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Eaton Electrical SPI9000 User's Manual

1. September 2006 DC DC DC DC DC DC DC DC DC DC DC DC O B B B B B B B B FI 10 Module U FI 10 Module V FI 10 Module W FI 10 Module U FI 10 Module V FI 10 Module W Controller Sr x UU D D D D D D Ec Ec Ec Ec Ec of og og U Ww W PE Note Min Cable Length 131 27 40m Figure 3 8 F114 Basic Wiring Diagram without Charging 3 8 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 Power Connections DC Supply and Motor Cables The power cables are connected to terminals DC and DC R B and DC terminals when using an external charging circuit and the motor cables to terminals U V and W A cable entry gland should be used at the motor cable end to reach the EMC levels see Table 3 2 Use cables with a heat resistance of at least 6
2. September 2006 lt D1 W1 E mrs or Hot Hojo Et Hoa o SS H 2 Side Dia lI 3 1 27 lo ra Fu ao sr TF Bottom Top Figure 2 4 SPI9000 13 Inverter Dimensions F114 Is a Double 13 Table 2 4 SPI9000 F113 Inverter Dimensions F114 Is a Double FI13 Approximate Dimensions in Inches mm Inverters Voltage W1 W2 H1 H2 H3 D1 D2 D3 D4 D5 Dia SPI820 H10 480V 27 9 26 7 41 5 374 2 46 2233 1 1 1 6 9 6 5 9 137 708 677 1055 950 62 5 566 27 40 245 150 9 5 Fan Cooling Frames FI9 to FI14 Enough free space must be left around the inverter to ensure sufficient air circulation and cooling You will find the required dimensions for free space Table 2 5 If several units are mounted on top of each other the required free space equals 2 C see Figure 2 5 Moreover the outlet air used for cooling by the lower unit must be directed away from the air intake of the upper unit When planning the cooling for the space take into consideration that the inverter s heat loss is 2 596 of the nominal capacity 2 4 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114
3. Controller E O O B B FI 10 Module 1 FI 10 Module 2 151811 ee x ST p lt se Ert D D Ec Ec gc gc o eo S Ull V W o Note Min Cable Length 131 2 40m Figure 3 3 F112 Basic Wiring Diagram with Charging MN04004002E For more information visit www EatonElectrical com 3 3 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 DC DC DC DC B B FI 10 Module 1 FI 10 Module 2 Controller E eo Z 2 ARS 1 KAWA kandi X9 X15 X9 X15 Cooling Fan Cooling Fan c lt m c lt m Note Min Cable Length 131 27 40m Figure 3 4 FI12 Basic Wiring Diagram without Charging 3 4 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer
4. run ready e fault e Figure 5 1 Control Keypad and Drive Status Indications MN04004002E For more information visit www EatonElectrical com 5 1 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer Drive Status Indicators September 2006 The drive status symbols tell the user the status of the motor and the inverter In addition they tell about possible irregularities detected by the motor control software in motor or inverter functions Table 5 1 Drive Status Indicators Indicator Description Motor is running Blinks when the stop command is given but the frequency is still ramping down Indicates the direction of motor rotation Indicates that the drive is not running Lights up when AC power is on In case of a trip the symbol will not light up 000020 Indicates that the drive is running outside a certain limit and a warning is given Indicates that unsafe operating conditions are encountered and the drive was stopped Control Place Indicators The symbols I O Term Keypad and Bus Comm see Table 5 2 indicate the choice of control place made in the Keypad control menu M3 see Page 5 9 Table 5 2 Control Place Indicators Indicator Description terminals are selected as the control place i e START STOP commands CR or reference values etc are given
5. 5 11 Figure 5 9 Fault Display eR ERREUR REV EX eg 5 12 Figure 5 10 Fault History 5 14 Figure 5 11 Selection of Language 5 17 Figure 5 12 Change of Application 5 17 Figure 5 13 Storing and Loading of Parameter Sets 5 18 Figure 5 14 Parameter to Keypad 5 19 Figure 5 15 Parameter Comparison 5 20 Figure 5 16 Password Setting 5 21 Figure 5 17 Parameter Locking 5 22 Figure 5 18 Activation of Start Up Wizard 5 22 Figure 5 19 Disabling the Change of Multimonitoring Items 5 23 Figure 5 20 Keypad Settings Submenu 5 23 Figure 5 21 Default Page Function 5 23 Figure 5 22 Timeout Time 0 5 24 Figure 5 23 Internal Brake Resistor Connection 5 25 Figure 5 24 Fan Control Function 5 26 MN04004002E For more information visit www EatonElectrical com iii SPI9000 Inverter Unit FI9 FI14 U
6. Cutler Hammer SPI9000 Inverter Unit FI9 FI14 User Manual September 2006 Supersedes April 2006 MN04004002E For more information visit www EatonElectrical com E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 Important Notice Please Read The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc selling policies The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc selling policy NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton Electrical Inc be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions contained herein The information contained in this manual is subject to c
7. 91691 ros ee M lc aoe eee MENU us duoi aa 3 16 Cable Installation and the UL Standards 3 17 Cable and Motor Insulation Checks 3 17 CHAPTER 4 CONTROL WIRING 4 1 Control Wiring aia ga Ia a 4 2 Control Cables 4 4 Galvanic Isolation Barriers 4 5 Digital Input Signal Inversions 4 7 Jumper Selections on Option Board 9 4 8 CHAPTER 5 MENU INFORMATION 5 1 Keypad Operation ssc sasa sa eek EIE eee ee dene deed wees oes 5 1 Indicators on the Keypad 5 1 Keypad Pushbuttons cec a eee ER es CX RE 5 3 Menu Navigation ize asua pusa pu bi bapa OG REG le deeds ee 5 5 Further Keypad 1 5 31 CHAPTER 6 START UP 6 1 Safety Precautions arvede es 6 1 Sequence of Operation 6 2 APPENDIX A FAULT CODES A 1 ii For
8. G ED G mm 5201 a Pete gt Parameters lt gt Basic parameters 4 Min Frequency M A Change G1 G9 1 15 13 95 Hz Browse value k A Y ED ED Mi aD VII x Monitor lt gt Output frequency No editing Y V1 V15 13 95 Hz Figure 5 4 Keypad Navigation Chart 5 6 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 Monitoring Menu M1 You can enter the Monitoring menu from the Main menu by pressing Menu Button Right when the location indication M1 is visible on the first line of the display Figure 5 5 shows how to browse through the monitored values The monitored signals carry the indication V and they are listed in Table 5 6 The values are updated once every 0 3 seconds This menu is meant only for signal checking The values cannot be altered here For changing values of parameters see Page 5 8 Vic am FreqReference 13 95 Hz va X dc Vil Monitor 4 Output frequency V1 V14 13 95 Hz Figure 5 5 Monitoring Menu MN04004002E For more information visit www EatonElectrical com 5 7 SPI9000 Inverter Unit FI9 FI14 User Manual Table 5 6 Monitored Signals E T N Cutler Hammer September 2006 Co
9. MN04004002E For more information visit www EatonElectrical com 5 31 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 5 32 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 Hs Chapter 6 Start Up Safety Precautions Before start up note the following directions and warnings A WARNING 1 Internal components and circuit boards of the inverter except for the galvanically isolated terminals are live when the inverter is connected to mains potential Coming into contact with this voltage is extremely dangerous and may cause death or severe injury 2 The motor terminals U V W and the DC link brake resistor terminals are live when the inverter is connected to DC supply even if the motor is not running 3 The control l O terminals are isolated from the mains potential However the relay outputs and other terminals may have a dangerous control voltage present even when the inverter is disconnected from DC supply 4 Do not make any connections when the inverter is connected to the DC supply 5 After having disconnected the inverter wait until the fan stops and the indicators on the keypad go out if no keypad is attached see the indicator through the keypad base Wait 5 more minutes before doing any work on inverter connections Do not open the cover before the tim
10. Remote 10 Remote Z l M OED EH GG P3 a P3 lt gt Control Place Control Place ke ad a Keypad Keypad Figure 5 7 Selection of Control Place Keypad Reference The keypad reference submenu P3 2 displays and allows the operator to edit the frequency reference The changes will take place immediately This reference value will not however influence the rotation speed of the motor unless the keypad has been selected as the active control place Note The maximum difference in RUN mode between the output frequency and the keypad reference is 6 Hz The program automatically monitors the keypad reference value You may edit the reference value pressing the ENTER button is not necessary For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 Keypad Direction The keypad direction submenu P3 3 displays and allows the operator to change the rotating direction of the motor This setting will not however influence the rotation direction of the motor unless the keypad has been selected as the active control place Note For additional information on controlling the motor with the keypad see Pages 5 3 and 6 2 STOP Button Activated By default pushing the STOP button will always stop the motor regardless of the selected control place You can disable this function by giving parameter 3 4 the va
11. 300 F110 385 PE M8 x 25 385 460 460 520 520 FI12 590 PE M8 x 25 590 650 650 730 730 820 820 920 920 1030 1030 FI13 1150 51 51 13 13 1 57 1 57 1150 1300 G 40 1300 1450 Pm 16 17 1 97 150 50 38 3 12 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer September 2006 SPI9000 Inverter Unit FI9 FI14 User Manual Inverter Supply and Motor Cables 525 690V AC Table 3 6 Cable Sizes for 525 690V AC Nominal Module Supply DC Motor Cable Current Frame IL per terminal Cu mm mm 100 FI9 125 2x 1x24 Cu 3x95 50 Al 3x120 70 125 144 2x 1x24 Cu 3x95 50 Al 3x120 70 144 170 2x 1x24 Cu 3x95 50 Al 3x120 70 170 208 2x 1x24 Cu 3150 70 Al 3x240Al 72Cu 208 FI10 261 3x 1x24 9 Cu 3x185 95 Al 2x 3x95AI 29Cu 261 325 5x40 Cu 2x 3x95 50 Al 2x 3x150AI 41Cu 325 385 5x40 9 Cu 2 3 120 70 Al 2x 3x185AI 57Cu 325 416 5x40 Cu 2 3 150 70 Al 2x 3x185AI 57Cu 385 FI12 460 5x40 9 Cu 2x 3x150 70 Al 2x 3x240AI 72Cu 460 502 5x40 Cu 2x 3x185 95 Al 2x 3x300AI 88 Cu 502 590 5x40 9 Cu 2x 3x240 120 Al 4x 3x120AI 41Cu 590 650 5x40 Cu 4x 3x95 50 Al 4x 3x150Al 41Cu 650 750 5x40 Cu 4 3 120 70 Al 4x 3x150AI 41Cu 650 820 5x40 9 Cu 4x
12. 5 3 Table 5 4 Text 25 2 4 2 eR RE REG tae bee be REX OR DEW EE pad 5 3 Table 5 5 Button 5 4 Table 5 6 Monitored 5 8 Table 5 7 Fault ond on sk enm y da Reed e deeem eed 5 12 Table 5 8 Fault Time Recorded 5 13 Table 5 9 Real Time 5 13 Table 5 10 System Menu 5 15 Table 5 11 Counter Pages saa ai o waqa ax de aa 5 27 Table 5 12 Resettable Counters 5 28 Table 5 13 Software Information 5 28 Table 5 14 Applications Information 5 29 Table 5 15 Hardware Information 5 29 Table 5 16 Expander Board Parameters Board 9 5 31 Table 1 Fault A 1 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 Safety Definitions and Symbols A WARNING This symbol indicates high voltage
13. 5652 Parameter Lock Center Parameter Lock 3 ChangeEnable x ChangeDisabl Figure 5 17 Parameter Locking Start Up Wizard P6 5 3 The Start Up Wizard facilitates the commissioning of the inverter If active the Start Up Wizard prompts the operator for the language and application of his her choice and then displays the first menu or page Activating the Start Up Wizard In the System Menu find page P6 5 3 Press Menu Button Right once to enter the edit mode Use the Browser buttons to select Yes and confirm the selection with the ENTER button If you want to deactivate the function follow the same procedure and give the parameter value NO cav 5 5 3 Startup wizard Yes G 5 5 3 m Startup wizard enter Confirm lt Cancel No Figure 5 18 Activation of Start Up Wizard 5 22 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SP19000 Inverter Unit FI9 F114 User Manual September 2006 Multimonitoring Items P6 5 4 The alphanumeric keypad features a display where you can monitor up to three actual values at the same time see Monitoring Menu M1 on Page 5 7 and the manual of the application you are using On page P6 5 4 of the System Menu you can define whether the operator can replace the values monitored with other values See below 56 5 4 a Multimon item
14. Ti lt lt T 2L pA Es L 1 1 L PE AC At 1 LE 2 pu L 1 1 B B B B B B B B B B FI 10 Module U FI 10 Module V FI 10 Module W FI 10 Module U FI 10 Module V FI 10 Module W Controller Ene 1 1 10 elo TILT IPS E Cooling Fan Note Min Cable Length 131 27 40m Figure 3 7 F114 Basic Wiring Diagram with Charging MN04004002E For more information visit www EatonElectrical com 3 7 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer
15. W 1z t Figure 4 10 Jumper Blocks on Option Board A9 4 8 For more information visit www EatonElectrical com MN04004002E September 2006 E T N Cutler Hammer SPI9000 Inverter Unit FI9 FI14 User Manual Jumper Block X1 11 Mode ABCD 11 Mode 0 20mA Current Input AB COD eee 11 Mode Voltage Input 0 10V ABCD eo ove 11 Mode Voltage Input 0 10 Differential A e e D o Al1 Mode Voltage Input 10 10V Jumper Block X6 AO1 Mode a Mode 0 20mA Current Output ABCD AO1 Mode Voltage Output 0 10V Factory Default Jumper Block X2 AI2 Mode ABCD AI2 Mode 0 20mA Current Input ejl o e e o gt o 12 Mode Voltage Input 0 10V ABCD AI2 Mode Voltage Input 0 10 Differential A e e D o AI2 Mode Voltage Input 10 10V Jumper Block X3 CMA and CMB Grounding CMB Connected to GND CMA Connected to GND CMB Isolated from GND CMA Isolated from GND CMB and CMA Internally Connected Together Isolated from GND e e 4 eje Figure 4 11 Jumper Selection for Option Board A9 CAUTION Ensure that the jumper positions are correc
16. 144 170 187 144 216 245 160 132 170 208 229 170 255 289 200 160 208 261 287 208 312 375 250 200 10 9 4 x 40 6 x 21 7 220 261 325 358 261 392 470 315 250 239 x 1030 x 552 100 325 385 424 325 488 585 355 315 325 416 458 325 488 585 400 355 385 460 506 385 578 693 450 400 2 2x9 4 x 40 6 x 21 7 441 460 502 552 460 690 828 500 450 2x239 x 1030 x 552 200 502 590 649 502 753 904 560 500 590 650 715 590 885 1062 630 560 12 2x9 4 x 40 6 x 21 7 441 650 750 825 650 975 1170 710 630 2x239 x 1030 x 552 200 650 820 902 650 975 1170 800 710 820 920 1012 820 1230 1476 900 800 FI13 27 9 x 40 6 x 21 8 665 920 1030 1133 920 1380 1656 1000 900 708 x 1030 x 553 302 1030 1180 1298 1030 1464 1755 1200 1000 1300 1500 1650 1300 1950 2340 1500 1300 14 2x27 9 x 40 6 x 21 8 665 1500 1900 2090 1500 2250 2700 1800 1500 2x708 x 1030 x 553 302 1900 2250 2475 1900 2782 3335 2000 1800 Note The rated currents in given ambient temperatures are achieved only when the switching frequency is equal to or less than the factory default MN04004002E For more information visit www EatonElectrical com 1 5 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 Table 1 4 Technical Information Description Specification Supply Connection Input Voltage Vin 465 800V DC 380 500V AC 0 to 4096 640 1100V DC 525 690V AC 0 to 0 The waviness of the inverter supply vo
17. 230 41 9 5 2 2 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 lt D1 lt W1 gt W2 W2 Wis 1 Lj of ofo o p ZZ 1 o Bl o D T Side D3 Dia LLL nH IT me T J pl 1 11 1 11 FR q D2 D2 I JI daka Tt Bottom Top Figure 2 3 SPI9000 FI12 Inverter Dimensions Table 2 3 SPI9000 12 Inverter Dimensions Approximate Dimensions in Inches mm Inverters Voltage W1 2 W3 H1 H2 H3 D1 D2 D3 Dia 41 3 37 5 24 22 3 9 1 6 37 SPI385 650 480V 18 8 7 9 1 1 t 478 200 28 1050 952 60 5 566 230 41 9 5 MN04004002E For more information visit www EatonElectrical com 2 3 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer
18. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment Read the message and follow the instructions carefully WARNING This symbol is the Safety Alert Symbol It occurs with either of two signal words CAUTION or WARNING as described below WARNING Indicates a potentially hazardous situation which if not avoided can result in serious injury or death CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WARNING Hazardous High Voltage WARNING Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing drives and electronic controllers there may be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect against shock Stand on an insulating pad and make it a habit to use only one hand when checking components Always work with another person in case an emergency occurs Disconnect power before checking controllers or performing maintenance Be sure equipment is properly grounded Wear safety glasses whenever working on electronic controllers or rotating machinery MN04004002E For more informatio
19. MN04004002E For more information visit www EatonElectrical com 5 11 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 Fault Type Symbol Ga Gin gt Operation hours 34 21 05 GED um og FI am 11 Output phase F T1 T13 Operation days 17 Figure 5 9 Fault Display Table 5 7 Fault Types Fault Type Symbol Meaning A Alarm This type of fault is a sign of an unusual operating condition It does not cause the drive to stop nor does it require any special actions The A fault remains in the display for about 30 seconds F Fault An F fault makes the drive stop Actions need to be taken to restart the drive AR Fault Autoreset If an AR fault occurs the drive will stop immediately The fault is reset automatically and the drive tries to restart the motor Finally if the restart is not successful a fault trip FT see below occurs FT Fault Trip If the drive is unable to restart the motor after an AR fault an FT fault occurs The fault has basically the same effect as the F fault the drive is stopped Note Fault Codes are listed in Appendix A Fault Time Data Record When a fault occurs the information described in Figure 5 8 is displayed By pressing Menu Button Right you will enter the Fault time data record menu indicated by T 19 T Z In this menu
20. Required Cooling 2 6 Table 3 1 Cable Types Required to Meet 3 9 Table 3 2 Fuses Used 465 800V 3 9 Table 3 3 Fuses Used in 640 1100V 3 10 Table 3 4 Cable Sizes for 380 500V 3 11 Table 3 5 Terminal Sizes for 380 500V AC 3 12 Table 3 6 Cable Sizes for 525 690V 3 13 Table 3 7 Terminal Sizes for 525 690V AC 3 14 Table 3 8 Cable 3 15 Table 3 9 Terminal Tightening Torques 3 17 Table 4 1 Tightening Torques of Option Board Terminals 4 4 Table 4 2 Control 1 0 Terminal Signals on Option Board 9 4 6 Table 4 3 Control 1 0 Terminal Signals on Option Board 2 4 7 Table 4 4 Control 1 0 Terminal Signals on Option Board 4 7 Table 5 1 Drive Status Indicators 5 2 Table 5 2 Control Place Indicators 5 2 Table 5 3 Status LEDs Green
21. aor GND 4 lout 18 ag 9920 mA 1 o lout RL lt 5002 Y DO1 20 GO V lt 48V 1 lt 50 mA Indicates Connections for Inverted Signals Figure 4 5 Option Board A9 Wiring Diagram Basic Relay Board A2 on A T RO1 2 22 4 i RO1 3 T AC DC RO2 Switching I 8A 24V DC RO2 2 25 d 0 4A 125V DC 2kVA 250V RO2 3 26 Tr Continuously 2 Arms Lo m 5 2 ES gt 2 E Figure 4 6 Option Board A2 Wiring Diagram MN04004002E For more information visit www EatonElectrical com 4 3 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 Basic Relay Board Switching ROI 21 7 8A 24V DC 0 4A 125V DC ads R 2kVA 250V AC RO1 3 1 AC DC Continuously lt 2 Arms Figure 4 7 Option Board A3 Wiring Diagram Control Cables The control cables shall be at least 20 AWG screened multicore cables see Table 4 1 The maximum terminal wire size is 14 AWG for the relay terminals and 16 AWG for other terminals You can find the tightening torques of the option board terminals in Table 4 1 Table 4 1 Tightening Torques of Option Board Terminals Tightening Torque Terminal Screw Relay and thermistor terminals screw M3 4 5 Other terminals screw M2 6 1 8 4 4 For more
22. 3 Acceleration time Description line Displays the description of the menu value or fault 666 Value line Displays the numerical and textual values of references parameters etc and the number of submenus available in each menu Keypad Pushbuttons The alphanumeric control keypad has nine pushbuttons that are used for controlling the inverter and motor setting parameters and monitoring values Figure 5 2 Keypad Pushbuttons MN04004002E For more information visit www EatonElectrical com 5 3 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 Table 5 5 Button Descriptions Indicator Description This button is used to reset active faults see Page 5 11 Active Faults Menu This button is used to switch between the two latest displays This may be useful when you want to see how the changed new value influences some other value The ENTER button is used for e Confirmation of selections e Fault history reset 2 3 seconds This button is used to browse up through the main menu and pages of different submenus Edit values This button is used to browse down through the main menu and pages of different submenus Edit values This button is used to Move backward in the menu Move cursor left in parameter menu Exit edit mode Press and hold for 2 to 3 seconds to return to
23. Acceleration Time 0 3000 sec Deceleration Time 0 3000 sec Braking Torque DC brake 30 Ty without brake Ambient Conditions Ambient Operating Temperature 10 C no frost to 40 C ly 10 C no frost to 40 C Storage Temperature 40 to 158 F 40 to 70 Relative Humidity 0 95 RH non condensing non corrosive no dripping water Air Quality Chemical Vapors Mechanical Particles IEC 721 3 3 unit in operation Class 3C2 IEC 721 3 3 unit in operation Class 352 Altitude 10096 load capacity no derating up to 1 000m 196 derating for each 100m above 1000 maximum 3000m 1 6 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 Table 1 4 Technical Information continued Description Specification Ambient Conditions continued Vibration 5 150Hz EN 50178 EN 60068 2 6 Displacement amplitude 1 mm peak at 3 15 8 Hz Maximum acceleration amplitude 1G at 15 8 150 Hz Shock UPS Drop Test for applicable UPS weights EN 50178 EN 60068 2 27 Storage and shipping Maximum 15G 11 ms in package Cooling Capacity Required PigsslKW approx KW x 0 025 Cooling Air Required FI9 677 cfm F110 824 cfm FI12 1648 cfm 13 2472 cfm Unit Enclosure Class IPOO EMC at Default Settings Immunity Fulfil
24. Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 Cautions CAUTION The SPI9000 inverter is meant for fixed installations only CAUTION Do not perform any measurements when the inverter is connected to the DC supply CAUTION After having disconnected the inverter from the DC supply wait until the fan stops and the indicators on the keypad go out if no keypad is attached see the indicator through the keypad base Wait 5 more minutes before doing any work on inverter connections Do not even open the cover before this time has expired CAUTION Do not perform any voltage withstand tests on any part of inverter There is a certain procedure according to which the tests shall be performed Ignoring this procedure may result in damaged product CAUTION Prior to measurements on the motor or the motor cable disconnect the motor cable from the inverter CAUTION Do not touch the components on the circuit boards Static voltage discharge may damage the components CAUTION Before connecting the inverter to DC supply make sure that the inverter front and cable covers are closed CAUTION Ensure that the jumper positions are correct Running the motor with signal settings that differ from the jumper positions will not harm the inverter but may harm the motor MN04004002E For more information visit www EatonElectrical com vii SPI9000 Inverter Unit FI9 FI14 U
25. Saal Chapter 4 Control Wiring The control unit of the inverter consists of the control board and option boards see Figures 4 1 and 4 2 connected to the five slot connectors A to E on the control board The control board is connected to the power unit through a D connector 1 Figure 4 1 Control Board Figure 4 2 Basic and Option Board Connections of the Control Board MN04004002E For more information visit www EatonElectrical com 4 1 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 When the inverter is delivered from the factory the control unit usually includes two basic boards 1 board and relay board which are normally installed in slots A and B On the next pages you will find the arrangement of the control I O and the relay terminals of the two basic boards the general wiring diagram and the control signal descriptions The I O boards mounted at the factory are indicated in the type code For more information on the option boards see the option board user manual The control board can be powered externally 24V by connecting the external power source to bidirectional terminal 6 see Figure 4 5 This voltage is sufficient for parameter setting and for keeping the fieldbus active Note If the 24V input of several inverters are connected in parallel we recommend to use diode in terminal 6 to avoid the current flowing in opposite
26. V or mA with jumper block X1 see voltage or current Page 4 8 Default 0 to 10V Ri 200 3 Analog input common 10V to 10V Joy stick control selected with a jumper 0 to 20 mA Ri 250 Differential input if not connected to ground Allows 20V differential mode voltage to GND 4 Al2 Analog input Selection V or mA with jumper block X1 see voltage or current Page 4 8 Default 0 to 20 mA Ri 250 Q 5 GND AI2 Analog input common 0 to 10V Ri 200 10V to 10V Joy stick control selected with a jumper Differential input if not connected to ground Allows 20V differential mode voltage to GND 6 24 Vout 24V auxiliary voltage 15 maximum current 250 mA all boards bidirectional total 150 mA from single board Can also be used as external power backup for the control unit and fieldbus 7 GND ground Ground for reference and controls 8 DIN1 Digital input 1 Rj min 9 DIN2 Digital input 2 aka d 10 DIN3 Digital input 3 11 CMA Digital input common A for Must be connected to GND or 24V of I O DIN1 DIN2 and DIN3 terminal or to external 24V or GND Selection with jumper block X3 see Page 4 8 12 24 Vout 24V auxiliary voltage Same as terminal 6 bidirectional 13 GND ground Same as terminal 7 14 DIN4 Digital input 4 Rj min 5kQ 15 DING Digital input 5 16 DIN6 Digital input 6 17 CMB Digital input common B for Must be connected to GND or 24V of I O DIN4 DIN5 and DIN6
27. main menu This button is used to e Move forward in the menu e Move cursor right in parameter menu e Enter edit mode Pressing this button starts the motor if the keypad is in the active control place See Page 5 10 Selection of Control Place Pressing this button stops the motor unless disabled by parameter R3 4 R3 6 See Page 5 10 Selection of Control Place 5 4 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 Menu Navigation The data on the control keypad is arranged in menus and submenus The menus are used for the display and editing of measurement and control signals parameter settings and reference value and fault displays Through the menus you can also adjust the contrast of the display Location DD READY Monitor Number of Items Available V 1 V1 4 gt Description Figure 5 3 Keypad Display Data The first menu level consists of menus M1 to M7 and is called the Main menu The user can navigate in the main menu with the Browser buttons up and down The desired submenu can be entered from the main menu with the menu buttons When there still are pages to enter under the currently displayed menu or page you can see an arrow in the lower right corner of the display and can reach t
28. more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 List of Figures Figure 1 1 SPI9000 Inverter Unit Block Diagram 1 3 Figure 2 1 SPI9000 FI9 Inverter Dimensions 2 1 Figure 2 2 SPI9000 FI10 Inverter Dimensions 2 2 Figure 2 3 SPI9000 FI12 Inverter Dimensions 2 3 Figure 2 4 SPI9000 F113 Inverter Dimensions F114 Is a Double F113 2 4 Figure 2 5 Installation 2 5 Figure 3 1 FI9 FI10 Basic Wiring Diagram with Charging 3 1 Figure 3 2 FI9 FI10 Basic Wiring Diagram without Charging 3 2 Figure 3 3 Fl12 Basic Wiring Diagram with Charging 3 3 Figure 3 4 Fl12 Basic Wiring Diagram without Charging 3 4 Figure 3 5 Basic Wiring Diagram with Charging 3 5 Figure 3 6 Basic Wiring Diagram without Charging 3 6 Figure 3 7 Fl14 Basic Wiring Diagram with Charging 3 7 Figure 3 8 Fl14 Basic Wiring Diagram without Charging 3 8 Figure 4 1 Control 5 4 1 Figure 4 2 Basic and
29. or parameters are required a more suitable application can be chosen See the application manual for more information on the different applications Optional I O expander boards that increase the number of inputs and outputs to be used are also available For more information contact Eaton MN04004002E For more information visit www EatonElectrical com 1 3 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 Power Ratings Supply Voltage 465 800V DC Motor Voltage 380 500V High overload Maximum current IS 2 sec 20 sec 15096 overloadability 1 min 10 min Following continuous operation at rated output current 150 rated output current ly for 1 min followed by a period of load current less than rated current and of such duration that the r m s output current over the duty cycle does not exceed rated output current lj Low overload Maximum current IS 2 sec 20 sec 11096 overloadability 1 min 10 min Following continuous operation at rated output current 110 rated output current for 1 min followed by a period of load current less than rated current and of such duration that the r m s output current over the duty cycle does not exceed rated output current Table 1 2 380 500V AC 50 60 Hz Three Phase Inverters Ratings Motor Shaft Loadability Power 675V DC Low High Supply 1096 5096 1096 5096 Rated Over Rated Over Ove
30. terminal connection to the isolative base Note Apply counter torque to the nut on the other side of the terminal when tightening loosening the terminal screw in order to avoid damage to the terminal Cable and Motor Insulation Checks 1 Motor cable insulation checks Disconnect the motor cable from terminals U V and W of the inverter and from the motor Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be gt 1MQ DC supply cable insulation checks Disconnect the DC supply cable from terminals B and B of the inverter and from DC supply Measure the insulation resistance between each conductor and ground The insulation resistance must be gt 1MQ Motor insulation checks Disconnect the motor cable from the motor and open the bridging connections in the motor connection box Measure the insulation resistance of each motor winding The measurement voltage must equal at least the motor nominal voltage but not exceed 1 000V The insulation resistance must be gt 1MQ MN04004002E For more information visit www EatonElectrical com 3 17 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 3 18 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SP19000 Inverter Unit F114 User Manual September 2006
31. terminal or to external 24V or GND Selection with jumper block X3 see Page 4 8 18 AO1 Analog signal output Output signal range Current 0 4 20 mA R max 5009 or 19 AO1 Analog output common Voltage 0 10V R 1kQ Selection with jumper block X3 see Page 4 8 20 DO1 Open collector output Maximum 48V DC Maximum current 50 mA 4 6 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer September 2006 SPI9000 Inverter Unit FI9 FI14 User Manual Table 4 3 Control I O Terminal Signals on Option Board A2 OPTA2 21 RO1 1 Relay output 1 Switching capacity 24V DC 8A 250V AC 8A 22 RO1 2 125V DC 0 4A 23 RO1 3 Min switching load 5V 10 mA 24 RO2 1 Relay output 2 Switching capacity 24V DC 8A 250V AC 8A 25 125V DC 0 4A 26 RO2 3 Min switching load 5V 10 mA Table 4 4 Control 1 0 Terminal Signals on Option Board 21 RO1 1 Relay output 1 Switching capacity 24V DC 8A 250V AC 8A RO1 2 125V DC 0 4A 23 RO1 3 Min switching load 5V 10 mA 24 RO2 1 Relay output 2 Switching capacity 24V DC 8A 250V AC 8A 25 ner 125V DC 0 4A 26 RO2 3 Min switching load 5V 10 mA 28 1 Thermistor input 29 TI1 Digital Input Signal Inversions The active signal level depends on which potential the common inputs CMA and CMB terminals 11 and 17 are connected to The alternatives are ei
32. the applications with the Browser buttons and select the desired application with the ENTER button After application change you will be asked if you want the parameters of the new application to be uploaded to the keypad If you want to do this press the ENTER button Pressing any other button leaves the parameters of the previously used application saved in the keypad For more information about the application see the application manual ap ns ap 560 a System Menu 4 Application 4 51 511 Standard GED ED 56 2 56 2 Application Application uM Y Standard Multi step A 1 Figure 5 12 Change of Application MN04004002E For more information visit www EatonElectrical com 5 17 SP19000 Inverter Unit FI9 F114 User Manual E T N Cutler Hammer September 2006 Copy Parameters The parameter copy function is used when the operator wants to copy one or all parameter groups from one drive to another All the parameter groups are first uploaded to the keypad then the keypad is connected to another drive and then the parameter groups are downloaded to it or possibly back to the same drive Before any parameters can be successfully copied from one drive to another the drive has to be stopped when the parameters are downloaded to it The parameter copy menu 56 3 contains four functions Parameter Sets S6 3 1 The user c
33. 0 6 920 FI13 170M6277 3SHT 1250 1000 6 1030 FI13 170M6277 3SHT 1250 1000 6 1300 FI14 170M6277 3SHT 1250 1000 2x6 1500 FI14 170M6277 3SHT 1250 1000 2x6 1900 FI14 170M6277 3SHT 1250 1000 2x6 Information about fuses gR fuses are designed to protect the device against both overcurrent and short circuits aR fuses protect the cables of the device against short circuits gG fuses are generally used to protect cables against overcurrent and short circuits 3 10 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer September 2006 SPI9000 Inverter Unit FI9 FI14 User Manual Inverter Supply and Motor Cables 380 500V AC Table 3 4 Cable Sizes for 380 500V AC Nominal Module Supply DC Motor Cable Current Frame IL A per terminal Cu mm mm 140 FI9 170 2x 1x24 Cu 3x95 50 Al 3x120 70 170 205 2x 1x24 Cu 3x150 70 Al 3 240 1 72 205 261 3x 1x24 Cu 3x185 95 Al 2 3 120 70 245 300 6x 1x24 Cu 2 3 120 70 Al 2x 3x185AI 57Cu 300 F110 385 5x40 Cu 2x 3x120 70 Al 2x 3x185Al 57Cu 385 460 5x40 9 Cu 2x 3x150 70 Al 2x 3x240AI 72Cu 460 520 6x40 Cu 2x 3x185 95 Al 2x 3x300AI 88Cu 520 F112 590 5x40 Cu 2x 3x240 120 Al 4 3 120 1 41 590 650 5x40 Cu 4x 3x95 50 Al 4x 3x150Al 41Cu 650 730 5x40 Cu 4x 3
34. 0C The cables and the fuses must be sized according to the inverter nominal output current which you can find on the rating plate Installation of cables according to UL regulations is presented on Page 3 17 and aR fuse sizes in Tables 3 2 and 3 3 below If the motor temperature protection of the drive is used as an overload protection the cable shall be chosen accordingly If three or more cables are used in parallel for bigger units each cable requires a separate overload protection These instructions apply only to installations with one motor and one cable connection from the inverter to the motor In any other case ask the factory for more information Table 3 1 Cable Types Required to Meet Standards Cable Type EMC Level T Supply Cable Power cable intended for fixed installation and the specific DC voltage Shielded cable not required Motor Cable Power cable equipped with concentric protection wire and intended for the specific mains voltage Control Cable Screened cable equipped with compact low impedance shield Fuses 465 800V DC Inverters Table 3 2 Fuses Used in 465 800V DC Inverters Nominal Bussman aR Current Frame Fuse Type Fuse Size Fuse V Fuse I A No of Fuses 140 FI9 170M3819 DIN1 690 400 2 170 FI9 170M3819 DIN1 690 400 2 205 FI9 170M6812 DIN3 690 800 2 245 FI9 170M6812 DIN3 690 800 2 300 FI10 170M8547 3SHT 690 1250
35. 1 5 lt Cancel Figure 5 21 Default Page Function MN04004002E For more information visit www EatonElectrical com 5 23 SP19000 Inverter Unit FI9 F114 User Manual E T N Cutler Hammer September 2006 Default page in the operating menu P6 6 2 Here you can set the location page in the Operating menu in special applications only to which the display automatically moves to when the set Timeout Time see below has expired or the power is switched on to the keypad See how to set the Default page in Figure 5 21 Timeout Time P6 6 3 The Timeout Time setting defines the time after which the keypad display returns to the Default page P6 6 1 Enter the edit mode by pressing Menu Button Right Set the desired timeout time and confirm it with the ENTER button You can return to the previous menu at any time by pressing Menu Button Left lt co P553 P563 i i firm Ch Timeout time Timeout time enter Confirm Change lt Cancel 90s Figure 5 22 Timeout Time Setting Note If the Default page value is 0 the Timeout Time setting has no effect Contrast Adjustment P6 6 4 In case the display is unclear you can adjust its contrast through the same procedure as for the timeout time setting see above Backlight Time P6 6 5 By giving a value for the Backlight time you can determine how long the backlight stays on before going out You can select any time bet
36. 2 385 FI10 170M8547 3SHT 690 1250 2 460 FI10 170M8547 3SHT 690 1250 2 520 FI12 170M8547 3SHT 690 1250 4 590 FI12 170M8547 3SHT 690 1250 4 650 FI12 170M8547 3SHT 690 1250 4 730 FI12 170M8547 3SHT 690 1250 4 820 FI12 170M8547 3SHT 690 1250 4 920 FI12 170M8547 3SHT 690 1250 4 1030 FI13 170M8547 3SHT 690 1250 6 1150 FI13 170M8547 3SHT 690 1250 6 1300 FI13 170M8547 3SHT 690 1250 6 1600 F114 170M8547 3SHT 690 1250 2x6 1940 F114 170M8547 3SHT 690 1250 2x6 2300 F114 170M8547 3SHT 690 1250 2X6 MN04004002E For more information visit www EatonElectrical com 3 9 SPI9000 Inverter Unit FI9 FI14 User Manual Fuses 640 1100V DC Inverters Table 3 3 Fuses Used in 640 1100V DC Inverters E T N Cutler Hammer September 2006 Nominal Bussman aR Current Frame Fuse Type Fuse Size Fuse U V Fuse I No of Fuses 100 FI9 170M4199 1SHT 1250 400 2 125 FI9 170M4199 3SHT 1250 400 2 144 FI9 170M4199 3SHT 1250 400 2 170 FI9 170M4199 3SHT 1250 400 2 208 10 170M6305 3SHT 1250 700 2 261 10 170M6305 3SHT 1250 700 2 325 FI10 170M6277 3SHT 1250 1000 2 325 FI10 170M6277 3SHT 1250 1000 4 385 FI12 170M6305 3SHT 1250 700 4 460 FI12 170M6305 3SHT 1250 700 4 502 FI12 170M6305 3SHT 1250 700 4 590 FI12 170M6277 3SHT 1250 1000 4 650 FI12 170M6277 3SHT 1250 1000 4 650 FI12 170M6277 3SHT 1250 1000 4 820 FI13 170M6305 3SHT 1250 70
37. 3x150 70 Al 4x 3x185AI 57Cu 820 FI13 920 5x40 9 Cu 4x 3x150 70 Al 4x 3x2405 72Cu 920 1030 5x40 Cu 4x 3x185 95 Al 5x 3x185 57Cu 1030 1180 5x40 Cu 5x 3x185 95 Al 6x 3x185 72Cu 1300 FI140 1500 5x40 9 Cu 2x4x 3x120 70 Al 2x4x 3x150AI 41Cu 1500 1900 5x40 Cu 2x4x 3x185 95 Al 2x5x 3x185 57Cu 1900 2250 5x40 Cu 2x5x 3x185 95 Al 2x6x 3x185 72Cu O Flexible conductor Minimum temperature endurance for isolation 70 Copper busbar The modules require symmetrical parallel cable with minimum length 40m or dU dt or sinus filter Table valid for enclosure class IP20 cabinets Motor cables EN 60204 1 IEC 60364 5 2 2001 PVC insulation 40 C ambient temperature 70 surface temperature MN04004002E For more information visit www EatonElectrical com 3 13 SPI9000 Inverter Unit FI9 FI14 User Manual Terminal Sizes 525 690V AC Table 3 7 Terminal Sizes for 525 690V AC E T N Cutler Hammer September 2006 Nominal Approximate Dimensions in Inches mm Current Frame IL A DC Supply Terminal Motor Cable Terminal 100 FI9 125 FR E 13 13 M 125 144 1 1 57 1 57 40 40 144 170 m 63 67 gt 170 208 16 17 1 38 1 50 35 38 208
38. 4004002E For more information visit www EatonElectrical com A 1 SPI9000 Inverter Unit FI9 FI14 User Manual Table A 1 Fault Codes Continued E T N Cutler Hammer September 2006 Fault Code Fault Possible Cause Solution 9 Undervoltage 9 DC link voltage is below the defined In case of temporary supply voltage voltage limits break reset the fault and restart the e Supply voltage too low most inverter Check the supply voltage If probable cause it is adequate an internal failure has e ter internal fault occurred Contact your Cutler Hammer distributor 10 Input Line Input line phase is missing Check supply voltage and cable Supervision 9 11 Output phase Current measurement has detected Check motor cable and motor supervision 9 there is no current in one motor phase 12 Brake Chopper No brake resistor installed Check brake resistor Supervision e Brake resistor is broken If the resistor is OK the chopper is faulty e Brake ch failure d Contact your Cutler Hammer distributor 13 Inverter Heatsink temperature is under 10 C Undertemperature 14 Inverter Heatsink temperature is over 90 C Check the correct amount and flow of Overtemperature cooling air Overtemperature warning is issued Check the heatsink for dust when the heatsink temperature Check the ambient temperature exceeds 85 Make sure that the switching frequency is not too
39. A A Standard MN04004002E For more information visit www EatonElectrical com 1 1 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 Standard Features of SPI Inverter Units e Air cooling e Standard board e Alphanumeric control panel with fiber connection e EMC Class T EN 61800 3 for IT networks e Safety CE UL e External charging required e Modules A1 and A2 e Storage If the inverter is to be stored before use make sure that the ambient conditions are acceptable Storage temperature 40 to 158 F 40 to 70 C Relative humidity 9596 no condensation If the inverter is stored for over 12 months contact Eaton before connecting the inverter to the power supply Maintenance In normal conditions Cutler Hammer inverters are maintenance free However we recommend cleaning the heatsink with compressed air whenever necessary The cooling fan can easily be changed if required It may also be necessary to check the tightening torques of terminals at certain intervals Technical Data Figure 1 1 presents the block diagram of the SPI9000 inverter The inverter mechanically consists of two units the Power Unit and the Control Unit The Power Unit contains an inverter bridge which consists of IGBT switches and produces symmetrical three phase PWM modulated AC voltage to the motor The Motor and Application Contro
40. At this level you can browse through slots A to E with the Browser buttons to see which expander boards are connected to the control board On the lowermost line of the display you will also see the number of parameters associated with the board You can view and edit the parameter values as described on Page 5 8 See Table 5 16 and Figure 5 29 5 30 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SP19000 Inverter Unit F114 User Manual September 2006 Expander Board Parameters Table 5 16 Expander Board Parameters Board OPTA9 Code Parameter Min Max Default Cust Selections P7 1 1 1 mode 1 5 3 1 0to20 mA 2 4to 20 mA 3 0to 10V 4 2 to 10V 5 10 to 10 V P7 1 1 2 AI2 mode 1 5 1 See P7 1 1 1 P7 1 1 3 AO1 mode 1 4 1 1 0to20 mA 2 4to20mA 3 0to 10V 4 2to 10V G gt ap D OPTC2 Monitor G1 G2 V1 V2 G m e 013 513 xe Expander boards lt C OPTC1 4 Parameters G1 65 Run P1 P4 Y G 01 311 a Change Value Slave address gt Confirm Change 126 va G aD Baud rate Auto Figure 5 29 Expander Board Information Menu Further Keypad Functions The control keypad contains additional application related functions See the application manual for more information
41. F110 261 zi E 13 13 eu pe 261 325 18 40 40 325 385 63 67 325 416 16 ee 1 97 1 50 50 38 385 FI12 460 P p 13 13 460 502 A ES 1 57 1 57 502 590 40 40 590 650 650 750 lt 63 gt 67 197 16 17 650 820 lt 50 lt G 820 FI13 920 13 13 l 1 57 1 57 920 1030 T 40 40 1030 1180 6 87 16 17 B 1 97 1 50 50 38 3 14 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 Installation Instructions 1 Before starting the installation check that none of the components of the inverter are live 2 Ifthe inverter is installed outside the cubicle cabinet or device space you need to install a separate inverter cover in accordance with protection class IP21 requirements see Page 3 16 There is no need to install the inverter cover if the inverter is installed in a cubicle separate cabinet or device space 3 Place the motor cables sufficiently far from other cables Avoid placing the motor cables in long parallel lines with other cables If the motor cables runs in parallel with other cables note the minimum distances between the motor cables and other cables given in Table 3 8 The given distances also apply between the motor cables and signal cables of other systems The maximum length of the motor
42. No Yes 56 5 4 Multimonitoring Change Change Enabled items Enabled Change Disabled 56 6 Keypad settings P6 6 1 Default page P6 6 2 Default page OM P6 6 3 Timeout time 0 65535 s 30 P6 6 4 Contrast 0 31 18 P6 6 5 Backlight time Always 65535 min 10 56 7 Hardware settings P6 7 1 Internal brake Connected Not connected resistor Connected P6 7 2 Fan control function Continuous Continuous Temperature P6 7 3 acknowledge 200 5000 ms 200 P6 7 4 no of retries 1 10 5 MN04004002E For more information visit www EatonElectrical com 5 15 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 Table 5 10 System Menu Functions continued Code Function Min Max Unit Default Cust Selections 56 8 System information 56 8 1 Total counters C6 8 10 1 MWh counter kWh C6 8 10 2 Operation day counter C6 8 1 3 Operation hour counter 56 8 2 Trip counters T6 8 2 1 MWh counter kWh T6 8 2 2 Clear MWh counter T6 8 2 3 Operation day counter T6 8 2 4 Operation hour counter T6 8 2 5 Clear operation hour counter 56 8 3 Software information 56 8 3 1 Software package 56 8 3 2 System software version 56 8 3 3 Firmware interface 56 8 3 4 System load 56 8 4 Applications 56 8 4 Name of application D6 8 4 1 Application ID 06 8 4 2 Applications version D6 8 4 3 Applications firmware
43. Option BoardConnections of the Control Board 4 1 Figure 4 3 Inverters Connected in 4 2 Figure 4 4 I O Terminals of the Two Basic 4 2 Figure 4 5 Option Board A9 Wiring 4 3 Figure 4 6 Option Board A2 Wiring 4 3 Figure 4 7 Option Board Wiring Diagram 4 4 Figure 4 8 Galvanic Isolation Barriers 4 5 Figure 4 9 Positive Negative Logic 4 7 Figure 4 10 Jumper Blocks on Option Board 9 4 8 Figure 4 11 Jumper Selection for Option Board 9 4 9 Figure 5 1 Control Keypad and Drive Status Indications 5 1 Figure 5 2 Keypad Pushbuttons 1 5 3 Figure 5 3 Keypad Display Data 5 5 Figure 5 4 Keypad Navigation Chart 5 6 Figure 5 5 Monitoring Menu 5 7 Figure 5 6 Parameter Value Change 5 9 Figure 5 7 Selection of Control Place 5 10 Figure 5 8 Normal State No Faults
44. Right once more you can enter pages where you can see both the actual value and the value it was compared to In this display the value on the description line in the middle is the default value and the one on the value line lowermost is the edited value Furthermore you can also edit the actual value with the Browser buttons in the edit mode which you can enter by pressing Menu Button Right once G ED 554 55 41 ParamComparison p Set1 C1 C3 p P2 1 2 50 0 A T v Edit Value Confirm Change Figure 5 15 Parameter Comparison 5 20 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SP19000 Inverter Unit FI9 F114 User Manual September 2006 Safety Note The Security submenu is protected with a password Store the password in a safe place Password S6 5 1 The application selection can be protected against unauthorized changes with the Password function S6 5 1 By default the Password function is not in use If you want to activate the function enter the edit mode by pressing Menu Button Right A blinking zero appears in the display and you can set a password with the Browser buttons The password can be any number between 1 and 65535 Note You can also set the password by digits In the edit mode push Menu Button Right again and another zero appears on the display Set ones first To set t
45. SPI9000 Inverter Unit FI9 F114 User Manual September 2006 FI 10 Module U FI 10 Module V FI 10 Module W Controller X9 X15 Cooling Fan PE Figure 3 5 FI13 Basic Wiring Diagram with Charging MN04004002E For more information visit www EatonElectrical com 3 5 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 DC DC DC DC DC DC O O O O O B B B B B B FI 10 Module U FI 10 Module W Controller Ene Be Be i i i U V W PE OQ 0 O gt Figure 3 6 FI13 Basic Wiring Diagram without Charging For more information visit www EatonElectrical com MN04004002E 3 6 E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 DC DC DC DC DC DC DC DC DC DC DC DC External External Supply Supply
46. Up to keypad Change Value NS Select P1 P4 Select All param 4 Cancel NON G ap 5632 55 328 Up to keypad Up to keypad Figure 5 14 Parameter to Keypad Download parameters to drive From keypad S6 3 3 This function downloads one or all parameter groups uploaded to the keypad to a drive provided that the drive is in STOP status Enter the To Keypad page S6 3 2 from the Parameter Copy menu Pressing the Menu Button Right takes you to the edit mode Use the Browser buttons to select either Parameters All but Motor Parameters or Application Parameters and press the ENTER button Wait until OK appears on the display The procedure to download the parameters from keypad to drive is similar to that of from drive to keypad See Figure 5 14 Automatic Parameter Backup P6 3 4 On this page you can activate or inactivate the parameter backup function Enter the edit mode by pressing Menu Button Right Select Yes or No with the Browser buttons When the Parameter backup function is activated control keypad makes a copy of the parameters of the presently used application When applications are changed you will be asked if you wish the parameters of the new application to be uploaded to the keypad If you want to do this press the ENTER button If you wish to keep the copy of the parameters of the previously used application saved in the keypad press
47. User Manual September 2006 a a FI9 FI10 FI12 Figure 2 5 Installation Space MN04004002E For more information visit www EatonElectrical com 2 5 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 Table 2 5 Mounting Space Requirements Approximate Dimensions in Inches mm Frame Voltage A B B2 FI9 380 500V 7 9 200 79 20 3 9 100 525 690V FI10 380 500V 7 9 200 79 20 3 9 100 525 690V FI12 380 500V 7 9 200 79 20 0 3 9 100 525 690V FI13 380 500V 7 9 200 79 20 0 3 9 100 525 690V F114 380 500V 7 9 200 79 20 0 3 9 100 525 690V A free space above the inverter B distance between inverter and cabinet wall By distance between two inverters space underneath of the inverter Table 2 6 Required Cooling Air Minimum Air Greatest Possible Cooling Air Exhausting Hole Frame Voltage Heat Loss kW Required cfm on Switchgear in2 FI9 380 500V 4 8 677 77 5 525 690V 4 6 F110 380 500V 8 3 824 93 525 690V 9 1 FI12 380 500V 16 5 1648 186 525 690V 18 0 FI13 380 500V 23 0 2472 279 525 690V 26 0 F114 380 500V 46 0 2 x 2472 2 x 279 525 690V 52 0 Power Losses Raising the switching frequency of the drive to reduce motor noise for example inevitably affects the power losses and cooling re
48. an reload the factory default parameter values and store and load two customized parameter sets all parameters included in the application On the Parameter Sets page 56 3 1 press Menu Button Right to enter the edit mode The text LoadFactDef begins to blink and you can confirm the loading of factory defaults by pressing the ENTER button The drive resets automatically Alternatively you can choose any other storing or loading functions with the Browser buttons Confirm with the ENTER button Wait until OK appears on the display G Center Confirm 553 Parameter sets A Select lt Cancel G 553 553 Parameter sets Parameter sets Wait OK Figure 5 13 Storing and Loading of Parameter Sets Upload parameters to keypad To keypad S6 3 2 This function uploads all existing parameter groups to the keypad provided that the drive is stopped Enter the To Keypad page S6 3 2 from the Parameter Copy menu Pressing Menu Button Right takes you to the edit mode Use the Browser buttons to select the option All Parameters and press the ENTER button Wait until OK appears on the display 5 18 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SP19000 Inverter Unit FI9 F114 User Manual September 2006 G ap G em enter Confirm 553 a 5632 5632 Copy Parameters Up to keypad gt
49. any other button Now you will be able to download these parameters to the drive following the instructions given in Chapter Copy Parameters on Page 5 18 If you want the parameters of the new application to be automatically uploaded to the keypad you have to do this for the parameters of the new application once on page 6 3 2 as instructed Otherwise the panel will always ask for the permission to upload the parameters Note Parameters saved in the parameter settings on page S6 3 1 will be deleted when applications are changed If you want to transfer the parameters from one application to another you have to upload them first to the keypad MN04004002E For more information visit www EatonElectrical com 5 19 SP19000 Inverter Unit FI9 F114 User Manual E T N Cutler Hammer September 2006 Parameter Comparison In the Parameter Comparison submenu S6 4 you can compare the actual parameter values to the values of your customized parameter sets and those loaded to the control keypad You can compare the parameter by pressing Menu Button Right in the Compare Parameters submenu The actual parameter values are first compared to those of the customized parameter Set1 If no differences are detected 0 is displayed on the lowermost line If any of the parameter values differ from those of Set1 the number of the deviations is displayed together with symbol P for example P1 gt P5 five deviating values By pressing Menu Button
50. asses It can be installed internally in classes FRA to FR6 G G G fo am n 561 System Menu 4 HW Settings gt InternBrakeRes gt Y S1 S8 P1 P4 Connected ED ED mm A am InternBrakeRes enter InternBrakeRes tN Lu v ox Connected m Not conn Figure 5 23 Internal Brake Resistor Connection MN04004002E For more information visit www EatonElectrical com 5 25 SP19000 Inverter Unit FI9 F114 User Manual E T N Cutler Hammer September 2006 Fan Control P6 7 2 This function allows you to control the cooling fan of the inverter You can set the fan to run continuously when the power is switched on or depending on the temperature of the unit If the latter function has been selected the fan is switched on automatically when the heatsink temperature reaches 60 C The fan receives a stop command when the heatsink temperature falls to 55 After the command the fan runs for approximately 1 minute before stopping The same happens after switching on the power and after changing the value from Continuous to Temperature Note The fan runs always when the drive is in RUN state To change the value Enter the edit mode by pressing Menu Button Right The value starts blinking Use the Browser buttons to change the fan mode and confirm the change with the ENTER button If you do not want to change the value re
51. cables is 984 feet 300m units with power greater than 1 5 kW and 328 feet 100m units with power from 0 75 to 1 5 kW The motor cables should cross other cables at an angle of 90 degrees Table 3 8 Cable Distances Distance Between Cables in Shielded Inches m Cable in Feet m 11 8 3 gt 193 59 39 4 1 0 lt 656 200 4 If cable insulation checks are needed see Page 3 17 5 Connect the cables Strip the motor and DC supply cables Remove the screws of the cable protection plate Do not open the cover of the power unit Make holes into and pass the cables through the rubber grommets on the bottom of the power unit The rubber grommets are delivered in a separate bag Connect the DC supply motor and control cables into their respective terminals For information on the installation of greater units please contact Eaton or your local distributor For Information on cable installation according to UL regulations see Page 3 17 For information on cable installation according to EMC regulations see Table 3 1 Make sure that the control cable wires do not come in contact with the electronic components of the unit If an external brake resistor optional is used connect its cable to the appropriate terminal Check the connection of the ground cable to the motor and the inverter terminals marked with Connect the separate shield of the power cable to the ground terminals of the
52. de Signal Name Unit Description V7 1 Output frequency Hz Frequency to the motor V7 2 Frequency reference Hz V7 3 Motor speed rpm Calculated motor speed V7 4 Motor current A Measured motor current V7 5 Motor torque 96 Calculated torque based nominal torque of the unit V7 6 Motor power 96 Calculated actual power nominal power of the unit V7 7 Motor voltage V Calculated motor voltage V7 8 DC link voltage V Measured DC link voltage V7 9 Unit temperature Heatsink temperature V7 10 Motor temperature Calculated motor temperature V7 11 Voltage input V V7 12 Current input mA AI2 V7 13 DIN1 DIN2 DIN3 Digital input statuses V7 14 DIN4 DIN5 DIN6 Digital input statuses V7 15 DO1 RO2 RO3 Digital and relay output statuses V7 16 Analog output mA AO1 current M1 17 Multimonitoring Displays three selectable monitoring values See items Page 5 23 Note Applications may embody more monitoring values Parameter Menu M2 Parameters are the way of conveying the commands of the user to the inverter Parameter values can be edited by entering the Parameter Menu from the Main Menu when the location indication M2 is visible on the first line of the display The value editing procedure is presented in Figure 5 6 Pressing Menu Button Right once takes you to the Parameter Group Menu G Locate the desired parameter group by using the Browser buttons and press Menu Button Right again to see the group and its para
53. direction which might damage the control board 6 7 6 7 6 7 6 7 V V V V Figure 4 3 Inverters Connected in Parallel Control Wiring Details The basic control connections for boards A2 and A3 are shown in Figures 4 6 and 4 7 You can find the signal descriptions for applications in the application manual ol loll fof os ON JOS O S OR Ojos 8 8 Ol ais Sis m m M a Sos ios lob ols lol OF i O 8 el Ola ale I IET O s 2 Board OPT A9 Slot A Boards OPT A2 and in Slot B Figure 4 4 Terminals of the Two Basic Boards 4 2 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 FI14 User Manual September 2006 Basic I O Board 9 10Vref A b Input Reference bg Voltage 3 AIA2 i T IN Input Reference AIA2 8 Current 24Vout Control Voltage Output 1 euo s DIA1 TTO lt 24V DIAS lt i 1 ND 24Vout 2 E DIB5 5 DIB6 16 CMB 7
54. e scrupulous tests and quality checks at the factory before they are delivered to the customer However after unpacking the product check that no sign of transportation damage is to be found on the product and that the delivery is complete compare the type designation of the product to the code below see Table 1 1 If the drive has been damaged during shipping please contact the cargo insurance company or the carrier If the delivery does not correspond to your order contact the supplier immediately Table 1 1 FI9 FI14 Inverter Unit Catalog Numbering System SPI 016 A0 4A 1 1 T Product Family Board Modifications SPI Inverter Unit 1 Standard Boards Current Rating Brake Chopper Options 380 500V No Brake Chopper Circuit 140 140A 730 730A 170 170A 820 820A Input Options 205 205A 920 920A 245 245 H10 1030A 1 Three Phase 300 300A H11 1150A 385 385A H13 1300A Keypad 460 460A 16 1600A 520 520 H19 1940A A Alphanumeric 590 590A H23 2300A 650 650A Voltage Rating 525 690V 4 380 500V AC 100 100A 502 502A 5 525 690V 125 125A 590 590A 144 144A 650 650A 170 170A 820 820A L Enclosure Rating 208 208A 920 920A 0 Chassis 261 261A H10 1030A 325 325A H13 1300A 385 385A H15 1500A Software Series 460 460A H19 1900
55. e has expired 6 Before connecting the inverter to DC supply make sure that the inverter s front cover is closed 7 When running the side of inverter FR8 is burning hot Do not touch it with bare hands 8 When running the back of inverter FR6 is burning hot Therefore it MUST NOT be mounted onto a surface which is not fireproof MN04004002E For more information visit www EatonElectrical com 6 1 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 Sequence of Operation Read the safety instructions in the front of this manual carefully and follow them After installation make sure e Both the inverter and the motor grounded e DCsupply and motor cables comply with the requirements given in Chapter 3 e Control cables are located as far as possible from the power cables see Chapter 2 and the shields of the shielded cables are connected to protective ground The wires must not touch the electrical components of the inverter e Common inputs of digital input groups are connected to 24V or the ground of the I O terminal or the external supply Check the quality and quantity of cooling air See Chapter 2 Mounting Space Dimensions Check the inside of the inverter for condensation Check that all Start Stop switches connected to the I O terminals are in the Stop position Connect the inverter to DC supply Set the parameters of group 1 according to the requirements of your ap
56. e of the keypad display The controls associated with the general use of the inverter such as application selection customized parameter sets or information about the hardware and software are located under the System menu The number of submenus and subpages is shown with the symbol S or P on the value line Table 5 10 has a list of the functions available in the System menu For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer September 2006 Table 5 10 System Menu Functions SPI9000 Inverter Unit FI9 FI14 User Manual Code Function Min Max Unit Default Cust Selections S6 1 Selection of English English language Deutsch Suomi Svenska Italiano S6 2 Application Basic Basic Application selection Application Standard Application Local Remote control Appl Multi Step Application PID Control Application Multi Purpose Control Appl Pump and Fan Control Appl 56 3 Copy parameters 56 3 1 Parameter sets Load factory defaults Store set 1 Load set 1 Store set 2 Load set 2 56 3 2 Load to keypad parameters 56 3 3 Load from keypad All parameters but motor parameters Application parameters P6 3 4 Parameter backup Yes No Yes 56 4 Parameter comparison 56 5 Safety 56 5 1 Password Not used 0 Not used P6 5 2 Parameter locking Change Change Enabled Enabled Change Disabled 56 5 3 Start Up Wizard
57. ent power rating added Fault Code Fault Possible Cause Solution 31 IGBT Temperature IGBT inverter bridge Check loading hardware overtemperature protection detected Check motor size a short term overload current that is too high 32 Fan Cooling Cooling fan of the inverter does not Contact your Cutler Hammer start when ON command is given distributor 34 CAN Bus Sent message not acknowledged Ensure that there is another device Communication on the bus with the same configuration 36 Control Unit Control unit cannot control power Change control unit unit and vice versa 37 Device Change e Option board or control unit Reset same type changed Note No fault time data record e Option board of different type or drive with different power rating 38 Device Added e Option board or drive added Reset same type Drive with same power rating Note No fault time data record same type of board added 39 Device Removed Option board removed Reset Drive removed Note No fault time data record 40 Device Unknown Unknown option board or drive Contact your Cutler Hammer distributor 41 IGBT Temperature IGBT Inverter Bridge Check loading overtemperature protection has Check motor size detected a short term overload current that is too high 42 Brake Resistor Brake resistor overtemperature Set the deceleration time longer Overtemperature protection detected braking that is Use external brake resist
58. ere you can browse them with the Browser buttons Additionally the Fault Time Data Record pages see Page 5 12 are accessible for each fault You can return to the previous menu any time by pressing Menu Button Left The memory of the inverter can store a maximum of 30 faults in order of appearance The number of faults currently in the fault history is shown on the value line of the main page H1H The order of the faults is indicated by the location indication in the upper left corner of the display The latest fault is indicated by F5 1 the one before that by F5 2 and so on If there are 30 uncleared faults in the memory the next fault will erase the oldest fault from the memory Pressing the ENTER button for about 2 to 3 seconds resets the whole fault history The symbol H will change to 0 MN04004002E For more information visit www EatonElectrical com 5 13 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 G F5 am Fault history H1 H3 ons 5 ChargeSwitch G READY m Operation hours 13 25 43 ED 51 m 11 Output phase T1 7 PUSH to Reset 5 1 1 em Operation days 17 Figure 5 10 Fault History Menu System Menu M6 You can enter the System menu from the Main menu by pressing Menu Button Right when the location indication M6 is visible on the first lin
59. erter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 Table 1 5 DC Currents for 465 800V DC Supply Voltage Structure Inom Output Motor COS IDC Input FI9 261 89 304 300 89 350 FI10 385 9 454 460 9 542 520 9 613 FI12 590 9 695 650 9 766 730 91 870 820 91 977 920 91 1096 1030 91 1227 FI13 1150 91 1370 1300 91 1549 1450 91 1727 F114 1770 92 2132 2150 92 2590 2700 92 3252 Table 1 6 DC Currents for 640 1100V DC Supply Voltage Structure Inom Output Motor COS IDC Input FI9 125 89 146 144 89 168 170 89 198 208 9 245 FI10 261 9 308 325 9 383 385 9 454 416 9 490 F12 460 91 548 502 91 598 590 91 703 650 91 774 750 91 894 820 91 977 FI13 920 91 1096 1030 91 1227 1180 92 1421 FI14 1500 92 1807 1900 93 2313 2250 93 2739 1 8 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer September 2006 Eur Chapter 2 Mounting Dimensions SPI9000 Inverter Unit FI9 FI14 User Manual The inverter can be mounted in a vertical position on the back plane of a cubicle Enough space must be reserved around the inverter to ensure sufficient cooling see Figure 2 5 You must follow the minimum dimensions for installation see Tables 2 5 and 2 6 Also make sure that the mounting plane is relatively even The inverter is fixed with four screws o
60. f the unit 6 8 5 3 Brake chopper 6 8 5 4 Brake resistor MN04004002E For more information visit www EatonElectrical com 5 29 SP19000 Inverter Unit FI9 F114 User Manual E T N Cutler Hammer September 2006 Expander Boards S6 8 6 The Expander boards submenu contains information about the basic and option boards See Chapter Control unit You can check the status of each board slot by entering the Expander Boards page with Menu Button Right Use the Browser buttons to view the status of each board slot The description line of the keypad will display the type of the expansion board and the text Run is shown below it If no board is connected to the slot the text no board will be shown If a board is connected to a slot but the connection is lost for some reason the text no conn is displayed For more information see Chapter 4 For more information on expander board related parameters see Page 5 30 c G gt cu aD B OPTA2 Software version E1 E2 10001 0 Y A dc dc 6 65 am 6 65 p A OPTA1 4 State E1 E5 E1 E2 Run Figure 5 28 Expander Board Information Menus Expander Board Menu M7 In the Expander board menu the user can 1 see the expander boards connected to the control board and 2 see and edit the parameters associated with the expander boards Go to the next menu level G with Menu Button Right
61. form your co workers of the tests e Switch off the DC supply voltage and wait until the drive has stopped as advised on Page 6 1 Safety Precautions e Connectthe motor cable to the motor and to the motor cable terminals of the inverter e Make sure that all Start Stop switches are in Stop positions e Switch the supply voltage ON e Repeat Test A or B in step 8 10 Connect the motor to the process if the start up test was performed without the motor being connected Inform our co workers of the tests e Before running the tests make sure that this can be done safely e Repeat Test A or B in step 8 MN04004002E For more information visit www EatonElectrical com 6 3 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 6 4 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer September 2006 ec Rei Appendix A Fault Codes SPI9000 Inverter Unit FI9 FI14 User Manual When a fault is detected by the inverter control electronics the drive is stopped and the symbol F together with the ordinal number of the fault the fault code and a short fault description appear on the display The fault can be reset with the RESET button on the control keypad or via the I O terminal The faults are stored in the Fault History Menu which can be browsed Table A 1 contains all the fault codes Table A 1 Fault Codes Fault Code Fault Possib
62. formation visit www EatonElectrical com Eaton Corporation is a diversified industrial manufacturer with 2005 sales of 11 1 billion Eaton is a global leader in electrical systems and components for power quality distribution and control fluid power systems and services for industrial mobile and aircraft equipment intelligent truck drivetrain systems for safety and fuel economy and automotive engine air management systems powertrain solutions and specialty controls for performance fuel economy and safety Eaton has 60 000 employees and sells products to customers in more than 125 countries For more information visit www eaton com Eaton Electrical Inc 1000 Cherrington Parkway Moon Township PA 15108 4312 USA tel 1 800 525 2000 www EatonElectrical com 2006 Eaton Corporation Rights Reserved Printed in USA ut e m m 8g r Publication No MNO4004002E CPG September 2006
63. h Menu Button Left 5 26 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 G 5 1 3 HMI ACK timeout enter v 200ms Figure 5 25 HMI Acknowledge Timeout Number of retries to receive HMI acknowledgement P6 7 4 With this parameter you can set the number of times the drive will try to receive acknowledgement if it does not receive acknowledgement within the acknowledgement time P6 7 3 or if the received acknowledgement is faulty You can change value through the same procedure as for P6 7 3 see above Note Changes to P6 7 3 and P6 7 4 become effective after the next start up System info In the System info submenu S6 8 you can find inverter related hardware and software information You can enter the System info submenu by pressing Menu Button Right You can now browse the submenu pages with the Browser buttons Total Counters The Total counters menu S6 8 1 contains information on the inverter operation times i e the total number of MWh operation days and operation hours Unlike the counters in the Trip counters menu these counters cannot be reset Note The Power On time counter days and hours runs always when the power is on Table 5 11 Counter Pages Page Counter C6 8 10 1 MWh counter C6 8 10 2 Operation day counter C6 8 1 3 Operation hour coun
64. hange without notice Cover Photo Cutler Hammer SPI9000 Inverter Unit MN04004002E For more information visit www EatonElectrical com SPI9000 Inverter Unit FI9 F114 User Manual E T N Cutler Hammer September 2006 REISEN Table of Contents LIST OF FIGURES rano SKEE SE iii LIST OF TABLES iv SAFETY cc px nunt V Definitions and 1 5 4 V Hazardous High Voltage Warnings Cautions and vi CHAPTER 1 OVERVIEW 1 1 Receiving and 1 1 StOrage V e PER E C CX CX TR ONU XO ER Rc aoe es 1 2 Maintenance essc Mace sce ow sae eU X one oa ee de be 1 2 Technical Data sa ara ee ee ee ee eed ssp 1 2 CHAPTER 2 MOUNTING 2 1 Dimensionsa vas te Be a ee eee bee 2 1 Cooling gress FS was TIT aa Po CP 2 4 CHAPTER 3 POWER WIRING 3 1 Power Connections 1x vas uya su badet s dde ae bird 3 9 Installation 3 15
65. he next menu level by pressing Menu Button Right The control keypad navigation chart is shown in Figure 5 4 Please note that menu M1 is located in the lower left corner From there you will be able to navigate your way up to the desired menu using the menu and browser buttons You will find more detailed descriptions of the menus later in this chapter MN04004002E For more information visit www EatonElectrical com 5 5 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 h gt m um 511 um A a Expander boards 4 A OPTAT 4 A Parameters Y G1 G5 G1 G1 1 Y h 561 ied System Menu 4 Language A English Browse A Y D fis up HI m i Fault history lt 11 Output phase 4 Operation days Y H1 Ti 17 17 lt Y og og nq Fi gt Active faults 11 Output phase i v FO F 1 17 Y OED ED OED ED h n3 ge Keypad control 4 Control Place A P1 P3 Terminal Browse Change A Y G
66. he tens press Menu Button Right and so on Confirm the password with the ENTER button After this you have to wait until the Timeout time P6 6 3 see Page 5 24 has expired before the password function is activated If you try to change applications or the password itself you will be prompted for the current password Enter the password with the Browser buttons You can deactivate the password function by entering the value 0 555 Password Not in use Figure 5 16 Password Setting Note Store the password in a safe place No changes can be made unless a valid password is entered MN04004002E For more information visit www EatonElectrical com 5 21 SP19000 Inverter Unit FI9 F114 User Manual E T N Cutler Hammer September 2006 Parameter Lock P6 5 2 This function allows the user to prohibit changes to the parameters If the parameter lock is activated the text locked will appear on the display if you try to edit a parameter value Note This function does not prevent unauthorized editing of parameter values Enter the edit mode by pressing Menu Button Right Use the Browser buttons to change the parameter lock status Confirm the change with the ENTER button or go back to the previous level by pressing Menu Button Left m G ns am 555 gt 56 52 System Menu 4 Security gt Parameter Lock gt Y 1 S9 P1 P4 ChangeEnable G ED G ap 55 5 0
67. high in relation to ambient temperature and motor load 15 Motor Stalled 9 Motor stall protection has tripped Check motor 16 Motor e Motor overheating was detected Decrease the motor load Overtemperature by inverter motor temperature If no motor overload exists check the model temperature model parameters e Motor is overloaded 17 Motor underload Motor underload protection tripped 22 EEPROM Parameter save fault checksum fault e Faulty operation e Component failure 24 Counter fault Values displayed on counters are incorrect 25 Microprocessor e Faulty operation Reset the fault and restart watchdog fault e Component failure Should the fault re occur contact your Cutler Hammer distributor 26 Startup prevented Start up of the drive was prevented Cancel prevention of start up 29 Thermistor fault The thermistor input of option board Check motor cooling and loading detected an increase in the motor Check thermistor connection temperature If thermistor input of the option board is not in use it has to be short circuited Programmable A 2 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer September 2006 SPI9000 Inverter Unit FI9 FI14 User Manual Table A 1 Fault Codes Continued different type 9 O Programmable A faults only Option board of different type or drive with differ
68. information visit www EatonElectrical com MN04004002E E T N Cutler Hammer September 2006 Galvanic Isolation Barriers The control connections are isolated from the mains potential and the GND terminals are SPI9000 Inverter Unit FI9 FI14 User Manual permanently connected to ground See Figure 4 8 The digital inputs are galvanically isolated from the I O ground the relay outputs are also double isolated from each other at 300V AC EN 50178 10Vref GND 24V GND Al2 Al2 DIN3 CMA DIN6 CMB AO1 AO2 DO1 RO1 1 RO1 2 RO1 3 RO2 1 RO2 2 RO2 3 1 1 DIN1 2 EL DINA 1 fl TL B Control to uy Output ic Gate Drivers Ground Digital Input Group A Digital Input Group A Control Analog Board Output Digital pc ia L1 L2 L3 Power Board Figure 4 8 Galvanic Isolation Barriers MN04004002E For more information visit www EatonElectrical com SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 Table 4 2 Control I O Terminal Signals on Option Board A9 Terminal Signal Technical Information 1 10 Vref Reference voltage Maximum current 10 mA 2 Analog input Selection
69. interface 56 8 5 Hardware 16 8 5 1 Unit power 16 8 5 2 Unit voltage 16 8 5 3 Info Brake chopper 16 8 5 4 Info Brake resistor 56 8 6 Expander boards 5 16 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SP19000 Inverter Unit FI9 F114 User Manual September 2006 Selection of Language The control keypad offers you the possibility to control the inverter through the keypad in the language of your choice Locate the language selection page under the System menu Its location indication is S6 1 Press Menu Button Right once to enter the edit mode As the name of the language starts to blink you can select another language for the keypad texts Confirm with the ENTER button The blinking stops and all text information on the keypad is presented in the selected language You can return to the previous menu any time by pressing Menu Button Left uc uc ns aD 561 System Menu 4 Language Y S1 S11 English G G 55 1 561 Language Center Langue x N v English den Francais Figure 5 11 Selection of Language Application Selection The user can select the desired application on the Application selection page S6 2 To enter the page press Menu Button Right on the first page of the System menu To change the application press Menu Button Right once more The name of the application starts to blink Now you can browse
70. inverter motor and the supply center Attach the cable protection plate with the screws Ensure that the control cables or the cables of the unit are not trapped between the frame and the protection plate MN04004002E For more information visit www EatonElectrical com 3 15 SP19000 Inverter Unit FI14 User Manual E T N Cutler Hammer September 2006 Frame Sizes Inverter Frame FI9 Protection Class 00 Inverter Frame FI10 Protection Class 00 Inverter Frame FI12 Protection Class 00 Inverter Frame FI13 Protection Class 00 3 16 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer September 2006 SPI9000 Inverter Unit FI9 FI14 User Manual Cable Installation and the UL Standards To meet the UL Underwriters Laboratories regulations a UL approved copper cable with a minimum heat resistance of 60 75 must be used The tightening torques of the terminals are given below in Table 3 9 Table 3 9 Terminal Tightening Torques Tightening Torque in Nominal Current Voltage Frame in Ib Nm 140 245 380 500V FI9 340 40 100 170 525 690V 300 460 380 500V FI10 340 40 208 325 525 690V 520 920 380 500V FI12 340 40 385 650 525 690V 1030 1300 380 500V FI13 340 40 920 1030 525 690V 1600 2300 380 500V FI14 340 40 1300 1900 525 690V O Tightening torque of
71. l Block is based on microprocessor software The microprocessor controls the motor based on the information it receives through measurements parameter settings control I O and the control keypad The motor and application control block control the motor control ASIC which in turn calculates the IGBT positions Gate drivers amplify these signals for driving the IGBT inverter bridge 1 2 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer September 2006 SPI9000 Inverter Unit FI9 FI14 User Manual Power Module I Power Supply 6 IGBT Bridge lt Measurements Driver Control Module Keypad exo Y OE yO Me 0 lO o Slot A Slot B Slot C Slot D Slot E Figure 1 1 SPI9000 Inverter Unit Block Diagram The control keypad constitutes a link between the user and the inverter The control keypad is used for parameter setting reading status data and giving control commands It is detachable and can be operated externally and is connected via a cable to the inverter Instead of the control keypad a PC can be used to control the inverter if connected through a similar cable The basic control interface and the parameters the Basic Application are easy to use If a more versatile interface
72. l all EMC immunity requirements Safety CE UL CUL EN 61800 5 1 2003 See unit nameplate for more detailed approvals Control Connections Analog input voltage to 10V 200k 10V to 10V joystick control Resolution 0 1 Accuracy 1 Analog input current 0 4 20 mA Ri 2509 differential Digital inputs 6 Positive or negative logic 18 30V DC Auxiliary voltage 24V x 1596 250 mA Output reference voltage 10V 3 max load 10 mA Analog output 0 4 20mA max 5009 Resolution 10 bits Accuracy 2 Digital outputs Open collector output 50 mA 48V Relay outputs 2 programmable change over relay outputs Switching capacity 24V DC 8A 250V AC 8A 125V DC 0 4A Minimum switching load 5V 10 mA Protections Overvoltage Protection 500V inverters 911V DC 690V inverters 1200V DC Undervoltage Protection 500V inverters 333V DC 690V inverters 460V DC Ground Fault Protection In case of ground fault in motor or motor cable only the inverter is protected Motor Phase Supervision Trips if any of the output phases are missing Overcurrent Protection Yes Unit Overtemperature Protection Yes Motor Overload Protection Yes Motor Stall Protection Yes Motor Underload Protection Yes Short Circuit Protection of 24V Yes and 10V Reference Voltages MN04004002E For more information visit www EatonElectrical com 1 7 SPI9000 Inv
73. le Cause Solution 1 Overcurrent Inverter detected too high a current Check loading gt 4 x In in the motor cable Check motor e Sudden heavy load increase Check cables e Short circuit in the motor e Unsuitable motor 2 Overvoltage The DC link voltage exceeded the Set the deceleration time longer defined limits e Deceleration time too short e High overvoltage spikes in supply Add a brake chopper or brake resistor Ground Fault 9 Current measurement has detected that the sum of motor phase currents is not zero e Insulation failure in cables or motor Check motor cable and motor Charging Switch Charging switch is open when the START command is given e Faulty operation e Component failure Reset the fault and restart Should the fault re occur contact your Cutler Hammer distributor Emergency Stop Stop signal was given from the option board Saturation Trip Various causes e Component failure e Brake resistor is short circuited or overloaded Cannot be reset from the keypad Switch off the power DO NOT RE CONNECT POWER Contact Eaton If this fault appears simultaneously with Fault 1 check motor cables and motor System Fault e Component failure e Faulty operation Note See exceptional fault data record on Page 5 12 Reset the fault and restart Should the fault re occur contact your Cutler Hammer distributor Programmable MN0
74. ltage which is formed in rectification of the electric network s alternating voltage in basic frequency must be less than 50V peak to peak Input Current lin sqrt3 x Umot X Imot X coso Vin x 0 98 DC Bank Capacitance 9 380 500V 4950 uF 9 525 690V 3733 uF FI10 380 500V 9900 uF 10 525 690V 7467 uF 12 380 500V 19800 uF FI12 525 690V 14933 uF F113 380 500V 29700 uF FI13 525 690V 22400 uF Starting Delay 5 seconds FI9 and greater Motor Connection Output Voltage 3 0 Vin 1 4 Continuous Output Current ly Ambient temperature max 50 overload 1 5 x ly 1 min 10 min Ambient temperature max 40 C overload 1 1 x I 1 min 10 min Starting Torque for two seconds torque motor dependent Peak Current Is for 2 seconds every 20 seconds Output Frequency 0 320 Hz 7200 Hz special Frequency Resolution Application dependent Control Characteristics Control Method Frequency control V f Open loop Sensorless vector control Closed loop Frequency control Closed loop Vector control Switching Frequency See Parameter 2 6 9 380 500V 1 10 kHz Factory default 3 6 kHz 525 690V 1 6 kHz Factory default 1 5 kHz Frequency Reference Analog Input Panel Reference Resolution 0 1 10 bits Accuracy 1 Resolution 0 01 Hz Field Weakening Point 30 320 Hz
75. lue 0 If the value of this parameter is 0 the STOP button will stop the motor only when the keypad has been selected as the active control place Active Faults Menu M4 You can enter the Active Faults menu from the Main menu by pressing Menu Button Right when the location indication M4 is visible on the first line of the keypad display When fault brings the inverter to a stop the location indication F1 the fault code a short description of the fault and the fault type symbol see below will appear on the display In addition the indication FAULT or ALARM see Table 5 1 is displayed and in case of a FAULT the red LED on the keypad starts to blink If several faults occur simultaneously the list of active faults can be browsed with the Browser buttons The memory of active faults can store a maximum of 10 faults in the order of appearance The display can be cleared with the RESET button and the read out will return to the same state it was in before the fault trip The fault remains active until it is cleared with the RESET button or with a reset signal from the I O terminal Note Remove external Start signal before resetting the fault to prevent unintentional restart of the drive MH Active faults FO Figure 5 8 Normal State No Faults Fault Types The inverter has four types of faults These types differ from each other on the basis of the subsequent behavior of the drive See Table 5 7
76. meters Use the Browser buttons to find the parameter P you want to edit Pressing Menu Button right takes you to the edit mode As a sign of this the parameter value starts to blink You can now change the value in two different ways e Set the desired value with the Browser buttons and confirm the change with the ENTER button Consequently the blinking stops and the new value is visible in the value field e Press Menu Button Right once more Now you will be able to edit the value digit by digit This may come in handy when a relatively greater or smaller value than that on the display is desired Confirm the change with the ENTER button The value will not change unless the ENTER button is pressed Pressing Menu Button Left takes you back to the previous menu Several parameters are locked i e cannot be edited when the drive is in RUN status If you try to change the value of such a parameter the text Locked will appear on the display The inverter must be stopped to edit these parameters The parameter values can also be locked using the function in menu M6 see Page 5 22 5 8 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SP19000 Inverter Unit FI9 F114 User Manual September 2006 You can return to the Main menu any time by pressing Menu Button Left for 1 to 2 seconds The basic application package includes seven applications with different sets of parameters You will find
77. n visit www EatonElectrical com V SPI9000 Inverter Unit FI9 F114 User Manual E T N Cutler Hammer September 2006 Warnings Cautions and Notices Read this manual thoroughly and make sure you understand the procedures before you attempt to install set up or operate this Cutler Hammer SPI9000 Inverter Unit from Eaton s electrical business Warnings WARNING Only a competent electrician may carry out the electrical installation WARNING The components of the power unit of the inverter are live when the SPI9000 inverter is connected to DC supply Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The control unit is isolated from mains potential WARNING The supply and motor terminals are live when the inverter is connected to DC supply even if the motor is not running WARNING The control l O terminals are isolated from the mains potential However the relay outputs and other l O terminals may have dangerous control voltage present even when the inverter unit is disconnected from the DC supply WARNING The inverter has a large capacitive leakage current WARNING If the inverter is used as a part of a machine the machine manufacturer is responsible for providing the machine with a main switch EN 60204 1 WARNING Only spare parts delivered by Eaton can be used vi For more information visit www EatonElectrical com MN04004002E E T N
78. or too heavy 43 Encoder Fault Note See the exceptional fault data Check encoder channel connections record on Page 5 12 Additional Check the encoder board codes 1 Encoder 1 channel A is missing 2 Encoder 1 channel B is missing 3 Both encoder 1 channels are missing 4 Encoder reversed 44 Device Change Option board or control unit Reset different type changed Note No fault time data record is Option board of different type or made drive with different power rating Note Application parameter values restored to default 45 Device Added Option board or device added Reset Note No fault time data record is made Note Application parameter values restored to default MN04004002E For more information visit www EatonElectrical com A 3 SPI9000 Inverter Unit FI9 FI14 User Manual Table A 1 Fault Codes Continued E T N Cutler Hammer September 2006 Temperature Fault PT100 board have been exceeded Fault Code Fault Possible Cause Solution 50 Analog Input Current for analog input is lt 4 mA Check the current loop signal source signal range Control cable is broken or loose and wiring 4 to 20 mA e Signal source failed 51 External Fault Digital input failed Check source of trigger 52 Keypad There is no connection between the Check the keypad connection and communication control keypad and the inverter keypad cable Fa
79. plication see application manual Set the following parameters at the least e Motor nominal voltage e Motor nominal frequency e Motor nominal speed e Motor nominal current You will find the values needed for the parameters on the motor rating plate Perform either Test A or B without the motor running Test A Controls from the terminals e Turn the Start Stop switch to ON position e Change the frequency reference potentiometer e Checkin the Monitoring Menu M1 that the value of Output Frequency changes according to the change of frequency reference e Turn the Start Stop switch to OFF position Test B Control from the Control keypad e Change the control from the I O terminals to the keypad as advised on Page 5 10 e Press the START button on the keypad e Move over to the Keypad Control Menu M3 and Keypad Reference submenu see Keypad Reference on Page 5 10 and change the frequency reference with the Browser buttons 6 2 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 e Check in Monitoring Menu M1 that the value of Output Frequency changes according to the change of frequency reference e Press the STOP button on the keypad 9 Perform the start up tests without the motor being connected to the process If this is not possible make sure that each test can be done safely prior to performing it In
80. quirements For more information contact Eaton 2 6 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 CERE EIE Chapter 3 Power Wiring The following wiring diagrams show the supply and motor connections DC DC sn External Its Supply lg 2 1 Ih Il T I t 4 l O Bt B FI 9 10 Controller PPs T T TT 4 Figure 3 1 FI9 FI10 Basic Wiring Diagram with Charging MN04004002E For more information visit www EatonElectrical com 3 1 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 FI 9 10 Controller E Pxtol H1 H7 X9l x15 Cooling Fan lt Figure 3 2 FI9 FI10 Basic Wiring Diagram without Charging 3 2 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer September 2006 SPI9000 Inverter Unit FI9 FI14 User Manual DC DC External Supply m
81. r Over Cont load Cont load Max load load Dimensions and Weight Nominal Current Current Current Current Current 40 C 50 C W x x D Wt in Current A A ls P kW kW Frame in Ibs mm kg 140 170 187 140 210 280 110 90 FI9 9 4 x 40 6 x 14 6 143 170 205 226 170 255 336 132 110 239 x 1030 x 372 65 205 261 287 205 308 349 160 132 245 300 330 245 368 444 200 160 300 385 424 300 450 540 250 200 F110 9 4 x 40 6 x 21 7 220 385 460 506 385 578 693 315 250 239 x 1030 x 552 100 460 520 572 460 690 828 355 315 520 590 649 520 780 936 400 355 F112 2x9 4 x 40 6 x 21 7 440 590 650 715 590 885 1062 450 400 2x239 x 1030 x 552 200 650 730 803 650 975 1170 500 450 730 820 902 730 1095 1314 560 500 FI12 2x9 4 x 40 6 x 21 7 440 820 920 1012 820 1230 1476 630 560 2x239 x 1030 x 552 200 920 1030 1133 920 1380 1656 710 630 1030 1150 1265 1030 1545 1854 800 710 FI13 27 9 x 40 6 x 21 8 665 1150 1300 1430 1150 1725 2070 900 800 708 x 1030 x 553 302 1300 1450 1595 1300 1950 2340 1000 900 1600 1770 1947 1600 2400 2880 1200 FI14 2x27 9 x 40 6 x 21 8 665 1940 2150 2365 1940 2910 3492 1500 2x708 x 1030 x 553 302 2300 2700 2970 2300 3287 3933 1800 Note The rated currents in given ambient temperatures are achieved only when the switching frequency is equal to or less than the factory default 1 4 For more information visit www EatonElectrical com MN04004002E E T N Cu
82. r bolts depending on the unit size The following pages show the dimensions for the IP00 power module Side Top Figure 2 1 SPI9000 FI9 Inverter Dimensions Table 2 1 SPI9000 FI9 Inverter Dimensions Approximate Dimensions in Inches mm Inverters Voltage W1 W2 2 3 2 1 Dia 2 SPI100 170 480V 575V 9 41 3 94 40 63 37 40 2 46 15 20 2 12 5 51 6 03 18 37 239 100 1032 950 62 5 386 53 9 140 153 1 4 6 9 5 MN04004002E For more information visit www EatonElectrical com 2 1 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 Qo o o H3 Side Front Dia D NT n a Y MI D2 el D2 A ol o m Bottom Top Table 2 2 SPI9000 FI10 Inverter Dimensions Figure 2 2 SPI9000 FI10 Inverter Dimensions Approximate Dimensions in Inches mm Inverters Voltage W1 W2 H1 H2 H3 D1 D2 D3 Dia SPI208 325 480V 575V 9 4 7 9 41 3 37 5 2 4 22 3 9 1 1 6 37 239 200 1050 952 60 5 566
83. r more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 Applications 56 8 4 At location 56 8 4 you can find the Applications submenu containing information on the application currently in use and all other applications loaded into the inverter The following information is available Table 5 14 Applications Information Pages Page Counter 6 8 4 4 Name of application 6 8 4 1 Application ID 6 8 4 2 Version 6 8 4 3 Firmware interface In the Applications information page press Menu Button Right to enter the Application pages of which there are as many as there are applications loaded into the inverter Locate the desired application with the Browser buttons and then enter the Information pages with Menu Button Right Use the Browser buttons to see the different pages ap Standard Version D1 D3 2 01 ED ED ED 5584 m R685 am RB amp 8H L am Applications p Basic Application id A1 7 D1 D3 FIFFO1 Figure 5 27 Applications Info Submenu Hardware S6 8 5 The Hardware information page provides information on the following hardware related topics Table 5 15 Hardware Information Pages Page Counter 6 8 5 1 Nominal power of the unit 6 8 5 2 Nominal voltage o
84. rent frequency reference and direction will be copied to the keypad Select the keypad as the active control place by pressing stop for 3 seconds when the motor is stopped The keypad will become the active control place and the current frequency reference and direction will be copied to the keypad Copy the frequency reference set elsewhere 1 fieldbus to the panel by pressing enter for 3 seconds Note If you are in any other menu than menu these functions will not work MN04004002E For more information visit www EatonElectrical com 5 9 SP19000 Inverter Unit FI9 F114 User Manual E T N Cutler Hammer September 2006 If you are in some other menu than menu and try to start the motor by pressing the START button when the keypad is not selected as the active control place you will get an error message Keypad Control NOT ACTIVE Selection of Control Place There are three different places sources where the inverter can be controlled For each control place a different symbol will appear on the alphanumeric display e O terminals e Keypad panel e Fieldbus You can change the control place by entering the edit mode with Menu Button Right The options can then be browsed with the Browser buttons Select the desired control place with the ENTER button See Figure 5 7 GGG OGP ES n3 a P3 1 a Keypad control lt p Control Place lt Control Place P1 P4
85. s Multimon items G A 56 5 4 a enter Multimon items Y I ChangeEnable ChangeEnable p 1 NS ChangeDisable Figure 5 19 Disabling the Change of Multimonitoring Items Keypad Settings In the Keypad Settings submenu under the System menu you can further customize your inverter operator interface Locate the Keypad Setting submenu 56 6 Under the submenu there are four pages Pt associated with the keypad operation 555 Keypad settings 4 Default page P1 P5 Figure 5 20 Keypad Settings Submenu Default Page P6 6 1 Here you can set the location page to which the display automatically moves when the Timeout Time see below has expired or the power is switched on to the keypad If the default page is 0 the function is not activated i e the latest displayed page remains the keypad display Pressing Menu Button Right takes you to the edit mode Change the number of the Main menu with the Browser buttons To edit the number of the submenu page press Menu Button Right If the page you want to move to by default is at the third level repeat the procedure Confirm the new default page with the ENTER button You can return to the previous menu at any time by pressing Menu Button Left ee Confirm Ch PES P561 onfirm Change Repeat to Set Default page Default page gt Default Submenu Page 0 7
86. ser Manual E T N Cutler Hammer List of Tables September 2006 Figure 5 25 HMI Acknowledge Timeout 5 27 Figure 5 26 Counter Reset 5 28 Figure 5 27 Applications Info Submenu 5 29 Figure 5 28 Expander Board Information Menus 5 30 Figure 5 29 Expander Board Information Menu 5 31 Table 1 1 FI9 F114 Inverter Unit Catalog Numbering System 1 1 Table 1 2 380 500V AC 50 60 Hz Three Phase Inverters 05 1 4 Table 1 3 525 690V AC 50 60 Hz Three Phase Inverters 05 1 5 Table 1 4 Technical 1 6 Table 1 5 DC Currents for 465 800V DC Supply Voltage 1 8 Table 1 6 DC Currents for 640 1100V DC Supply Voltage 1 8 Table 2 1 SPI9000 FI9 Inverter 2 1 Table 2 2 SPI9000 F110 Inverter 2 2 Table 2 3 SPI9000 FI12 Inverter 2 3 Table 2 4 SPI9000 F113 Inverter Dimensions F114 Is a Double 13 2 4 Table 2 5 Mounting Space Requirements 2 6 Table 2 6
87. ser Manual E T N Cutler Hammer September 2006 Grounding and ground fault protection The SPI9000 inverter must always be grounded with a ground conductor connected to the ground terminal The ground fault protection inside the inverter only protects the inverter against ground faults in the motor or the motor cable Due to the high capacity currents present in the inverter fault current protective switches may not function properly If fault current protective switches are used they need to be tested with ground fault currents present during possible fault situations Motor and Equipment Safety CAUTION Before starting the motor check that the motor is mounted properly and ensure that the machine connected to the motor allows the motor to be started CAUTION Set the maximum motor speed frequency according to the motor and the machine connected to it CAUTION Before reversing the motor make sure that this can be done safely CAUTION Make sure that no power correction capacitors are connected to the motor cable CAUTION Make sure that the motor terminals are not connected to mains potential viii For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 SSS Chapter 1 Overview Receiving and Inspection Cutler Hammer SPI9000 Inverter Units from Eaton s electrical business have undergon
88. some selected important data valid at the time of the fault are recorded This feature will help the user or the service person in determining the cause of the fault 5 12 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 The data available are Table 5 8 Fault Time Recorded Data Data Units Description T 1 D Counted operation days Fault 43 Additional code T 2 hh mm ss Counted operation hours d Fault 43 Counted operation days Hz Output frequency hh mm ss Fault 43 Counted operation hours TA A Motor current 5 V Motor voltage T 6 96 Motor power T4 96 Motor torque T 8 V DC bus voltage T 9 C Unit temperature T 10 Run status T 11 Direction T 12 Warnings 1 43 Zero speed O Tells the user if the drive was at zero speed lt 0 01 Hz when the fault occurred Real Time Record If real time is set to run on the inverter the data items T1 and T2 will appear as follows Table 5 9 Real Time Record Data Units Description T 1 1 2 yyyy mm dd Counted operation days hh mm SS sss Counted operation hours Fault History Menu M5 You can enter the Fault History menu from the Main menu by pressing Menu Button Right when the location indication M5 is visible on the first line of the keypad display faults are stored in the Fault History menu wh
89. t Running the motor with signal settings that differ from the jumper positions will not harm the inverter but may harm the motor Note If you change the signal content remember to change the corresponding board parameter in Menu M7 For more information visit www EatonElectrical com 4 9 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 4 10 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 SS Chapter 5 Menu Information Keypad Operation The control keypad is the link between the SPI9000 inverter and the user The control keypad features an alphanumeric display with seven indicators for the Run status RUN counter clockwise clockwise READY STOP ALARM FAULT and three indicators for the control place I O term Keypad BusComm There are also three Status Indicator LEDs green green red see Page 5 3 The control information i e the menu number description of the menu or the displayed value and the numeric information are presented on three text lines The inverter is operable through the nine pushbuttons of the control keypad Furthermore the buttons can be used in setting parameters and monitoring values The keypad is detachable and isolated from the input line potential Indicators on the Keypad Display VRE MDA BBBBB aee
90. ter MN04004002E For more information visit www EatonElectrical com 5 27 SPI9000 Inverter Unit FI9 FI14 User Manual Trip Counters E T N Cutler Hammer September 2006 Trip counters menu S6 8 2 are counters the values of which can be reset i e restored to zero You can use the following resettable counters Note The trip counters run only when the motor is running Table 5 12 Resettable Counters Page Counter T6 8 2 1 MWh counter T6 8 2 3 Operation day counter T6 8 2 4 Operation hour counter The counters can be reset on pages 6 8 2 2 Clear MWh counter and 6 8 2 5 Clear Operation time counter Example When you want to reset the operation counters see Figure 5 26 GEDH GEDH 55 8 0 am PB5 8 2 5a Trip counters lt Clr Optime cntr OED ED P5 8 2 5 p Clr Optime cntr N Not reset _ T1 T5 Not reset GGG GGG 2 5a P6 8 2 Sap Clr Optime cntr enter Clr Optime cntr NM p Reset Reset GGG P5 B 2 5a Optime cntr Not reset Figure 5 26 Counter Reset Software S6 8 3 The Software information page includes information on the following inverter software related topics Table 5 13 Software Information Pages Page Counter 6 8 3 1 Software packages 6 8 3 2 System software version 6 8 3 3 Firmware interface 6 8 3 4 System load Fo
91. the parameter lists in the application manual Once in the last parameter of a parameter group you can move directly to the first parameter of that group by pressing Browser button up See the diagram for parameter value change procedure in Figure 5 6 Note You can connect power to the control board by connecting the external power source to the bidirectional terminal 46 on the OPTA9 board see Chapter 4 The external power source can also be connected to the corresponding 24V terminal on any option board This voltage is sufficient for parameter setting and for keeping the fieldbus active G 62 2 a Input signals G1 G8 va G G fe lt gt 62 1 gt Parameters lt p Basic parameters 4 Min Frequency 4 gt G1 G8 P1 P18 13 95 Hz G G um Pel em A Pell am Min Frequency z Min Frequency 4 N EN 7 13 95 Hz ADT enter 14 45 Hz Figure 5 6 Parameter Value Change Procedure Keypad Control Menu M3 In the Keypad Control Menu you can choose the control place edit the frequency reference and change the direction of the motor You can enter the submenu level by pressing Menu Button Right Note There are some special functions that can be performed in menu M3 Select the keypad as the active control place by pressing start for 3 seconds when the motor is running The keypad will become the active control place and the cur
92. ther 24V or ground 0 See Figure 4 9 We recommend the use of positive logic in all control connections of the inverter If negative logic is used additional appropriate measures are needed to meet the safety regulation requirements The 24 volt control voltage and the ground for the digital inputs and the common inputs CMA CMB can be either internal or external 0 GG 24V Ground DIN1 DIN1 DIN2 DIN2 DIN3 ping Ground CMA 24V CMA Figure 4 9 Positive Negative Logic Positive logic 24V is the active signal Input is active when the switch is closed Negative logic OV is the active signal Input is active when the switch is closed Requires setting of jumper X3 to position CMA CMB isolated from ground MN04004002E For more information visit www EatonElectrical com 4 7 SP19000 Inverter Unit F114 User Manual E T N Cutler Hammer September 2006 Jumper Selections on Option Board A9 The user can customize the functions of the inverter to better suit his needs by selecting certain positions for the jumpers on the OPTA9 board The positions of the jumpers determine the signal type of analogue and digital inputs On the A9 basic board there are four jumper blocks X1 X2 X3 and X6 each containing eight pins and two jumpers The selection possibilities of the jumpers are shown in Figure 4 11
93. through the I O terminals Control keypad is selected as the control place i e the motor can be started or stopped or its reference values etc altered from the keypad The inverter is controlled through a fieldbus 5 2 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 Status LEDs Green Green Red The status LEDs light up in connection with the READY RUN and FAULT drive status indicators Table 5 3 Status LEDs Green Green Red Indicator Description D Lights up when the AC power is connected to the drive Simultaneously the drive status indicator READY is lit up D Lights up when the drive is running Blinks when the STOP button is pushed and the drive is ramping down Lights up when unsafe operating conditions are encountered and the drive was stopped Fault Trip Simultaneously the drive status indicator FAULT ID blinks on the display and a fault description appears see Page 5 11 Active Faults Menu Text Lines The three text lines provide the users with information on their present location in the keypad menu structure as well as with information related to the operation of the drive Table 5 4 Text Lines Indicator Description Location indicator Displays the symbol and number of the menu parameter etc Example M2 Menu 2 Parameters P2 1
94. tler Hammer September 2006 SPI9000 Inverter Unit FI9 FI14 User Manual Supply Voltage 640 1100V DC Motor Voltage 525 690V AC High overload Max current IS 2 sec 20 sec 15096 overloadability 1 min 10 min Following continuous operation at rated output current 150 rated output current Ij for 1 min followed by a period of load current less than rated current and of such duration that the r m s output current over the duty cycle does not exceed rated output current lij Low overload Max current IS 2 sec 20 sec 11096 overloadability 1 min 10 min Following continuous operation at rated output current 11096 rated output current 11 for 1 min followed by a period of load current less than rated current and of such duration that the r m s output current over the duty cycle does not exceed rated output current frames are available as IP21 and IP54 Table 1 3 525 690V AC 50 60 Hz Three Phase Inverters Ratings Motor Shaft Loadability Power 930V DC Low High Supply 1096 5096 1096 5096 Rated Over Rated Over Over Over Cont load Cont load Max load load Dimensions and Weight Nominal Current Current Current Current Current 40 C 50 W x H x D Wt in Current A A A ls P kW P kW Frame in Ibs mm kg 100 125 138 100 150 200 110 90 FI9 9 4 x 40 6 x 14 6 143 125 144 158 125 188 213 132 110 239 x 1030 x 372 65
95. turn to the previous level with Menu Button Left See Figure 5 24 G P6 12 A 5 1 2 Fan control gt Fan control enter Fan control X 1 Z z v Continuous Continuous Temperature Figure 5 24 Fan Control Function HMI Acknowledge Timeout P6 7 3 This function allows the user to change the timeout of the HMI acknowledgement time The inverter waits for the HMI acknowledgment in accordance with the value of this parameter Note If the inverter has been connected to the PC with a normal cable the default values of parameters 6 7 3 and 6 7 4 200 and 5 must not be changed If the inverter has been connected to the PC via a modem and there is a delay in transferring messages the value of parameter 6 7 3 must be set according to the delay as follows Example e Transfer delay between the inverter and the PC 600 ms e The value of par 6 7 3 is set to 1200 ms 2 x 600 sending delay receiving delay e The corresponding setting shall be entered in the Misc part of the file NCDrive ini Retries 5 AckTimeOut 1200 TimeOut 6000 e It must also be considered that intervals shorter than the AckTimeOut time cannot be used in NC Drive monitoring Enter the edit mode by pressing Menu Button Right The current value starts to blink Use the Browser buttons to change the acknowledgement time Confirm the change with the ENTER button or return to the previous level wit
96. ult 53 Fieldbus Fault The data connection between the Check installation fieldbus master and the fieldbus If installation is correct contact your board is broken Cutler Hammer distributor 54 Slot Fault Defective option board or slot Check that the board is properly installed and seated in slot If the installation is correct contact your Cutler Hammer distributor 56 PT100 Board Temperature limit values set for the Determine the cause of the high temperature Programmable A 4 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SPI9000 Inverter Unit FI9 F114 User Manual September 2006 MN04004002E For more information visit www EatonElectrical com A 5 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 A 6 For more information visit www EatonElectrical com MN04004002E Company Information Eaton s electrical business is a global leader in electrical control power distribution and industrial automation products and services Through advanced product development world class manufacturing methods and global engineering services and support Eaton s electrical business provides customer driven solutions under brand names such as Cutler Hammer Powerware Durant Heinemann Holec and MEMS which globally serve the changing needs of the industrial utility light commercial residential and OEM markets For more in
97. ween 1 and 65535 minutes or Forever For the value setting procedure see Timeout Time above 5 24 For more information visit www EatonElectrical com MN04004002E E T N Cutler Hammer SP19000 Inverter Unit FI9 F114 User Manual September 2006 Hardware Settings Note The Hardware settings submenu is protected with a password Store the password in a safe place In the Hardware Settings submenu 56 7 under the System menu you can further control some functions of the hardware in your inverter The functions available in this menu are Internal brake resistor connection Fan control HMI acknowledge timeout and HMI retry Internal Brake Resistor Connection P6 7 1 This function tells the inverter whether the internal brake resistor is connected or not If you have ordered the inverter with an internal brake resistor the default value of this parameter is Connected However if it is necessary to increase braking capacity by installing an external brake resistor or if the internal brake resistor is disconnected for another reason it is advisable to change the value of this function to Not conn in order to avoid unnecessary fault trips Enter the edit mode by pressing Menu Button Right You can change the brake resistor information with the Browser buttons Confirm the change with the ENTER button or return to the previous level with Menu Button Left Note The brake resistor is available as optional equipment for all cl
98. x120 70 Al 4x 3x185Al 57Cu 730 820 5x40 9 Cu 4x 3x150 70 Al 4x 3x185AI 57Cu 820 920 5x40 9 Cu 4x 3x150 70 Al 4x 3x240AI 72Cu 920 1030 6x40 Cu 4x 3x185 95 Al 4x 3x300AI 88Cu 1030 FI13 1150 5x40 0 Cu 4x 3x240 170 Al 3x185Al 57Cu 1150 1300 5x40 Cu 6x 3x150 70 Al 3x240Al 70Cu 1300 1450 6x40 Cu 6x 3x185 95 Al 3 240 1 70 1600 Fl14 6 1770 5x40 9 Cu 2x 4x 3x240 170 Al 2x 6x 3 185 1 57 1940 2150 5x40 Cu 2x 6x 3x150 70 Al 2x 6x 3x240Al 70Cu 2300 2700 6x40 Cu 2x 6x 3x185 95 Al 2 6x 3x240Al 70Cu O Flexible conductor Minimum temperature endurance for isolation 70 C Copper busbar The modules require symmetrical parallel cable with minimum length 40m or dU dt or sinus filter Table valid for enclosure class IP20 cabinets Motor cables EN 60204 1 IEC 60364 5 2 2001 insulation 40 C ambient temperature 70 C surface temperature MN04004002E For more information visit www EatonElectrical com 3 11 SPI9000 Inverter Unit FI9 FI14 User Manual E T N Cutler Hammer September 2006 Terminal Sizes 380 500V Table 3 5 Terminal Sizes for 380 500V AC Noininal Approximate Dimensions in Inches mm Current Frame 1 A DC Supply Terminal Motor Cable Terminal 140 FI9 170 PE M8 x 25 170 205 205 261 245 300

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