Echo ED-200 User's Manual
Contents
1. e Wear non slip heavy duty work gloves to improve your grip on the engine drill handles The gloves also help reduce the transmission of machine vibrations to your hands PROTECTING OTHERS Spectators children fellow workers and animals must be warned to come no nearer than 4 6 m 15 feet while the engine drill is in use People working in the area near you should wear the same protective equipment as the operator PHYSICAL CONDITION Your judgement and dexterity may be impaired if you are ill or have taken alcohol or other substances known to affect the way you would normally function Painful or numb fingers See your doctor WARNING DANGER PRECAUTION AGAINST VIBRATION AND COLD IT IS BELIEVED THAT A CONDITION CALLED RAYNAUD S PHENOMENON WHICH AFFECTS THE FINGERS OF CERTAIN INDIVIDUALS MAY BE BROUGHT ABOUT BY EXPOSURE TO VIBRATION AND COLD EXPOSURE TO VIBRATION AND COLD MAY CAUSE TINGLING AND BURNING SENSATIONS FOLLOWED BY LOSS OF COLOR AND NUMBNESS IN THE FINGERS THE FOLLOWING PRECAUTIONS ARE STRONGLY RECOMMENDED BECAUSE THE MINIMUM EXPOSURE WHICH MIGHT TRIGGER THE AILMENT IS UNKNOWN KEEP YOUR BODY WARM ESPECIALLY THE HEAD NECK FEET ANKLES HANDS AND WRISTS MAINTAIN GOOD BLOOD CIRCULATION BY PERFORMING VIGOROUS ARM EXERCISES DURING FREQUENT WORK BREAKS AND ALSO BY NOT SMOKING LIMIT THE HOURS OF OPERATION TRY TO FILL EACH DAY WITH JOBS WHERE OPERATING THE ENGINE DRILL OR OTHER HAND2. MECHO OPERATOR S MANUAL ECHO ENGINE DRILL ED 2 00 WARNING 4 DANGER READ INSTRUCTIONS CAREFULLY AND FOLLOW RULES FOR SAFE OPERATION FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY ECHO INCORPORATED X750 004 56 0 400 Oakwood Road Lake Zurich Illinois 60047 1564 X750409 3400 Phone 847 540 8400 Printed in Japan 0310Ami 857 ES A WARNING A Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement and other masonry products and e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles A WARNING A The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm INTRODUCTION ECHO Engine Drill ED 200 is a lightweight high performance two stroke engined unit designed for WARNING A DANGER drilling IMPROPER USE OR CARE OF THIS UNIT OR This Manual provides t
3. 7 mm plug plug 0 024 to 0 028 in e Covered with carbon e Clean or replace e Fouled with fuel e Clean or replace e Spark plug defective e Replace plug Internal engine problem Ask your ECHO dealer Dies or Air filter dirty Clean or replace accelerates poorly Fuel filter dirty Clean or replace Fuel vent blocked Clean e Spark plug Clean and adjust replace Carburetor Adjust Cooling system blocked Clean e Exhaust port spark arrestor Clean screen blocked WARNING DANGER ALL ENGINE DRILL SERVICE OTHER THAN ITEMS LISTED IN THE OPERATOR S MANUAL SHOULD BE PERFORMED BY AN AUTHORIZED ECHO DEALER 10 MAINTENANCE AIR FILTER e Clean before Use Remove air cleaner cover and pull out air filter Lightly brush off dust or wash it in water and detergent Dry completely before putting it back in place FUEL FILTER e Check periodically Do not allow dust to enter into fuel tank Clogged filter will cause difficulty in starting engine or poor engine performances Pick up fuel filter through fuel inlet port with a piece of steel wire or the like When filter is dirty replace it SPARK PLUG e Check periodically The standard spark gap is 0 6 to 0 7 mm 0 024 to 0 028 in Correct spark gap if it is wider or narrower than the standard gap fthe electrodes are coated with carbon 0 6 0 7 mm 0 024 0 028 in deposits replace with a new spark plug Do not sandblast to cl
4. E E E EA E 11 O a RT AE E EE E 13 PENCON eea E E E E A I E E OAE E ME A E 14 Specifications descriptions and illustrative material in this literature are as accurate as known at the time of publication but are subject to change without notice Illustrations may include optional equipment and accessories and may not include all standard equipment SAFETY WARNING 4 DANGER ENGINE DRILL USERS RISK INJURY TO THEMSELVES AND OTHERS IF THE ENGINE DRILL IS USED IMPROPERLY AND OR SAFETY PRECAUTIONS ARE NOT FOLLOWED PROPER CLOTHING AND SAFETY GEAR MUST BE WORN WHEN OPERATING ENGINE DRILL WARNING DANGER ALWAYS STOP THE ENGINE WHEN A DRILL JAM OCCURS DO NOT ATTEMPT TO REMOVE AN OBJECT CAUSING A DRILL JAM IF THE ENGINE IS RUNNING PHYSICAL INJURY CAN OCCUR IF A DRILL JAM IS REMOVED AND THE DRILLS START MOVING OPERATOR SAFETY e Read this Engine drill Operator s Manual carefully Be sure you understand how to operate this unit properly before you use it e Be familiar with all the controls and the proper use of the machine e Wear proper clothing to protect legs and other exposed parts of your body e Wear non skid sole shoes Do not wear open toed shoes or operate unit while bare footed e Wear eye and hearing protection devices e Use caution when handling fuel Put the caps back tightly on both the fuel can and the engine drill fuel tank Move at least 3 m 10 feet from the r
5. HELD POWER EQUIPMENT IS NOT REQUIRED IF YOU EXPERIENCE DISCOMFORT REDNESS AND SWELLING OF THE FINGERS FOLLOWED BY WHITENING AND LOSS OF FEELING CONSULT YOUR PHYSICIAN BEFORE FURTHER EXPOSING YOURSELF TO COLD AND VIBRATION Repetitive Stress Injuries It is believed that overusing the muscles and tendons of the fingers hands arms and shoulders may cause soreness swelling numbness weakness and extreme pain in those areas Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury RSI An extreme RSI condition is Carpal Tunnel Syndrome CTS which could occur when your wrist swells and squeezes a vital nerve that runs through the area Some believe that prolonged exposure to vibration may contribute to CTS CTS can cause severe pain for months or even years To reduce the risk of RSI CTS do the following e Avoid using your wrist in a bent extended or twisted position Instead try to maintain a straight wrist position Also when grasping use your whole hand not just the thumb and index finger e Take periodic breaks to minimize repetition and rest your hands e Reduce the speed and force with which you do the repetitive movement e Do exercise to strengthen the hand and arm muscles e See a doctor if you feel tingling numbness or pain in the fingers hands wrists or arms The sooner RSI CTS is diagnosed the more likely permanent nerve and muscle damage can
6. be prevented OPERATING TECHNIQUES e When starting to drill run the engine at full e When transporting or storing the machine throttle always remove the drill bit WARNING 4 DANGER To reduce fire hazard keep engine and silencer free of debris leaves or excessive BEFORE DRILLING BE SURE TO READ AND grease UNDERSTAND THE ENTIRE OPERATOR S MANUAL TO AVOID THE CHANCE OF e Handle drill with care contacting with drills SERIOUS INJURY may cause injury e Do not force the drills and only move as quickly as the drills will allow e Stop the engine and disconnect from ignition cable before cleaning or when clearing a blockage checking maintenance or working on the machine e Handle fuel with care it is highly flammable Never add fuel to a machine with a running or hot engine e Do not attempt to repair the machine unless you are qualified to do so e Do not operate the machine with a damaged or excessively worn drill bit e Always ensure all handles and guards are fitted when using the machine Never attempt to use an incomplete machine or one fitted with an unauthorized modification p LU Qu dur om DESCRIPTION Operator s manual Included with unit Read before operation and keep for future reference to learn proper safe operating techniques Throttle trigger Device activated by the operator s finger for controlling the engine speed Rear handle Handle located furthest from the drill
7. bit Silencer cover Drill bit Not included with unit Chuck Front handle Handle located on the front gear case Fuel tank Contains fuel and fuel filter Fuel tank cap For closing the fuel tank 10 11 12 MECHO OPERATOR S MANUAL ECHO ENGINE DRILL Air cleaner cover Covers air filter Starter handle Pull handle to start the engine Throttle trigger lockout Device that prevents the accidental operation of the throttle trigger until manually released Ignition switch Device for allowing the engine to be started and stopped Spark plug ASSEMBLING FRONT HANDLE e Insert the front handle to the machine and turn clockwise TIGHTEN THE SCREW FIRMLY Tooperate front handle with right hand remove right plug then reverse sides when installing handle and plug DRILL BIT e Insert the drill bit not provided with unit until it reaches the bottom of the chuck then back it out slightly tighten the chuck laws evenly and completely IMPORTANT Use drill bits suited for the material being drilled and for the depth of hole required Plug Chuck Drill bit Tighten three points evenly OPERATION CHECK UP OF NUTS AND OTHER HARDWARES e Check up loose nuts bolts and screws before using the unit every day FUEL STATEMENT GASOLINE Use 89 Octane R M 2 gasoline or gasohol known to be good quality Gasohol may contain maximum 10 ethyl grain alcohol or 15 MTBE methyl
8. ean Remaining sand will damage engine e Fastening torque 15 to 17 Nem 130 to 145 in lb IMPORTANT Do not over tighten plug 11 REPLACEMENT OF CHUCK Hexagonal bar Part No 895412 20960 Box spanner Spanner 19 mm 10 mm m Replacement of chuck should be done in the following manner Remove bolt with hexagonal hole fixed in the driving axle Insert accessory hexagonal bar Part No 895412 20960 into chuck and fix Fit 19 mm spanner onto driving axle and keep it fitted Fit 10 mm box spanner onto the hexagonal bar and turn it into direction as indicated by an arrow to remove chuck Fit a new chuck in the reversed order of removing ADJUSTING CARBURETOR As Required GENERAL INFORMATION The idle speed adjuster screw controls the throttle opening at the idle position IDLE ADJUSTMENT 1 12 Start engine and allow it to run at high idle until warm Turn the idle speed screw clockwise until drill bit begins to move Turn idle screw counterclockwise 1 and 1 2 to 2 turn or until the drill bit stops 2 700 to 3 300 r min CLEANING CYLINDER FINS CLEANING SILENCER AND Check Periodically EXHAUST PORT Check Periodically NOTE 1 Carefully remove housing halves Clogged fins will cause poor engine cooling 2 Remove and disassemble silencer 1 Carefully remove housing and clean dirt and dust from fins NOTE Be careful not to scratch the cylinder or pist
9. efueling point and be sure there is no leakage of fuel from the fuel tank cap or the fuel system before starting the engine Operate this gasoline powered engine equipment in a well ventilated area only e Start the unit on the ground with the throttle set at idle Do not start if the drills are obstructed by the ground or any other object e Never allow children to use the machine e Do not allow anyone to hold the material you are drilling e Keep a firm grip on the engine drill with both hands the right hand on the front handle the left hand on the rear handle e Doall drilling at full throttle speed Drilling at less at than full speed can damage the clutch by allowing it to slip WARNING DANGER USE A FIRM GRIP WITH THUMBS AND FINGERS ENCIRCLING THE HANDLES A FIRM GRIP WILL HELP YOU KEEP CONTROL OF THE ENGINE DRILL NEVER OPERATE THE ENGINE DRILL ONLY ONE HAND OR BODILY INJURY CAN OCCUR e Always carry the engine drill with the engine stopped and the HOT muffler away from your body PROTECTIVE EQUIPMENT e Always wear eye protection goggles that meet ANSI Z87 1 standards e Wear hearing protection ECHO recommends that hearing protection be worn at all times e Dress properly Do not wear loose clothing or jewellery they can be caught in moving parts Use of sturdy gloves non skid footwear and safety glasses is recommended e While operating the machine always be sure of a secure position
10. ference you should keep this operator s manual 13 Mass without drill bit Volume fuel tank Drill size chuck capacity speed Mission reduction ratio lubrication External Dimensions length x width x height without drill bit Engine type engine displacement SPECIFICATIONS a kg 4 4 9 7 lbs 4 kg L mm 32 178 1 25 7 inch mm 13 0 5 inch r min 430 m 20 9 grease 395 x 325 x 255 15 5 x 12 8 x 10 0 inch Air cooled Two stroke single cylinder 21 2 1 29 cu inch recommended maximum engine speed 9 000 recommended engine idling speed 2 900 engine speed at beginning of clutch engagement 4 000 carburetor ignition spark plug starter clutch Fuel mixing ratio fuel consumption at engine maximum power diaphragm type flywheel magneto CDI system NGK BPM8Y recoil starter automatic Centrifugal Mixture of gasoline unleaded 89 octane minimum and specially blended 50 1 ECHO two cycle engine oil 0 47 15 9 US fl oz 14
11. he information necessary for FAILURE TO WEAR PROPER PROTECTION operation and maintenance CAN RESULT IN SERIOUS INJURY READ AND UNDERSTAND THE RULES FOR SAFE OPERATION AND ALL INSTRUCTIONS IN THIS MANUAL SAFETY AND SPECIAL INFORMATION THIS SYMBOL ACCOMPANIED IMPORTANT BY THE WORDS WARNING AND DANGER CALLS The enclosed message provides information ATTENTION TO AN ACTOR necessary for the protection of the unit CONDITION THAT CAN LEAD TO SERIOUS PERSONAL INJURY TO OPERATOR AND NOTE BYSTANDERS This enclosed message provides tips for use care and maintenance of the unit Throughout this manual and on the product itself you will find safety alters and helpful information messages preceded by symbols or key words The following is an explanation of those symbols and key words and what they mean to you The circle with the slash symbol means whatever is shown within the circle is prohibited CONTENTS MOGUC UO ns acct E E E E E EE doa E E dane 1 Safety and Oe Cla Informatori eccucceessista estos aec itu tcu E iniaa aaia iiia iadaa ui iaaii ania 1 EE APA NA TE A EE A E EE E A EE E E R AE NET 2 Operating Techniques eR E 5 BE Seo PT MR UU uc 6 PS SG INNO os sa c 7 OPET e sree a A E e E E E AE E E A S 7 Maintenance and Cr aaa tennant OE RET 9 TOUDE NOO UNO MENTRE 10 ONAN US VAMC E mm E E E S EE E E E cea E
12. not stop shift choke lever to close position Check and repair ignition switch before starting the engine again MAINTENANCE AND CARE AREA MAINTENANCE PAGE BEFORE MONTHLY YEARLY DATE USE MAINTENANCE 4 Air Fiter N Hine s EN es MEN Fuel Fiter Filter Fuel Filter Inspect Clean Replace Spark Plug Inspect Clean Adjust iiic Carburetor C E a S S Cooling System mspecyClean 18 Silencer InspectTighter Glean 13 e foo o oo Starter Rope InepectReplace f o o Po eo oo oo ee ees o o o Fuel Leaks Leaks Fuel Leaks Inspect Repair Screws Bolts and o O D 3 n CN IMPORTANT Time intervals are maximum Actual use and your experience will determine the frequency of required maintenance Record dates of monthly and yearly inspections TROUBLE SHOOTING Engine starts hard does not start Engine Fuel at No fuel Fuel filter clogged Clean or replace cranks gt carburetor at carburetor e Fuel line clogged e Clean e Carburetor e Ask your ECHO dealer No fuel at e Carburetor e Ask your ECHO dealer gt cylinder cylinder Silencer wet e Fuel mixture is too rich Open choke with fuel Clean replace air filter e Adjust carburetor Ask your ECHO dealer Spark at No spark at Ignition switch off Turn switch on end of end of plug Electrical problem Ask your ECHO dealer plug wire wire gt Spark at No spark at e Spark gap incorrect e Adjust 0 6 to 0
13. on when cleaning the cylinder exhaust port 2 Reinstall housing 3 Clean deposits from cylinder exhaust port and silencer STORAGE LONG TERM STORAGE 6 Drain the fuel tank completely and pull the recoil starter handle several times to remove Over 30 Days fuel from the carburetor Do not store your unit for a prolonged period of 7 Remove the spark plug and pour 1 2 time 30 days or longer without performing tablespoon 1 4 oz of fresh clean 2 stroke protective storage maintenance which includes the engine oil into the cylinder through the spark following plug hole 1 Store unit in a dry dust free place out of the A Place a clean cloth over the spark plug hole reach of children B Pull the recoil starter handle 2 or 3 times to 2 Place the ignition switch in the STOP position distribute the oil inside the engine 3 Remove accumulation of grease oil dirt and C Observe the piston location through the debris from exterior of unit spark plug hole Pull the recoil starter handle slowly until the piston reaches the top of its 4 Perform all periodic lubrication and services travel and leave it there that are required 8 Install the spark plug do not connect ignition 5 Tighten all the screws and nuts cable WARNING 44 DANGER 9 Lubricate the drill bit with a heavy coat of oil to DO NOT STORE IN ENCLOSURE WHERE preven FUEL FUMES MAY ACCUMULATE OR REACH AN OPEN FLAME OR SPARK NOTE For future re
14. tertiary butyl ether Gasohol containing methyl wood alcohol is not approved Fuel mix chart 50 1 OIL ECHO brand premium two strokes 50 1 oil l is preferred Mix oil and gasoline gasohol according to Instructions on the oil container label MIXING Follow directions on the container Throttle trigger Air cleaner yO Purge bulb CaN YZ U Fuel return line Close VF IMPORTANT Stored fuel ages Do not mix more fuel than you expect to use in thirty 30 days ninety 90 days when a fuel stabilizer is added Stored two stroke fuel may separate ALWAYS shake fuel container thoroughly before each use dien riis COLD ENGINE Stand the engine upright on a level surface Place ignition switch in ON START RUN position Push purge bulb 3 to 4 times or until fuel is visible in fuel return line Shift choke lever to close position START Pull starter handle until the engine fires Shift choke lever to full open position and if necessary start the engine again and allow to warm up before using The clutch engages at approximately 3 500 r min Therefore the drill bit may rotate at fast idle engine speed STARTING WARM ENGINE Place ignition switch in ON START RUN position Pull starter handle until the engine fires Do not use the choke STOPPING ENGINE Set throttle trigger in idle position Place ignition switch in STOP position NOTE When engine does
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