Echo HCA-261 User's Manual
Contents
1. 8 Install the spark plug do not connect spark plug cable 9 Install blade cover on blades SERVICING INFORMATION PARTS Genuine ECHO Parts and ECHO REPOWER Parts and Assemblies for your ECHO products are available only from an Authorized ECHO Dealer When you do need to buy parts always have the Model Number and Serial Number of the unit with you You can find these numbers on the engine housing For future reference write them in the space provided below Model No SN SERVICE Service of this product during the warranty period must be performed by an Authorized ECHO Service Dealer For the name and address of the Authorized ECHO Service Dealer nearest you ask your retailer or call 1 800 432 ECHO 3246 When presenting your unit for Warranty service repairs proof of purchase is required ECHO CONSUMER PRODUCT SUPPORT If you require assistance or have questions concerning the application operation or maintenance of this product you may call the ECHO Consumer Product Support Department at 1 800 673 1558 from 8 00 am to 5 00 pm Central Standard Time Monday through Friday Before calling please know the model and serial number of your unit to help your Consumer Product Support Representative WARRANTY CARD This card is our means of registering all original owners of ECHO equipment The card plus proof of purchase provides you the assur ance that authorized warranty work will be done It also provides a direct l2. Determine Operation Area e Provide all operators of this equipment with the Operator s Manuals and instructions for safe operation e Review the area to be trimmed Look for hazards that could contribute to unsafe conditions DO NOT operate unit if any wires power telephone cable etc are closer than 4 5 M 15 ft to any part of the operator or unit e Spectators and fellow workers must be warned and children and animals prevented from coming nearer than 15 M 50 ft while the Hedge Clipper is in use Operation WARNING DANGER Do not operate this product indoors or in inadequately ventilated areas Engine exhaust contains poisonous emissions and can cause serious injury or death Use Proper Clothing amp Equipment e Before starting the unit equip yourself and any other person working within the 15 M 50 ft Safety Zone with the required Protective Equipment and clothing SHAFT HEDGE CLIPPER OPERATOR S MANUAL o e 50 a0 Hw 20 10 a 10 20 x 56 8 MECHO Avoid Hot Surfaces e During operation the muffler or catalytic muffler and surrounding cover may become extremely hot Avoid contact during and immedi ately after operation Always keep exhaust area clear of flammable debris Allow the engine and muffler to completely cool before performing any maintenance activity Keep A Firm Grip Hold the front and rear handles with both hands with thumbs and fingers t
3. PELIGRO Las hojas del cortasetos est n muy afiladas Lleve guantes para protegerse las manos al girar el conjunto de cortador ya que de lo contrario se pueden producir lesiones personales ADVERTENCIA PELIGRO Durante la operaci n la unidad completa especialmente la caja del eje de impulsi n y la caja de engranajes pueden calentarse demasiado al tacto Evite el contacto al girar el conjunto de cortador SUPPLEMENT AU MANUEL DE L OPERATEUR Mod le HCA 260 HCA 261 Num ro de s rie Tous Ce suppl ment contient Pinformation importante Veuillez le garder avec le manuel de votre op rateur La section suivante a t ajout UTILISATION ROTATION DE LA TETE DE COUPE Toujours utiliser l outil en le tenant la droite du corps JAMAIS a la gauche Tourner la t te de coupe de 180 degr s sur l arbre moteur pour viter de couper directement auQdessus de soi et d viter le contact avec l chappement br lant l Desserrer la vis de fixation du carter d engrenages A la vis de fixation de la garde de main B et retirer la vis de guidage du carter d engrenages C 2 Tourner la t te de coupe de 180 degr s sur l arbre moteur de fa on ce que le trou de l arbre soit visible au travers de celui du carter d engrenages 3 Installer la vis de guidage du carter d engrenages C et serrer fermement toute la boulonnerie AVERTISSEMENT DANGER Porter des gants lors de la manipulation de
4. e NEVER refuel a unit when the engine is HOT e NEVER refuel a unit with the engine running e DO NOT fill fuel tanks indoors ALWAYS fill fuel tanks outdoors over bare ground e Securely tighten fuel cap after refueling e Inspect for fuel leakage If fuel leakage is found do not start or operate unit until leakage is repaired IMPORTANT Spilled fuel is a leading cause of hydrocarbon emissions Some states may require the use of automatic fuel shut off containers to reduce fuel spillage Contact your ECHO dealer for ordering information After refueling e Wipe any spilled fuel from the unit e Move at least 3 M 10 ft from refueling location before starting the engine After use e DO NOT store a unit with fuel in its tank Leaks can occur Return unused fuel to an approved fuel storage container Storage Fuel storage laws vary by locality Contact your local government for the laws affecting your area As a precaution store fuel in an approved air tight container Store in a well ventilated unoccupied building away from sparks and flames Do not store fuel longer than 30 days IMPORTANT Stored fuel ages Do not mix more fuel than you expect to use in thirty 30 days ninety 90 days when a fuel stabilizer is added IMPORTANT Stored two stroke fuel may separate ALWAYS shake fuel container thoroughly before each use SHAFT HEDGE CLIPPER 1 7 OPERATOR S MANUAL EQUIPMENT CHECK Before oper
5. DRIVE SHAFT Tools Required 8mm x 10mm Open End Wrench Parts Required Power Head Drive Shaft Assembly and Gear Housing Assembly NOTE Hedge Clipper Blades are very sharp Wear gloves to protect hands l Slide the Gear Housing Assembly on the Drive Shaft Be certain the Flex Drive Shaft engages the hole in Driver Gear 2 Align the locating screw A with the locating hole B in the Drive Shaft Housing tighten screw A and clamping screws C DRIVE SHAFT ASSEMBLY POWER HEAD Tools Required 4mm Hex Wrench Parts Required Power Head Drive Shaft Assembly 1 Loosen the bolt A at engine drive shaft clamp 2 Carefully fit drive shaft assembly to engine making sure that inner drive shaft engages into clutch mount NOTE Lower gear housing cutter head assembly must be in line with the engine 3 Turn drive shaft housing so that center line of housing is midway between the two arrows on shaft 4 Tighten bolt A SHAFT HEDGE CLIPPER 1 5 OPERATOR S MANUAL THROTTLE LINKAGE AND IGNITION LEADS 1 Close choke and remove air filter cover 2 Loosen nut A and place threaded end of throttle linkage in bracket slot Finger tighten nut A 3 Place inner cable in slot of carburetor swivel B and tighten nut A 4 Check throttle for freedom of movement and that wide open throttle low idle extremes are adjusted properly If adjustment cannot be achieved with adjusting nuts consult with your
6. MECHO Shaft Hedge Clipper Operator s Manual MODEL HCA 261 Serial Number 002001001 02999999 WARNING DANGER WARNING The engine exhaust from this M The muffler or catalytic muffler E and surrounding cover may become product contains chemicals known to the State of California to cause LAIT extremely hot Always keep clear of exhaust and muffler area cancer birth defects or other reproductive harm otherwise serious personal injury may occur WARNING A DANGER Read rules for safe operation and instructions carefully ECHO provides an Operator s Manual and a Safety Manual Both must be read and understood for proper and safe opera tion Failure to do so could resultin serous injury X750001220 06 00 X7502094700 SUPPLEMENT TO OPERATOR S MANUAL Model HCA 260 HCA 261 MECHO da This Supplement contains important information Please keep with your Operator s Manual The following section has been added OPERATION ROTATE CUTTER ASSEMBLY Always use the unit from the right hand side of your body NEVER from the left side Rotate cutter assembly 180 degrees on driveshaft in order to avoid cutting directly above your head and to avoid contact with hot muffler 1 Loosen gearcase clamping screw A hand guard clamping screw B and remove gearcase locating screw C 2 Rotate cutter assembly 180 degrees on driveshaft until locating hole in driveshaft is visible through locating hole
7. MONTAGE INSTALLATION DE LA POIGN E AVANT IMPORTANT Toujours remiser les taille haies arbre dans une position stable l horisontale Soutenir le carter d engrenages et les lames de coupe de mani re viter un fl chissement excessif qui pourrait endommager d accessoire Toujours installer le protection de lame avant le transport ou le remisage Outils n cessaires Tournevis Pi ces n cessaires Poign e avant 1 Mettre la poign e avant sur une position confortable et serrer les vis 99922203392 SUPP22203392 07 01
8. e Keep your body warm especially the head neck feet ankles hands and wrists Maintain good blood circulation by performing vigorous arm exercises during frequent work breaks and also by not smoking e Limit the hours of operation Try to fill each day with jobs where operating the trimmer or other hand held power equipment is not required e If you experience discomfort redness and swelling of the fingers followed by whitening and loss of feeling consult your physician before further exposing yourself to cold and vibration Repetitive Stress Injuries It is believed that overusing the muscles and tendons of the fingers hands arms and shoulders may cause soreness swelling numbness weakness and extreme pain in those areas Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury RSI An extreme RSI condition is Carpal Tunnel Syndrome CTS which could occur when your wrist swells and squeezes a vital nerve that runs through the area Some believe that prolonged exposure to vibration may contribute to CTS CTS can cause severe pain for months or even years To reduce the risk of RSI CTS do the following e Avoid using your wrist in a bent extended or twisted position Instead try to maintain a straight wrist position Also when grasping use your whole hand not just the thumb and index finger e Take periodic breaks to minimize repetition and rest your hands e Reduc
9. position 2 Close Choke Cold Start Move choke lever B to Cold Start Position 3 Primer Pump Bulb Pump primer bulb C until fuel is visible and flows freely in the Clear fuel return line Pump bulb an addition 4 or 5 times 4 Start Pull Rope Lay the hedge clipper on a flat clear area Firmly grip the rear handle depress and hold the Idle Start Interlock Lever D Pull the recoil starter handle E until engine fires y NOTE Idle Start Interlock Lever must be held tight against the grip or a T m i e at i A AMIS mn 4 S engine will stop at idle 5 Open Choke Run Move the choke lever to the OPEN RUN position Restart engine if necessary and allow to warm up running at idle for several minutes 20 MECHO STARTING WARM ENGINE The starting procedure is the same as Cold Start except DO NOT close the choke NOTE If engine does not start after 5 pulls use Cold Start Procedure WARNING DANGER When engine starts the cutting attachment may move even with the throttle trigger in idle released position 1 Stop Switch Start Run Move stop switch button A away from the STOP position 2 Primer Pump Bulb Pump primer bulb C until fuel is visible and flows freely in the Clear fuel return line Pump bulb an addition 4 or 5 times 3 Start Pull Rope Lay the hedge clipper on a flat clear area Firmly grip the rear handle depress a
10. repairs done only by an authorized ECHO Service Dealer e Do not use any attachment accessory or replacement part unless it is recommended in this Operator s Manual FUEL WARNING DANGER Fuel is VERY flammable Use extreme care when mixing storing or handling otherwise serious personal injury may result e Use an approved fuel container e DO NOT smoke near fuel e DO NOT allow flames or sparks near fuel e Fuel tanks cans may be under pressure Always loosen fuel caps slowly allowing pressure to equalize e NEVER refuel a unit when the engine is HOT e NEVER refuel a unit with the engine running e DO NOT fill fuel tanks indoors ALWAYS fill fuel tanks outdoors over bare ground e Securely tighten fuel cap after refueling e Inspect for fuel leakage If fuel leakage is found do not start or operate unit until leakage is repaired IMPORTANT Spilled fuel is a leading cause of hydrocarbon emissions Some states may require the use of automatic fuel shut off containers to reduce fuel spillage Contact your ECHO dealer for ordering information 6 MEC After Refueling e Wipe any spilled fuel from the unit e Move at least 3 M 10 ft from refueling location before starting A ri After Use e DO NOT store a unit with fuel in its tank Leaks can occur Return o unused fuel to an approved fuel storage container 3 M 10 ft PERSONAL CONDITION AND SAFETY EQUIPMENT WARNING DANGER Hedge Clip
11. ECHO dealer Wear Protective clothing head hearing and eye protection meeting ANSI standards specified in the Operator s Manual STOP engine before making repairs or blade adjustments ALWAYS use adjustment handle P N 89016012360 when adjusting blade angle Keep hand away from blade 3 4 MECHO Shaft Decal E Spanish Decal nelish Translation 89022809560 ADVERTENCIA A PELIGRO Esta unidad puede ser peligrosa y producir lesiones personales graves si no se usa en forma adecuada Para reducir el riesgo de lesionarse los operadores los ayudantes y los espectadores deben leer y comprender el Manual Del Operador y los Manuales De Seguridad que se entregan escritos en espanol WARNING A DANGER This unit can be dangerous and cause serious injury if improperly used to reduce injury risk to operator helpers and bystanders read and understand the Operator s and Safety Manuals which are provided in Spanish INTERNATIONAL SYMBOLS e Wear slip resistant foot wear Symbol description application Fuel and oil mixture Symbol form shape A ig Symbol form shape Symbol description application description application Avoid all power lines This unit is not insulat ed against electrical current Keep bystanders at least 15 meters 50 feet away Read and understand Operator s Manual Do not operate closer than 15 M 50 ft from electrical haz ards Wear eyes ears and inger Sever
12. Echo Dealer for correct adjustment procedure 5 Connect ignition stop leads C and D 6 Bundle and secure ignition leads against engine housing with clip E 7 Install air filter and cover PRE OPERATION FUEL Fuel Requirements Gasoline Use 89 Octane mid grade or higher gasoline or gasohol known to be good quality Gasohol may contain up to 10 Ethyl grain alcohol or 15 MTBE methyl tertiary butyl ether Gasohol containing methyl wood alcohol is NOT approved Two Stroke Oil A two stroke engine oil meeting ISO L EGD ISO CD 13738 and JASO FC standards must be used Echo brand Premium 50 1 oil meets these standards Engine problems due to inadequate lubrica tion caused by failure to use an ISO L EGD and JASO FC certified oil such as Echo Premium 50 1 Two stroke Oil will void the two stroke engine warranty Emission related parts only are covered for two years regardless of two stroke oil used per the statement listed in the California Emission Defect Warranty Explanation Mixing Follow directions on the oil container 16 MECHO Handling Fuel WARNING DANGER Fuel is VERY flammable Use extreme care when mixing storing or handling or serious personal injury may result e Use an approved fuel container DO NOT smoke near fuel e DO NOT allow flames or sparks near fuel e Fuel tanks cans may be under pressure Always loosen fuel caps slowly allowing pressure to equalize
13. HARPENING BLADES Level 2 Tools required Flatfile Small Screwdriver Parts required None WARNING DANGER Always disconnect spark plug wire before servicing cutting attachment Blades are very sharp Wear gloves to protect hands otherwise serious personal injury may result 1 Use screwdriver to separate upper and lower cutters equal distance apart 2 File each edge carefully Follow the original shape of the blade IMPORTANT If a power grinder is used DO NOT allow blade to over heat 3 Lubricate blades See Blade Lubrication Instructions page 27 this section 30 WECIO TROUBLESHOOTING Engine starts hard Engine does not start Cause Engine Fuel at No fuel at Fuel strain Cranks carburetor carburetor Fuel line cl Carburetor Fuel at No fuel at Carburetor cylinder cylinder Muffler wet Fuel Mixtur with fuel of plug wire at end of Electrical p plug wire Interlock sv E Spark at end No spark Stop switcl Spark at plug No spark Spark gap at plug Covered w Fouled wiil Spark plug Engine Internal en does not crank WARNING A DANGER Fuel vapors are extremely flammable and may cause fire and or explosion Never test for ignition spark near an open spark plug opening otherwise serious personal injury may result SHAFT HEDGE CLIPPER 3 1 OPERATOR S MANUAL STORAGE WARNING A DANGER During operation the muffler or catalytic muffler and surrounding cover beco
14. PIEZA X750000680 X7502092700 FOR MODEL HCA 260 PARA LOS MODELO HCA 260 PART NUMBER X750001220 X7502094700 N MERO DE PIEZA X750001220 X7502094700 FOR MODEL HCA 261 PARA LOS MODELO HCA 261 SUPPLEMENT AU MANUEL DE L OP RATEUR REFERENCE 89862512362 X7502247702 POUR MODELE HCA 2400 ASSEMBLY FRONT LOOP HANDLE INSTALLATION IMPORTANT Always store and transport shaft hedge clippers in a stable horizontal position Support gear case and cutting blades to prevent excessive flexing which may cause damage to the cutting attachment Always install blade cover when transporting or storing unit Tools Required Screwdriver Parts Required Front Loop Handle Assembly 1 Install front handle on drive shaft do not tighten screws yet 2 Position front handle for comfortable operation and secure screws MONTAJE INSTALACION DE LA EMPUNADURA DELANTERA IMPORTANTE Guarde y transporte siempre los cortasetos de eje en una posici n horizontal estable Soporte la caja de engranajes y las hojas de corte para impedir una flexi n excesiva que puede causar da os en el accesorio de corte Instale siempre la tapa de la hoja al transportar o guardar la unidad Herramientas necesarias destornillador Piezas necesarias conjunto de empu adura delantera 1 Coloque la empu adura delantera en el eje de impulsi n NO apreite a n los tornillos 2 Coloque la empu adura delantera para una operaci n c moda y sujete los tornillos
15. ad to serious personal injury to operator and bystanders IMPORTANT The enclosed message provides information necessary for the protection of the unit The circle with the slash symbol means whatever is NOTE shown within the circle is prohibited This enclosed message provides tips for use care and maintenance of the unit SAFETY DECALS Locate these safety decals on your unit The complete unit illustration found in the DESCRIPTION section will help you locate them Make sure the decals are legible and that you understand and follow the instructions on them If a decal cannot be read a new one can be ordered from your ECHO dealer See PARTS ORDERING instructions for specific information WARNING A DANGER This unit is not designed to insulate against hazards associated with the contact of wires carrying electrical current To avoid possible injury death due to electrical shock or other hazards DO NOT operate unit if any wires power telephone cable etc are closer than 15 feet 4 5 meters minimum distance E P N 890178 54331 to any part of the unit or operator WARNING A DANGER This unit can be dangerous if used improperly Falling objects and or blade contact can cause serious injury to operator helpers and bystanders Keep helpers and bystanders at least 50 feet 15m clear of operating area To reduce injury risk READ AND UNDERSTAND the operator s Manual replacement copies are available through your
16. ain it still fits the cavity in the air cleaner cover is installed with the original side out NOTE Carburetor adjustment may be needed after air filter cleaning or replacement See Carburetor Adjustment Section FUEL FILTER Level 1 Tools required Fuel line hook 203 254 mm 8 10 in length of wire with one end bent into a hook Clean rag funnel and an approved fuel container Parts required 90030 REPOWER Air amp Fuel Filter Kit WARNING DANGER Fuel is VERY flammable Use extreme care when mixing storing or handling 1 Use a clean rag to remove loose dirt from around fuel cap and empty fuel tank 2 Use the fuel line hook to pull the fuel line and filter from the tank 3 Remove the filter from the line and install the new filter 24 MECHIO WARNING DANGER Catalytic mufflers operate at extremely high temperatures Muffler area must be kept clean Do not perform maintenance on engine or muffler until engine and muffler are completely cool otherwise serious personal injury may occur SPARK PLUG Level 2 Tools Required Scrench combination socket wrench and screw driver supplied with unit Feeler gauge preferably a wire gauge Soft Metal Brush Parts Required 90065 REPOWER Tune Up Kit 1 Remove spark plug and check for fouling worn and rounded center electrode 2 Clean the plug or replace with a new one DO NOT sand blast to clean Remaining sand will damag
17. ation a complete check of the unit must be performed e Check unit for loose missing nuts bolts and screws Tighten and or replace as needed e Inspect fuel lines tank and area around carburetor for fuel leaks DO NOT operate unit if leaks are found e Check that the blade assembly is firmly attached and in safe operating condition Dull loose or damaged blades should not be used e Tighten the Blade angle adjustment lever before operating e Check that shoulder harness is adjusted for safe comfortable operation DETERMINE OPERATION AREA e Review the area to be trimmed Look for hazards that could contrib ute to unsafe conditions DO NOT operate unit if any wires power telephone cable etc are closer than 4 5 M 15 ft to any part of the operator or unit e Spectators and fellow workers must be warned and children and animals prevented from coming nearer than15 M 50 ft while the trimmer is in use 18 MECHO OPERATION WARNING DANGER Do not operate this product indoors or in inadequately ventilated areas Engine exhaust contains poisonous emissions which can cause serious injury or death Provide all operators of this equipment with the Operator s Manual and instructions for safe operation Before starting the unit equip yourself and any other person working within the 15 M 50 ft Safety Zone with the required Protective Equipment and clothing Check that shoulder harness 1s adjusted for saf
18. e comfortable opera tion During operation the muffler or catalytic muffler and surrounding cover may become extremely hot Avoid contact during and immedi ately after operation Always keep exhaust area clear of flammable debris Allow the engine and muffler to completely cool before performing any maintenance activity Never adjust blade angle while standing Only adjust cutting angle with HCA resting flat on the ground with the switch in the STOP position Adjust cutting angle by moving locking lever A up Depress blade indexing lever B and change blade angle with rear cutter assembly handle Release indexing lever into notch Move locking lever down to completely engage internal gears IMPORTANT Locking lever A does not secure gear housing angle setting Moving lever in the down position reduces internal play in the gear housing Do not over tighten nut C to insure gear housing angle setting tightness because damage to internal gears will occur If the lever is loose or very tight adjust nut C for snug 90 move ment SHAFT HEDGE CLIPPER 1 9 OPERATOR S MANUAL STARTING COLD ENGINE WARNING DANGER The blades should not move at idle If blades move readjust carburetor according to Carburetor Adjustment instructions in this manual or see your ECHO Dealer otherwise serious personal injury may result 1 Stop Switch Start Run Move stop switch button A forward away from the STOP
19. e engine 3 Adjust spark plug gap by bending outer electrode 4 Tighten spark plug to 145 155 kg cm 125 135 in Ib 0 026 in COOLING SYSTEMS CLEANING Level 2 Tools required Cross Head Screwdriver 4 mm Hex Wrench Cleaning Brush 25 or 50 mm 1 or 2 in medium bristle paint brush Parts Required None if you are careful IMPORTANT To maintain proper engine operating temperatures cooling air must pass freely through the cylinder fin area This flow of air carries combustion heat away from the engine Overheating and engine seizure can occur when e Air intakes are blocked preventing cooling air from reaching the cylinder e Dust and grass build up on the outside of the cylinder This build up insulates the engine and prevents the heat from leaving Removal of cooling passage blockages or cleaning of cooling fins is considered Normal Maintenance Any failure attributed to lack of maintenance is not warranted SHAFT HEDGE CLIPPER D 5 OPERATOR S MANUAL 1 Remove spark plug lead 2 Remove two 2 muffler cover screws and muffler cover A 3 Remove screw and arm rest B 4 Remove cylinder cover C IMPORTANT DO NOT use a metal scraper to remove dirt from the cylinder fins 5 Use brush to remove dirt from the cylinder fins 6 Remove grass and leaves from the grid between the recoil starter and fuel tank EXHAUST SYSTEM Spark Arrester Screen Level2 Tools Required Cr
20. e the speed and force with which you do the repetitive movement e Do exercises to strengthen the hand and arm muscles Immediately stop using all power equipment and consult a doctor if you feel tingling numbness or pain in the fingers hands wrists or arms The sooner RSI CTS is diagnosed the more likely permanent nerve and muscle damage can be prevented 10 MECHO DESCRIPTION The ECHO product you have purchased has been factory pre assembled for your convenience Due to packaging restrictions some assembly of Model HCA 261 is required After opening the carton check for damage Immediately notify your retailer or ECHO Dealer of damaged or missing parts Use the contents list to check for missing parts MECHO Hedge Clippar MECHO j Operator a Manual DEI Le A pais CONTENTS es 1 Power Head 1 Drive Shaft Assembly 1 Gear Case Assembly 1 Operators Manual 1 Hedge Clipper Safety Manual 1 Warranty Statement 1 Warranty Registration Card 1 Safety Glasses ees 1 Shoulder Harness eee 1 Blade Cover 1 2 Stroke Oil Sample 2 6 oz eet 1 Scrench A 1 4 mm Hex Wrench 1 8mm 10mm Wrench ECHO INCORPORATED NCAA EMISSIONS AND WARRANTY STATEMENTS FOR CALIFORNIA EMISSION MODELS RS Poem mn ane ar cp nd tee mar EMISSION CONTROL NOE California Tier 2 The Air Index Tag indicates for purposes of The emission control system for these engines are co
21. el 2 Tools required Screwdriver Tachometer ECHO P N 99051130017 Parts required None NOTE Every unit is run at the factory and the carburetor is set in compli ance with California Emission Regulations This carburetor does not have acceleration and high speed adjustment needles 1 Check idle speed and reset if necessary If a tachometer is avail able idle speed screw A should be set to the specifications found on page 13 Specifications of this manual Turn idle screw A clockwise to increase idle speed counter clockwise to decrease idle speed WARNING DANGER When carburetor adjustment is completed the blades should not move at idle otherwise serious personal injury may result LUBRICATION Blades Level 1 Tools Required Clean Rag Brush Oil Can 2 10 mm wrenches Parts Required 20W Engine Oil lubrication 50 50 mixture of kerosene and 20W oil cleaning WARNING DANGER Always disconnect spark plug wire before servicing cutting attachment Blades are very sharp Wear gloves to protect hands otherwise serious personal injury may result 1 Brush loose debris from blade and coat both sides of blade with the 50 50 cleaning mixture 2 Allow cleaning mixture to soften the remaining gummy residue then wipe it from the blade 3 Apply clean oil to the entire length of the blade Be certain the blade bolts are lubricated 28 WELCHO 4 Wipe excess oil from the blade before p
22. hrottle trigger is prevented unless interlock lever is engaged STOP SWITCH mounted on top of the Throttle Trigger Housing Move switch FORWARD to RUN BACK to STOP FRONT LEFT HAND LOOP HANDLE Adjustable rubber grip loop handle for proper cutting attitude and operator comfort DRIVESHAFT ASSEMBLY Contains the Flexible Drive Cable BLADE ANGLE INDEXING LEVER Spring loaded lever that engages with a notch every 15 degrees from the straight in line with drive shaft position to right angle with the drive shaft BLADE ANGLE LOCKING LEVER The lever does not secure gear box angle setting This lever MUST be placed in the engaged tight position to remove internal gear play before operating the hedge clipper GEAR HOUSING ASSEMBLY Gear housing assembly cutting angle is adjustable through a 90 arc BLADES Double reciprocating blades mounted to a blade support bar Double sided blades are capable of cutting on either side of the blade BLADE COVER Used to cover blade during transport and storage Remove blade cover before using unit THROTTLE TRIGGER Spring loaded to return to idle when released During acceleration depress gradually for best operating technique SHOULDER HARNESS An adjustable strap that suspends the unit from the operator ARM REST Provides arm rest during operation and protects arm from the hot engine SPARK ARRESTOR CATALYTIC MUFFLER MUFFLER The muffler or catalytic muffler controls exhaust noise and emi
23. ightly encircling the handles Keep A Solid Stance Maintain footing and balance at all times Do not stand on slippery uneven or unstable surfaces Do not work in odd positions or on ladders Do not over reach Never adjust blade angle of HCA while standing Only adjust cutting angle with HCA resting flat on the ground with the switch in the STOP position Adjust cutting angle by moving locking lever A up Depress blade indexing lever B and change blade angle with rear cutter assembly handle Release indexing lever into notch Move locking lever down to completely engage internal gears IMPORTANT Lever A does not secure gearbox angle setting Moving lever in the down position reduces internal play in the gear box Do not over tighten nut C to insure gear box angle setting tightness because damage to internal gears will occur If the lever is loose or very tight adjust nut C for snug 90 movement SHAFT HEDGE CLIPPER 9 OPERATOR S MANUAL EXTENDED OPERATION EXTREME CONDITIONS Vibration and Cold It is believed that a condition called Raynaud s Phenomenon which affects the fingers of certain individuals may be brought about by exposure to vibration and cold Exposure to vibration and cold may cause tingling and burning sensations followed by loss of color and numbness in the fingers The following precautions are strongly recommended because the minimum exposure which might trigger the ailment is unknown
24. in gearcase 3 Install gearcase locating screw C and securely tighten all hardware WARNING DANGER Hedge Clipper blades are very sharp Wear gloves to protect hands when rotating cutter assembly or serious personal injury may result WARNING DANGER During operation the complete unit especially the drive shaft housing and gearcase may become too hot to touch Avoid contact when rotating cutter assembly SUPLEMENTO DEL MANUAL DEL OPERADOR Modelo HCA 260 HCA 261 Este suplemento contiene la informaci n importante N mero de serie Todas Guarde por favor con el manual de su operador La secci n siguiente se ha agregado OPERACION PARA GIRAR EL CONJUNTO DE CORTADOR Use siempre la unidad del lado derecho de su cuerpo NO USE NUNCA la del lado izquierdo Gire 180 grados el conjunto de cortador en el eje de impulsi n para no cortar directamente por encima de la cabeza y para no hacer contacto con el silenciador caliente 1 Afloje el tornillo de sujeci n de la caja de engranajes A el tornillo de sujeci n del protector de la mano B y quite el tornillo gu a de la caja de engranajes C 2 Gire 180 grados el conjunto de cortador en el eje de impulsi n hasta que se pueda ver el agujero de gu a por el agujero de gu a de la caja de engranajes 3 Instale el tornillo gu a de la caja de engranajes C y apriete bien toda la torniller a 1 99922203863 08 05 SUP22203863 MECHO ADVERTENCIA
25. ing Haz head protection ard Emergency stop Can a bam Wear hand protection Use laniti two handed gen Engine choke ON OFE control DO NOT smoke near fuel Carburetor adjustment Primer bulb High speed mixture DO NOT allow flames or sparks near fuel Carburetor adjustment Idle speed Safety Alert Carburetor adjustment Low speed mixture EQUIPMENT TA Before operation a complete check of the unit must be performed e Check unit for loose missing nuts bolts and screws Tighten and or replace as needed e Inspect fuel lines tank and area around carburetor for fuel leaks DO NOT operate unit 1f leaks are found e Check that the blade assembly is firmly attached and in safe operating condition Dull loose or damaged blades should not be used SHAFT HEDGE CLIPPER OPERATOR S MANUAL e Check that shoulder harness is adjusted for safe comfortable operation e Tighten the blade angle adjustment lever before operating Spark Arrestor Catalytic Muffler Muffler The muffler or catalytic muffler controls the exhaust noise and emissions The spark arrestor screen prevents hot glowing particles of carbon from leaving the muffler Make sure the spark arrestor screen 1s in good repair and properly seated in the muffler Keep exhaust area clear of flammable debris Avoid contact during and immediately after operation e Do not use shaft hedge clipper if any part is missing or damaged e Have
26. ink between you and ECHO if we find it necessary to contact you ADDITIONAL OR REPLACEMENT MANUALS Safety Manuals P N 89857020060 are available free of charge from your ECHO dealer or by contacting Echo Incorporated 400 Oakwood Road Lake Zurich IL 60047 Operator s and Parts Manuals are available for purchase from your ECHO dealer or directly from ECHO See ordering instructions below Safety Video is available from you dealer A 5 00 shipping charge will be required ORDERING INSTRUCTIONS DEALER Call 1 800 432 ECHO CONSUMER PRODUCT SUPPORT 1 800 673 1558 8 5 Mon Fri C S T ECHO Incorporated 400 Oakwood Road Lake Zurich IL 60047 Technical Publications Orders To obtain a Parts Catalog or Operator s Manual send a check or money order for 2 00 per Parts Catalog or 1 50 per Operator s Manual made payable to ECHO INCORPORATED State on a sheet of paper the model number and serial number of the ECHO unit you have part number of the manual if known your name and address and mail to address above Available Parts Catalog HCA 261 S N 001001 Up Part Number 99922203176 MEGHO ECHO INCORPORATED 400 OAKWOOD ROAD LAKE ZURICH IL 60047 U S A MEGHO SUPPLEMENT TO OPERATOR S MANUAL SUPLEMENTO DEL MANUAL DEL OPERADOR PART NUMBER 89861112351 X7502248801 N MERO DE PIEZA 89861112351 X7502248801 FOR MODEL HCA 2400 PARA LOS MODELO HCA 2400 PART NUMBER X750000680 X7502092700 N MERO DE
27. l accessoire de coupe pour viter des risques de blessures graves AVERTISSEMENT DANGER Pendant le fonctionnement l ensemble de l outil en particulier le bo tier de l arbre moteur et le carter d engrenages peuvent devenir trop chauds pour tre touch s viter le contact avec ces pi ces lors de la rotation du carter d engrenages 2 MECHO INTRODUCTION Welcome to the ECHO family This ECHO product was designed and manufactured to provide long life and on the job dependability Read and understand this manual and the SAFETY MANUAL you found in the same package You will find both easy to use and full of helpful operating tips and SAFETY messages WARNING DANGER Read rules for safe operation and instructions carefully ECHO provides an Operator s Manual and a Safety Manual Both must be read and understood for proper and safe operation THE OPERATORS MANUAL A contains specifications and information for operation starting MECHO pers Manur stopping maintenance storage and assembly specific to this product THE SAFETY MANUAL explains possible hazards involved with the use of Hedge Clippers and what measures you should take to make their use safer TABLE oF CONTENTS SALE Cold Eng Ne sia rated a 1 Starting Warm Engine Stopping Engine Maintenance Skill Level Maintenance Intervals AP INR ERES RR SRP ETE NR TO AR TEN 23 Fuel Patter seen aii gee LR a 23 Spark Plug Coo
28. ling System Cleaning Exhaust System Carburetor Adjustment a A aa ON 27 Sharpening Blades Troubleshooting Storage Servicing MOa HON eu nee ane 32 International Symbols Equipment Personal Condition and Safety Equipment Safe Operation Extended Operation Extreme Conditions 9 Description Contents Specifications Assembly Gear Housing Assembly Drive Shaft Drive Shaft Assembly Power Head Throttle Linkage and Ignition Leads Pre Operation Service ECHO Consumer Product Support Warranty Card Additional or Replacement Manuals Manual Ordering Instructions Equipment Check Page 14 Supplement Determine Operation Area Operation Specifications descriptions and illustrative material in this literature are as accurate as known at the time of publica tion but are subject to change without notice Illustrations CopyRight 2000 By Echo Incorporated may include optional equipment and accessories and may All Rights Reserved not include all standard equipment SHAFT HEDGE CLIPPER OPERATOR S MANUAL MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION Throughout this manual and on the product itself you will find safety alerts and helpful information messages preceded by symbols or key words The following is an explanation of those symbols and key words and what they mean to you This symbol accompanied by the words WARNING and DANGER calls attention to an act or condition that can le
29. me hot Always keep exhaust area clear of flammable debris during transportation or when storing otherwise serious property damage or personal injury may result Long Term Storage over 30 days Do not store your unit for a prolonged period of time 30 days or longer without performing protective storage maintenance which includes the following 1 Store unit in a dry dust free place out of the reach of children WARNING A DANGER Do not store in enclosure where fuel fumes may accumulate or reach an open flame or spark or serious personal injury may result 2 Place the stop switch A in the OFF position 3 Remove accumulation of grease oil dirt and debris from exterior of unit 4 Perform all periodic lubrication and services that are required 5 Tighten all the screws and nuts 6 Drain the fuel tank completely and pull the recoil starter handle several times to remove fuel from the carburetor 7 Remove the spark plug and pour 7 cc 1 4 oz 1 2 tablespoon of fresh clean two stroke engine oil into the cylinder through the spark plug hole nr e ue mm ia e A e i a AS mn A A Place a clean cloth over the spark plug hole B Pull the recoil starter handle 2 3 times to distribute the oil inside the engine C Observe the piston location through the spark plug hole Pull the recoil handle slowly until the piston reaches the top of its travel and leave 1t there
30. n the Maintenance Section of this manual SHAFT HEDGE CLIPPER 1 1 OPERATOR S MANUAL SAFETY O O VIDEO F a 12 MECHO 10 11 12 13 14 15 16 17 18 19 20 21 22 29 24 25 OPERATORS MANUAL Read and understand this manual before operation Keep manual in a safe location for future reference 1 e operation maintenance storage and specifications SAFETY MANUAL Read and understand this manual before operation Keep manual in a safe location as a reference for safe operating techniques HEDGE CLIPPER SAFETY VIDEO P N 99922202800 Notincluded with unit and English version only is available for your review and purchase at a cost of 5 00 from ECHO INC or any authorized ECHO dealer The video over views safety precautions and proper operating techniques provided in detail in the Safety Manual and is supplemen tal to the Safety Manual Read and understand the Safety Manual for complete information on safe operation POWER HEAD Factory Assembled Includes the Engine Clutch Fuel System Ignition System and Starter GRIP RIGHT HAND REAR Cushioned grip for Right Hand IDLE START INTERLOCK This lever must be held during starting and idle operation when throttle trigger is disengaged otherwise engine will stop The engine does not stop when trigger interlock lever is released and throttle trigger is engaged during throttle operation Operation of the t
31. nd hold the Idle Start Interlock Lever D Pull the recoil starter handle E until engine fires SHAFT HEDGE CLIPPER D 1 OPERATOR S MANUAL STOPPING ENGINE 1 Release Throttle Allow engine to idle down and blades stop moving with throttle trigger disengaged 2 Release Idle Start Interlock Lever D Move Stop Switch to STOP position WARNING DANGER The engine does not stop when idle start interlock lever is released and throttle trigger is engaged Release throttle trigger and allow engine to idle down and blades stop moving before releasing idle start interlock lever otherwise serious personal injury may result WARNING DANGER If engine does not stop during step 2 close choke COLD START position to stall engine Have your ECHO dealer repair stop switch before using hedge clipper again or serious personal injury may result NOTE Refer to the Hedge Clipper Safety Manual for proper and safe hedge clipping operation MAINTENANCE Your ECHO product is designed to provide many hours of trouble free service Regular scheduled maintenance will help achieve that goal If you are unsure or are not equipped with the necessary tools you may want to take your unit to an ECHO Service Dealer for maintenance To help you decide whether you want to DO IT YOURSELF or have the ECHO Dealer do it each maintenance task has been graded If the task is not listed see your ECHO Dealer for repairs SKILL LEVEL Le
32. nsumer awareness how this product s emissions EM Engine Modification compare to the standards enacted by the California Air Resources Board All Echo engines are certified to 300 hours commercial use The air index of thi ine is 3 IMPORTANT ENGINE INFORMATION ENGINE FAMILY YEHXS 0254CA DISPLACEMENT 25 4 cc THIS ENGINE MEETS U S EPA PH1 AND 2000 AND 0 2 4 6 8 19 Most Clean Leost Clean O Note The lower the Ar Index the less Pollution This engine amp certified to be emissions compliant for the following use LATER CALIFORNIA EMISSION REGULATIONS FOR S O R E REFER TO OWNER S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS E moRmrrz cora cm Moderate 50 hours G 85c ci Intermediate 125 hours 0 5ec WIELAG E Extended 1300 hours O 65ce Check owner s manual for further details Ali Echo engines are certified to An Emission Control Label 1S located on the engine 300 hours commercial use This is an EXAMPLE ONLY information on label Light Duty varies by engine FAMILY Consumer Larger Property Homeowner Light Duty Professional Heavy Duty Professional Commercial Duty PRODUCT EMISSION DURABILITY The 300 hour emission durability period is the time span selected by the manufacturer certifying the engine emissions output meets applicable California emissions regulations provided that approved maintenance proce dures are followed as listed i
33. oss Head Screwdriver 4mm Hex Wrench Soft Metal Brush Parts Required Spark Arrestor Screen P N 14586251030 26 WELCHO 1 Remove two 2 muffler cover screws and muffler cover A 2 Place piston at Top Dead Center TDC to prevent carbon dirt from entering cylinder 3 Remove spark arrestor screen cover B gasket C gasket D and screen E from muffler body 4 Clean carbon deposits from screen and muffler components NOTE When cleaning carbon deposit be careful not to damage the catalylic body 5 Replace screen if it is cracked plugged or has holes burned through 6 Assemble components in reverse order Cylinder Exhaust Port Level3 IMPORTANT The cylinder exhaust port must be inspected and cleaned of excess carbon every 3 months or 90 hours of operation in order to maintain this engine within the emissions durability period ECHO strongly recommends that you return your unit to your ECHO dealer for this important maintenance service CARBURETOR ADJUSTMENT Engine Break In New engines must be operated a minimum duration of two tanks of fuel break in before carburetor adjustments can be made During the break in period your engine performance will increase and exhaust emissions will stabilize Idle speed can be adjusted as required High Altitude Adjustment High altitude adjustment is not required for proper operation of this engine SHAFT HEDGE CLIPPER D 7 OPERATOR S MANUAL Lev
34. per users risk injury to themselves and others 1f the shaft hedge clipper 1s used improperly and or safety precautions are not followed Proper clothing and safety gear must be worn when operating a shaft hedge clipper Physical Condition Your judgment and physical dexterity may not be good e if you are tired or sick e if you are taking medication e if you have taken alcohol or drugs Operate unit only if you are physically and mentally well Eye Protection Wear eye protection that meets ANSI Z87 1 or CE requirements whenever you operate the unit Face and Head Protection When trimming overhead wear head protection meeting ANSI Z89 1 with a full face shield Hand Protection Wear no slip heavy duty work gloves to improve your grip on the unit handles Gloves also reduce the transmission of machine vibration to your hands Hearing Protection Wear hearing protection ECHO recommends wearing hearing protec tion whenever unit is used Proper Clothing Wear snug fitting durable clothing e Pants should have long legs shirts with long sleeves e DO NOT WEAR SHORTS e DO NOT WEAR TIES SCARVES JEWELRY Wear sturdy work shoes with non skid soles e DO NOT WEAR OPEN TOED SHOES e DONOTOPERATEUNIT BAREFOOTED Hot Humid Weather Heavy protective clothing can increase operator fatigue which may lead to heat stroke Schedule heavy work for early morning or late afternoon hours when temperatures are cooler SAFE OPERATION
35. ssion The spark arrestor screen prevents hot glowing particles of carbon from leaving the muffler Keep exhaust area clear of flammable debris FUEL TANK Contains fuel and fuel filter RECOIL STARTER HANDLE E Pull handle slowly until starter engages then quickly and firmly DO NOT pull rope all the way out or allow the handle to snap back damage to the starter will occur FUEL TANK CAP Covers and seals fuel tank opening PRIMER BULB Pumping primer bulb before starting engine draws fresh fuel from the fuel tank priming the carbure tor for starting Pump primer bulb until fuel is visible and flows freely in the clear fuel tank return line Pump bulb an additional 4 or 5 times AIR CLEANER Contains replaceable filter element CHOKE CONTROL The choke control lever is located on the top of air cleaner housing Move the lever to COLD START to close choke for cold starting Move lever to RUN to open choke SPARK PLUG Provides spark to ignite fuel mixture MODEL Length Width Height Y L m O a gt A O lt ON Weight dry Engine Type Bore Stroke Displacement Exhaust System Carburetor Ignition System Spark Plug Fuel Fuel Oil Ratio Gasoline Air cooled two strok 34 28 25 Spark Arr Walbro Diaphra Flywheel Magneto Mixed Gas 50 1 ECHO High Perforn 89 Octane unleaded DO more than 10 SHAFT HEDGE CLIPPER OPERATOR S MANUAL 13 14 MECHO ASSEMBLY GEAR HOUSING ASSEMBLY
36. utting the unit back in Service 5 Check blade tightness Tighten blade bolts A until snug with 10 mm wrench Loosen bolts 1 2 turn Hold bolts A from turning and tighten locknuts B with other 10 mm wrench Gear Housing Assembly Level 2 Tools required Grease Gun with Echo Lube 14 oz cartridge P N 91015 or Lithium Grease Rag Parts required Lithium Based Grease 1 Clean dirt from grease fittings 2 Carefully pump grease in each fitting DO NOT force grease Too much pressure will force grease past seals and cause damage Apply 1 2 pumps of grease every 15 25 hours of operation Drive Shaft Assembly Level 1 NOTE Hedge Clipper drive shaft should be greased every 25 hours of operation Tools required 8MM Open End Wrench Screwdriver Clean Rag Small Brush Parts required Echo Lube 14 oz cartridge P N 91015 or Lithium Based Grease WARNING DANGER Blades are very sharp Wear gloves to protect hands otherwise serious personal injury may result SHAFT HEDGE CLIPPER D 9 OPERATOR S MANUAL 1 Loosen gear housing locating screw A and mounting screws C Remove the gear housing assembly from the drive shaft housing 2 Pull the drive shaft B from the housing wipe clean and re coat with a thin coating 1 2 oz 15 ml of grease 3 Slide the flexible shaft back in the drive housing being careful not to get dirt on the flex shaft 4 Install the gear housing assembly S
37. vell Easy to do Most required tools come with unit Level2 Moderate difficulty Some specialized tools may be required Level3 Experience required Specialized tools are required ECHO recommends that the unit be returned to your ECHO dealer for service ECHO offers REPOWER Maintenance Kits and Parts to make your maintenance job easier Just below each task heading are listed the various part numbers required for that task See your ECHO dealer for these parts 22 MECHO MAINTENACE INTERVALS Maintenance Daly or Component System Before Procedure Use Air Filter Clean Replace Fuel Strainer Clean Replace Carburetor Inspect Rebuild Replace Choke System Inspect Clean Replace Cooling System Inspect Clean Muffler Spark Inspect Clean Arrestor Cylinder Exhaust Port Inspect Clean Decarbon Drive Shaft Flex Grease Cable Models Recoil Starter Rope Inspect Clean e I rs I SHAFT HEDGE CLIPPER D 3 OPERATOR S MANUAL AIR FILTER Level 1 Tools required 25 or 50 mm 1 or 2 in medium bristle paint brush Parts required 90030 REPOWER Air amp Fuel Filter Kit 1 Close choke Cold Start Position This prevents dirt from entering the carburetor throat when the air filter is removed Brush accumulated dirt from the air cleaner area 2 Remove the air cleaner cover Clean and inspect the element for damage If element is fuel soaked and very dirty replace 3 If element can be cleaned and reused be cert
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