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        Elite BK2080 User's Manual
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1.       272  Owner   s Manual    This Product is Brought to You by   THANE Fitness         Thane International  Inc  La Ouinta  CA 92253  Thane Direct Canada  Inc  Toronto  Ontario  Thane Direct UK Limited Admail ADM3996 London W1T 1ZU    www thane com    www thanefitness com    Making Fitness Fun        9 02     Ir  C obiret    THANE Fitness    OWNER   S    MANUAL    Safety Notice  Assembly  amp  Usage 3 7  Exploded View   Parts List   Exercise Computer  11    IMPORTANT     Please read all instructions  carefully before using this Thane International  Inc        La Quinta  CA 92253  product  Retain this manual Thane Direct Canada  Inc   for future reference  Toronto  Ontario   Thane Direct UK Limited  TYPE BK2080 Admail ADM3996 London W1T 1ZU    www thane com       E     62   Owner s Manual C OrbiTrek          THANE Fitness        IMPORTANT SAFETY NOTICE    Note the following precaution before assembling or operating the machine    1  THE MAXIMUM WEIGHT CAPACITY OF THE ORBITREK ELITE IS 275 LBS  125 kgs    Persons whose body weight exceeds this limit should NOT use this machine    2  Keep children and pets away from the Orbitrek Elite at all times  DO NOT leave  unattended children in the same room with the machine    3  Handicapped or disabled persons should not use the Orbitrek Elite without the presence  of a qualified health professional of a qualified health professional or physician    4  If the user experiences dizziness  nausea  chest pain  or any other abnormal sympto
2.  from the speed sensor   The processor turns off automatically when the speed sensor has no signal input or no key is  pressed for approximately 4 minutes     2  RESET   The unit can be reset by changing the batteries or pressing the MODE key for 3 seconds     3  HOW TO PRESET TIME  DISTANCE  amp  CALORIES   To choose the SCAN or LOCK if you do not want the scan mode  press the MODE key when the  pointer on the function you want which begins blinking     4  FUNCTIONS     TIME  The time of exercise will be displayed by pressing MODE key until brand TMR appears    SPEED  Current speed will be shown buy pressing MODE key until brand SPD appears    DISTANCE  The distance of each workout will be displayed by pressing MODE key until brand  DST appears    CALORIES  The calories burned will be displayed by pressing MODE key until brand CAL appears    SCAN  Automatic display of the following functions in the order shown     TIME SPEED DISTANCE CALORIES    BATTERY   This monitor uses one battery  If improper display on monitor   Please reinstall the batteries to have a good result                    S  Owner s Manual Orbitrek THANE Fitness     Using your Orbitrek Elite will provide you with several benefits  It will improve your physical fitness   tone your muscles and in conjunction with a calorie controlled diet  help you lose weight     1  The Warm Up Phase    This stage helps get the blood flowing around the body and the muscles working properly  It will also  reduce the risk of cr
3. 0  between the dual action mode and the fixed mode  during the fixed mode during your workout           DUAL ACTION MODE   DUAL ACTION To allow the handlebars to move along with the pedals  attach  them to the coupler bars  Select a height setting that is   22 comfortable to the user and make sure both handlebars are  set at the same height  Lock each handlebar in place with lock    ATTACH HERE knob  No 34   See Fig 4   FOR FIXED MODE    40    FIXED MODE   To keep the handlebars stationary while you workout  attach  them to the tubing on the main frame between he coupler bars   As with the dual action mode  Set both handlebars at the   same comfortable height and secure them with the lock knob   No  34                        E    Ont    Step 5  Connecting the sensor    Owner   s Manual THANE Fitness        Connect the sensor B1  amp  B2 as shown in Fig  5  then install the  computer  No  37  into the support tube of the main frame   No  36      Assembly is complete              To remove the computer  Battery assembly   pull the top  slide the computer  downwards and then pull from Open the upper cover of the  tube bracket  computer  then install the  battery into the battery  compartment     Insert the computer  into the tube bracket              Tension adjustment       The assembly of your Orbitrek Elite is now complete  As you try your exercises for the first time  you  should adjust the tension to the correct level before you begin your full workout  Turning the adjustme
4. English measurements  Allen wrench  6  and 8    Spanner    Before assembling please check whether all needed parts are available  at the above of this instruction  sheet you will you will find an exploded drawing with all single parts  marked with numbers  which this  item consist of     Identify your hardware     Organize your bolts and nuts before assembly  Nuts are identified by the diameter of the cavities   For more information  refer to exploded view diagram and parts list on pages 8 10 of this manual      o NSW Q Q    km    NO 6 SPRING NO 7 LEFT LOCK NUT  1 2   NO 9 CARRIAGE BOLT  M8 60   NO 1 LEFT HINGE BOLT WASHER  1 2          lo Do   B lo    NO 11 ARC WASHER  28      NO 12 DOMED NUT  M8   NO 13 NUT  M8  NO 14 FLAT WASHER  98        com gt  o Ol    ore NO 32 SPRING  NO 20 BOLT  M8 45  NO 31 HINGE SCREW  3 8  20  WASHER  910  NO  33 D SHAPER WASHER                                                                                                        O e       wo OF    NO 93 ARC WASHER NO 34LOCKING NO 38 SPINDLE BAR NO 89 RIGHT LOCK NUT  1 2       dl 16 D 26 s 0 3     m   Un se    NO 42 RIGHT HINGE BOLT ALLEN WRENCH 8  ALLEN WRENCH     SPANNER    KNOB                      On y    Step 1  Attaching front and rear stabilizers    Owner s Manual THANE Fitness              Attach the Front Stabilizer  No   23  and the Rear Stabilizer  No   10  to the main frame using     4     Carriage Bolt  No  9   4     Arc Washers  No  11   4     Domed Nuts  No  12     Place the Front S
5. HEAD BOLT 1 M5X30   73 PLASTIC FRAME 1   T4 RUBBER 1   75 LOCK NUT I  M5   76 SPRING COVER 1   77 LEFT LITTLE COVER 1   78 SCREW 13 STA  2 12   79 RUBBER COVER 1 932 10   80 END CAP 2   81 FIXING NUT 2 M10 1 25   82 FIXING TUBE II 1 13 6  9 10 3 25 5   83 LEFT CRANK 1   84 CHAIN 1   85 SENSOR     86 FIXING TUBE I 1  13 6  910 3 10 5   87 BEARING 3 6000ZZ   88 ADJUSTABLE NUT 1 914 35   89 RIGHT LOCK NUT 1 1 2    90 SPRING WASHER 2 96   91 RIGHT CRANK 1   92 NUT 1 M12 1 25   93 ARC WASHER 2 d1 16 D 26 S 0 3  BATTERY DISPOSAL     Batteries should not be considered as regular garbage  As consumer you are  obliged to return finished batteries  The finished batteries can be returned to  a collection base at your residential area or at places where batteries can be bought         amp  WE RECOMMEND THE USE OF ALCALI MANGAN BATTERIES     T    You will find these symbols on batteries   which contain harmful substances   Pb   Battery contains lead  Cd   Battery contains cadmium  Hg   Battery contains mercury                  Owner   s Manual Orbitrek    EXERCISE COMPUTER    SPECIFICATIONS     THANE Fitness     TIME  TMR                      00 00 99 59    SPEED  SPD    0 0 99 9KM HorML H    DISTANCE  DST            0 00 999 9KM  CALORIES  CAL                        0 9999KCAL  KEY FUNCTION     MODE  This key lets you to select and lock on to a particular function you want   OPERATION PROCEDURES     1  AUTO ON OFF   The system turns on when any key is pressed or when it receives an input
6. HEX HEAD BOLT 4 M10X55  16 SCREW 2 ST4 2X19  T LEFT HANDLEBAR COVER  L  1  18 BUSHING 2 4 28  910 10  19 PEDAL TUBE 2  20 HEX HEAD BOLT 4 M8X45  21 LEFT HANDLEBAR COVER  R  1  22 RIGHT HANDLEBAR T  23 FRONT STABILIZER 1  24 LEFT CONNECTING TUBE 1  25 FRONT END CAP 2 50 1 5  26 RIGHT PEDAL 1 2  27 LEFT PEDAL 1 10  28 HEX HEAD BOLT 2 M6X48  29 WHEEL 2 23  96 2 32  30 LOCK NUT 3 M6  31 HINGE SCREW 2 3 8  20  32 SPRING WASHER 2    10  33 D SHAPER WASHER 2  34 LOCKING KNOB 2  35 PLASTIC SLEEVE 2  36 MAIN FRAME 1  37 COMPUTER d  38 SPINDLE BAR 1  39 FOAM GRIP 2    933  23 310  40 LEFT HANDLEBAR 1  41 HANDLEBAR END CAP 2 925 4 2  42 RIGHT HINGE BOLT 1 1 2   43 RIGHT HANDLEBAR COVER  L  ik  44 RIGHT HANDLEBAR COVER  R  I  45 PLASTIC SLEEVE 2  46 END CAP 2 30 30 1 5  47 FIXING WASHER  L  1  48 WASHER 1  49 COLLAR BALL 2  50 COLLAR HOUSING 2  51 FIXING WASHER  lt R gt  T  52 WASHER 1    940 2 8  53 CRANK SHAFT 1 17 146  54 CHAIN WHEEL 1 d 3 2 P 6 35  55 RIGHT CONNECTIING TUBE 1  56 FLAT WASHER 3  5  57 LEFT CHAIN COVER 1  58 FIXING NUT 2 M10 1 0                   E                                                                                                                             S   Owner s Manual Orbitrek THANE Fitness      59 NUT 2 M6   60 FIXING BOLT 2 M6 55   61 TENSION KNOB 1   62 NUT 2 MI0 1   63 FLYWHEEL 1   64 FLYWHEEL SHAFT 1   65 LITTLE CHAIN WHEEL 1   66 RIGHT CHAIN COVER 1   67 NUT 1 7 8    68 SPRING 1   69 DOMED NUT 1 M6   70 END CAP 2   71 WOOLLY BLOCK 1   72 HEX 
7. MAXIMUM  140 TARGET ZONE 85       120 ie  100  i COOL DOWN  80       20 25 30 35 40 45 50 55 60 65 70 75 AGE    This stage should last for a minimum of 12 minutes  though most people start at about 15 20 minutes     3  The Cool Down Phase    This stage lets your cardio vascular system and muscles wind down  This is a repeat of the warm up  phase  First  reduce your tempo and continue at this slower pace for approximately 5 mintues before  you get off your Exercise Bike  The stretching exercises should now be repeated  again remembering  not to force or jerk your muscles into the stretch    As you get fitter  you may need to train longer and harder  It is advisable to train at least three times  a week  and if possible to space your workouts evenly throughout the week     MUSCLE TONING    To tone muscle while on your RACING BIKE you will need to have the resistance set quite high    This will put more strain on your leg muscles and may mean you cannot train for as long as you would  like  If you are also trying to improve your fitness you may need to alter your training program    You should train as normal during the warm up and cool down phases  but towards the end of the  exercise phase you should increase the resistance making your legs work harder  You will have to  reduce your speed to keep your heart rate in the target zone     WEIGHT LOSS    The important factor here is the amount of effort you put in  The harder and longer you work  the more  calories you will burn  T
8. amp and muscle injury  It is advisable to do a few stretching exercises as shown  below  Each stretch should be held for approximately 30 seconds  Do not force or jerk your muscles  into a stretch  If it hurts  STOP     A INNER THIGH  FORWARD STRETCHES  BENDS    CALF ACHILLES  STRETCHES       OUTER THIGH STRETCHES  SIDE BENDS    2  The Exercise Phase    Start Position    Stand on the left side of the bike  grasp the handlebars  under the  handlebar end caps about 100mm   then stride your left leg  place your   left foot on the left pedal  then stride your right leg  place your right foot on  the right pedal  adjust your hands and stand pose to a comfortable position     Moving Position             Grasp the handlebars  then switch the handlebars to and  fro in tandem to move along with the pedals  do elliptical  cycle movement  Your Orbitrek Elite has reversable  movement  Forward pedalling emphasizes your  quadriceps muscle  front thighs   while backwards  pedalling emphasizes your hamstrings  back thighs    Remember  if you want to change your movement  direction  stop movement first           E   eli    This is the stage where you put the effort in  After regular use  the muscles in your legs will become  more flexible  Work at your own pace and be sure to maintain a steady tempo throughout  The rate of  work should be sufficient to raise your heartbeat into the target zone shown on the graph below     Owner s Manual THANE Fitness          HEART RATE  200  180  160 Mm  MB 
9. are also required    15  Before exercising  always do stretching first    16  The power of the machine increases with increasing the speed  and the reverse    The machine is equipped with adjustable knob  which can adjust the resistance     WARNING  BEFORE BEGINNING THIS OR ANY EXERCISE PROGRAM  CONSULT YOUR PHYSICIAN  FIRST  THIS IS ESPECIALLY IMPORTANT FOR INDIVIDUALS OVER THE AGE OF 35 OR PERSONS WITH  PRE EXISTING HEALTH PROBLEMS  READ ALL INSTRUCTIONS BEFORE USING THE ORBITREK ELITE   THANE ASSUMES NO RESPONSIBILITY FOR PERSONAL INJURY OR PROPERTY DAMAGE SUSTAINED  BY OR THROUGH THE USE OF THIS PRODUCT     SAVE THESE INSTRUCTIONS  D                Owner   s Manual  e  ASSEMBLY INSTRUCTIONS    BEFORE you begin     THANE  itness          1  Locate a comfortable work site  Assemble your OrbiTrek Elite in an open space with adequate  ventilation and lighting  Because the OrbiTrek Elite is portable  to some extent  you need not  assemble it exactly where it is to be used  For your convenience  however  you should avoid  hauling the machine across excessive distances  through narrow passage ways or over staircases  once its assembly is complete     2   It sa good idea to flatten out the shipping carton  and use it as a work surface when you  assemble the OrbiTrek Elite  Keep a few paper towels handy since some of the components  are lightly pre greased     Notice     Find your tools  You will need the following tools to assemble the Orbitrek Elite   Ruler with both metric and 
10. his is effectively the same as if you were training to improve your fitness  the  difference being the goal        13   b tm    
11. ms   STOP the workout at once  CONSULT A PHYSICIAN IMMEDIATELY    5  Before beginning training  remove all within a radius of 2 meters from the machine   DO NOT place any sharp objects around the Orbitrek Elite    6  Position the Orbitrek Elite on a clear  level surface away from water and moisture   Place mat under the unit to help keep the machine stable and to protect flooring    7  Use the Orbitrek Elite only for its intended use as described in this manual    DO NOT use any other accessories not recommended by the manufacturer    8  Assemble the machine exactly as the descriptions in the instruction manual    9  Check all bolts and other connections before using the machine for the first time and  ensure that the trainer is in the safe condition    10  Hold a routine inspection of the equipment Pay special attention to components which  are the most susceptible to wear off  i e connecting points and wheels  The defective  components should be replaced immediately  The safety level of this equipment can only  be maintained by doing so  Please don t use the Orbitrek Elite until it is repaired well    11  NEVER operate the Orbitrek Elite if it is not functioning properly    12  This machine can be used for only one person s training at a time    13  Do not use abrasive cleaning articles to clean the machine  Remove drops of sweat  from the machine immediately after finishing training    14  Always wear appropriate workout clothing when exercising  Running or aerobic shoes  
12. nt  knob allows you to change the tension level and vary the intensity of your workout as you exercise    To increase tension turn the tension knob to the right and top decrease tension turn the tension knob   to the left     Reversible movement    Remember  your Orbitrek Elite has REVERSIBLE movement    Forward pedaling exercises your quadriceps  front thigh muscles   while backward pedaling targets your  hamstrings  back thigh muscles   Take advantage of these facts to make your workout less fatiguing and  more fun     Note  Orbitrek Elite has two moveable wheels on the front stabilizer  which are easy for you to move your  training bike and the end cap on the rear stabilizer can adjust the parallelism     CAUTION  MAKE SURE YOU HAVE TIGHTEN ALL THE BOLTS AND NUTS WELL BEFORE       BEGINNIG YOUR WORKOUT   D       Owner   s Manual          THANE   tness     EXPLODED VIEW  amp  PARTS LIST                            E                                                                                                                                                                                         Owner s Manual THANE Fitness    NO  NAME QUANTITY SPEC  1 LEFT HINGE BOLT 1 1 2   2 BUSHING I 10 P28  916 16  3 LOCK NUT 4 MIO  4 STEEL BUSHING 4   928  914 10  5 CONNECTING TUBE 2  6 SPRING WASHER 2 1 2   T LEFT LOCK NUT 1 1 2   8 ADJUSTABLE END CAP 2  9 CARRIAGE BOLT 4 M8X60  10 REAR STABILIZER 1 50 1 5  T ARC WASHER 4  12 DOMED NUT 4 M8  13 LOCK NUT 4 M8  14 FLAT WASHER 4 08  15 
13. tabilizer  No   23  against the main frame and  be sure the holes line up  Take  two of the Carriage Bolts  No  9   and pass them through the tube  supports located on the unit   Slip the two Arc Washers  No  11   over the threaded portions of the  carriage bolts  Place the two  Domed Nuts  No  12  over the  Arc Washers  No  11  and firmly             tighten down the Domed Nuts   No  12  using the wrench provided     Notice  The Front Stabilizer  No  23  has wheels for moving your Orbitrek Elite     Follow the same procedure for attaching rear stabilizer           E   Orire y    Step 2  Attaching the Spindle Bar    Owner s Manual THANE Fitness        Insert the Spindle Bar  No  38  through the Right Connecting Tube  No  55  into the main frame   into Left Connecting Tube  No  24   Put a D Shaper Washer  No  33  and a Spring Washer  No  32   on either side of the Spindle Bar and tighten both ends using the Hinge Screws  No  31      2        D    Shaped Washers  No  33   2     Spring Washers  No  32   2   Hinge Screws  No  31     Insert the Right Hinge Bolt   No  42  with the Arc Washer   No  93  through the Pedal Post   No  19 for the right side     Put Spring Washer  No  6  on  the bolt  then pass the Right  Hinge Bolt  No  42  through  the Crank  No  91  and secure  the bolt with the Right Lock  Nut  No  89      1   Right Hinge Bolt  No  42   1   Left Hinge Bolt  No  1    2     Arch Washer  No  93    2     Spring Washer  No  6    1   Right Lock Nut  No  89   1   Left Lock N
14. ut  No  7   1  LEFT  42  RIGHT          Cap   a   Q CORRECT   C 88    INCORRECT             y WEN             Repeat this procedure for the  left side        ATTENTION  INCORRECT             The Right and Left Hinge Bolt  No  42  amp  No  1  must fully penetrate the nylon ring inside the  Connecting Tube  No  5  and the Right and Left Crank  No  91  amp  No  83   This will ensure the stability  and durability of you Orbitrek Elite     In order to install hinge bolt properly  keep it perfectly straight as the bolt goes through the pedal  tubing and the crankshaft  If the hinge bolt is connected to the crankshaft at an angle  damage to  both the hinge and the crankshaft may occur     BY       XI          E   Orire y    Step 3  Tightening the Lock Nuts and Attaching the Pedals    Owner s Manual THANE Fitness           Tighten the both sides of Lock Nuts   No  3  before assemblying the pedals   Attach the Right Pedal  No  26  and Left  Pedal  No  27  to their respective Pedal  Tube  No  19  using     Fig  3    4     Hex Head Bolt  No  20  27  4     Lock Nut  No  13   4     Flat Washer  No  14     Line up the holes in the pedal with the  holes on the pedal tube  Insert the Hex  Head Bolt  No  20  through the holes     Slide the Flat Washer  No  14  and the     Lock Nut  No  13  over the Hex Head Bolt soe i   No  20  and tighten with the wrench  SPANNER 3          Step 4  Attaching the Handlebars       You can easily switch your Right and Left Handlebars  No  22  Fig  4  amp  No  4
    
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