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Eaton Electrical Cutler-Hammer CA03310002E User's Manual

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Contents

1. Ss Culler Hammer ETT Style rem CE Ue 600y Ui 690 Vv Ith 10A Uimp 6kV IEC00947 5 1 EN 60847 5 1 250 2 a X zn No le MA tal 122 A500 P300 Made in USA Made in USA V020423 V020520 Table 15 NEMA A600 Ratings Auxiliary Contacts are available for mounting on Eaton s Cutler Hammer Intelligent Technologies IT Electro Mechanical Contactors and Starters The various choices available for non reversing models are shown in Tables 12 and 13 and their rat 120 240 480 600 ings in Tables 14 16 For reversing models the number of auxiliaries indicated is Makeand for each of the contactors starters in the assembly Interrupting Table 12 Auxiliary Contact Availability Sizes 00 5 Break Top Mounted Maximum Auxiliaries per Contactor Starter size 00 0 Set Srez Size3 4 Sze Pe a e NEMA P300 Ratings ef p Js mmo mm 270 Curren a fa h 2 fane CT nm mm 2 ee fe fe Jane femme 200 meine VI 2 po Je fa fane fem 2900 Other combinations Single Dual Single Dual Single Dual and Dual Logic Level Dual 5 For reversers multiply quantities by two EMA13 EMA14 EMA15 EMA16 3 13 21 13 23 w o NC o o 4 14 22 14 Figure 6 Connecting Diagram Sizes 00 5 Table 13 Auxiliary Contact Size 5 Auxiliary Contacts per Non reversing and Reversing Contactor or Starter Contact Description Catalog Price Type Numbe
2. Figure 9 Approximate Dimensions Inches mm For more information visit www cutler hammer eaton com CA03310002E E T N Cutler Hammer NEMA Contactors amp Starters IT Electro Mechanical September 2003 Dimensions Non reversing Contactors Sizes 2 4 Table 24 Approximate Dimensions in Inches mm Depth w Depth Mounting Holos a DIN Rail Screws Jermina Line Load Auxiliary added w Hole to to Top a o CO e n 3 0 5 9 3 1 4 2 2 94 2 87 5 9 4 6 x 2 2 4 5 6 76 150 79 107 24 73 23 M3 5 x 50 og 4 1 8 0 3 5 4 7 1 33 4 13 4 8 x 1 5 1 7 105 203 90 119 33 8 105 s M4 x 40 a 42 a Line Terminals 1 L1 3 L2 5 L3 Dual Auxiliary A Redde Dim D 31 8 for the Standard Single Auxiliaries DIN Rail 1 38 x 3 35 x 7 5 Optional Mounting 76 mm D Frame Only Load Terminals 2 T1 4 T2 6 T3 Control Terminal Block Size 3 4 Shown Figure 10 Approximate Dimensions Inches mm Non reversing Contactors Size 5 Table 25 Approximate Dimensions in Inches mm Mounting Holes Req Mtg Terminals Screws Depth w Logic Width w Side Mounting Terminals Line Load ce ei LE to FELE Line Terminals 1L1 3 L2 5 L3 Auxiliary X Logic Auxiliary Control Terminal Block Load Terminals 2 T1 4 T2 6 T3 Figure 11 Approximate Dimensions in Inches mm CA03310002E For more information visit www cutler hammer eaton com NEMA C
3. m Fault log m Current level warning adjustable m Underload warning adjustable Approvals Pending m UL508 m CE m CSAC22 2 No 14 95 MMMM Figure 7 Typical DSNAP Application IT Combo Starter with Cover Control Fie e DeviceNet For more information visit www cutler hammer eaton com E T N Cutler Hammer September 2003 Table 18 NEMA SNAP Connectivity NEMA N101 N501 Continuous Ampacity Rating Table 19 751 SNAP Connectivity S751 Soft Start Application In a typical application the DSNAP front mounts to an IT starter or soft start The DSNAP connects directly to DeviceNet allowing for control and monitoring of the starter soft start A PC or PLC serves as the central control and scans the DSNAP for motor con trol and monitoring information CA03310002E E T N Cutler Hammer NEMA Contactors amp Starters IT Electro Mechanical Accessories DSNAP September 2003 Table 20 DeviceNet Specifications DeviceNet Connections Group 2 Master Slave Connection Set Polling Bit Strobe Explicit No UCMM DeviceNet Baud Rate 125K 250K 500K Table 21 DSNAP Specifications Description Specifications Transportation Storage Temperature 58 to 176 F 50 to 80 C Humidity 0 95 non condensing Operating Temperature 13 to 131 F 25 to 55 C Humidity 0 95 non condensing Altitude oe 2000 meters 6600 feet consult Figure 8 DSNAP Approximate Dimensions i
4. NEMA Overload Relay Quick Setup Guide Pub 49416 IT NEMA Contact Blocks Size 00 4 Pub 50140 IT NEMA Non reversing Contactor Size 00 and 0 Installation Guide Pub 50150 IT NEMA Non reversing Contactor Size 1 Installation Guide Pub 50160 IT NEMA Non reversing Contactor Size 2 Installation Guide Pub 50170 IT NEMA Non reversing Contactor Size 3 and 4 Installation Guide Pub 50180 IT NEMA Non reversing Contactor Size 5 Installation Guide Pub 50141 IT NEMA Reversing Contactor Size 00 and 0 Installation Guide Pub 50151 IT NEMA Reversing Contactor Size 1 Installation Guide Pub 50161 IT NEMA Reversing Contactor Size 2 Installation Guide Pub 50171 IT NEMA Reversing Contactor Size 3 and 4 Installation Guide Pub 50181 IT NEMA Reversing Contactor Size 5 Installation Guide Pub 50142 IT NEMA Non reversing Starter Size 00 and 0 Installation Guide Pub 50152 IT NEMA Non reversing Starter Size 1 Installation Guide Pub 50162 IT NEMA Non reversing Starter Size 2 Installation Guide Pub 50172 IT NEMA Non reversing Starter Size 3 and 4 Installation Guide Pub 50182 IT NEMA Non reversing Starter Size 5 Installation Guide Pub 50143 IT NEMA Reversing Starter Size 00 and 0 Installation Guide Pub 50153 IT NEMA Reversing Starter Size 1 Installation Guide Pub 50163 IT NEMA Reversing Starter Size 2 Installation Guide Pub 50173 IT NEMA Reversing Starter Size 3 and 4 Installation Guide Pub 50183 IT NEMA Reversing Starter Size 5
5. to 80 C 50 to 80 C 50 to 80 C 50 to 80 C Environmental Pull In Time mS 24V 70300 no Debounce Time 7 8 Je 1m0 dd Time mS Z 24V e 8s E el Debounce Time 65 70 7 80 70 5 Use Class B 75 C copper wire only or 90 C Notes copper wire sized for 75 C operation per E Response time for Control Inputs Debounce NEC Time amp Consult factory for higher ratings m The time between operating forward and amp The Non reversing Starter requires the use reverse must be greater than the Debounce of all six mounting screws for the maximum Time rating Table 7 24V DC Power Supply Requirements 68 F 20 C see Note at left Note At other temperatures expressed in Contactor Starter Size Sealed In Mmrush o O NN En id i value from the table in the following Number amp mS N_11B__X3N Watts Woo 1 1 005 T and N_01B___3A Amps A20 1 1 005 T N 11C X3N For example inrush requirements for a NEMA Size 2 Starter at 25 C would be Watts 130 1 1 005 25 160 Amps 5 4 1 1 005 25 6 6 amp indicates missing digit character of the Catalog Number may have multiple values CA03310002E For more information visit www cutler hammer eaton com NEMA Contactors amp Starters E T N Cutler Hammer IT Electro Mechanical 12 September 2003 Technical Data and Specifications Electrical Life AC 1 AC 2 AC 3 and AC 4 Utiliz
6. 4 Deflection to Reset Load Terminals Button 2 T1 4 T2 6 T3 wP N C Control Terminal Block Figure 16 Approximate Dimensions Inches mm CA03310002E For more information visit www cutler hammer eaton com NEMA Contactors amp Starters E T N Cutler Hammer IT Electro Mechanical 24 September 2003 Dimensions Reversing Starter Size 5 Table 31 Approximate Dimensions in Inches mm Overall Mounting Holes Req Reset Button Length Depth w Logic Width Mntg Mtg Control Line Load Load Level Auxiliary w Side Hole Screws Auxiliaries to Top A B 6 DE JF JG a 1 K em NTP JG R S Line Terminals 1 L1 3 L2 5 L3 MSR AA AL SSS Auxiliary Auxiliary Reset Button 015 4 Deflection to Reset a Et TITTA _ Load Terminals 2 T1 6 T3 R S 4 T2 P N Figure 17 Approximate Dimensions in Inches mm Eaton Corporation Cutler Hammer business unit 1000 Cherrington Parkway Moon Township PA 15108 4312 USA tel 1 800 525 2000 www cutler hammer eaton com 2003 Eaton Corporation All Rights Reserved Printed in USA Publication No CA03310002E CPG September 2003 E T N Cutler Hammer
7. 7 60 25 0 Mechanical Operating Rate Mechanical Life SS 10 000 000 10 000 000 8 000 000 8 000 000 5 000 000 Humidity amp 95 Non condensing 95 Non condensing 95 Non condensing 95 Non condensing 95 Non condensing Insulation Voltage Ui Po G90V 690V 690V 690V 690V Impulse Withstand Voltage Uimp fem em few sw sw Auxiliaries add approximately 1 0 25 mm to depth for single 1 2 30 mm for dual Non reversing contactors and starters only No load condition amp Up to 99 humidity depending on application Consult factory For more information visit www cutler hammer eaton com CA03310002E E T N Cutler Hammer NEMA Contactors amp Starters IT Electro Mechanical September 2003 Technical Data and Specifications Table 6 Specifications continued Size 00 0 Size 8ze2 8ze34 Size Finger Protection pg emo f J ft size wire installed Terminals L1 L2 L3 T1 T2 T3 1 Wire per Terminal 14 8 AWG 14 4 AWG 14 1AWG 6 250 MCM 4 750 MCM stranded or solid 1 5 10 mm 1 5 16 mm 1 5 35 mm 16 120 mm 25 420 mm i Wires per Terminal 14 10 AWG 14 6 AWG ne 2 AWG R je AWG a 300 MCM dm 0 mA Torque max Ib in 2 2 Nm 35 Ib in 4 0 Nm 15 5 0 Nm for Ib in 28 Nm 62 Nm for 14 10 AWG for 14 10 AWG Single 14 8 AWG 1 5 6 mm2 1 5 6 mm2 1 5 10 mm 25 Ib in 2 8 Nm for 40 Ib in 4 5 Nm
8. Adjustment hp 60 Hz Horsepower Range eee 50 Hz Amperes 3 Phase Catalog Number N501BSAA3A N501BSAB3A N501BSAC3A N501BSAD3A N501BSAG3A N501BS0A3A N501BS0B3A N501BS0C3A N501BS0D3A N501BS0G3A N501BS0J3A N501CS1A3A N501CS1B3A N501CS1C3A N501CS1D3A N501CS1F3A N501CS1H3A N501CS1L3A N501DS2F3A N501DS2H3A N501DS2K3A N501DS2N3A N501ES3K3A N501ES3M3A N501ES3P3A N501ES4K3A N501ES4M3A N501ES4P3A N501ES4R3A 42 135 N501FS5P3A 84 270 N501FS5S3A 131 420 N501FS5T3A 24V DC coil voltage Note E f required accessories are available on Page 13 m The standard IT starter is for 3 phase applications only E See Table 7 for 24V DC power supply requirements E Control inputs are rated 24V DC 3 5 mA Accessories 0 cee eee Pages 13 17 Technical Data susosansmets aker Pages 10 12 Dimensions 000005 Pages 22 24 Discount Symbol 1CD1 CA03310002E For more information visit www cutler hammer eaton com NEMA Contactors amp Starters E T N Cutler Hammer IT Electro Mechanical 10 September 2003 Technical Data and Specifications Table 6 Specifications Size 00 0 Sizet Size2 Size 4 8zx5 gt Overall Dimensions in Inches mm wx hx d Non reversing 1 8 x 4 4 x 2 4 2 1 x 4 4 x 2 4 3 0 x 5 9 x 3 1 4 1 x 8 0 x 3 5 5 6 x 14 0 x 7 0 Contactor 45 x 111 x 60 54 x 113 x 60 76 x 150 x 79 105 x 203 x 90 142 x 355 x 178 Reversing 3
9. Installation Guide For copies of these and other publications contact the Literature Fulfillment Center at 800 957 7050 Fax 877 840 2371 or find on line at www cutler hammer eaton com it For International call 630 377 9798 English only Fax 630 377 1753 E mail wcsorders wallace com Mail Cutler Hammer Fulfillment Center 1750 Wallace Avenue St Charles IL 60174 3404 CA03310002E E T N Cutler Hammer NEMA Contactors amp Starters IT Electro Mechanical September 2003 Catalog Number Selection Catalog Number Selection Open Components Table 1 IT Electro Mechanical Catalog Numbering System N 101 B SO N NEMA A Standard N Contactor or Not Applicable Configuration Open Type ppll 02N FVNR Coil Controller 03N FVR Coil Controller 04N Contact Block 05N Solid State Non reversing Overload Relay 06N Solid State Reversing Overload Relay 101 FVNR Starter 111 FVNR Contactor 501 FVR Starter 511 FVR Contactor N gt oROMS3 1 I I OP gt ORO N 31 100 O oO l N oO Ly nr ng OG Designator NEMA SA Size 00 S0 Size 0 105 mm S1 Size 1 K 14 45 S2 Size 2 Soe eee S3 Size 3 4 4 P 42 135 ae 8 9 R 63 200 O l OO N S5 Size 5 f 140 mm XC Coil Controller P 42 135 XR Overload S 84 270 T 131 420 X Contact Block Coil Controller Contactor or Not Applicable Note When using the Catalog N
10. for 100 Ib in 11 Nm for 8 AWG 10 mm2 8 AWG 10 mm2 Single 6 1 AWG 45 Ib in 5 0 Nm for 16 35 mm and 6 4 AWG Dual Wire 16 mm Combinations 2 5 mm Hex Key 3 mm Hex Key 5 32 4 mm Hex Key 5 16 8 mm Hex Key 5 16 8 mm Hex Key Operation Performance Voltage Range V DC Control Terminals and 14 12 AWG 14 12 AWG 14 12 AWG 14 12 AWG 14 12 AWG 1 5 2 5 mm 1 5 2 5 mm 1 5 2 5 mm 1 5 2 5 mm 1 5 2 5 mm and 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG Wires per Terminal 1 5 mm 1 5 mm 1 5 mm 1 5 mm 1 5 mm P F R 1 2 3 22 12 AWG 22 12 AWG 22 12 AWG 22 12 AWG 22 12 AWG 1 Wire per Terminal 0 5 2 5 mm 0 5 2 5 mm 0 5 2 5 mm 0 5 2 5 mm 0 5 2 5 mm P F R 1 2 3 18 14 AWG 18 14 AWG 18 14 AWG 18 14 AWG 18 14 AWG 2 Wires es Terminal 0 75 1 5 mm 0 75 1 5 mm 0 75 1 5 mm 0 75 1 5 mm 0 75 1 5 mm 4 5 Ib in 5 Nm 4 5 Ib in 5 Nm 4 5 Ib in 5 Nm 4 5 Ib in 5 Nm 4 5 Ib in 5 Nm Strip 25 7 mm 25 7 mm 25 7 mm 25 7 mm 25 7 mm 13 3 5 mm Flat 13 3 5 mm Flat 13 3 5 mm Flat 13 3 5 mm Flat 13 3 5 mm Flat Temperature 40 to 149 F 40 to 149 F 40 to 149 F 40 to 149 F 40 to 149 F 40 to 65 C 40 to 65 C 40 to 65 C 40 to 65 C 40 to 65 C pa to 176 F 58 to 176 F 58 to 176 F 58 to 176 F 58 to 176 F 50 to 80 C 50
11. 7 SN lt win SS a ae it gt v Sm OT Nes x o Te O EXAMPLE FOR A FULL VOLTAGE NON REVERSING CONTACTOR NO4NCS1X3N NO2NCXCXNN N111CS1X3N Reversing Kit 2 NEMA Reversing Coil Mechanical Mounting FVR Contact Blocks Controller Interlock 2 Fanning Strips Plate Contactor EXAMPLE FOR A FULL VOLTAGE REVERSING CONTACTOR 2 NO4NCS1X3N NO3NCXCXNN EMRKTC REVERSING KIT N511CS1X3N Figure 4 Modular Contactor Assembly Modular Components Starter Field Assembly NEMA Non reversing FVNR Contact Block Overload Relay Starter EXAMPLE FOR A FULL VOLTAGE NON REVERSING STARTER Reversing Kit NO4NCS1X3N NOSNCXRL3A N101CS1L3A 2 NEMA Reversing Mechanical Mounting FVR Contact Blocks Overload Relay Interlock 2 Fanning Strips Plate Starter EXAMPLE FOR A FULL VOLTAGE REVERSING STARTER 2 NO4NCS1X3N NO6NCXRL3A EMRKTC REVERSING KIT N501CS1L3A Figure 5 Modular Starter Assembly CA03310002E For more information visit www cutler hammer eaton com NEMA Contactors amp Starters IT Electro Mechanical 14 Accessories NEMA Contact Block Table 9 NEMA Contact Block Amperes Catalog Price Number U S NO4NBSAX3N 18 NO4NBSOX3N 27 NO4NCS1X3N NO4NDS2X3N E T N Cutler Hammer September 2003 NEMA Coil Controller AC Cutier Hammer IT Catalog No NOZNBXCXNN Style No 92MA10028A0001A www _culter mme comir 24VDC Or Pp F Size 00 1 Non reversin
12. 8 x 5 9 x 2 7 4 5 x 5 9 x 2 6 6 2 x 7 4 x 3 3 8 5 x 9 5 x 3 8 11 7 x 17 2 x 7 0 Contactor 96 x 149 x 69 114 x 149 x 67 158 x 188 x 84 216 x 242 x 97 296 x 436 x 178 Non reversing 1 8 x 5 0 x 2 5 2 1x5 4x 2 5 3 0 x 5 9 x 3 1 4 1x 8 0 x 3 5 5 7 x 19 4 x 7 0 Starter 45 x 127 x 63 54 x 138 x 63 76 x 150 x 79 105 x 203 x 90 145 x 492 x 178 Reversing 3 8 x 5 9 x 2 7 4 5 x 5 9 x 2 6 6 2 x 7 4 x 3 3 8 5 x 9 5 x 3 8 11 8 x 21 0 x 7 0 Starter 96 x 149 x 69 114 x 149 x 67 158 x 188 x 84 216 x 242 x 97 300 x 533 x 178 Mounting Hole Spacing in Inches mm wx h Non reversing 1 33 x 4 0 1 46 x 4 10 94 x 2 87 1 33 x 4 13 1 75 x 13 0 Contactor 33 8 x 101 37 x 104 24 x 73 33 8 x 105 44 5 x 330 Reversing 3 15 x 5 35 3 15 x 5 35 5 51 x 6 89 7 87 x 9 06 7 82 x 13 0 Contactor 80 x 136 80 x 136 140 x 175 200 x 230 198 5 x 330 Non reversing 1 33 x 4 62 1 46 x 5 04 94 x 2 87 1 33 x 4 13 1 75 x 18 3 Starter 33 8 x 117 3 37 x 128 24 x 73 33 8 x 105 44 5 x 465 Reversing 3 15 x 5 35 3 15 x 5 35 5 51 x 6 89 7 87 x 9 06 7 82 x 18 3 Starter 80 x 136 80 x 136 140 x 175 200 x 230 198 5 x 465 Mounting Positions Weights in Lb kg Non reversing 7 9 2 8 6 7 20 0 Contactor 31 42 1 27 3 05 9 1 Reversing 1 9 2 6 6 9 16 9 43 0 Contactor 86 1 17 3 13 7 67 21 8 Non reversing 9 1 2 2 9 7 1 27 0 Starter 40 53 1 32 3 20 12 3 Reversing 2 0 2 6 7 1 16 8 55 0 Starter 90 1 20 3 20
13. BSAA3A N101BSAB3A N101BSAC3A N101BSAD3A N101BSAG3A N101BSOA3A N101BSOB3A N101BS0C3A N101BSOD3A N101BSOG3A N101BS0J3A N101CS1A3A N101CS1B3A N101CS1C3A N101CS1D3A N101CS1F3A N101CS1H3A N101CS1L3A N101DS2F3A N101DS2H3A N101DS2K3A N101DS2N3A N101ES3K3A N101ES3M3A N101ES3P3A N101ES4K3A N101ES4M3A N101ES4P3A N101ES4R3A N101FS5P3A N101FS5S3A N101FS5T3A E T N Cutler Hammer September 2003 3 Pole Non reversing Pages 13 17 Pages 10 12 Pages 22 24 1CD1 CA03310002E E T N Cutler Hammer NEMA Contactors amp Starters IT Electro Mechanical September 2003 Starters Full Voltage Non reversing and Reversing Reversing Starters When Ordering Specify NEMA Size Continuous Ampere Rating Voltage kW hp Non reversing or Reversing and Overload Adjustment Range Amperes NEMA SIZE o G NO4NBSOX3N Note E An N501 Size 00 4 consists of two NO4N Contact Blocks NO6N Reversing Overload Relay Fanning Strips Mechanical Interlock and Mounting Plate factory assembled E An N501F Size 5 consists of two N111F Contactors NO6N Reversing Overload Relay Fanning Strips Mechanical Interlock Crossover Bus Bars and Reversing Wiring Harness factory assembled Cat No N501BSOG3A Table 5 Full Voltage Reversing DC Operated Open Type Starters Size 00 5 with 3 Pole Solid State Overload Protection Overload Max UL Horsepower Max UL 3 Pole Reversing
14. E T N Cutler Hammer September 2003 CA03310002E NEMA Contactors amp Starters Contents Description Page IT Electro Mechanical 0 0 cece ees 2 Product Family Overview 2 0 were ea deh ee a sa ret ew hb eae arena 2 Catalog Number Selection 00 cece eee eee eee 3 Contactors Full Voltage Non reversing and Reversing 4 Starters Full Voltage Non reversing and Reversing 05 7 Technical Data and Specifications 0 002 e eee ee nn ner 10 PCS SEO OS aia ap de at ag ie aac aoe He a ie ea a eo oe 13 BI GE So o su at eas tm o 7eanda tere Bown arg doe wee Se oon Gea Beara ea on 2 18 Note Supplement to Publication No CA8102001E Tab 33 NEM NO4NBSOX3N SIZE oe o BATON ee IT p te ee sans M e Uc 24 V OC e gt 3 NEMA Contactors and Starters For more information visit www cutler hammer eaton com NEMA Contactors amp Starters IT Electro Mechanical Product Family Overview www cutler hammer c PEPE 3 So oe Ce LS l nema SOX3N See 2 ap ee NEMA Size 0 Full Voltage Non reversing Starter Product Description Eaton s Cutler Hammer Intelligent Technologies IT Electro Mechanical line of Contactors and Starters is the result of a substantial engineering manufacturing and marketing effort involving extensive customer input combined with new advances in solid state technolog
15. Table 2 Full Voltage 3 Pole DC Operated Non reversing Contactors Continuous Max UL Horsepower Ampere Rating hp 60 Hz 3 Phase Catalog Number oe om 2 2 mm mmen 5 fs 6 nmen 2 w o o mern 2 s 2 nmosxn s s s 0 740 ho foo 200 fo mm wh f rie TR N111ES3X3N N111ES4X3N 1 765 N111FS5X3N 3 825 24V DC coil voltage Note E f required accessories are available on Page 13 E Integral solid state auxiliary hold in circuit E See Table 7 for 24V DC power supply requirements E Control inputs are rated 24V DC 3 5 mA Accessories 000 e eee ees Pages 13 17 Technical Data susosanametsiseds Pages 10 12 Dimensions 00005 Pages 18 21 Discount Symbol 1CD1 CA03310002E For more information visit www cutler hammer eaton com NEMA Contactors amp Starters E T N Cutler Hammer IT Electro Mechanical 6 September 2003 Contactors Full Voltage Non reversing and Reversing Reversing Contactors When Ordering Specify NEMA Size Continuous Ampere Rating Voltage kW hp and Non reversing or Reversing Note E An N511 Size 00 4 consists of two NO4N Contact Blocks an NO3N FVR Coil Controller Mechanical Interlock Fanning Strips and Mounting Plate factory size o NOSNBSOXON Ko eo 6 assembled E An N511F Size 5 consists of two N111F Contactors an Internal Reversing C
16. anical Con tactor by Eaton Corporation consists of an IT Electro Mechanical Contact Block and IT Electro Mechanical Coil Controller as a Full Voltage Non reversing FVNR or Full Voltage Reversing FVR device Size 00 to Size 4 Contact Blocks combined with Coil Controllers factory or field assembled are stand alone Contactors Only the Size 5 Contactors have internal factory assembled coil controllers Features m Size 00 5 9 270A 2 200 hp 600V m 24V DC Coil Control safe reliable global standard m Frame width mm 45 54 76 105 140 m No laminations shading coils or magnet noise m 40 to 149 F 40 to 65 C operating temperature m No seal in auxiliary contacts required control wiring is not needed between the contactor and overload relay m Conformal coated printed circuit boards for resistance to harsh environments m Unique Pulse Width Modulated coil controller minimizes coil power consumption m Microprocessor based control m Easily accessible mounting feet for panel mounting m Meets or exceeds global standards for EMC Electromagnetic compati bility immunity and emissions m Front and side mounted Auxiliary Contacts 1NO 1 NC 2NO 2NC 1NO 1NC and logic level For more information visit www cutler hammer eaton com E T N Cutler Hammer September 2003 m 2 or 3 wire control m Built in logic to provide either 2 or 3 wire control eliminating the need to provide and
17. ation Categories Table 8 Utilization Categories The International Electrotechnical Commission IEC has developed utilization categories for contactors and auxiliary contacts The IEC utilization categories are used to define the type of electrical load for estimating electrical life and do not imply the devices are IEC rated Category Typical Application Non inductive or slightly inductive loads Resistance furnaces heating Slip ring motors Starting and stopping of running motors Squirrel cage motors Starting switching off motors during running motors in most industrial applications typically fall into this category Squirrel cage motors Starting plugging inching very few applications in industry are totally AC 4 Plugging is stopping or reversing the motor rapidly by reversing the connections while the motor is running Inching or jogging is energizing the motor once or repeatedly for short durations to obtain small movements of the motor driven load Life Load Curves Eaton s Cutler Note AC 3 tests are conducted at rated Contactor Choice Hammer IT Electro Mechanical Series device currents and AC 4 tests are con Viak NEMA contactors have been designed ducted at six times rated device currents a de what ener ad the and manufactured for superior life pers ES fave been una Ago 60 12 a alee sania piss 1 appropriate curve from Figure 1 or formance All testing has been based ee Sta gt g i Actual appli
18. cation life may vary igure on requirements as found in IEC l l s l 60947 4 1 and conducted by us When depending on environmental condi m Locate the intersection of the life tions and application duty cycle load curve with the operational cur selecting a contactor the specifier must give attention to the specific load utilization category and the rent le of the application as found on the horizontal axis required electrical life For a definition m Read the estimated contact life of Utilization Categories see Table 8 along the vertical axis in number of above operations Trip Times NEMA Size 10 000 000 1 000 000 gene TJ TT TITT TU 7 Operations M 100 000 90 135 270 100 Trip Time Seconds 1 000 000 Multiples of FLA 1 Trip Class 10 Cold 2 Trip Class 10 Hot 3 Trip Class 20 Cold 4 Trip Class 20 Hot 5 Trip Class 30 Cold 6 Trip Class 30 Hot N a D _ D Q O 100 000 90 135 270 100 Figure 3 Class 10 20 and 30 Trip Curves Note Preliminary data Operational Current Figure 2 Electrical Life AC 4 Utilization Category For more information visit www cutler hammer eaton com CA03310002E E T N Cutler Hammer NEMA Contactors amp Starters IT Electro Mechanical September 2003 Accessories Modular Components Contactor Field Assembly NEMA Non reversing FVNR Contact Block Coil Controller Contactor La e o AE y aye
19. ce that serves as a single node on DeviceNet providing commu nication capability control and moni toring to Eaton s Cutler Hammer Intelligent Technologies IT Electro mechanical Starters as well as the 5751 Soft Start as listed in Tables 18 19 When HAND OFF AUTO is required the HOA option will allow for the con nection of hard wired operators This option allows for Hand Control even if the DSNAP is not connected The product greatly increases the func tionality of the IT Electromechanical Starter and 5751 Soft Start with the addition of enhanced features The IT DSNAP is designed for use with the same 24V DC power as the starter A starter power sensing circuit indi cates to the user that the starter does not have 24V DC power signaling a fault or an E Stop General Features m Communication to DeviceNet con suming one DeviceNet MAC ID m Manually set MAC ID and baud rate configuration using a software application is not required for normal operation m Advanced configuration using CH Studio software m Includes pre wired starter intercon nect cable and terminal adapter Comprehensive Motor Data and Control RMS average current of operating FLA thermal memory Integral contact position detection Operating status and fault codes At speed soft starters START STOP control RUN FORWARD REVERSE control Trip Reset Extended Starter Capabilities m Ground fault detection with accessory
20. er eaton com CA03310002E E T N Cutler Hammer NEMA Contactors amp Starters IT Electro Mechanical September 2003 Dimensions Non reversing Starter Size 5 Table 29 Approximate Dimensions in Inches mm Overall Mounting Holes Holes Req Mtg Reset Button Terminals era oR Desi Bop we Depth Width Mounting Hole Fa Screws eminas TATA Line Load Load w Logic w Side Hole e n C Can 5 Fe La Line Terminals 1L1 3 L2 5 L3 Auxiliary Auxiliary Reset Button Deflection to Reset Load Terminals 2 T1 6 T3 4 T2 Figure 15 Approximate Dimensions in Inches mm Reversing Starters Sizes 00 4 Table 30 Approximate Dimensions in Inches mm Overall MountingHoles Holes Req Mtg Reset Button Terminals vere pes baw Depth w Mounting oles Screws Terminals sa Line Load Auxiliary Hole to Ka Le 5 9 2 7 3 8 3 15 ge 3 10 1 6 3 8 2 7 9 96 149 69 96 80 136 1 M5 40 97 68 a E 22 4 5 5 9 2 6 3 8 3 15 5 35 oki 1 7 4 1 2 6 2 0 6 114 149 67 96 80 136 me 104 65 50 es 16 6 2 7 4 3 3 4 4 5 51 6 89 Gr 5 5 3 3 2 6 1 9 9 158 188 84 112 140 175 a 139 83 67 48 22 8 5 9 5 3 8 4 9 7 87 9 06 2 9 7 2 3 7 3 1 2 1 7 216 242 97 125 200 230 6 M5 73 182 94 80 54 17 Line Terminals 1L1 3 L2 5 L3 Dual Auxiliary Reduce Dim D 3 7 for the Single Auxiliaries Reset Button 015 0
21. ers IT Electro Mechanical Starters Full Voltage Non reversing and Reversing Product Selection Non reversing Starters When Ordering Specify NEMA Size Continuous Ampere Rating Voltage kW hp Non reversing or Reversing and Overload Adjustment Range Amperes See a NO4NBSOX3N SIZE _ e eo ETN outtertammer IT on oe al Ve 24 V DC bn p Cat No N101BS0G3A Note E An N101 00 4 consists of an NO4N Contact Block and an NOSN Non reversing Overload Relay factory assembled EAn N101 Size 5 consists of an N111F Contactor and an NOSN Non reversing Overload Relay factory assembled Table 4 Full Voltage Non reversing DC Operated Open Type Starters Size 00 5 gt with 3 Pole Solid State Overload Protection Max UL Horsepower hp 50 Hz Overload Adjustment Range Amperes Max UL Horsepower hp 60 Hz 1 see a 230V 200V 230V 460V 575V 380V 208V 240V 480V 600V al i i TI i 42 135 84 270 131 420 24V DC coil voltage Note E If required accessories are available on Page 13 m The standard IT starter is for 3 phase applications only E See Table 7 for 24V DC power supply requirements E Control inputs are rated 24V DC 3 5 mA Accessories aasnsvsasnnne Technical Data Dimensions Discount Symbol For more information visit www cutler hammer eaton com aPhese Catalog Number N101
22. g pictured Table 11 NEMA Coil Controller Catalog Price Number U S Non reversing NO2NBXCXNN 25 50 NO2NCXCXNN 38 25 NO2NDXCXNN 57 00 NO2NEXCXNN 76 50 EMUCCF 45 90 NO4NES3X3N 700 00 135 NO4NES4X3N 1 780 00 Note m NO4N NOSN N101 NO4N NO2N N111 45 140 mm E NO4N NO6N N501 NO4N NO3N N511 45 140 mm NEMA Solid State Overload Relay Non reversing Table 10 NEMA Solid State Overload Relay Non reversing Overload Catalog Price Adjustment Range Number U S Amperes 25 8 59 1 9 1 4 4 4 2 8 9 0 6 3 20 NOSNBXRA3A NOSNBXRB3A 74 50 NOSNBXRC3A 74 50 NOSNBXRD3A 74 50 NOSNBXRG3A 74 50 oe 10 32 NOSNBXRJ3A 74 50 1 NOSNCXRA3A NOSNCXRB3A NOSNCXRC3A NOSNCXRD3A NOSNCXRF3A NOSNCXRH3A NOSNCXRL3A NOSNDXRF3A NOSNDXRH3A NOSNDXRK3A NOSNDXRN3A NOSNEXRK3A NOSNEXRM3A NOSNEXRP3A NOSNEXRR3A NOSNFXRP3A NOSNFXRS3A NOSNFXRT3A 291 00 291 00 291 00 291 00 984 00 984 00 984 00 3 4 14 45 28 90 42 135 63 200 5 42 135 84 270 131 420 Discount Symbol 2 0 2 s600scs lt esaeqees 1CD1 For more information visit www cutler hammer eaton com CA03310002E E T N Cutler Hammer NEMA Contactors amp Starters IT Electro Mechanical September 2003 Accessories Auxiliary Contacts Table 14 IEC Ratings DC 13 AC 15 AE BE Culler Hammer Ca EMA70 5 AG Cutler Hammer Cat No EMA13 CE Style 92MC10001A00018
23. ltage Non reversing Starter Size 0 NEMA Sues NOANGSOXSN e e Pusn RESET PEEL am hin status Mi ex Uc 24 V DC t E E E 4 6 4 NEMA Full Voltage Reversing Starter Size 0 CA03310002E NEMA Contactors amp Starters IT Electro Mechanical Starters Full Voltage Non reversing and Reversing Product Description The Cutler Hammer Intelligent Tech nologies T Electro Mechanical Starter by Eaton Corporation consists of an IT Electro Mechanical Contact Block or Contactor and IT Electro Mechanical Solid State Overload Relay as a Full Voltage Non reversing FVNR or Full Voltage Reversing FVR device Size 00 to Size 5 Starters are factory or field assembled Features m 24V DC control power safe reliable global standard m Unique Pulse Width Modulated PWM coil controller minimizes coil power consumption m Microprocessor based control m Phase loss and current unbalance protection user selectable m Standard selectable Trip Class 10 20 factory default or 30 no individ ual part numbers no program ming software m Ambient compensated overload m Motor temperature and power up protection with thermal memory m Front and side mounted Auxiliary Contacts 1NO 1NC 2NO 2NC 1NO 1NC and logic level 1NO 1NC m Easily accessible mounting feet for panel mounting m LED status indication trip trip class motor thermal state reset overload state m Uniq
24. m CA03310002E For more information visit www cutler hammer eaton com 22 NEMA Contactors amp Starters E T N Cutler Hammer IT Electro Mechanical September 2003 Dimensions Non reversing Starters Sizes 00 4 Table 28 Approximate Dimensions in Inches mm Depth w Depth Mounting Hols ena DIN Rail Screws Control Line Load Auxiliary added w Hole to Top r CN a a Je A B C t Mm N P JO fR gt 1 8 5 0 2 5 3 6 1 33 4 62 2 9 3 8 6 3 6 2 5 1 7 1 2 6 45 127 63 91 3 33 8 117 3 5 23 M4 14 91 63 44 30 16 1 2 1 5 4 2 5 3 6 1 1 46 5 04 2 8 3 8 7 3 7 2 4 1 8 12 3 54 138 63 91 3 37 128 5 20 M4 17 93 62 45 30 8 2 3 0 5 9 3 1 4 2 2 94 2 87 5 9 4 6x2 7 4 2 3 1 2 4 1 5 6 76 150 79 107 4 24 73 13 23 M3 5 x 50 17 106 78 60 37 14 3 4 4 1 8 0 3 5 4 7 1 33 4 13 6 4 8 x 1 5 7 5 7 3 5 2 8 1 7 3 105 203 90 119 33 8 105 15 M4 x 40 17 146 88 72 42 8 D gt Line Terminals S 1 L1 3 L2 5 L3 Dual Auxiliary Reduce Dim D 3 7 for the Standard Single Auxiliaries DIN Rail 138x 3 35 x 7 5 Optional Mounting Reset Button 015 0 4 Deflection to Reset K Load Terminals NG Sizes 00 0 2 T1 4T2 6 T3 and 1 Control Terminal Block Figure 14 Approximate Dimensions Inches mm For more information visit www cutler hamm
25. n Inches mm actory Shock 15 g s half wave sinusoidal 11 msecs Table 22 Product Selection Vibration 5 57 5 Hz 100 17 msecs a Description Catalog Price 3 mm SA Numb US 57 5 150 Hz 17 6 7 msecs amet at 35 mm SA DSNAP Kit with TC8 RJJ1 and DSNAP D77B SNAP X1 275 00 FVNR DSNAP Kit with TC8 RJJ1 Second Aux D77B SNAP X2 320 10 and DSNAP FVR Pollution Degree Enclosure DSNAP Kit with TC8 RJJ1 and DSNAP D77B SNAP X3 350 53 FVNR HOA DSNAP Kit with TC8 RJJ1 Second Aux D77B SNAP X4 377 82 and DSNAP FVR HOA Discount Symbol 0 cece ee 1CD1 CA03310002E For more information visit www cutler hammer eaton com NEMA Contactors amp Starters E T N Cutler Hammer IT Electro Mechanical 18 September 2003 Dimensions Non reversing Contactors Sizes 00 1 Table 23 Approximate Dimensions in Inches mm Depth w Depth eee DIN Rail Screws Terminais ee Line Load Auxiliary added w Hole to to Top e a 1 8 4 4 2 4 3 6 1 33 4 0 2 9 3 8 sd 1 2 1 2 45 111 60 91 3 33 8 101 5 23 M4 19 30 30 1 2 1 4 45 2 4 3 6 1 1 46 4 1 ie 8 3 8 7 1 2 1 2 54 113 60 91 3 37 104 5 20 M4 19 30 30 Dual Auxiliary Reduce Dim D 31 8 for the Single Auxiliaries No Load Terminals 2 T1 4 T2 6 T3 Control Terminal Block Size 1 Pictured Size 00 0 Has Two Lower Mounting Feet Reference F Width
26. oil Controller Mechanical Interlock Crossover Bus Bars and Wiring Harness factory assembled Cat No N511BSOX3N Table 3 Full Voltage 3 Pole DC Operated Reversing Contactors Continuous Max UL Horsepower Ampere Rating hp 60 Hz ar es 530 530 610 ao fso r00 100 75 nesan 472 24V DC coil voltage Note E f required accessories are available on Page 13 E Integral solid state auxiliary hold in circuit E See Table 7 for 24V DC power supply requirements E Control inputs are rated 24V DC 3 5 mA Accessories 0 6 00 cee eee Pages 13 17 Technical Data 22 c0 004 Pages 10 12 Dimensions 0005 Pages 18 21 Discount Symbol 1CD1 For more information visit www cutler hammer eaton com CA03310002E E T N Cutler Hammer September 2003 Contents Description Page Product Family Overview Product Description 2 Standards and Certifications 2 Catalog Number Selection 3 Starters Non reversing and Reversing Product Description 7 Features 025 7 Product Selection 8 Technical Data 10 Accessories 13 Auxiliary Contacts 15 Dimensions 22 NEMA NO4NBSOX3N e o j ETN otne IT ver NOSNBXRG3A C Pysn RESET wea Cutter harrer r comi status EE e 0 2 Push Uc 24 V DC p fF 1 3 NEMA Full Vo
27. ontactors amp Starters E T N Cutler Hammer IT Electro Mechanical 20 September 2003 Dimensions Reversing Contactors Sizes 00 4 Table 26 Approximate Dimensions in Inches mm Depth w Mounting holes Hole Screws eminas r Line Load SE FOR TN 3 8 5 9 2 7 3 8 3 15 5 35 3 3 410 2 0 15 9 96 149 69 80 136 a M5 38 22 4 5 5 9 2 6 3 15 5 35 3 10 1 5 6 114 149 67 a 80 136 a M5 A 38 16 6 2 7 4 3 3 4 4 5 51 6 89 3 10 2 6 1 9 9 158 188 84 112 140 175 a M5 67 48 22 3 4 8 5 9 5 3 8 4 9 7 87 9 06 2 3 10 3 1 2 1 s 216 242 97 125 200 230 6 M5 80 54 17 D ___ _ _ gt Line T A 1 L1 3 L2 5 L3 ual Auxiliary Reduce Dim D 31 8 for the Single Auxiliaries Control Load Terminals Terminal Block 2 T1 4 T2 6 T3 Figure 12 Approximate Dimensions Inches mm For more information visit www cutler hammer eaton com CA03310002E E T N Cutler Hammer NEMA Contactors amp Starters IT Electro Mechanical September 2003 Dimensions Reversing Contactors Size 5 Table 27 Approximate Dimensions in Inches mm Mounting Holes Req Mtg Terminals Screws Depth w Logic Width w Side Mounting SS Line Load eo 4 ae to _ Line Terminals 1L1 3 L2 5 L3 WAG AA Auxiliary Auxiliary Control Terminal Block Load Terminals 2 T1 4 T2 6 T3 Figure 13 Approximate Dimensions in Inches m
28. r U S Base auxiliary max 1 per side C320KGS41 45 50 1NO 1NC Base auxiliary max 1 per side C320KGS42 61 50 1NO C320KGS41 or C320KGS42 required C320KGS20 45 50 max 3 Add on auxiliaries per side 2 1NO Logic Level C320KGS41 or C320KGS42 required C320KGS20L max 1 Add on auxiliary per side INC C320KGS41 or C320KGS42 required C320KGS21 45 50 max 2 Add on auxiliaries per side 2 1NC Logic Level C320KGS41 or C320KGS42 required C320KGS21L max 1 Add on auxiliary per side 2 1NO 1NC C320KGS41 or C320KGS42 required C320KGS22 61 50 max 1 Add on auxiliary per side 2 1NO 1NC Logic Level C320KGS41 or C320KGS42 required C320KGS22L max 1 Add on auxiliary per side 1NO 1NC Logic Level Front mounted only EMA70 34 25 Contact factory for availability amp For reversers multiply quantities by two Notes E Side Mounted Maximum 10 Total Circuits mEMASA B have been superseded by the E Front Mounted Maximum 6 Total Circuits above Catalog Numbers E Maximum 4 auxiliaries per side base 3 side mounted Discount Symbol 000 1CD1 CA03310002E For more information visit www cutler hammer eaton com 16 NEMA Contactors amp Starters IT Electro Mechanical Accessories DSNAP DeviceNet Starter Network Adapter Product DSNAP Catalog Number D77B DSNAP with 54 mm IT Starter The DeviceNet Starter Network Adapter Product DSNAP is a front mount devi
29. ue Alarm without Trip option for critical must run applications m Lockable overload cover protects against unauthorized adjustment and reset functions For more information visit www cutler hammer eaton com No control wiring needed between contactor and overload relay eliminates seal in auxiliary contacts Minimal heat no full voltage coils 40 to 149 F 40 65 C operating temperature Wide 3 2 1 current adjustment range Exclusive internal 24 bit floating point math calculations with RMS calibrated current measurement Meets or exceeds global standards for EMC Electromagnetic compati bility immunity and emissions IP20 Finger Protection Motor running thermal utilization indication Manual Automatic or Remote Reset Easy field assembly of control wiring plug and unplug lockable control connector DIN rail mountable Size 00 2 Communication Interface with Starter Network Adapter Product SNAP 2 or 3 wire control Solid state alarm output indication Optional mounting plates with Ease of Installation slotted hole design Type 2 Coordination Conformal coated printed circuit boards for resistance to harsh environments Reversing Starters Includes Reversing Power Wiring and bus bars Mounting plates for Size 00 4 Built in electronic interlock for FVR units Unique overload board energizes both forward and reverse starters one control point for wiring NEMA Contactors amp Start
30. umbering System for Eaton s Cutler Hammer IT Electro Mechanical products care should be exercised to assure that the Catalog Number for the Overload Relay aligns with the IT Contact Block selected for type frame size and ampacity if purchased as separate components Examples N101BS0J3A Full Voltage Non reversing Size 0 Starter with a 10 32 amp overload range N111FS5X3N Full Voltage Non reversing Size 5 Contactor N501DS2K3A Full Voltage Reversing Starter with a 14 45 amp overload range NO2NCXCXNN Coil Controller 54 mm NO4NBSAX3N Contact Block Size 00 CA03310002E For more information visit www cutler hammer eaton com 4 IT Electro Mechanical NEMA Contactors amp Starters Contactors Full Voltage Non reversing and Reversing Contents Description Page Product Family Overview Product Description 2 Standards and Certifications 2 Catalog Number Selection 3 Contactors Non reversing and Reversing Product Description 4 Features 000 es 4 Product Selection 5 Technical Data 10 AccessorieS 13 Auxiliary Contacts 15 Dimensions 18 NEMA Full Voltage Non reversing Contactor Size 0 Cat No N111BS0X3N NEMA Full Voltage Reversing Contactor Size 0 Cat No N511BSOX3N Product Description The Cutler Hammer Intelligent Tech nologies T Electro Mech
31. wire auxiliary con tacts to seal in and interlock the contactor coils m Easy field assembly of control wiring plug and unplug lockable control connector m DIN rail mounting for Sizes 00 2 m Optional mounting plates for Size 00 4 m Common accessories m Long life silver nickel and silver tin oxide contacts provide excellent conductivity and superior resistance to welding and arc erosion m Environmentally friendly materials m Low wattage coils and minimal heat dissipation Reversing Contactors m Includes Reversing Power Wiring and bus bars m Mounting plates for Size 00 4 m Exclusive internal electronic inter lock for reversing m Field installed Reversing Kits m Unique coil controller energizes both forward and reverse contactors one control point for wiring CA03310002E E T N Cutler Hammer NEMA Contactors amp Starters IT Electro Mechanical September 2003 Contactors Full Voltage Non reversing and Reversing Product Selection Non reversing Contactors When Ordering Specify is tu 2 NEMA Size Continuous Ampere Rating Voltage kW hp and Non reversing or if fc Reversing C z i Note ETN cuier nal IT 3 EAn N111 Size 00 4 consists of an NO4N NEMA NO4NBSOX3N SIZE 0 Contact Block and an NO2N Coil Controller factory assembled EAn N111F Size 5 has an internal coil ME tee controller factory assembled gr saena Cat No N111BSOX3N
32. y IT Electro Mechanical products have greatly increased functionality significantly reduced size and utilize the benefits of 24V DC control The exclusive Pulse Width Modulation PWM control and digital microprocessor generate a minimized DC value which reduces energy to the contact block and provides the most compact system available Standards and Certifications m Standard Designed to meet or exceed UL NEMA and CSA m UL Listed UL File E1491 Guide NLDX Open UL 508 m CSA Certified CSA File 156828 Class 3211 04 Open C22 2 No 14 95 m CE m NEMA ICS1 ICS2 ICS5 W ce For more information visit www cutler hammer eaton com E T N Cutler Hammer September 2003 ISO 9002 Certification When you turn to Eaton s Cutler Hammer Products you turn to quality The Inter national Standards Organization ISO has established a series of standards acknowledged by 91 industrialized nations to bring harmony to the international quest for quality The ISO Certification process covers 20 quality system elements in design production and installation that must conform to achieve registration This commitment to quality will result in increased product reliability and total customer satisfaction Publications Pub MN03305002E IT NEMA Overload Relay Setup and Troubleshooting Manual Pub MN03305001E IT NEMA Contactor and Starter User Manual Pub MN03403002E IT IEC Contactor and Starter User Manual Pub 50102 IT

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