the segment coupler and the devices can be ignored 3 11 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 Figure 3 4 Dimensions mm 3 12 Tankbus Segment Coupler In case daisy chain connection is not suitable a Tankbus Segment Cou pler can be used to connect the various devices to the Raptor Tankbus Features Entity and FISCO compliant adjustable short circuit limit robust die cast aluminium housing protection degree IP67 integrated bus terminating resistor switch integrated inside the housing cable shielding capacitive or direct connection to housing potential selectable via switch NOTE Sufficient equipotential bonding of the installation must be ensured The devi ce is connected via the bolt on the housing to the system s potentializer 1 122 64 36 illis 173 5 fili 1 185 5 207 e t d Part no 6853511 493 Contact Emerson Process Management Rosemount Tank Gauging for more information Se
61. B T4 50 C lt Ta lt 70 C ENTITY IS VO ACTIVE II 2 1 G Ex de la IIC IB 4 50 lt lt 70 FM10ATEX0012 Um 250V SEE INSTALLATION INSTRUCTION DOCUMENT WARNING EXPLOSION HAZARD DO NOT OPEN UNLESS AREA S KNOWN TO BE NON HAZARDOUS WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY ROSEMOUNT Tank Gauging MADE IN GOTHENBURG SWEDEN 2410 TANK HUB 2410 MFG yymmdd SIN PLACE FOR NON FM INFORMATION MAINS 24 48V ENCL TYPE 4X P66 P67 OR 48 240V 50 60Hz 20W FISCO POWER SUPPLY Ex de Ib IIB Gb T4 50 C lt Ta lt 70 C ENTITY IS VO PASSIVE Ex de lb IIC Gb IIB Gb T4 50 lt lt 70 IECEx FMG 10 0005 Ume250V INSTALL PER CONTROL DWG 9240040 901 FISCO POWER SUPPLY 0575 112 2 G Ex de lb IIB T4 50 C lt Ta lt 70 C ENTITY IS VO PASSIVE amp II 2 2 G Ex deflb IIC IIB T4 50 lt lt 70 INTRINSIC SAFETY FM10ATEX0012 im ROSEMOUNT SEE INSTALLATION INSTRUCTION DOCUMENT WARNING EXPLOSION HAZARD DO NOT OPEN UNLESS AREA IS KNOWN TO BE NON HAZARDOUS WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR Tank Gauging MADE IN GOTHENBURG SWEDEN E1 The following information is provided as part of the label of the device Name and address of the manufacturer Rosemount Appendix B Product Certifications CE Conformity Marking C 0575 Model number Serial numb
62. Certifications for IS parameters HART slave configurable HART 5 or HART 5 default The integral digital read out display can toggle between level level rate ullage signal strength volume TOV liquid average temperature 1 16 spot temperature vapor average temperature ambient temperature free water level vapor pressure liquid pressure air pressure observed density reference density and flow rate Level free water level and ullage meter millimeter feet or imperial 1 16 Level rate meter second meter hour feet second or feet hour Flow rate meter hour liter minute barrel hour or US gallon hour Total Observed Volume TOV meter liters barrel or US gallon Temperature F C or K Pressure psi psiA psiG bar barA or barG atm Pa or kPa Density kg m API or 60 60DegF Signal strength mV Rosemount TankMaster Yes Tankbus addressing 24 48 VDC or 48 240 VAC 50 60 Hz Max 20 W depending on configuration Non IS side Two 14 and Two 34 14 NPT entries for cable glands or conduits IS side Two 75 14 NPT entries for cable glands or conduits Three metal plugs to seal any unused ports are included in the delivery Optional M20 x 1 5 and M25 x 1 5 conduit cable adapter Cable glands in metal 72 14 and 3 14 NPT 4 pin male Eurofast connector or A size Mini 4 pin male Minifast connector 0 5 1 5 mm AWG 22 16 twisted shielded pairs 0 5 2 5 mm AWG 22 1
63. FM INFORMATION ACTIVE AEx Ex defia IIC Amb Temp Limits 50 C to 70 C Temp Code T4 MAINS 24 48V INSTALL PER CONTROL DWG 9240040 901 INSTALLATION INSTRUCTION DOCUMENT ENCL TYPE 4X op 4s ovr 50 60Hz 20W SEAL NOT REQUIRED z 2410 TANK HUB ff FISCO POWER SUPPLY 2410 ipenoven CL I DIV 1 GP C amp D DIP CL Wil DIV 1 Passive Current G GPE F amp G CLIZONE 1 AEx Ex de ib IIB Loop MFG yymmdd ENTITY IS VO S N PLACE FOR NON FM INFORMATION PASSIVE AEx Ex de ib IIC PLACE FOR NON FM INFORMATION MAINS 24 48V ENCL TYPE 4X IP66 IP67 OR 48 240V 50 60Hz 20W E5 Amb Temp Limits 50 C to 70 C Temp Code T4 INSTALL PER CONTROL DWG 9240040 901 SEAL NOT REQUIRED SEE INSTALLATION INSTRUCTION DOCUMENT FISCO Power Supply Explosion Proof Class Division 1 Groups C and D Dust ignitionproof Class Il and III Division 1 Groups F G The Rosemount 2410 Tank Hubs that have the following labels attached have been certified to comply with the requirements of the approval agencies WARNING EXPLOSION HAZARD DO NOT OPEN UNLESS AREA IS KNOWN BE NON HAZARDOUS WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY Tank Gauging MADE IN GOTHENBURG SWEDEN WARNING EXPLOSION HAZARD DO NOT OPEN UNLESS AREA IS KNOWN TO BE NON HAZARDOUS WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY ROSEMOUNT Tank Gauging
64. FM approvals Labels Drawings Appendix C Advanced Configuration Advanced configuration in WinSetup Primary and Secondary Bus Relay Output Hybrid Density Calculation Volume Configuration Arithmetic Operations Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 1 4 TECHNICAL DOCUMENTATION The Raptor Tank Gauging System includes the following documentation Raptor Technical Description 704010EN Rosemount 5900S Reference Manual 300520EN Rosemount 2410 Reference Manual 300530EN Rosemount 2240S Reference Manual 300550EN Rosemount 2230 Reference Manual 300560EN Raptor System Configuration Manual 300510EN Rosemount 5300 Product Data Sheet 00813 0100 4530 Rosemount 5400 Product Data Sheet 00813 0100 4026 Rosemount 5300 Series Reference Manual 00809 0100 4530 Rosemount 5400 Series Reference Manual 00809 0100 4026 Rosemount TankMaster WinOpi Reference Manual 303028EN Rosemount Raptor Installation Drawings Section 1 Introduction Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 1 5 SERVICE SUPPORT For service support contact the nearest Emerson Process Management Rosemount Tank Gauging representative Contact information can be found on the web site www rosemount tg com 1 6 PRODUCT RECYCLING DISPOSAL Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation regula
65. ION Amb Temp Limits 50 C to 70 C Temp Code T4 MAINS 24 48V INSTALL PER CONTROL DWG 9240040 901 INSTALLATION INSTRUCTION DOCUMENT ENCL TYPE 4X IP66 IP67 OR 48 240V 50 60Hz 20W SEAL NOT REQUIRED 2410 ff FISCO POWER SUPPLY 2410 approven XP AIS CL I DIV 1 GP C amp D DIP CL DIV 1 Active Current GPE F amp G CLIZONE 1 AEx Ex de ib MFG yymmdd Loop ENTITY IS VO SIN PLACE FOR NON FM INFORMATION ACTIVE XP AIS CL I DIV 1 GP C amp D PLACE FOR NON FM INFORMATION ACTIVE AEx Ex defia IIC IB Amb Temp Limits 50 C to 70 C Temp Code T4 MAINS 24 48V INSTALL PER CONTROL DWG 9240040 901 INSTALLATION INSTRUCTION DOCUMENT ENCL TYPE 4X IP66 IPT V 50 60Hz 20W SEAL NOT REQUIRED 2410 TANK HUB ff FISCO POWER SUPPLY 2410 Aemi v CL I DIV 1 GP C amp D DIP CL I II DIV 1 Passive Current MFG t GPE F amp G CLIZONE 1 AEx Ex de ib IB Loop ENTITY IS VO SIN PLACE FOR NON FM INFORMATION PASSIVE AEx Ex de ib IIC IIB PLACE FOR NON FM INFORMATION MAINS 24 48V OR 48 240V 50 60Hz 20W ENCL TYPE 4X IP66 IP67 E6 Amb Temp Limits 50 C to 70 C Temp Code T4 INSTALL PER CONTROL DWG 9240040 901 SEAL NOT REQUIRED SEE INSTALLATION INSTRUCTION DOCUMENT FISCO Power Supply Explosion Proof Class Division 1 Groups C and D WARNING EXPLOSION HAZARD DO NOT OPEN UNLESS AREA IS KNOWN TO BE N
66. Logging Measurement 6 17 6 3 Troubleshooting 0 00 eee 6 18 6 3 1 Device Status eee 6 23 6 3 2 Warning Messages 6 24 6 3 3 Error Messages 6 26 APPENDIX A A 1 Specifications A 1 Reference Data A 2 A 4 A 5 APPENDIX B B 1 Safety B 1 Product Certifications B 2 gt Conformity aes oases ate eed ta eles eee B 2 Hazardous Locations B 3 B 3 1 Factory Mutual US Approvals B 3 B 3 2 Factory Mutual Canadian Approvals B 5 B 3 3 European ATEX Directive Information B 7 B 3 4 IECEx Approval 55 eead eed ae B 9 B 4 Approval Drawings B 11 APPENDIX C Safety messages 2s 201 354 Escudo ced we nas dias sew C 1 Advanced Configuration C 2 Advanced Configuration in Winsetup C 3 3 Primary BUS sero ier E pea 4 4 C 4 Secondary lt 5 C 5 TOC 2 Table of Contents Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Table of Contents C 5 C 6 C 7 C 8
67. MADE IN GOTHENBURG SWEDEN WARNING EXPLOSION HAZARD DO NOT OPEN UNLESS AREA IS KNOWN TO BE NON HAZARDOUS WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY Tank Gauging MADE IN GOTHENBURG SWEDEN Associated Intrinsically Safe Class Division 1 Groups C and D Appendix B Product Certifications Class Zone 1 AEx de ib IIB U 15V 1 354 P 5 32W B 3 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 B 4 HART 4 20 mA ENTITY IS I O Option Active Current Loop XP AIS CL I DIV 1 GP C amp D AEx defia IIC IIB 23 1 V 15 95 3 mA 550 mW Group IIC C lt 0 14 uF Lo x 3 9 mH Group C IIB Co x 1 0 uF Lo x 15 mH Group D x 3 67 uF Lo lt 33 mH Passive Current Loop AEx delib IIC IIB U 30 0 V 1 300 mA 0 uF Lj 20 mH Ambient Temperature Limits 50 C to 70 C Temperature Code T4 Install per Control Drawing 9240040 901 Appendix B Product Certifications Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 B 3 2 Factory Mutual Canadian Approvals Figure B 2 Factory Mutual Canadian approval labels Certificate of Compliance 3035492C 2410 TANK HUB ff FISCO POWER SUPPLY 2410 approven XP AIS CL DIV 1 GP C amp D DIP CL DIV 1 No Current GPE F amp G CLIZONE 1 AEx Ex de ib Loop MFG yymmdd SIN PLACE FOR NON FM INFORMATION PLACE FOR NON FM INFORMAT
68. NT 2410 Power supply Secondary bus Secondary power Relay outputs Primary bus Modem Figure 3 24 Wiring diagram for Rosemount 2410 and Rosemount 59005 in SIL safety system 3 32 Section 3 Installation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 o o o o D 2 o E 0 a Radar Level Gauge SIL Alarm Output Tankbus Exi 5 O I SI 84 Tank Hub GND 1 Rosemount 2410 11213 4 5 6 9 10 1112 SIL Alarm Relay Exd Exe Section 3 Installation 3 33 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 3 34 Section 3 Installation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Series Section 4 4 1 SAFETY MESSAGES ROSEMOUNT Tank Gauging Configuration 41 Safety page 4 1 42 1
69. ON HAZARDOUS WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY Tank Gauging MADE IN GOTHENBURG SWEDEN WARNING EXPLOSION HAZARD DO NOT OPEN UNLESS AREA IS KNOWN TO BE NON HAZARDOUS WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY ROSEMOUNT Tank Gauging MADE IN GOTHENBURG SWEDEN WARNING EXPLOSION HAZARD DO NOT OPEN UNLESS AREA IS KNOWN TO BE NON HAZARDOUS WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY Tank Gauging MADE IN GOTHENBURG SWEDEN Dust ignitionproof Class Il and Division 1 Groups F and G Associated Intrinsically Safe for Class Division 1 Groups C and D Class Zone 1 Ex de ib IIB U 15V 152354mA P 5 32W Appendix B Product Certifications Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 B 6 HART 4 20 mA ENTITY IS I O Option Active Current Loop XP AIS CL I DIV 1 GP C amp D Ex de ia IIC IIB 23 1 V 15 95 3 mA Po 550 mW Group IIC C5 lt 0 14 uF Lo x 3 9 mH Group C IIB x 1 0 uF Lo x 15 mH Group D x 3 67 uF Lo lt 33 mH Passive Current Loop IIB U 30 0 V 1 300 mA 0 uF 0 mH Ambient Temperature Limits 50 to 70 Temperature Code 4 Install per Control Drawing 9240040 901 Appendix B Product Certifications Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 B 3 3 European ATEX Directive
70. Product density at standard reference temperature 15 C 60 F Volume TOV Total observed volume Flow Rate F RATE Flow rate User Defined 1 UDEF 1 Up to 5 user defined variables Tank Height TANK R Distance from Tank Reference Point to Zero Level Delta Level ALVL The difference between two level values Section 5 Operation 5 3 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 5 3 START UP INFORMATION When the Rosemount 2410 starts up all LCD segments light up for approximately 5 seconds The start up information appears on the display when the software initialization procedure is finished The Primary Bus configuration appears first followed by the Secondary Bus configuration Each item appears a few seconds on the display Table 5 2 Start up information Item Example on the 2410 display 5 4 Model number and type multiple single tank version Primary communication bus hardware option TRL2 RS485 Enraf GPU HART master HART slave Primary communication bus protocol Primary Bus communication address Primary Bus communication settings Baud rate stop bits and parity Secondary communication bus hardware option TRL2 RS485 Enraf GPU HART wireless HART master HART slave Secondary communication bus protocol Secondary Bus communication address Secondary Bus commuincation settings Baud rate stop bits and parity Software version Serial number Unit ID when Modbus is avai
71. Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Tank Hub Eu FOUNDATION A ROSEMOUNT amp Tank Gauging EMERSON www rosemount tg com Process Management Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Rosemount 2410 Tank Hub NOTICE Read this manual before working with the product For personal and system safety and for optimum product performance make sure you thoroughly understand the contents before installing using or maintaining this product For equipment service or support needs contact your local Emerson Process Management Rosemount Tank Gauging representative Spare Parts Any substitution of non recognized spare parts may jeopardize safety Repair e g substitution of components etc may also jeopardize safety and is under no circumstances allowed Rosemount Tank Radar AB will not take any responsibility for faults accidents etc caused by non recognized spare parts or any repair which is not made by Rosemount Tank Radar AB ACAUTION The products described in this document are NOT designed for nuclear qualified applications Using non nuclear qualified products in applications that require nuclear qualified hardware or products may cause inaccurate readings For information on Rosemount nuclear qualified products contact your local Rosemount Sales Representative Cover Photo 2410_coverfoto tif ROSEMOUNT es Tank Gauging EMER
72. Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Section 2 Overview TankMaster HMI Software TankMaster is a powerful Windows based Human Machine Interface HMI for complete tank inventory management It provides configuration service set up inventory and custody transfer functions for Raptor systems and other supported instruments TankMaster is designed to be used in the Microsoft Windows XP and Vista environment providing easy access to measurement data from your Local Area Network LAN The TankMaster WinOpi program lets the operator monitor measured tank data It includes alarm handling batch reports automatic report handling historical data sampling as well as inventory calculations such as Volume Observed Density and other parameters A plant host computer can be connected for further processing of data The TankMaster WinSetup program is a graphical user interface for installation configuration and service of the different devices in the Raptor system Rosemount 2160 Field Communication Unit The 2160 Field Communication Unit FCU is a data concentrator that continuously polls and stores data from field devices such as radar level gauges and temperature transmitters in a buffer memory Whenever a request for data is received the FCU can immediately send data from a group of tanks from the updated buffer memory Rosemount 2410 Tank Hub The Rosemount 2410 Tank Hub acts as a power supply to t
73. SON www rosemount tg com Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 Table of Contents SECTION 1 1 1 Safety 1 1 Introduction 1 2 SYMBOlS a io eoe a a a ee 1 2 1 3 Manual Overview 00000 eee 1 3 1 4 Technical Documentation 1 4 1 5 Service 1 5 1 6 Product 1 5 1 7 Packing 1 5 1 7 1 Reuse and 1 5 1 7 2 Energy 1 5 SECTION 2 2 1 1 2 1 Overview 2 1 1 Communication 2 3 2 2 Components 0 00 0c eee a a 2 5 2 3 System 2 6 2 4 Installation 2 12 SECTION 3 3 1 Safety 3 1 Installation 3 2 Installation Considerations 3 2 3 3 Mechanical Installation 3 3 3 3 1 Pipe Mounting 3 3 3 3 2 Wall Mounting 3 4 3 4 Electrical Installation 3 5 3 4 1 Cable
74. STODY TRANSFER INVENTORY TANK GAUGING Plant Host Computer OPERATIONAL CONTROL TankMaster PC Section 2 Overview Communication Unit Group bus TRL2 Modbus 5900S Radar 2240S Temperature HAZARDOUS AREA Level Gauge Transmitter A aes NE 2230 Display gY 2410 Tank Hub t 3051S S EEE Pressure V Transmitter Tankbus p OQ 5900S Radar Level Gauge 9 644 2410 Tank Hub 644 e 44Temperature Transmitter Segment coupler 2240S Temperature 5400 Level Transmitter Transmitter 5300 Level Transmitter 2 7 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 Figure 2 7 Raptor system architecture for wireless systems NON HAZARDOUS AREA HAZARDOUS AREA 5900S Radar 2240S Temperature Level Gauge Transmitter Q THUM d TankMaster PC 2230 Displa 2410 Tank Hub pay 4 s 3051S Smart Wireless w Transmitter Gateway Tankbus EN OQ 59005 Radar Level Gauge 644 644 B 4Temperature Transmitter Segment coupler 2 8 Section 2 Overview
75. V Um 250V ENCL TYPE 4X P66 P67 2410 TANK HUB 2410 FISCO POWER SUPPLY FISCO POWER SUPPLY Passive Current de Ib IIB Gb T4 50 lt lt 70 112 2 6 de Ib IIB T4 50 lt lt 70 Loop MFG yymmdd ENTITY IS VO ENTITY IS VO S N PLACE FOR NON FM INFORMATION PASSIVE Ex de lb IIC Gb IIB Gb PASSIVE Il 2 2 G deflb IIC IIB T4 50 lt lt 70 T4 50 C lt Ta lt 70 C IECEx FMG 10 0005 FM10ATEX0012 Um 250V Um 250V ENCL TYPE 4X P66 P67 Appendix B Product Certifications MAINS 24 48V OR 48 240V 50 60Hz 20W MAINS 24 48V OR 48 240V 50 60Hz 20W MAINS 24 48V OR 48 240V 50 60Hz 20W FISCO POWER SUPPLY FISCO POWER SUPPLY Ex de Ib IIB Gb T4 50 C lt Ta lt 70 C PLACE FOR NON FM INFORMATION IECEx FMG 10 0005 FM10ATEX0012 Um 250V Um 250V 0575 WARNING EXPLOSION HAZARD 112 2 G Ex de lb IIB T4 50 C lt Ta lt 70 C INSTALL PER CONTROL DWG 9240040 901 SEE INSTALLATION INSTRUCTION DOCUMENT DO NOT OPEN UNLESS AREA IS KNOWN TO BE NON HAZARDOUS WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY ROSEMOUNT Tank Gauging MADE IN GOTHENBURG SWEDEN 0575 WARNING EXPLOSION HAZARD INSTALL PER CONTROL DWG 9240040 901 SEE INSTALLATION INSTRUCTION DOCUMENT DO NOT OPEN UNLESS AREA S KNOWN TO BE NON HAZARDOUS WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC
76. abase Ensure that the Modbus Addresses of the connected devices are properly set These addresses must correspond to the 2410 Tank Hub database settings see Basic Configuration of a Rosemount 2410 on page 4 3 for more information Figure 4 2 The Slave Database has to be configured for level 8 FCU Slave Database FCU ih x gauges and temperature 3 transmitters Slave Type Addr Bus Temp Aln Hin Relays Inti Int2 Level 4 Cin Offset 2410_Level Zi FB1 2 3 2 10 100 2 1TU Level 2 FB1 2 3 2 1 0 10 0 2410 Level 3 FB1 2 3 2 1 0 10 0 4A TRL 2ATG 0 1 0 10 TRL 2 RTG 0 1 0 10 TRL 2 ATG 0 1 0 1 0 f FCU Slave Database FCU 1 TUA Slave Type Addr Bus Temp Hin Relays Inti Int2 Level 2 Cin Offset 2410 Temp is m FB 3 20 0 automatically added 24UTemp 102 FB1 3 20 0 4 3B 2410 Temp 103 FB1 3 20 0 4B DAU 0 1 0 0 100 00 5B DAU 0 1 0 0 100 00 6B DAU 0 1 0 0 100 00 7B DAU 0 1 0 0 100 00 8B DAU 0 1 0 0 100 00 9B DAU 0 2 0 0 100 00 108 DAU 0 2 0 0 100 00 11B DAU 0 2 0 0 100 00 12B DAU 0 2 0 0 100 00 4 lt Back Next gt Cancel 4 6 Section 4 Configuration Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Section 5 5 1 SAFETY MESSAGES ROSEMOUNT Tank Gauging Operation 5 4 Safety
77. aises potential safety issues is indicated by a warning symbol Please refer to the following safety messages before performing an operation preceded by this symbol Z WARNING Explosions could result in death or serious injury Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications Before connecting a communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the transmitter cover in explosive atmospheres when the circuit is alive Z WARNING Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of practice Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified Any substitution of non recognized spare parts may jeopardize safety Repair for e g substitution of components etc may also jeopardize safety and is under no circumstances allowed To prevent ignition of flammable or combustible atmospheres disconnect power before servicing S www rosemount tg com EMERSON Reference Manual 30
78. bar G Liquid Pressure P1 1 236 bar G Level 14 468 m Observed Density 725 88 kg m3 Tank Name HUB Position 9 810 m s2 1 20 kg m3 1 20 kg m3 Upper Density Limit 10000 00 kg m3 amp Hybrid Minimum Level 0 700 m Lower Density Limit 0 00 kg m3 1 i Liquid Sensor Position P1 0 500 m Datum plate Vapor Sensor Position 14 850 m Local Gravity Air Density Vapor Density OK Cancel Appendix Advanced Configuration Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 From the Tank Name Hub Position list select the tank to be configured for hybrid density calculations Enter Local Gravity Air Density and Vapor Density These parameters are used for calculating the Observed Density See the TankMaster WinOpi Reference Manual Document No 303028EN for more information on inventory calculations Enter Upper and Lower Density Limits for the Observed Density Density values outside this range will be notified by TankMaster Enter the P1 Sensor Position i e the position of the center of the Liquid Pressure sensor membrane Enter the Hybrid Min Level This value specifies the lowest product level at which TankMaster calculates the Observed Density Normally the accuracy of pressure sensors is reduced at low pressures i e at product levels close to the sensor membrane Therefore you can specify a limit below which
79. ccurs the LED will flash a sequence that corresponds to the error code followed by a five second pause Error LED Red ERROR FAIL WRITE PROTECT The following errors codes may appear Code Error type Code _ Error type 1 FPROM 7 Aux 2 HREG 8 FF stack 3 Software 9 Tankbus 4 Other memory error 10 Host communication 5 System 11 Data manager 6 Display 12 Configuration Example In case of a device error the red LED will repeat a flash sequence that corresponds to the particular type of error that ocurred For example in case of a Display error code 6 the LED will show a sequence of 6 flashes followed by a 5 seconds pause After the pause the flashing starts over again in the same manner This flash pause sequence will be continously repeated Display error code 6 appears with the following Error LED red flash sequence as illustrated in Figure 5 5 Seconds 0 5 10 15 20 25 30 35 See Error Messages on page 6 26 for more information 5 7 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 5 6 SPECIFYING DISPLAY VARIABLES Figure 5 6 The local display can be configured to show tanks and measurement variables by using the Rosemount TankMaster Winsetup configuration software 5 8 The Rosemount 2410 can be configured to present measurement data on the optional integral display Measurement data such as Level Lev
80. cify a range of registers by setting a start value in the Start Register input field and the total number of registers to be displayed in the Number of Registers field 1 500 Up to 50 registers is recommended for a quick update of the list 5 Click the Read button to update the View Input Holding Registers window with fresh device data 6 2 2 Editing Holding Most Holding Registers can be edited simply by typing a new value in the Registers appropriate Value input field Some Holding Registers marked grey in the Value column can be edited in a separate window In this case you can choose from a list of options or you can change separate data bits For more information see the Rosemount Raptor System Configuration Manual document no 300510EN Section 6 Service and Troubleshooting 6 3 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 6 2 3 Device Live List Figure 6 1 The 2410 Tank Hub Device Live List window shows devices connected to the tankbus Table 6 1 Device Live List description 6 4 The 2410 Hub Device Live List lets you view devices connected to the Tankbus You can for example see the Device Id Tag and whether the devices are configured or not The Device Live List is useful when you are going to configure devices in a Raptor system in order to verify that the required devices are connected to the Tankbus To view the Device Live List 1 Start the TankMaster WinSetup program
81. ction 3 Installation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Figure 3 5 Segment coupler 1 Switch for capacitive or direct 1 connection between shield housing potential 2 Switch for activating terminating resistor 3 Current limitation for all ports via a 9 rotary switch 30 35 45 or 60 mA 4 Connection of housing potential 5 LED power on indication 6 LED short circuit indication Trunk IN Trunk OUT Spur Spur Spur Spur Spur Spur Case ground In case there are different device types connected to the segment coupler set the current limitation switch 3 to the closest value above the largest current consumption of the connected devices See Power Budget on page 3 7 for information on current consumption for various Raptor devices Examples Rosemount 59005 set the switch to 60mA Rosemount 5300 and 5400 set the switch to 30 mA Rosemount 2230 set the switch to 35 mA Section 3 Installation 3 13 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 Figure 3 6 Example of Raptor system with field devices connected to the Tankbus via segment couplers 2230 Display 2410 Tank Hub Tankbus trunk 3 14 Tankbus trunk 5400 Level Transmitter 644 Temperature re Transmitter 3 Segment coupler with active d terminator end of trunk 22
82. d for use in hazardous area Zone 1 Class 1 Division 1 and communicates with field devices via the intrinsically safe Tankbus Termination A terminator is needed at each end of the trunk in a FOUNDATION fieldbus network A trunk is defined as the longest cable path between two devices on the fieldbus network In the Raptor system a trunk is typically located between the 2410 Tank Hub and a splitter or the last device in a daisy chain configuration Generally one terminator is placed in the fieldbus power supply and the other one in the last device in the fieldbus network as illustrated in Figure 3 7 NOTE Ensure that there are two terminators on the fieldbus In a Raptor system the Rosemount 2410 Tank Hub acts as a power supply Since the 2410 normally is the first device in the fieldbus segment the built in termination is enabled at factory Other Raptor devices such as the Rosemount 5900S Radar Level Gauge the Rosemount 2230 Graphical Field Display and the Rosemount 2240S Multi input Temperature Transmitter also have built in terminators which can easily be enabled by inserting a jumper in the terminal block when necessary When adding new devices at the end of an existing FOUNDATION fieldbus network the termination is moved to the farthest field device in order to fulfill the requirement on locating the terminator at the end of the trunk However in case a field device is added to the network with a short cable this rule
83. daryBus SentMessages 1260 Tankbuslnfo NoOfConnectedD evice 1300 Tankbuslnfo NoOfConfiguredD evice 1301 TankbusInfo NoOfOpenDevice 1302 Tankbuslnfo T otalNoOfR wCommands 1304 Configure Print Close NO Value 2560 442625 19732 17519 17517 NNO N 42275 f Expanded Bitfield OO HHHRHHHHHHHA Help Table 6 4 Device status DeviceWarning N A N A N A N A N A DeviceError Sim_Mode_Active N A N A N A N A N A N A Bit Description Action Device Warning 1 A device warning is active See Warning Messages on page 6 24 for details Device Error 7 A device error is active See Error Messages on page 6 26 for details Simulation Mode Active Simulation mode active Stop Simulation mode Write Protected 18 The device is write protected with a switch Check the write protection switch see or in the TankMaster WinSetup program Write Protection Switch on page 6 11 Check write protection state in TankMaster WinSetup see Write Protection on page 6 10 Section 6 Service and Troubleshooting 6 23 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 6 3 2 Warning Warning messages are displayed in the Rosemount Tankmaster program Messages Input Register 1004 provides an overview of ac
84. e Device Tags Local Display Communication Primary Bus Virtual Relay No 1 Hybrid Density No 1 Virtual Relay No 2 Hybrid Density No 2 Virtual Relay No 3 Hybrid Density No 3 Virtual Relay No 4 Virtual Relay No 5 Virtual Relay No 6 Virtual Rel lay No 7 Virtual Relay No 8 Virtual Relay No 9 Virtual Relay No 10 3 Select the Configuration tab 4 The Configuration window contains buttons for Primary and Secondary Bus Virtual Relays and Hybrid Density calculation See the following sections for more information on how to configure these functions C 3 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 C 3 PRIMARY BUS The Rosemount 2410 has a Primary Bus which is used for communication with a Rosemount 2160 Field Communication Unit FCU or a control room computer The Primary Bus supports TRL2 and RS 485 bus communication To open the Primary Bus window 1 In the WinSetup workspace click the right mouse button on the 2410 icon 2 Choose the Properties option 3 In the 2410 Tank Hub window select the Configuration tab 4 Click the Primary Bus button Figure C 2 Primary Bus Configuration window 2410 Tank Hub Primary Bus Configuration Modem RS485 CB Modem Configuration Standard 1 Cancel Apply Help The Primary Bus Configuration window allows y
85. e a plan of the site and specify suitable locations for the devices consider power budget specify cabling and connections for example whether devices will be daisy chained or not specify cable glands that will be needed for the various devices specify location of terminators on the Tankbus make a note of identification codes such as Unit ID Device ID of each device assign Modbus adresses for level gauges and other tank devices to be used in the Tank Database of the 2410 and the Slave Database of the 2160 Field Communication Unit see the Raptor System Configuration manual document no 300510 for more information See Electrical Installation on page 3 5 for more information on cables and glands IMPORTANT Check the 2410 Tank Hub for any signs of damage prior to installation Ensure that the glass on the integral display is undamaged and O rings and gaskets are in good condition Section 3 Installation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 3 3 MECHANICAL The Rosemount 2410 is designed for mounting on a pipe stand or on a wall INSTALLATION NOTE Ensure that the 2410 is installed to minimize vibration and mechanical shock 3 3 1 Pipe Mounting 1 Attach the bracket to the pipe 1 2 inches A 2 Ensure that the 2410 is placed in a i pa ane direction so that the display is clearly RO washers E 9 visible and wiring can be properly connected E 3
86. e the communication parameters that appear on the display during startup 6 18 Section 6 Service and Troubleshooting Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Symptom No communication with one or more devices on the Tankbus Possible cause Wiring Action Check that the devices appear in the Device Live List see Device Live List on page 6 4 Check diagnostics information see Diagnostics on page 6 7 for warning or error messages Check that wires are properly connected to the terminals Check for dirty or defective terminals Check wire insulation for possible short circuits to ground Check diagnostics information see Diagnostics on page 6 7 for information that indicate bad communication on the Tankbus Input registers 1300 to 1328 provide general information on Tankbus communication Input registers 1330 to 1648 provide information on specific devices on the Tankbus Check diagnostics information see Diagnostics on page 6 7 for possible hardware faults that indicate short circuits or ground faults check Input Register 1326 for short circuits check Input Register 1328 for ground faults Check that there are no multiple shield grounding points Check that the cable shield is grounded at the power supply end 2410 Tank Hub only Check that the cable shield is continuous throughout the Tankbus network Check that the shield ins
87. el Rate Free Water Level and many other tank variables can be displayed Measurement units for Level Volume Temperature Density Pressure and Weight can be specified The display will alternate between the selected items at a rate given by the Display Toggle Time parameter The display can easily be set up when the 2410 is installed and configured with the TankMaster WinSetup program and the current display settings can be changed at any time in the 2410 Properties window as shown in Figure 5 6 below 1 In the TankMaster WinSetup configuration program click the right mouse button on the Rosemount 2410 icon 2 Choose the Properties option 3 In the 2410 Tank Hub window select the Local Display tab Communication Configuration Tank Database Device Tags i Units For Display Level m Level Rate m h Temperature DegC Pressure bar G E Density kg m3 Volume m3 Display TCU Tanks Display Tank Parameters TK Level Product Temperature Temperature 9 User Defined 1 TK 2 Ullage Tank Temperature Temperature 10 User Defined 2 TK 3 Level Rate Temperature 1 Temperature 11 User Defined 3 Tank Pos 4 Signal Strength Temperature 2 Temperature 12 User Defined 4 Tank Pos 5 Temperature 3 Temperature 13 User Defined 5 Tank Pos 5 Vapor Pressure Temperature 4 Temperature 14 NAA Tank Pos 7 Liquid Pressu
88. ence Manual 300530EN Rev BA September 2012 Rosemount 2410 2 2 COMPONENTS Figure 2 5 Rosemount 2410 components Section 2 Overview Intrinsically safe terminal compartment Non intrinsically safe terminal compartment Integral display optional Write protection switch Cable entries for IS connection two 14 NPT Cable entries for Non IS connection two 72 14 NPT two 14 NPT Grounding terminal 2 5 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 2 3 SYSTEM 2 6 OVERVIEW Raptor is a state of the art inventory and custody transfer radar tank level gauging system It is developed for a wide range of applications at refineries tank farms and fuel depots and fulfills the highest requirements on performance and safety The field devices on the tank communicate over the intrinsically safe Tankbus The Tankbus is based on a standardized fieldbus the FISCO FOUNDATION fieldbus and allows integration of any device supporting that protocol By utilizing a bus powered 2 wire intrinsically safe fieldbus the power consumption is minimized The standardized fieldbus also enables integration of other vendors equipment on the tank The Raptor product portfolio includes a wide range of components to build small or large customized tank gauging systems The system includes various devices such as rada
89. er conditioner and built in terminator 2230 Display 2230 Display with built in terminator e000 Note that the total length of the Tankbus fieldbus segment must be within the FISCO specifications see Cable Selection for the Tankbus on page 3 6 3 18 Section 3 Installation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Figure 3 11 illustrates an example with three tanks connected to a Rosemount 2410 Tank Hub requires multiple tanks option For each tank the field devices are connected to the Tankbus via a segment coupler The fieldbus segment needs to be terminated at both ends A terminator is enabled in the Rosemount 2410 Tank Hub At the end of the fieldbus segment you may use the built in terminator in one of the Raptor field devices or an external terminator plugged into one of the devices or a segment coupler with integrated bus terminator Figure 3 11 Raptor system with three tanks connected to the Tankbus via segment couplers 2410 Tank Hub with intrinsically safe power supply integrated power terminator A 75 see Tankbus length up to 1000 meter depending lt on number of devices and cable type gt 5400 Level 5400 Level 5400 Level Transmitter Transmitter Transmitter
90. er of the device Year of construction ATEX EC Type Examination Certificate Number FM10ATEX0012 Install per Control Drawing 9240 040 901 B 7 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 B 8 FISCO Power Supply 2 2 G Ex de ib IIB T4 50 C lt Ta lt 70 C Ug715V 1 354 P 5 32W Um 250 V HART 4 20 mA ENTITY IS I O Option Active Current Loo 2 1 G Ex de ia IIC IIB T4 50 C lt Ta lt 70 C U 23 1 V 152 95 3 mA 550 mW Group x 0 14 uF Lo x 3 9 mH Group IIB Co x 1 0 uF Lo x 15 mH Group IIA Co lt 3 67 uF Lo x 33 mH Passive Current Loo 2 2 Ex defib IIC IIB T4 50 lt lt 70 U 30 0 V 300 mA 0 L 2 0 mH Appendix B Product Certifications Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 B 3 4 IECEx Approval Figure B 4 IECEx approval labels 2410 TANK HUB 2410 No Current MFG yymmdd Loop SIN ENCL TYPE 4X IP66 IP67 2410 TANK HUB 2410 FISCO POWER SUPPLY FISCO POWER SUPPLY Active Current Ex de Ib IIB Gb T4 50 lt lt 70 112 2 6 de Ib IIB T4 50 lt lt 70 Loop MFG yymmdd ENTITY IS YO ENTITY iS VO S N PLACE FOR NON FM INFORMATION ACTIVE Ex defla IIC Ga IIB Gb ACTIVE II 2 1 G IIC IIB T4 50 C lt Ta lt 70 C T4 50 C lt Ta lt 70 C IECEx FMG 10 0005 FM10ATEX0012 Ume250
91. es and options 2 11 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 2 4 INSTALLATION Follow these steps for a proper installation PROCEDURE Review Mounting Considerations See Installation Considerations on page 3 2 Mount the 2410 See Mechanical Installation on page 3 3 Wire the 2410 See Electrical Installation on page 3 5 Make sure covers and cable conduit connections are tight Power up the 2410 Configure the 2410 Section 4 Configuration tank database tags integral display Primary Secondary Bus Relay output Hybrid density Verify operation Enable the Write Protection switch if required 2 12 Section 2 Overview Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Section 3 3 1 SAFETY MESSAGES ROSEMOUNT Tank Gauging Installation 3 1 Safety 3 1 3 2 Installation Considerations 3 2 3 3 Mechanical Installation page 3 3 3 4 Electrical Installation page 3 5 Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Please refer to the following safety message
92. evel Y m Y Not Configured v Level m v Not Configured v Level v Show only devices configured for TCU tank position 1 C Show all devices 7 Configure the 2410 Hybrid Density function see Hybrid Density Configuration on page C 12 8 Configure the tank as described in the Raptor System Configuration manual Appendix C Advanced Configuration C 11 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 C 6 1 Hybrid Density Configuration Figure C 8 2410 Properties window Figure C 9 2410 Hybrid Density Configuration window C 12 To configure the Rosemount 2410 hybrid density function do the following 1 Open the 2410 Tank Hub Configuration window Communication Primary Bus Secondary Bu Virtual Relay No 1 Virtual Relay No 2 Virtual Relay No 3 f 2410 Tank Hub HUB 101 w Tank Database Device Tags Local Display Hybrid Density No 1 Hybrid Density No 2 Hybrid Density No 3 Virtual Relay No 4 Virtual Relay No 5 Virtual Relay No 5 Virtual Relay No 7 Virtual Relay No 8 Virtual Relay No 9 Virtual Relay No 10 2 Click the Hybrid Density No X button to open the 2410 Tank Hub Hybrid Density Configuration window Up to three tanks can be configured for Hybrid Density calculations f 2410 Tank Hub Hybrid Density No 1 Configuration HUB 1 25 Current Values and Status Vapor Pressure 0 243
93. f the three available relay states Normal Alarm or Toggle For each set point you can specify a hysteresis zone preventing the relay from switching back to its previous state as long as the source variable is changed only small amounts around a certain set point The principle of relay set points and hysteresis zones is shown in the figure below Note that in this example only two states are used Figure C 5 Relay zones Set Point 2 o LI 2 5 o Set Point 1 Relay State Zone 3 t v gt Relay State E Zone 2 Relay State Zone 2 x 1 The source signal passes set point 1 and the relay state changes according to the definition for Zone 1 2 When the source signal returns into Zone 2 it does not change to the Zone 2 state until it has passed the hysteresis zone 3 The source signal passes set point 2 and the relay state is changed according to the definition for Zone 3 4 The relay switches back to the Zone 2 relay state when the source signal has passed set point 2 and the associated hysteresis value Appendix C Advanced Configuration C 9 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 C 6 HYBRID DENSITY CALCULATION Figure C 6 2410 Tank Database configuration C 10 The Rosemount TankMaster software can be used in a hybrid density system to calculate Observed Density Density calculations are also available for a host system connected directly to a Rosemount 241
94. g Input register no 6248 Bit 0 Invalid strapping table Bit 1 Tank configuration Bit 11 Model Code invalid string Bit 12 Model Code invalid code Contact Emerson Process Management Rosemount TankGauging service department 6 24 Section 6 Service and Troubleshooting Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Message Map conflict tank no Description Input register no 6260 Map conflict TMV type TMV Tank Measurement Variable Input register no 6262 0 TMV Level TMV Ullage TMV Level Rate TMV Signal Strength TMV Free Water Level TMV Vapor Pressure TMV Liquid Pressure TMV Air Pressure TMV Ambient Temperature TMV Vapor Avg Temperature 10 TMV Liquid Avg Temperature 11 TMV Tank Avg Temperature 12 27 TMV Temp1 TMV Temp 16 50 TMV Observed Density 51 TMV Reference Density 52 TMV Flow Rate 53 TMV Tank Volume 54 TMV Tank Height 55 TMV Middle Pressure 56 TMV Delta Level 60 64 TMV USER DEF 1 5 Map conflict device 1 Input register no 6264 Map conflict device 1 TV no TV Tank Variable Input register no 6266 TV number 0 1019 Level Ullage Level Rate Signal Strength etc Map conflict device 2 Input register no 6268 Map conflict device 2 TV no TV Tank Variable Input register no 6270 TV number 0 1019 Level Ullage Level Rate Signal Strength etc
95. ges before performing an operation preceded by this symbol Z WARNING Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified Z WARNING Explosions could result in death or serious injury Verify that the operating environment of the device is consistent with the appropriate hazardous locations certifications Before connecting a communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the gauge cover in explosive atmospheres when the circuit is alive To prevent ignition of flammable or combustible atmospheres disconnect power before servicing y S www rosemount tg com EMERSON Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 6 2 SERVICE This section briefly describes functions which may be useful for service and maintenance of a Rosemount 2410 Tank Hub If not otherwise stated most examples are based on using the TankMaster WinSetup tool to access these functions See the Raptor System Configuration Manual Document No 30
96. gisters window see Diagnostics on page 6 7 You can change which input registers to be included in the log file by configuring the View Diagnostic Registers window see the Raptor System Configuration Manual Document No 300510EN for more information SEGOTO1 01729_ HUB 1 log Notepad File Edit Format Help Device Name HUB 1 Device 2410 Started logging 2009 02 05 16 54 48 2009 02 05 16 54 58 0 0 0 65536 239243 8 1 96521 9652 9652 9 65209 2009 02 05 16 55 08 0 0 0 55536 23927 8 1 96521 8652 9652 9 8521 2008 02 05 16 55 18 0 0 0 65536 23957 8 1 96521 9652 9652 9 65215 2009 02 05 16 55 28 0 0 0 65536 239206 8 1 96522 9652 9652 9 65213 0 0 0 55536 2393 5 8 1 96522 9652 9652 9 8522 0 0 0 8 1 2008 02 05 16 56 24 65536 238886 96522 9652 9652 9 65217 Section 6 Service and Troubleshooting 6 17 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 6 3 TROUBLESHOOTING Table 6 3 Troubleshooting chart Symptom Possible cause Action No contact with the Wiring Check that wires are properly connected to the Rosemount 2410 Tank Hub terminals Check for dirty or defective terminals Check wire insulation for possible short circuits to ground Check that the 2410 Tank Hub is connected to the right communication port on the control room PC if no FCU is used RS485 wiring Check for proper polarity at the terminals Field Bus Modem FBM Check the LEDs for proper communicat
97. h 1200 m 4000 ft 3 21 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 3 4 10 Non IS The non IS explosion proof flameproof compartment has a terminal block for Connection connecting power supply communication buses to host systems relay outputs and HART 4 20 mA analog input and output 1 Ensure that the power supply is switched off 2 Loosen the safety locking screw 3 Remove the cover on the non IS terminal compartment 4 Run the wires through the cable gland conduit Install wiring with a drip loop in such a way that the lower part of the loop is under the cable conduit entry 5 Connect wires to the terminal block See Table 3 8 on page 3 25 for information on the terminal block connections 6 Use the enclosed metal plug to seal any unused port 7 Tighten the conduits cable glands 8 Attach and tighten the cover Ensure that it is fully engaged to meet explosion proof requirements and to prevent water from entering the terminal compartment 9 Tighten the safety locking screw NOTE Ensure that o rings and seats are in good condition prior to mounting the cover in order to maintain the specified level of ingress protection The same requirements apply for cable inlets and outlets or plugs Cables must be properly attached to the cable glands Figure 3 14 Non IS terminal compartment Non IS compartment Terminal block a S SBUSA O
98. he Write Protect option to open the 2410 Tank Hub Write Protect window 5 2410 Tank Hub Write Protect HUB 101 Write Protect State Not Protected Change Write Protect State New State Protected x Write Protect Counter 0 Ok Apply 5 Choose Protected in the New State drop down list 6 Click the Apply button to save the new state or click the OK button to save the write protect state and close the Write Protect window 6 10 Section 6 Service and Troubleshooting Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 6 2 9 Write Protection A switch on the front of the Rosemount 2410 Tank Hub can be used to Switch prevent unauthorized changes of the holding register database Figure 6 2 The 2410 Tank Hub write protection switch on the built in integral display 9 01502 LEVEL WRITE PROTECT ON Write protection switch Section 6 Service and Troubleshooting 6 11 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 6 2 10 Simulation Mode Figure 6 3 Simulation window in TankMaster WinSetup 6 12 The Simulation Mode function lets you verify communication between a Rosemount 2410 Tank Hub and a host system without connecting actual field devices The 2410 Tank Hub Simulation window allows you to choose which parameters to be calculated by the 2410 The calculations are based on inp
99. he connected field devices in the hazardous area using the intrinsically safe Tankbus The 2410 collects measurement data and status information from field devices on a tank It has two external buses for communication with various host systems There are two versions of the 2410 for single tank or multiple tanks operation The 2410 multiple tanks version supports up to 10 tanks and 16 devices With the Rosemount 5300 and 5400 level transmitters the 2410 supports up to 5 tanks The 2410 is equipped with two relays which support configuration of up to 10 virtual relay functions allowing you to specify several source signals for each relay The 2410 supports Intrinsically Safe IS and Non Intrinsically Safe Non IS analog 4 20 mA inputs outputs By connecting a Smart Wireless THUM Adapter to the IS HART 4 20 mA output the 2410 is capable of wireless communication with a Smart Wireless Gateway in a WirelessHART network Rosemount 5900S Radar Level Gauge The Rosemount 5900S Radar Level Gauge is an intelligent instrument for measuring the product level inside a tank Different antennas can be used in order to meet the requirements of different applications The 5900S can measure the level of almost any product including bitumen crude oil refined products aggressive chemicals LPG and LNG 2 9 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 2 10 The Rosemount 5900S sends microwaves towards the surface
100. iable type for the arithmetic operation parameter B Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 Name Holding Register no Description Arithmetic1 B tank number 4807 Tank for the arithmetic operation parameter B 0 Not active 1 Tank 1 2 Tank 2 3 Tank 3 4 Tank 4 5 Tank 5 6 Tank 6 7 Tank 7 8 Tank 8 9 Tank 9 10 Tank 10 Arithmetic2 operation 4808 Arithmetic3 operation 4816 Arithmetic10 operation 4872 C 18 Appendix C Advanced Configuration Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 C 8 1 Calculation Delta Level Figure C 13 Arithmetic operations are configured in Holding Registers 4800 to 4879 The following example illustrates how to use TankMaster WinSetup to configure a Rosemount 2410 to calculate the difference between product levels for two tanks Tank 1 and Tank 3 The result is stored in tank measurement variable Delta Level in Tank 1 A Virtual Relay Output can be configured to use the measurement variable Delta Level as source parameter to trigger the relay whenever the level difference exceeds a specified value See Relay Output on page C 6 for more information on how to configure relay functions for a Rosemount 2410 f View Holding Registers HUB 101 Version Search for Predefined C All Advanced Show Values in Dec C Hex Start Register Number of Registers Tmv rithmetic rithml peratio
101. ide the instrument housing does not come into contact with the housing Check that there is no water in conduits Check for proper polarity at the terminals Rosemount 5300 and 5400 Use shielded twisted pair wiring Connect wiring with drip loops Check the loop impedance Incorrect Tankbus termination Check that there are two terminators on the Tankbus see section Tankbus on page 3 8 Check that terminations are placed at both ends of the Tankbus Check that the built in termination in the 2410 Tank Hub is enabled Too many devices on the Tankbus Check that the total current consumption of the devices on the Tankbus is less than 250 mA see Power Budget on page 3 7 Remove one or more devices from the Tankbus The 2410 Tank Hub supports a single tank The multiple tank version of the 2410 supports up to 10 tanks Cables are too long Check that the input voltage on the device terminals is 9 V or more see section Tankbus on page 3 8 Software or hardware failure Check diagnostics information see Diagnostics on page 6 7 Check Device Status input register see Device Status on page 6 23 Contact Emerson Process Management Rosemount TankGauging service department Section 6 Service and Troubleshooting 6 19 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 Symptom TankMaster does not present measurement data from one or more devices connected t
102. imum cable area for the TRL2 bus Figure 3 13 Individually shielded pair cables minimizes crosstalk Table 3 6 Recommended cable standards for the TRL2 bus Section 3 Installation In a Raptor system a Rosemount 2410 Tank Hub communicates with a 2160 Field Communication Unit using the TRL2 RS485 Modbus protocol see Section 2 Overview TRL2 Bus The TRL2 bus requires twisted and shielded pair wiring with a minimum cross sectional area of 0 50 mm AWG 20 or similar The maximum length of the TRL2 bus is approximately 4 km 13000 ft The TRL2 field bus can normally use existing cables in the tank area Cable cross sectional area for the TRL2 wiring should follow the recommendations in Table 3 5 Maximum distance Minimum cross sectional area km 0 50 mm AWG 20 4km 0 75 mm AWG 18 NOTE Wherever two or more TRL2 buses run alongside each other sharing the same cable or conduit tube use twisted and shielded wire and ensure that each pair of bus wires is individually shielded in order to avoid crosstalk Table 3 6 shows typical cable types that can be used for connecting the TRL2 bus Other cables of similar type may also be used Manufacturing standard Core size Signal BS 5308 part 1 type 1 1 mm Signal armoured BS 5308 part 2 type 1 1 mm RS485 Bus The RS485 bus should meet the following requirements e twisted and shielded pair wiring characteristic impedance of 120 Q maximum cable lengt
103. inSetup B View Input Registers HUB 101 Version TAD M f View Input Registers HUB 101 Version r Search for C Predefined Show Values in Dec Search for Predefined Register Size Default All Advanced All Advanced C Hex Number of Registers Start Register 50 Register 4700 4702 4704 4706 4708 4710 4712 4714 4715 4718 Start Register 4700 Name Name StdVolumeArea TK1 Volume StdVolumeArea TK1 FlowRate StdvolumeArea TK1 Status Stdv olumeArea TK2 Volume Stdvolume amp rea TK2 FlowRate StdvolumeArea TK2 Status StdVolumeArea TK3 Volume Value TankVolume Level i TankVolume Volume 1136 33 TankVolume InitStatus TankVolume CalcStatus TankYolume UsedT ankGeometry TankVolume LIsedlnterpolateFunction DWORD DWORD DWORD DWORD StdVolumeArea TK3_Status StdVolumeArea TK4 Volume Register Size Default 3400 StdVolumeArea TK3 FlowRate_ r Show Values in Dec C Hex Number of Registers 50 Register 3400 3402 3404 3406 3408 3410 3412 3414 3416 3418 o Read Read Close Close Help The volume values are also available in input register area starting with IR30000 1R30148 for tank 1 C 16 Appendix C Advanced Configuration Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 C 8 ARITHMETIC The Rosemount 2410 Tank Hub supports various arithmetic calculations
104. ion Check that the FBM is connected to the right port on the control room PC Check that the FBM is connected to the right port on the 2160 Field Communication Unit FCU Connection to FCU 2160 Check that the 2410 Primary Secondary bus is connected to the right field bus port on the FCU 2160 Check communication port LED s inside the 2160 Field Communicaton Unit FCU Configuration of FCU 2160 Check the communication address specified for the 2410 in the FCU Slave Database Check configuration of communication parameters for the FCU Fieldbus ports Check that the correct communication channel is selected See the Raptor System Configuration Manual Document no 300510EN for more information on how to configure the FCU 2160 Configuration of communication protocol In TankMaster WinSetup Protocol Channel Properties check that the protocol channel is enabled check the protocol channel configuration port parameters modem Check the 2410 Tank Hub check the Error LED or the integral display for information Check the Field Communication unit FCU Check the Field Bus Modem Check the communication port on the control room PC Check that there are no devices connected to the Primary Secondary bus which are not powered Contact Emerson Process Management Rosemount TankGauging service department Hardware failure Software failure Restart the 2410 by disconnecting and connecting the power supply not
105. ion proof conduits may be used in the vicinity of the vessel We recommend cable size 1 0 mm or 18 AWG in order to facilitate wiring However cables within the range 0 5 to 1 5 mm or 20 to 16 AWG can be used The FISCO FOUNDATION fieldbus specification requires that cables for the Tankbus comply with the following parameters Parameter Value Loop resistance 15 to 150 O km Loop inductance 0 4 to 1 mH km Capacitance 45 to 200 nF km Maximum length of each spur cable 60 m in apparatus class IIC and IIB Maximum length of each trunk cable 1000 m in apparatus class IIC and 1900 m in apparatus class IIB 1 For further information see requirements of the IEC 61158 2 standard and safety requirements in IEC TS 60079 27 2002 2 A spur is an unterminated part of the network 3 trunk is the longest cable path between two devices on the fieldbus network and is the part of the network which has terminations at both ends In the Raptor system a trunk is typically located between the 2410 Tank Hub and a splitter or the last device in a daisy chain configuration 1 See IEC 61158 2 and IEC TS 60079 27 2002 Section 3 Installation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 3 4 66 Power Budget Table 3 2 Power consumption for various Raptor devices Section 3 Installation The Rosemount 2410 Tank Hub delivers 250 mA to the Tankbus In Smart Wireless systems a 2410 Tank Hub equipped with ac
106. ity to a host computer The 2410 also calculates Average Temperature and strapping table based Volume Rosemount 2410 can be equipped with two relays which can be configured to control level temperature and water level The output can be connected to an external system for alarm indication or process control The relays are user configurable for normally open or closed operation The 2410 can be configured with up to ten virtual relay functions This allows you to specify several different source variables to trigger a relay The Rosemount 2410 Tank Hub supports the Emerson s Smart Wireless solution which is based on WirelessHART the emerging industry standard for wireless field networks By connecting to a Smart Wireless THUM Adapter the Rosemount 2410 can be integrated in a wireless network to provide measurement data at greatly reduced field wiring costs Section 2 Overview Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 2 1 1 Communication The Raptor system supports various communication interfaces between a Rosemount 2410 and a TankMaster PC or other host computers as illustrated in Figure 2 2 to Figure 2 4 Both the Primary bus and the Secondary bus can be used for either TRL2 Modbus standard or RS485 Modbus communication On the Secondary bus you may use other communication protocols as well such as Enraf Varec etc Figure 2 2 Typical configuration of a Rosemount 2410 and 2160 FCU connected t
107. lable on Primary or Secondary bus Write protection status ON OFF Relay option 2410 MULTI PR HW RS 485 HART M HART S SIL AR PRI MODBUS ADDR 247 9600 20 EN GPU HART W HART M HART S SIL AR SEC ENRAF 1 B1 SW SN 12 345678 UNID 23456 ON W PROT K2 RELAY Section 5 Operation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 5 4 ERROR MESSAGES addition to presenting measurement values the display can show software and hardware error messages In case of an error the upper row shows ERROR and the lower row toggles between FAIL and the error code Figure 5 2 Error codes can be presented on the 2410 display ERROR indication E R R g R Fail Error code FAIL WRITE PROTECT ON OFF The following error codes are used Table 5 3 List of error codes on the display RAM Ram Failure FPROM FPROM HREG Holding register error OMEM Other memory error SYS System error DPLY Display error AUX AUX FF ST FF stack TBUS Tank Bus HOST C Host D MNGR Data manager CFG Invalid Configuration SW Software See Error Messages on page 6 26 for more information Section 5 Operation 5 5 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 5 5 LED Figure 5 3 The Rosemount 2410 has three LEDs Table 5 4 LED color codes 5 5 1 LED Start Up Information Table 5 5 LEDs are used for error indication at 2410 start
108. les are installed on the TankMaster PC New ini files can easily be installed by running the TankMaster setup program located in the DevicelniFiles folder on the TankMaster installation CD 2 Ensure that the 2410 Tank Hub communicates with TankMaster without any interruptions or disturbances 3 In the TankMaster WinSetup workspace window Logical View open the Devices folder and select the icon that represents the 2410 Tank Hub to be upgraded or select the Devices folder to allow multiple devices programming 4 Click the right mouse button and choose the Program option Program All option for multiple devices programming ff Program Devices Device Types HUE Available Devices Program these Devices 101 File and Program Version Advanced i143 01 CRY 2410_APPL_143_01 cr Browse Retries B Type 2410 Version 1 APPL Result Successfully Programmed Devices Device Programming Failed Start Programming Close Help 5 The 2410 will automatically appear in the Program These Devices pane 6 In case you wish to upgrade several 2410 Tank Hubs simultaneously you may use the multiple programming options a In the TankMaster WinSetup workspace window select the Devices folder b Click the right mouse button and choose the Program All option to open the Program Devices window 6 8 Section 6 Service and Tro
109. m l L j Toggli ggling between measurement L EV EL variable and measurement unit ON STATUS 1 Write protection switch Section 5 Operation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Table 5 1 Measurement variables and presentation on the Rosemount 2410 display Variable Presentation on display Description Level LEVEL Product level Ullage ULLAGE Distance from the upper reference point to the product surface Level Rate LRATE The speed of level movement up or down Signal Strength SIGN S Signal amplitude of the surface echo Free Water Level FWL Free water level at the bottom of the tank Vapor Pressure VAP P Automatic or manual Vapor Pressure value Liquid Pressure LIQP Automatic or manual Liquid Pressure value Air Pressure AIR P Automatic or manual Air Pressure value Ambient Temperature AMB T Automatic or manual Ambient Temperature value Vapor Average Temperature VAP T Average temperature of vapor above the product surface Liquid Average Temperature LIQT Average temperature for all spot sensors submersed in liquid Tank Average Temperature TANK T Average value of all temperature sensors in the tank Spot 1 Temperature TEMP 1 Temperature value for spot sensor no 1 Spot n Temperature TEMP n Temperature value for spot sensor no Spot 16 Temperature TEMP 16 Temperature value for spot sensor no 16 Observed Density OBS D Automatic or manual Observed Density Reference Density REF D
110. mmended that a sealant of type PTFE is used to prevent water ingress and to enable future removal of the plug gland NPT is a standard for tapered threads Engage the gland with 5 to 6 threads Note that there will be a number of thvbreads left outside the housing as illustrated below The NPT threaded gland leaves a number of threads outside the housing f r Glands must meet the following requirements for the Non IS cable entries Exde explosion protection P class 66 and 67 material metal recommended The Rosemount 2410 Tank Hub accepts supply voltage 48 240 Vac 50 60 Hz and 24 48 Vdc The 2410 provides intrinsically safe power to all devices connected to the Tankbus see on page 3 8 Cables must be suitable for the supply voltage and approved for use in hazardous areas where applicable For instance in the U S explosion proof conduits must be used in the vicinity of the vessel Suitable conduits with sealing device or flame proof cable glands must be used depending on local requirements Appropriate cross sectional area of wires must be used in order to prevent a too high voltage drop to the connected device Use 0 75 mm to 2 5 mm 18 AWG to 13 AWG in order to minimize the voltage drop 3 5 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 3 4 4 Grounding 3 4 5 Cable Selection for the Tankbus Table 3 1
111. n 50 Register Value Unit TmvArithmetic Arithm1_Operation 4800 TmvArithmetic Arithm1_MiscConfig 4801 TmvArithmetic Arithm1 TmvTypeDest 4802 TmwvArithmetic Arithm1 T ankNoDest 4803 Tmwvrithmetic Arithml amp TmvType 4804 TmwvArithmetic Arithm1 amp TankNo 4805 TmwvArithmetic Arithml B TmvType 4806 Tmwv rithmetic Arithm1 B TankNo 4807 TmwvArithmetic Arithm2 peration 4808 TmvArithmetic Arithm2_MiscConfig 4809 0 Read Apply Close Help Figure C 14 The result is displayed in Input Register 4800 and higher Appendix C Advanced Configuration 2 View Input Registers HUB 101 Version 1 41 Search for Predefined C All Advanced Show Values in Dec C Hex Start Register Number of Registers TmvArithmetic Arithm Value s Name Register Value Unit TmwvArithmetic Arithm1 Value 4800 i Tmv rithmetic Arithml Status 4802 0 ur Tmwv rithmetic Arithm1 Unit 4804 45 Tmv rithmetic Arithm Value 4806 14 4682 TmvArithmetic Arithm1 Status amp 4808 0 Tmv rithmetic Arithm1_ValueB 4810 1 30572 Tmv rithmetic Arithm1_StatusB 4812 0 TmwvArithmetic Arithm2 Value 4814 0 TmwvArithmetic Arithm2 Status 4816 32768 TmvyArithmetic Arithm2_Unit 4818 55535 Read Close Help 1 Choose subtraction 2 Put the result in Tank Measurement Variable TMV_Delta_Level 3 Put the result in Ta
112. n Alarm In the Alarm state the relay is de energized Depending on how the relays are connected they will be either open or closed in the de energized state Note that a relay defined as Normally Open will be open in the Alarm state If the relay is configured as Normally Closed it will be closed in the Alarm state Normal In the Normal state the relay is energized Toggle The relay switches periodically between Normal and Alarm Virtual Relay Output The Virtual Relay Output setting determines whether the relays are active or disabled Virtual Relay Output Description Disabled The relay function is turned off Relay 1 Relay 2 Specifies the actual relay that the Relay Output is connected to The Rosemount 2410 Tank Hub can be equipped with one or two relays Source Specifies the measurement variable that triggers the relay switching Tank Name Tank Position refers to the tank position in the Rosemount 2410 Tank Database The Tank Database maps all devices connected to the 2410 Tank Hub to the specific tanks see the Raptor System Configuration Manual Document no 300510EN for more information about configuration of the 2410 Tank Database Tank Parameter refers to the measurement variable that triggers the relay switching For example Level Delta Level Ullage or any other variable can be chosen as source Switch Delay This is the delay time for the relay to switch into alarm state i e the amount of time it takes
113. n Name Volume control Tank Geometry Strap table length Zero Level To Bottom L1 L2 Interpolation method Level offset Volume offset Volume unit Tank no The 2410 Tank Database shows which devices are mapped to the different tanks Strap table level 0 Strap table volume 0 Strap table level 1 Strap table volume 1 Strap table level 99 Strap table volume 99 Appendix C Advanced Configuration Holding Register no 4300 4302 4304 4306 4308 4310 4314 4316 4318 4320 4322 4334 4336 4338 4340 4730 4732 Description 0 None 1 Strapping table 2 Sphere 3 Horizontal cylinder 4 Vertical cylinder Number of strapping table points used Distance from zero level to the tank bottom Tank diameter Tank length for horizontal cylinder 0 linear 1 Quadratic Strapping table offset You can use this function to shift the zero level empty tank from the Datum Plate to the bottom of the tank The Level Offset will be added to the measured level and then used to find the corresponding volume value in the strapping table A positive Level Offset value will increase the displayed volume Strapping table volume offset Use this function to include product volume below the zero level This offset will be added to the calculated volume Note the Volume Offset is added when predefined tank shapes are used as well 40 Us Gallons 41 Liter 42 UK Gallons 43 Cubic Meter 46 Barrels
114. n Units Level m Temperature DegC m Density kma v Pressure bar Enraf Emulation Cancel Apply baudrate adress and other communication settings zl zie ef 5 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 C 5 RELAY OUTPUT Figure C 4 2410 Relay Output Configuration C 6 The Rosemount 2410 has two relays which can be configured with one or two set points Control mode auto disabled relay output source set point etc can be specified To open the 2410 Tank Hub Virtual Relay window 1 In the WinSetup workspace click the right mouse button on the 2410 icon choose Properties and select the Configuration tab 2 Click one of the Virtual Relay No buttons see Advanced Configuration in Winsetup on page C 3 ff 2410 Tank Hub Virtual Relay No 1 HUB 10 mm Virtual Relay Qutput Virtual Relay Zone A y The Arrow Shows the direction the Variable C Disabled Use relay zones is ascending from lowest to highest value Relay 1 Point in absolute value C Relay 2 Use 2 relay zones Hysteresis in absolute value 5 S dPont Virtual Relay State in Zone 3 ource econd Poin ones man Te Tank Name Tank Position Ss SECOND Alarm Reset d Point E ME S Tank Parameter Hysteresis 0 1000 j Virtual Relay State in Zone 2 Level Zone 2 Normal 7 First Point Switch Delay Toggle Period FIRST
115. n page 6 5 for information on how to save the current database NOTE The communication adress of the device remains unaltered when the default database is loaded NOTE When the default database is loaded to the 2410 Tank Hub measurement units are reset to Metric Units To load the default database 1 Select the desired device icon in the TankMaster WinSetup workspace window 2 Click the right mouse button and choose the View Holding Register option 3 Choose the All option and type 65510 in the Start Register input field Type the desired number of registers to be displayed in the Number of Registers field and click the Read button f View Holding Registers HUB 1 Version 0 1 Search for Show Values in Predefined Dec All Advanced Register Size 32 bits C Hex Start Register Number of Registers 65510 10 Name Register Value Unit 4 WORD 65510 65510 DWORD 65512 DWORD 65514 1 DWORD 65516 1 DWORD 65518 1 Type 65510 in the Value input field Click the Apply button to load the default database Finish by clicking the Close button Verify that measurement units are compatible with the current host system configuration N Oo 2 Section 6 Service and Troubleshooting Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 6 2 14 Logging Measurement Data The Rosemount 2410 supports logging of diagnostic registers This function is
116. n the cover Make sure that the cover is fully engaged to meet explosion proof requirements and to prevent water from entering the compartment NOTE Ensure that o rings and seats are in good condition prior to mounting the cover in order to maintain the specified level of ingress protection The same requirements apply for cable inlets and outlets or plugs Cables must be properly attached to the cable glands lt 19 compartment lt Wiring with drip loop Terminal block Ground screws Cable entries Section 3 Installation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 3 4 13 Intrinsically Safe Terminal Block Figure 3 20 Intrinsically safe terminal block Table 3 11 Terminal assignment for intrinsically safe side Section 3 Installation The Intrinsically safe side of the Rosemount 2410 Tank Hub connects to the Tankbus which communicates with field devices on the tank IS Exi Ground screws Terminal Designation Function 1a FB Intrinsically Safe Tankbus positive terminal 1b Intrinsically Safe Tankbus positive terminal 2a FB Intrinsically Safe Tankbus negative terminal 2b FB I
117. nk 1 Now the result will be stored in TMV_Delta_Level for Tank 1 4 For arithmetic operation parameter A choose Tank Measurement Variable Level 5 Choose arithmetic operation parameter A from Tank 1 6 For arithmetic operation parameter B choose Tank Measurement Variable Level 7 Choose arithmetic operation parameter B from Tank 3 The result is displayed in Input Register 4800 Parameter A Parameter B C 19 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 C 20 Appendix C Advanced Configuration Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 Index Numerics Diagnostic Registers 6 7 Input voltage 3 9 2160 Field Communication Unit 2 9 configure 6 7 Integral Display 4 3 4 6 Log Setup 6 7 Integral display 2 2 32 eie 2 9 Diagnostic registers 6 7 Integrated bus terminator 3 19 2410 Tank Hub 2 1 2 9 Diagnostics 6 7 IS compartment 3 28 2410 Tank Hub Simulation window Display 6 12 presentation 5 2 L 5300 Guided Wave Radar 2 10 start up information 5 4 LCD 5 4 5400 Radar Level Transmitter 2 10 toggle rate 5 2 LCD start up information 54 9900S Radar Level eae varane 22 LED color codes 5 6 3 9 Display Toggle Time siina a8 LED error codes
118. ntrinsically Safe Tankbus negative terminal 3 IS I O IS Input Output HART 4 20 mA Secondary Bus 4 IS I O IS Input Output HART 4 20 mA Secondary Bus 5 Wi Not used future option GND 1 GND 1 Housing chassis Tankbus shield GND 2 GND 2 Housing chassis Tankbus shield Tankbus The devices on the tank communicates with the Rosemount 2410 via the intrinsically safe Tankbus All field devices in the Raptor system have built in communication modems for FISCO FOUNDATION fieldbus FF communication and will automatically communicate with the 2410 when connected to the Tankbus Optional Secondary Bus In addition to the Tankbus an optional intrinsically safe bus is available for communication with devices not compatible with FOUNDATION fieldbus It allows you to connect devices for intrinsically safe HART 4 20 mA analog input output communication 3 29 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 IS Terminal Block for SIL Safety Systems For Safety Integrity Level SIL systems the Rosemount 2410 has a terminal block with a SIL Alarm output for connection to a Rosemount 5900S Radar Level Gauge Figure 3 21 IS Exi terminal block for SIL systems SIL Alarm Ground screws Table 3 12 Terminal assignment for SIL version of the 2410 IS terminal block Terminal Designation Function 1
119. nual Document no 300510EN for more information on how to configure a Rosemount 5900S Radar Level Gauge Measurement units are not compatible with host system If default database is loaded to the 2410 Tank Hub do one of the following in TankMaster WinSetup verify system units and re install the tank associated with the 2410 Tank Hub update Holding Registers with correct measurement units Hardware failure Check diagnostics information see Diagnostics on page 6 7 Contact Emerson Process Management Rosemount TankGauging service department No output on the 2410 integral display Hardware failure Check the model code to verify that the 2410 was ordered with the LCD display option Check display connection Check diagnostics information see Diagnostics on page 6 7 Contact Emerson Process Management Rosemount TankGauging service department The Error LED red is blinking Various reasons such as hardware or software failure communication or configuration error See Error Messages on page 5 5 and Error Messages on page 6 26 Check Device Status input register see Device Status on page 6 23 The Status LED yellow is blinking Normal operation The yellow Status LED blinks at a constant rate of one flash every other second See LED on page 5 6 for more information Configuration can not be saved Write protection switch is set to the ON position
120. o PC Host Field devices L Tankbus Primary bus RS232 TRL2 Modbus o nsus gt Rosemount 2410 Rossa Modbus FCU 2160 TRL2 Modbus TankMaster RS485 Modbus USB RS232 Secondary bus Enraf and others HART 4 20 mA analog output input DCS Figure 2 3 Typical configuration of a Rosemount 2410 connected to PC Host Field devices L Tankbus Primary bus TRL2 Modbus RS485 Modbus USB RS232 Rosemount 2410 Secondary bus Enraf and others HART 4 20 mA analog output input TankMaster Section 2 Overview 2 3 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 A THUM Adapter connected to the Intrinsically Safe Secondary bus allows wireless communication between a 2410 Tank Hub and a Smart Wireless Gateway Figure 2 4 Typical configuration of a Rosemount 2410 with wireless connection to Smart Wireless Gateway and PC Host Field devices Secondary bus IS Wireless HART Smart Wireless THUM Adapter TankMaster Primary bus 4 TRL2 Modbus RS485 Modbus Rosemount 2410 gt Secondary bus Non IS Enraf and others HART 4 20 mA analog output input Tankbus 1 The Non IS Secondary Bus can not be used simultaneously with the IS HART 4 20 mA Sec ondary Bus 2 4 Section 2 Overview Refer
121. o the electronic unit of the 5900S 2 in 1 level Secondary Tank Hub gauge which is used is connected to the for SIL overfill alarm 5900S electronic unit m used for level ZS measurements 2230 Display 2230 Display Junction box 9000 Primary Tankbus Secondary Tankbus Terminators for Primary and Secondary Tankbus 3 16 Section 3 Installation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Figure 3 9 illustrates an example with four tanks connected to a Rosemount 2410 Tank Hub requires 2410 with multiple tanks option The field devices are connected to a segment coupler at the end of the Tankbus A separate bus terminator is not required if one of the Raptor field devices with built in terminator is connected at the end of the fieldbus segment There are other options available as well for example using a separate terminator plugged into the segment coupler or a segment coupler with integrated bus terminator Figure 3 9 Example of a Raptor system with a Rosemount 2410 connected to several tanks at the end of the Tankbus fieldbus segment 5400 Level Transmitter 2410 Tank Hub with intrinsically safe power supply integrated power conditioner and built in terminator Tankbus length up to 1000 meter depending on number of devices and cable t
122. o the Tankbus The devices communicate on the Tankbus and appear in the Device Live List Possible cause Incorrect configuration of the 2160 FCU slave database Action Check the Modbus communication addresses in the 2160 FCU slave database In TankMaster WinSetup open the FCU Properties Slave Database window See the Raptor System Configuration Manual Document no 300510EN for more information on how to configure the 2160 FCU slave database Incorrect configuration of the 2410 tank database Software or hardware failure Check the 2410 tank database ensure that the device is available and mapped to the right tank Check the 2410 tank database configuration verify that the ATD Modbus address is equal to the 2410 Temp Modbus address in the FCU Slave Database Check the 2410 tank database configuration verify that the Level Modbus address is equal to the 2410 Level Modbus address in the FCU Slave Database See the Raptor System Configuration Manual Document no 300510EN for more information on how to configure the FCU 2160 slave database and the 2410 tank database Check diagnostics information see Diagnostics on page 6 7 Check Device Status input register see Device Status on page 6 23 Contact Emerson Process Management Rosemount TankGauging service department Too many devices connected to the Tankbus Check the model code to find out what type of 2410 Tank Hub that is used Single tank
123. on Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Section 2 Overview 2 4 Introduction eicere be remm page 2 1 2 2 Components page 2 5 2 3 System Overview page 2 6 2 4 Installation Procedure page 2 12 2 4 INTRODUCTION The Rosemount 2410 Tank Hub collects measurement data and status information from field devices designed for the Rosemount Raptor system via the intrinsically safe 2 wire Tankbus The Tankbus carries both data transmission and power supply see also Tankbus on page 3 8 The Rosemount 2410 is designed for use in hazardous area Zone 1 Class 1 Division 1 and communicates with field devices in Zone 1 via the intrinsically safe Tankbus The 2410 is available in two versions for single tanks or multiple tanks The multiple tanks version supports up to 10 tanks and 16 devices Measurement data and status information from one or more tanks is distributed via the Primary Bus to a Rosemount 2160 Field Communication Unit FCU Data is buffered by the 2160 and distributed to a TankMaster PC or a host system whenever the FCU receives a request for data In case no FCU is included in the system the 2410 can communicate directly with a host computer Figure 2 1 System integration 5900S Radar 22405 Temperature Level Gauge Transmitter FCU 2160 Field Communication Unit 2410 Tank Hub
124. on of the 5900S in a SIL safety installation A 4 wire cable is used to connect the Primary and Secondary Tankbuses through the same cable entry The SIL alarm wire is connected through a separate cable entry as illustrated in Figure 3 8 A junction box is used to provide sufficient number of connections for the field devices to the Primary and Secondary Tankbus 3 15 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 Figure 3 8 illustrates an example with a 2 in 1 version of the 5900S in a SIL safety installation A 4 wire cable is used to connect the Primary and Secondary Tankbuses through the same cable entry The SIL alarm wire is connected through a separate cable entry A junction box is used to provide sufficient number of connections for the field devices to the Primary and Secondary Tankbus Figure 3 8 Raptor SIL system with a 5900S connected to separate Tank buses 2240S Multi input Temperature m em ae pe Transmitter d 1 SIL3 i ALARM 1 ji OU 1 PRIMARY TANK BUS IN TANK BUS Pressure O transmitter Pressure transmitter FB FB 1 FB 1 1 5900S Radar Level Gauge Primary Tankbus and Secondary 4 wire cable for connection of Tankbus to 2 in 1 5900S Primary 2410 Tank Hub Secondary 2410 Tank Hub eH Primary Tank Hub is um connected t
125. ou to configure protocol baudrate and other communication settings This may for example be useful for maximizing communication speed when upgrading the software of a 2410 Tank Hub To change communication parameters 1 In the Configuration field change from Standard to Non Standard 2 Choose the desired communication parameter values 3 Click OK to store the current configuration and close the Primary Bus Configuration window 4 Appendix Advanced Configuration Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 C 4 SECONDARY BUS Figure C 3 Secondary Bus Configuration window Appendix C Advanced Configuration The Rosemount 2410 Secondary Bus is used for communication with emulated devices It supports protocols such as the TRL2 Modbus Enraf Varec L amp J and Profibus To open the Secondary Bus window 1 In the WinSetup workspace click the right mouse button on the 2410 icon Choose the Properties option 2 3 In the 2410 Tank Hub window select the Configuration tab 4 Click the Secondary Bus button TRL2 Modem Standard Y Auto Detect The Secondary Bus Configuration window allows you to change protocol f 2410 Tank Hub Secondary Bus Configuration Emulation Addresses TK 115 Tank Pos 2 Tank Pos 3 Tank Pos 4 Tank Pos 5 Tank Pos 6 Tank Pos 7 Tank Pos 8 Tank Pos 9 La Law La La Law La rca Law Tank Pos 10 65535 Emulatio
126. own in Table 6 6 Description Action Input register no 6100 A gauge data memory RAM error has been detected during the startup tests Note this automatically resets the gauge Contact Emerson Process Management Rosemount TankGauging service department FPROM error Input register no 6102 Probably a checksum error in the Bit 0 checksum application software Try to reprogram the Bit 1 Application version 2410 Bit 2 Application checksumz HREG error Input register no 6104 Probably a checksum error caused by Bit 0 Checksum power failure between a configuration Bit 1 Limit change and CRC update Reset to factory Bit 2 Version configuration see Loading the Default Bit 3 Read Database on page 6 16 and reconfigure Bit 4 Write the 2410 Use the Reset command before checking the 2410 Error status SW error Input register no 6106 The 2410 SW is having trouble running Bit 0 Undefined SW Error stable Switch off the power to the 2410 Bit 1 Task Not Running for at least one minute Switch power on Bit 2 Out of stack space again If the problem persists contact Bit 3 Unused RAM access Emerson Process Bit 4 Divide by zero Management Rosemount TankGauging Bit 5 Reset Counter Overflow service department Bit 15 Simulated SW Error Section 6 Service and Troubleshooting Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Message Other Memory Error Description Inpu
127. r level gauges temperature transmitters and pressure transmitters for complete inventory control Such systems are easily expanded thanks to the modular design Raptor is a versatile system that is compatible with and can emulate all major tank gauging systems Moreover the well proven emulation capability enables step by step modernization of a tank farm from level gauges to control room solutions It is possible to replace old mechanical or servo gauges with modern Raptor gauges without replacing the control system or field cabling It is further possible to replace old HMI SCADA systems and field communication devices without replacing the old gauges There is a distributed intelligence in the various system units which continuously collect and process measurement data and status information When a request for information is received an immediate response is sent with updated information The flexible Raptor system supports several combinations to achieve redundancy from control room to the different field devices Redundant network configuration can be achieved at all levels by doubling each unit and using multiple control room work stations 1 See documents IEC 61158 2 and IEC TS 60079 27 Section 2 Overview Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Figure 2 6 Raptor system architecture NON HAZARDOUS AREA 2160 Field 2180 Field Bus Modem Plant Host Computer CU
128. re Temperature 5 Temperature 15 NAA Tank Pos 8 Air Pressure Temperature 6 Temperature 16 N A Tank Pos 9 Air Temperature Temperature 7 Observed Density Tank Pos 10 Vapor Temperature Temperature 8 Reference Density N A Display Toggle Time 2 Seconds uua 4 Select the desired tanks and tank parameters 5 Choose measurement units for the 2410 integral display The first time the Local Display tab is opened the same measurement units are used as specified in the TankMaster WinSetup Server Preferences Units window 6 Click the OK button to save the configuration and close the window See the Raptor System Configuration Manual Document no 300510EN for more information on using the TankMaster Winsetup PC software to configure the Rosemount 2410 Section 5 Operation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Section 6 6 1 SAFETY MESSAGES ROSEMOUNT Tank Gauging Service and Troubleshooting 6 1 Safety page 6 1 6 2 Service ee page 6 2 6 3 Troubleshooting page 6 18 Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Please refer to the following safety messa
129. reas Cross sectional area Typical loop Maximum Current Typical installation resistance consumption 128 mA 250 mA 20 AWG 0 5 mm 66 212 695 414 1358 18 AWG 0 75 mm 42 333 1092 651 2136 17 AWG 1 0 mm 33 424 1391 829 2720 16 AWG 1 5 mm 26 538 1765 1052 3451 Section 3 Installation 3 9 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 Figure 3 2 Example installation with one tank 3 10 Example 1 The example illustrated in Figure 3 2 includes a tank located 300 m away from a Rosemount 2410 Tank Hub acting as power supply In the calculations below it is assumed that the cable length between the field devices on the tank can be ignored The tank is equipped with the following field devices a Rosemount 5900S Radar Level Gauge a Rosemount 2240S Multi input Temperature Transmitter and a Rosemount 2230 Graphical Field Display The total current consumption of the three devices is 110 mA see Table 3 2 2410 Tank Hub with intrinsically safe power supply 12 5 V 250 mA Tankbus 2240S Temperature 2230 Display Transmitter T 5900S Radar Level Gauge O OJ 9 O 300 m Voltage drop 1 3 V The total operating current of the connected field devices on the tank is 50 30 30 mA 110 mA This is within the output capability of the Rosemount 2410 Tank Hub The voltage drop to the tank 110 mA
130. rson Process Management FOUNDATION is a trademark of the Fieldbus Foundation VITON and Kalrez are trademarks of DuPont Performance Elastomers Hastelloy is a trademark of Haynes International Monel is a trademark of International Nickel Co All other marks are the property of their respective owners Emerson Process Management Rosemount Tank Gauging Box 130 45 SE 402 51 G teborg SWEDEN Tel International 46 31 337 00 00 Fax International 46 31 25 30 22 E mail sales rtg emerson com www rosemount tg com 2012 Rosemount Tank Radar AB All rights reserved a P s EMERSON Process Management
131. s before performing an operation preceded by this symbol Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified Explosions could result in death or serious injury Verify that the operating environment of the device is consistent with the appropriate hazardous locations certifications Before connecting a communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the gauge cover in explosive atmospheres when the circuit is alive To prevent ignition of flammable or combustible atmospheres disconnect power before servicing Z WARNING High voltage that may be present on leads could cause electrical shock Avoid contact with leads and terminals Make sure the main power to the 2410 Tank Hub is off and the lines to any other external power source are disconnected or not powered while wiring the gauge S www rosemount tg com EMERSON Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 3 2 3 2 INSTALLATION CONSIDERATIONS
132. select the 2410 icon 2 Click the right mouse button and choose Manual Control Relay f Manual Control of Relay HUB 1 SA UA Relay VitualRelay1 v Device Status RELAY MANUAL SET IN RESET STATE Relay Output Relay 1 Safety Reset Time 30 0 sec Manual Relay State Alarm Y Cancel 3 Select the virtual relay functions to be tested Virtual Relay 1 Virtual Relay 2 etc Up to ten virtual relay functions can be configured for a 2410 Tank Hub See Advanced Configuration in Winsetup on page C 3 and Relay Output on page C 6 for more information 4 Specify a Safety Reset Time This value specifies the time period for the relay to stay in the test state When the specified period of time has elapsed the relay automatically returns to the original state The relay will reset even if communication with the TankMaster PC would fail 5 Choose the desired Manual Relay State Available options are Alarm Normal and Toggle 6 Click the Set button Now the selected relay changes state for the specified number of seconds and then returns to the previous state Section 6 Service and Troubleshooting Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 6 2 12 Relay Output To change the Normallly Open Normally Closed settings of the K1 and K2 Configuration relays do the following 1 Disconnect the power supply Figure 6 5 Rosemount 2410 Tank Hub front vie
133. semount tg com EMERSON Rosemount 2410 Series Reference Manual 300530EN Rev BA September 2012 4 2 4 3 CONFIGURATION 4 2 INTRODUCTION TOOLS A Raptor system includes a wide range of devices for tank monitoring It is a flexible and scalable system which can be adapted to various applications and small or large tank farms A typical Raptor system includes one or more of the following devices control room PC with Rosemount TankMaster program for operational control Field Communication Unit FCU that collects measurement data from Rosemount 2410 Tank Hubs Rosemount 2410 Tank Hub which collects measurement data from field devices on the tanks various field instruments such as the Rosemount 5900S Radar Level Gauge Rosemount 2240S Multi input Temperature Transmitter Rosemount 2230 Graphical Field Display Rosemount 3051S Pressure Transmitter Smart Wireless Gateway and Smart Wireless THUM Adapter for wireless communication between field devices and control room host system See the Raptor Technical Description Document no 704010EN for a comprehensive description of the Raptor system components The Rosemount 2410 Tank Hub is configured by using the Rosemount TankMaster Winsetup configuration program Winsetup is a user friendly software package that includes basic configuration options as well as advanced configuration and service functions See the Raptor System Configuration Manual Document no
134. set C 14 normally open 2 2 RS485Bus 3 21 T Iod oo MODUS 2 Tank Database 4 3 w Warning messages 6 24 Tank Hub 2 1 Warni 6 24 Tank Hub Virtual Relay C 6 WOE etos errat ae Safety locking screw 3 22 Tank shapes C 14 Wi aS We ep 2 9 Safety Reset Time 6 14 Tankbus 2 1 3 8 3 29 Win ae CMS Save database 6 5 TankMaster 2 9 La i ga emite Wireless HART 2 2 Save Database to File 6 5 Terminal compartment 2 5 v Write Protect 6 10 Secondary Bus 2 2 3 29 C 5 Termination 3 8 ERR Write Protect window 6 10 Secondary Communication Bus 3 25 Toggle Period C 7 Writ tecti itch 2 5 6 11 Segment coupler 3 11 3 12 3 17 Toggle rate 5 2 NG POE CON SW O 3 19 TRL2 Bus 3 21 Segment design 3 8 TRL2 Modbus 2 2 SIL Alarm Relay output 3 27 Type fieldbus cable 3 6 Index 2 Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Rosemount and the Rosemount logotype are trademarks of Rosemount Inc HART is a trademark of the HART Communication Foundation PlantWeb is a trademark of one of the Emerson Process Management group of companies AMS Suite is a trademark of Eme
135. sion LA b x Search for Show Values in Predefined Predefined Dec All Advanced C Hex Start Register Number of Registers TankbusDevDiagnostics Dev1_NoOfOpenings x 50 Name Register Value Unit TankbusDevDiagnostics Dev1_NoOfOpenine 1 TankbusD evDiagnostics Dev1_NoOfOpenFe 0 TankbusD evDiagnostics Dev1_NoOfReads 1334 1327865 TankbusDevDiagnostics Devl MaflfBieadE r 1336 0 dH TankbusDevDiagnostics Dev1 ff View Input Registers HUB 101 Version 1 44 TankbusDevDiagnostics Dev1_ 3 TankbusD evDiagnostics Dev1_ Search for Show Values in TankbusD evDiagnostics Dev1_ C Predefined Dec TankbusDesDi tics Dev1 All Sa as All Advanced Register Size Default v C Hex Bead Start Register Number of Registers 1330 50 Name Register Value Unit 4 TankbusDevDiagnostics Dev1_NoOfO pening 1 TankbusD evDiagnostics Dev1_NoOfOpenFe 1332 0 TankbusD evDiagnostics Dev1_NoOfReads 1334 1327902 TankbusD evDiagnostics Dev1_NoOfReadEr 1336 0 TankbusD evDiagnostics Dev1_NoOfReadTit 1338 0 TankbusD evDiagnostics Dev1_AvgReadTim 1340 128 ms TankbusD evDiagnostics Dev1_NoOfwrites 1342 1327873 TankbusD evDiagnostics Dev1_NoOfwritesE 1344 0 TankbusDevDiagnostics Devl NoOfwritesT 1346 0 TankbusDevDiagnostics Devl AvgwriteTim 1348 304 ms Read Close Help 4 Choose Predefined for a basic selection of registers Choose the All option if you would like to view a range of registers by your own choice For the All option spe
136. so stores Modbus adresses of level gauges and auxiliary tank devices ATD such as the 2240S Multi input Temperature Transmitter The Modbus adresses are used for communication with 2160 field communication units and host computers Device Tags For each tank device tags are specified for the level gauge and the auxiliary tank devices ATD ATD devices include all instruments on the tank except the level gauge Device Tags are used as identifiers in TankMaster Integral Display The Rosemount 2410 can be configured to present measurement data on the optional integral display The display alternates between the selected items at a rate given by the Display Toggle Time parameter Measurement data such as Level Level Rate Free Water Level and many other tank variables can be displayed Measurement units for Level Level Rate Volume Temperature Density and Pressure can be specified regardless of which units are used for presentation in for example the TankMaster programs Section 4 Configuration 4 3 Rosemount 2410 Series Reference Manual 300530EN Rev BA September 2012 4 5 ADVANCED CONFIGURATION The installation wizard in TankMaster Winsetup comprises a basic configuration of the Rosemount 2410 There are more options available in case further configuration is needed e Primary Secondary Bus configuration Up to ten virtual Relay Functions Hybrid Density See Appendix C Advanced Configuration for more
137. t register no 6108 Bit 0 CheckSum Bit 1 Stack Sys Error Input register no 6110 Bit 0 Task Supervisor Display Error Input register no 6112 Bit 0 Hardware Bit 1 Com Bit 2 Configuration Aux Error Input register no 6114 Bit 0 Internal temperature out of limits Bit 1 Internal temp measurement failed Bit 2 Internal temperature device failed Bit 3 Relay 1 Bit 4 Relay 2 Bit 5 Power FF Stack Error Tankbus Communication Error Input register no 6116 Input register no 6118 Bit 0 Unknown device connected to the Tankbus Action Contact Emerson Process Management Rosemount TankGauging service department Host Communication Error Input register no 6120 Bit 1 Hardware Primary modem Bit 2 Hardware Secondary modem Bit 3 Illegal Primary modem Bit 4 Illegal Secondary modem Data Manager Error Input register no 6122 Bit 1 Tank configuration Configuration Error Input register no 6124 Contact Emerson Process Management Rosemount TankGauging service department Section 6 Service and Troubleshooting 6 27 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 6 28 Section 6 Service and Troubleshooting Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Appendix A A 1 SPECIFICATIONS Reference Data A 1 Specifications page A 1 A 2 Dimensional drawings
138. ter the other until all Tank Hubs selected in the Program Devices window are upgraded By connecting a 2410 directly to a host computer and using the RS485 Modbus protocol at a maximum baudrate of 38400 programming time may be reduced to 5 to 10 minutes see Primary Bus on page C 4 for information on how to configure the Primary Bus The 2410 operates as normal during the reprogramming procedure Once programming is finished the 2410 will automatically perform a restart indicated by WAIT on the integral display for a couple of minutes 6 9 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 6 2 8 Write Protection A Rosemount 2410 Tank Hub can be write protected to avoid unintentional configuration changes when using the TankMaster programs To write protect the 2410 Tank Hub 1 Start the TankMaster WinSetup program 2 In the WinSetup workspace select the Logical View tab 3 Click the right mouse button on the device icon that represents the 2410 Tank Hub 2f rese B Fcu 201 Be Collapse All amp 11 59 ATD 59 Uninstall H E Fixed Roof Devices ir Protocols Save Database to File Upload Database View Input Registers View Holding Registers View Diagnostic Registers Restart Logging Program Live List Manual Relay Control Simulation Write Protect Write Protect Properties 4 Choose t
139. this parameter if you like to include product volume below the zero level Strapping Table The Strapping Table option should be used when the tank shape deviates significantly from an ideal sphere or cylinder or when high volume accuracy is required The Strapping Table divides the tank into segments Level values and corresponding volumes are entered starting at the bottom of the tank These figures can typically be obtained from tank drawings or from a certificate provided by the tank manufacturer A maximum of 100 strapping points can be entered For each level value the corresponding total volume up to the specified level is entered The volume value is interpolated if the product surface is between two level values in the table Appendix C Advanced Configuration Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Holding and Input Registers for Volume Configuration Holding registers 4300 to 4732 are used for volume configuration The different parameters are given in Table C 4 below see Viewing Input and Holding Registers on page 6 2 for more information on how to view and edit Holding Registers When the Rosemount 2410 is configured for volume calculations the resulting volume values are available in input register area IR3400 to IR3458 IR4700 to IR4710 and IR30000 to IR38000 as illustrated in Figure C 11 on page C 16 Table C 4 Rosemount 2410 Holding registers for volume configuratio
140. tions The label below is put on Rosemount Tank Gauging products as a recommendation to customers if scrapping is considered Recycling or disposal should be done following instructions for correct separation of materials when breaking up the units Figure 1 1 A green label is placed on the housing of the 2410 Tank Hub 1 7 PACKING Rosemount Tank Radar AB is fully certified according to ISO 14001 MATERIAL environmental standards By recycling the corrugated paperboard or wooden boxes used for shipping our products you can contribute to take care of the environment 1 7 1 Reuse and Experience has shown that wooden boxes can be used several times for Recycling various purposes After careful disassembly the wooden parts may be reused Metal waste may be converted 1 7 2 Energy recovery Products which have served their time may be divided into wood and metal components and the wood can be used as fuel in sufficient ovens Due to its low moisture content approximately 796 this fuel has a higher calorific value than ordinary wood fuel moisture content approximately 20 When burning interior plywood the nitrogen in the adhesives may increase emissions of nitrogen oxides to the air 3 4 times more than when burning bark and splinter NOTE Landfill is not a recycling option and should be avoided Section 1 Introduction 1 5 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 1 6 Section 1 Introducti
141. tive analog inputs outputs may deliver 200 mA The number of tanks served by the 2410 depends on the type of connected field devices and their power consumption Power consumption per field device is listed in Table 3 2 below Field device Power consumption 5900S Radar Level Gauge 50 mA 5900S Radar Level Gauge 100 mA 2 in 1 solution 5300 or 5400 Series Radar Level 21 mA Gauge Rosemount 2230 Graphical Field 30 mA Display Rosemount 2240S Multi input 30 mA including MST and WLS Temperature Transmitter Rosemount 644 Temperature 11 mA Transmitter Rosemount 3051S and Rosemount 18 mA 2051 Pressure Transmitters The Rosemount 2410 Tank Hub is available in a single tank version as well as a multiple tank version which supports up to 10 tanks 1 May be fewer than the 16 devices per segment stated in the FOUNDATION fieldbus stan dard 2 Maximum five Rosemount 5300 or 5400 level transmitters 3 7 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 3 4 7 Tankbus 3 8 The Raptor system is easy to install and wire Devices can be daisy chained thus reducing the number of external junction boxes In a Raptor system the field devices communicate with a Rosemount 2410 Tank Hub via the intrinsically safe Tankbus The Tankbus complies with the FISCO FOUNDATION fieldbus standard with the Rosemount 2410 acting as power supply to the field devices on the Tankbus The Rosemount 2410 is designe
142. tive device warnings see Diagnostics on page 6 7 or Viewing Input and Holding Registers on page 6 2 for information on how to view diagnostics and various Input registers in TankMaster WinSetup For each warning message that may appear in Input register 1004 detailed information can be found in Input registers 6200 to 6248 as shown in Table 6 5 Table 6 5 Warning message descriptions Message Description Action RAM warning Input register no 6200 FPROM warning Input register no 6204 Hreg warning Input register no 6208 SW warning Input register no 6212 Other memory warning Input register no 6216 Bit 1 Stack System warning Input register no 6220 Display warning Input register no 6224 Bit 0 Communication Bit 1 Configuration Aux warning Input register no 6228 Bit 0 Internal temperature Bit 1 Power FF stack warning Input register no 6232 Tankbus communication warning Input register no 6236 Bit 0 Device restarted Bit 1 Device open failed Bit 2 Device address changed Bit 3 Live List no free position Bit 4 Port changed Bit 5 Exceeded FF number of retries Bit 6 Power failure Bit 7 Ground failure Host communication warning Input register no 6240 Bit 0 Multiple configuration Bit 1 Primary bus configuration Bit 2 Secondary bus configuration Data Manager warning Input register no 6244 Bit 0 Frozen data Bit 1 TMV mapping Configuration warnin
143. ual 300530EN Rev BA September 2012 Analog input output electrical characteristics Integral display output variables Display output units Configuration tools Autoconfiguration support Electric Power supply nominal values Power consumption Cable entry connection glands Tankbus cabling Power and relay cabling Maximum Tankbus cable lengths Built in Tankbus terminator A 2 Analog Input Maximum number of input channels 1 Input Current range 0 23 mA Configurable Min and Max alarm limits Lift off voltage Passive IS and NON IS 10 5V Max input voltage Passive IS and NON IS 30V Output voltage Active Non IS 22 2 0V open loop 20 8 2 0V 3 75 mA 14 8 2 0V 21 75 mA IS 21 2 0V open loop 18 8 2 0V 3 75 mA 8 2 2 0V 21 75 mA See Product Certifications for IS parameters HART Master Maximum 5 HART Slave Devices Passive Maximum 3 HART Slave Devices Active Analog Output Maximum number of output channels 1 Output range 3 5 23 mA SW Configurable High and Low Alarm Limits Separate SW Configurable Alarms for process failures and HW failure Low voltage and invalid loop current detection Lift off voltage Passive IS and NON IS 10 5V Max input voltage Passive IS and NON IS 30V Output voltage Active Non IS 22 2 0V open loop 22 8 2 0V 3 75 16 8 2 0V 21 75 mA IS 21 2 0V open loop 20 8 2 0V 3 75 mA 10 2 2 0V 21 75 mA See Product
144. ubleshooting Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 11 Section 6 Service and Troubleshooting r Device Types All devices Available Devices Program these Devices Bag Fcu 201 101 9 80 HUB 101 9 40 HUB 102 9 0 HUB 103 9 40 HuB 104 lt Remove lt lt Remove All c From the Available Devices pane choose a 2410 Tank Hub to be programmed and click the Move button d Repeat for each device to be programmed Use the Remove button if you want to change the list of devices to be programmed Click the Browse button to locate the flash program file A flash file is identified by file extension cry For a 2410 Tank Hub a flash file name may typically look like 2410_APPL_xxx_yy cry where x and y indicate software version In the Program Devices window click the Start Programming button Now the Start Device Programming window appears E f Start Device Programming Statistics Device pupa Blocks Tota S538 Blocks Sent EH Program Time mm Start Programming Close Help Click the Start Programming button to activate device programming Programming may take up to two hours for a 2410 Tank Hub connected to a TankMaster PC via a 2160 Field Communication Unit The programming procedure will continue with one device af
145. up 5 6 There are three Light Emitting Diodes LED on the Rosemount 2410 front for status and error information Error LED Red WRITE PROTECT ON OFF STATUS Status LED Yellow Power On LED Green The following color codes are used for the 2410 LEDs LED Type Color Description Power On Green The green LED indicates that the 2410 is powered on Status Yellow The yellow Status LED blinks at a constant rate of one flash every other second in normal operation to indicate the the 2410 software is running Error Red The red Error LED is turned off in normal operation If an error occurs the Error LED flashes a sequence that corresponds to a certain error code see LED on page 5 6 When the 2410 is starting both the Status and the Error LEDs indicate possible hardware or software errors as shown in Table 5 5 below Error type Status LED Error LED Description Hardware Blinking Blinking Status and Error are blinking simultaneously Checksum Blinking Blinking Status and Error are toggling Other On Blinking Unknown error Section 5 Operation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 5 5 2 Error LED Figure 5 4 Error codes are presented by the Error LED Table 5 6 LED error codes Figure 5 5 Error code flash sequence Section 5 Operation In normal operation the Error LED Red is turned off In case a device error o
146. upports up to 10 tanks Up to three 2230 displays can be used on a single tank Rosemount 644 Temperature Transmitter The Rosemount 644 is used with single spot temperature sensors Rosemount 3051S Pressure Transmitter The 3051S series consists of transmitters and flanges suitable for all kinds of applications including crude oil tanks pressurized tanks and tanks with without floating roofs By using a 3051S Pressure Transmitter near the bottom of the tank as a complement to a 5900S Radar Level Gauge the density of the product can be calculated and presented One or more pressure transmitters with different scalings can be used on the same tank to measure vapor and liquid pressure Rosemount 2180 Field Bus Modem The Rosemount 2180 field bus modem FBM is used for connecting a TankMaster PC to the TRL2 communication bus The 2180 is connected to the PC using either the RS232 or the USB interface Section 2 Overview Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Section 2 Overview Rosemount Smart Wireless Gateway and Rosemount Smart Wireless THUM Adapter A THUM Adapter allows wireless communication between a 2410 Tank Hub and a Smart Wireless Gateway The gateway is the network manager that provides an interface between field devices and the TankMaster inventory software or host DCS systems See the Raptor Technical Description Document no 704010en for more information on the various devic
147. ut from simulated tank measurement data such as product level average temperature liquid pressure and other variables The Simulation HREGS holding registers starting with register number 3800 lets you specify the desired simulation data For information on how to view and edit holding registers see Viewing Input and Holding Registers on page 6 2 or the Raptor System Configuration Manual Document No 300510EN 1 In the TankMaster WinSetup workspace select the 2410 icon 2 Click the right mouse button and choose the Simulation option to open the 2410 Tank Hub Simulation window E ff 2410 Tank Hub Simulation HUB 1 9 Simulation Mode Single Tank v Device Status Tank Position 1 Simulation Time 10 min Calculate Parameter Average Temperatures Total Observed Volume Observed Density Calculation based on simulated input values and current configuration 3 Choose simulation mode Single Tank and the desired tank in the Tank Position field or choose the All option to simulate all tanks connected to the 2410 Tank Position refers to the position in the 2410 tank database 4 Inthe Simulation Time field enter for how long the simulation will continue Simulation can be stopped at any time by pressing the Stop button 5 Calculate Parameter in the standard configuration the check boxes are unchecked which means that each simulation parameter is given a
148. utton and choose the Install New option Choose device type 2410 Tank Hub Follow the instructions See the Raptor System Configuration Manual Document no 300510EN for more information on using the TankMaster WinSetup program to configure the Rosemount 2410 af 0 N Advanced Advanced options such as the Secondary Bus Relay Output and Hybrid Configuration Density are available in the Rosemount 2410 Properties window See Appendix C Advanced Configuration for more information Section 4 Configuration 4 5 Reference Manual 300530EN Rev BA Rosemount 2410 Series September 2012 4 6 3 FCU 2160 In case the system includes a 2160 Field Communication Unit FCU it has to Configuration be installed prior to installing the Rosemount 2410 Tank Hub The following is a brief description of how to install a 2160 FCU See the Raptor System Configuration Manual Document no 300510EN for a more comprehensive description To install and configure a 2160 FCU 1 Start the installation wizard in TankMaster WinSetup and choose Device Type FCU 2160 2 Enable communication with the TankMaster PC Select communication channel Set the communication address 3 Configure the FCU specify Port type Field Bus Group Bus Baud rate Data bits Stop bits and Parity 4 Configure the Slave Database Set Slave Type 2410 Level in the first free position of the Slave Type column A 2410 Temp device is automatically added to the Slave Dat
149. vice Connected No means that the device has been disconnected from the Tankbus Configured Yes indicates that the device is configured in the 2410 tank database i e the device is mapped to a particular tank Opened Bit 1 of the Live List Status input register which indicates the current Tankbus communication status of the device Auto Mode Yes in normal operation No indicates that the device is in Out of Service mode Tag A removable tag provided with the device lets you identify the device to a physical location Section 6 Service and Troubleshooting Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 6 2 4 Configuration Input and Holding Registers of the Rosemount 2410 Tank Hub can be stored Backup on disk which can be useful for backup purposes and troubleshooting You can save a predefined set of Holding Registers to make a backup copy of the current 2410 Tank Hub configuration To save the current configuration to file do the following 1 Start the TankMaster WinSetup program Section 6 Service and Troubleshooting In the TankMaster WinSetup workspace window click the right mouse button on the device icon Choose the Devices Save Database to File option or from the Service menu choose Devices Save Database to File m m Save Database to File HUB 1 Version O E1 Type of Registers Predefined Registers f User Defined Registers Advanced Eirst
150. w _ Front cover 2 Remove the front cover 3 Remove the plastic display cover 4 Switch the jumpers to the desired settings Normallly Open or Normally Closed Figure 6 6 Normally Open Normally Closed settings Relay K1 NC NO for relays K1 and K2 can be RES configured with a jumper LEVEL Relay K2 NC NO 5 Replace the plastic display cover and the front cover NOTE Ensure that o rings and seats are in good condition prior to mounting the cover in order to maintain the specified level of ingress protection Section 6 Service and Troubleshooting 6 15 Rosemount 2410 Reference Manual 300530EN Rev BA September 2012 6 2 13 Loading the 6 16 Default Database The various configuration parameters of the 2410 Tank Hub is stored in a Holding Register database The Holding Register factory setting is stored in the default database TankMaster WinSetup offers the option to load the default database This may be useful if for example you would like to try out new database settings and then be able to reload the original factory settings In case error messages appear or other problems occur concerning the database troubleshooting the cause of these problems is recommended before loading the default database It is recommended that the current database is backed up before the Default Database is loaded See Configuration Backup o
151. x 0 30 km x 42 O kmz1 4 V Voltage at the tank 212 5 V 1 4 V 11 1 V The input voltage of 11 1 V to the field devices is above the minimum requirement of 9 V Section 3 Installation Reference Manual 300530EN Rev BA September 2012 Rosemount 2410 Figure 3 3 Example installation with two tanks 2410 Tank Hub with intrinsically safe power supply 12 5 V 250 mA Section 3 Installation Example 2 The second example illustrated in Figure 3 3 includes two tanks with a Rosemount 2410 Tank Hub acting as power supply to the field devices on both tanks The first tank is located 300 m away from the 2410 Tank Hub and the second tank a further 350 m away Both tanks have two field devices a Rosemount 5400 Radar Level Transmitter and a Rosemount 644 Temperature Transmitter The total current consumption of the two devices is 32 mA see Table 3 2 5400 Radar Level Transmitter 644 Temperature Transmitter Spur lt 60 m Spur lt 60 m Segment Segment coupler M coupler Voltage drop 0 80 V Voltage drop 0 47 V The total operating current of the connected field devices on the two tanks is 32432 mA 64 mA This is within the output capability of the Rosemount 2410 Tank Hub Voltage drop to the first tank 64 mA x 0 30 km x 42 Q km 0 80 V Voltage at first tank 212 5 V 0 80 V 11 70 V Voltage drop between first and second tank 32 m
152. ype gmK Spurs 60 m _ Trunk Field Communicator 644 Transmitter Segment coupler with integrated bus terminator 2240S Multi input Temperature 2230 Display Transmitter m O D Note that the total length of the Tankbus fieldbus segment must be within the FISCO specifications and the spurs must not exceed 60 meter see Cable Selection for the Tankbus on page 3 6 Section 3 Installation 3 17 Reference Manual 300530EN Rev BA Rosemount 2410 September 2012 Figure 3 10 illustrates an example with a number of tanks daisy chained to a Rosemount 2410 Tank Hub requires multiple tanks option If a Raptor field device is connected to the end of the Tankbus fieldbus segment the built in terminator can be used A separate bus terminator may be used instead Figure 3 10 Example of a Raptor system with several tanks daisy chained to a Rosemount 2410 Tankbus length up to 1000 meter depending lt on number of devices and cable type gt 644 Temperature Transmitter 5400 Level Transmitter 8 d 8 2410 Tank Hub with intrinsically safe power A supply integrated pow

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