Dyna-Glo RMC-KFA120T User's Manual
Contents
1. FORCED AIR HEATERS USER S MANUAL C LISTED MODEL RMC KFA45T RMC KFA65T RMC KFA120T RMC KFA170T RMC KFA210T US Before the first use of this heater please read this USER S MANUAL very carefully This USER S MANUAL has been designed to instruct you as to the proper manner in which to assemble maintain store and most importantly how to operate the heater in a safe and efficient manner Please keep this manual for future reference CFM RMC INTERNATIONAL 3501 W HOWARD ST SKOKIE IL 60076 1 800 527 4948 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING DANGER IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH FROM BURNS FIRE EXPLOSION ELECTRICAL SHOCK AND OR CARBON MONOXIDE POISONING WARNINGS 1 RISK OF INDOOR AIR POLLUTION Use this heater only in well ventilated areas Provide at least a three square foot 2 800 sq cm opening of fresh outside air for each 100 000 BTU hr of heater rating People with breathing problems should consult a physician before using the heater Carbon monoxide poisoning Early signs of carbon monoxide poisoning resemble the flu with headaches dizziness and or nausea If you have these signs the heater may not be working properly Get fresh air at once Have the heater serviced Some people are more affected by carbon monoxide than others These include pregnant women2. Wheel Support Frame No Yes Yes Yes Wheels No Yes Yes Yes Handle Yes Yes Yes Yes Screws and Nuts No Yes Yes Yes Axle No Yes Yes Yes Split Pin and Washer No Yes Yes Yes Screws Yes No No No Figure 4 RMC KFA45T RMC KFA65T MODELS Screws Figure 5 RMC KFA120T RMC KFA170T RMC KFA210T MODELS Screws And Split pin And Nuts Flat Washer Handle Axle Wheel Support Frame NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 2 ASSEMBLY A For 45 65 Models only Figure 6 Tools Required Medium Phillips Screwdriver 1 Align the holes on the upper shell with the 2 mounting holes on the handle as shown in Figure 6 2 Secure each hole with a screw Figure 6 B For RMC KFA120T RMC KFA170T RMC KFA210T Models only Figure 7 These models are furnished with wheels and handles Wheels handles and the mounting hardware are found in the shipping carton Tools Required Medium Phillips Screwdriver 5 16 M5 open or Adjustable Wrench Use US INCH Screws Nuts Long Nose Pliers 1 Slide axle through wheel support frame Install wheels on axle NOTE When installing wheels point extended hub of wheels toward wheel support frame see Figure 7 2 Place Flat washers and split pin on axle ends and bend split pins with long nose pliers to secure 3 Place heater on wheel support frame Make sure air inlet end rear of heater is over wheels Align the holes on
3. 1017 1017 27 Screw TH2S 4312 0044 00 4312 0044 00 4312 0044 00 4312 0044 00 28 Side Cover R 3121 0264 03 3121 0264 04 3121 0263 01 3121 0180 00 29 Side Cover L 3121 0190 00 3121 0190 00 3121 0165 00 3121 0181 00 30 Fan Guard 3221 0035 00 3221 0035 00 3221 0032 00 3221 0032 00 31 Clip Nut 3131 0182 00 3131 0182 00 3131 0182 00 3131 0182 00 32 Upper Shell 3111 0088 00 3111 0088 00 3111 0032 00 3111 0084 00 33 Flange Screw 4319 0015 00 4319 0015 00 4319 0015 00 4319 0015 00 ACCESSORIES Air Pressure Gauge FA1010 all models Thermostat FA1012 all models FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT Phone 1 800 527 4948 23 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 14 PARTS LIST RMC KFA 210T Model Only PART No KEY No DESCRIPTION RMC KFA210T Tank Assembly 0 2151 0001 00 Fuel Guage 2156 0001 00 Fuel Filter Assembly 2155 0001 00 Fuel Cap 2151 0003 00 Power Cord 3980 0031 00 Cord Bushing 3712 0011 00 Power Switch 39A0 0044 00 Display P C B Assembly 215 0005 00 Button Support 3713 0045 00 Thermostat Control Knob 323 1 0072 00 Lower Shell 3111 0123 00 Bushing Grommet 3712 0004 00 Bushing Cover 3712 0035 00 Fuel Valve Assembly 2154 0015 00 Solenoid Valve 39A0 0055 00 Nipple 3541 0020 00 Elbow 3231 0093 00 Bracket Valve 3131 0288 00 Bolt PH 4321 0020 00 Air Line 3341 0010 00 Temperature Limit Control 2153 0005 00 Combustion Chamber 2152 0029 00 Burner Head Assembly 21
4. EARTH D WIRING DIAGRAM RMC KFA210T DISPLAY PCB CONTROL PCB POWER LAMP LED THERMOSTAT TEMP CONTROL SENSOR POWER POWER LIMIT FUSE SWITCH CONTROL 25 AC 120V GREEN 60Hz PLUG BLACK BLACK e 18 CAPACITOR 30uF 250VAC NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 12 SPECIFICATIONS 9 11 75 45 RMC KFA65T KFAI70T KFA210T IE 397 Os s W MODEL RMC KFA45T RMC KFA65T RMC KFA120T RMC KFA120T 170 RMC KFA210T RMC KFA170T RMC KFA210T BTU Hr 45 000 65 000 120 000 170 000 210 000 Fuel Consumption Gal Hr 0 35 0 5 0 9 13 16 Fuel Tank Capacity Gal 5 0 5 0 10 0 13 0 13 0 Pump Pressure PSI 2 8 3 5 45 6 5 8 5 Volt Hz 120Vac 60Hz 120Vac 60Hz 120Vac 60Hz 120Vac 60Hz 120Vac 60Hz Amps 1 6 16 2 5 3 2 3 7 Phase 1 1 1 1 1 Size W x D x H 11 75 x 30 x 155 1 75 x 30 155 19 x 335 x23 20 5 x 39 X 24 75 20 5 39 x 24 75 Weight Lbs 31 5 32 19 55 61 75 68 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 13 EXPLODED PARTS DRAWING RMC KFA45T 65T 120T 170T
5. NEVER SERVICE HEATER WHILE IT IS PLUGGED IN OR WHILE HOT USE ORIGINAL EQUIPMENT REPLACEMENT PARTS Use of third party or other alternate components will void warranty and may cause unsafe operating conditions A FUEL TANK FLUSH EVERY 200 HOURS OF OPERATION OR AS NEEDED SEE STORAGE ABOVE B AIR INTAKE FILTER WASH AND DRY WITH SOAP AND WATER EVERY 500 HOURS OF OPERATION OR AS NEEDED Remove screws along each side of heater using medium phillips LY Z screwdriver E UY SS Lift upper shell off RUG A Remove fan guard 1 Wash or replace air intake filter Reinstall fan guard and upper shell Figure 10 UNATTENDED WHILE BURNING Air Output Filter C AIR OUTPUT FILTER LINT FILTER If REPLACE EVERY 500 HOURS OF OPERATION 7 Ges OR ONCE A YEAR Intake Z ilter Remove upper shell and fan guard See page 9 Remove end filter cover screws using medium phillips screwdriver Remove end filter cover End filter cover Replace air output and lint filter Lint Filter Reinstall end filter cover Reinstall fan guard and upper shell D FAN BLADES CLEAN EVERY SEASON OR AS NEEDED Set screw Remove upper shell See page 9 Motor Shaft Use M6 allen wrench to loosen set screw Set screw which holds fan blade to motor shaft Slip fan blade off motor shaft Clean fan blade using a soft cloth moistened with kerosene or solvent Dry fan blade thoroughly Reinstall
6. persons with heart or lung disease or anemia those under the influence of alcohol or those at high altitudes Never use this heater in living or sleeping areas 2 RISK OF BURNS FIRE EXPLOSION NEVER use any fuel other than 1 K kerosene in this heater 1 fuel oil is the only acceptable substitute NEVER use fuel such as gasoline benzene paint thinners or other oil compounds in this heater RISK OF FIRE OR EXPLOSION NEVER use this heater where flammable vapors may be present NEVER refill the heaters fuel tank while heater is operating or is still hot This heateris EXTREMELY HOT while in operation Keep all combustible materials away from heater Minimum Clearances Outlet 8 feet 250cm Sides top and rear 4 feet 125cm NEVER block air inlet rear or air outlet front of heater NEVER use duct work in front or behind of heater NEVER move or handle heater while still hot NEVER transport heater with fuel in it s tank Whenused with an optional thermostat or if equipped with a thermostat heater may start at any time ALWAYS locate heater on a stable and level surface ALWAYS keep children and animals away from heater Bulk fuel storage should be a minimum of 25 ft from heaters torches portable generators or other sources of ignition All fuel storage should be in accordance with federal state or local authorities having jurisdiction 3 RISK OF ELECTRIC SHOCK Useonly the electrical power vo
7. 00 3541 0022 00 22 4 Bolt PH 4321 0038 00 4321 0038 00 4321 0038 00 4321 0038 00 22 5 Insert See 22 6 See 22 6 See 22 6 See 22 6 22 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING PART NO RMC KFA4ST RMC KFA6ST RMC KFA120T RMC KFAI70T 22 6 Rotor Kit FA1000 FA1000 FA1000 FA1000 22 7 Blade See 22 6 See 22 6 See 22 6 See 22 6 22 8 End Pump Cover 3531 0008 00 3531 0008 00 3531 0008 00 3531 0008 00 22 9 Nipple 3541 0039 00 3541 0039 00 3541 0020 00 3541 0020 00 22 10 Flange Bolt 4329 0014 00 4329 0014 00 4329 0014 00 4329 0014 00 22 11 Filter Kit FA1005 FA1005 FA1005 FA1005 22 12 Lint Filter See 22 11 See 22 11 See 22 11 See 22 11 22 13 OutPut Filter See 22 11 See 22 11 See 22 11 See 22 11 22 14 End Filter Cover 3221 0029 00 3221 0029 00 3221 0029 00 3221 0029 00 22 15 Flange Bolt 4329 0016 00 4329 0016 00 4329 0016 00 4329 0016 00 22 16 Plug Pump Adj Kit FA1006 FA1006 FA1006 FA1006 22 17 Ball See 22 16 See 22 16 See 22 16 See 22 16 22 18 Spring See 22 16 See 22 16 See 22 16 See 22 16 22 19 Adj Screw See 22 16 See 22 16 See 22 16 See 22 16 23 Ignitor 39E0 0080 00 39E0 0008 00 39 0 0005 00 39 0 0007 00 24 Screw TH2S ee 4312 0043 00 4312 0043 00 25 Fan Assembly 2154 0010 00 2154 0009 00 2154 0004 00 2154 0007 00 26 Main P C B Asseembly 215 0015 00 215 0015 00 215 0015 00 215 0015 00 26 1 Fuse FA1017 1017
8. fan blade on motor shaft Place fan blade hub flush with end of motor shaft Place set screw on flat of shaft Tighten set screw firmly 40 50 inch pounds 4 5 5 6 N m Figure 12 Reinstall upper shell E NOZZLE REMOVE DIRT IN NOZZLE AS NEEDED SEE PAGE 16 For RMC KFA45T 65T 120T 170T Models Only Remove upper shell See page 9 Remove fan blade See Section D above Remove fuel and air line hoses from burner head Remove ignitor wire from spark plug Remove three screws using medium phillips screwdriver and remove burner head from Combustion combustion chamber Chamber Remove spark plug from burner head using medium phillips screwdriver Carefully remove nozzle from Ali Spark Plug burner head using 5 8 socket N 4 Lp ditor Wire wrench Blow compressed air through face ey K of nozzle this will remove any Figure 11 Motor Shaft Fan Blade Screw Burner head dirty in nozzle 3 Fuel Line Hose NICA Fuel Line Fitting Reinstall nozzle into burner head Ps Line Fitting and tighten firmly 80 110 inch Air Line Hose pounds Reinstall spark plug in burner head Figure 13 Attach burner head to combustion chamber Attach ignitor wire to spark plug Attach fuel and air line hoses to burner head Reinstall fan blade and upper shell 10 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING For RMC KFA 210T Model Only Combusion chamber
9. fuel tank flange with holes on wheel support frame 4 Position the handle on top of fuel tank flange Insert screws through handles fuel tank flange and wheel support frames as shown in Figure 7 and attach nut finger tight after each screw is inserted 5 After all screws are inserted tighten nuts firmly CAUTION DO NOT OPERATE heater without support frame assembled to tank NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING Handle Hot Air Outlet Fuel Tank Flange 2 Air Inlet Wheel Support Frame Wheel Flat Washer Extended Hub Split pin Figure 7 Wheel and Handle Assembly RMC KFA120T RMC KFA170T RMC KFA210T MODELS ONLY NOTE Heater should be inspected before each use and at least annually by a qualitied service person 4 KEROSENE 1 K It is EXTREMELY IMPORTANT for the proper operation of this heater that you use the correct grade of kerosene The correct grade of kerosene is identified as 1 K kerosene 1 K Kerosene has been refined to virtually eliminate contaminants such as sulphur which can cause a rotten egg odor during operation of the heater 1 fuel oil may be used if 1 K kerosene is not available KEROSENE SHOULD ONLY BE STORED IN A BLUE CONTAINER THAT IS CLEARLY MARKED KEROSENE NEVER STORE KEROSENE IN RED CONTAINER Red containers are associated with gasoline NEVER store kerosene in the living space Kerosene should be stored in a well ventilated place
10. outside the living area NEVER use any fuel other than 1 K kerosene 1 fuel oil is an acceptable substitute NEVER use fuel such as gasoline benzene alcohol white gas camp stove fuel paint thinners or other oil compounds in this heater These are volatile fuels that can cause an explosion or uncontrolled flames NEVER store kerosene in direct sunlight or near a source of heat NEVER use kerosene that has been stored from one season to the next Kerosene deteriorates over time OLD KEROSENE WILL NOT BURN PROPERLY IN THIS HEATER 6 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 5 OVERVIEW OF HEATERS DESIGN Fuel System This heater is equipped with an electric air pump that forces air through the air line connected to the fuel intake and then through a nozzle in the burner head When the air passes in front of the fuel intake it causes fuel to rise from the tank and into the burner nozzle This fuel and air mixture is then sprayed into the combustion chamber in a fine mist Sure Fire Ignition The electronic ignitor sends voltage to a specially designed spark plug The spark plug ignites the fuel and air mixture described above The Air System The heavy duty motor turns a fan that forces air into and around the combustion chamber Here the air is heated and then forced out the front of the heater The Safety System A Temperature Limit Control MODELS This heater is equipped with
11. 002 00 4353 0002 00 r2 Joo AR 4221 0059 00 EDITION 2003 07 03 Rev 00
12. 020 00 Fuse FA1017 Screw TH2S 4312 0044 00 Slde Cover R 3121 0259 00 Side Cover L Fan Guard 3121 0181 00 3561 0053 00 Bushing Fan Guard 3351 0010 00 3131 0182 00 Upper Shell 3111 0084 00 Frange Screw 4319 0015 00 ACCESSORIES Air Pressure Gauge FA1010 all models Thermostat FA1012 all models FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT Phone 1 800 527 4948 25 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 14 PARTS LIST WHEELS AND HANDLE 1 RMC KFA45T 65T MODELS DESCRIPTION PARTNO RMC KFA45T 65 Handle 3231 0073 00 3231 0073 00 Screw 4319 0015 00 4319 0015 00 2 RMC KFA120T 170T 210T MODEL DESCRIPTION PARTNO MC KFA120T MC KFA170T MC KFA210T Handle 3551 0023 00 3551 0022 00 3551 0022 00 Screw L 4321 0166 00 4321 0166 00 4321 0166 00 Screw S 4321 0167 00 4321 0167 00 4321 0167 00 Wheel Support Frame 3551 0014 00 3551 0020 00 3551 0020 00 NUT 4331 0031 00 4331 0031 00 4331 0031 00 Axle 3541 0026 00 3541 0034 00 3541 0034 00 Wheel 2156 0003 00 2156 0003 00 2156 0003 00 Flat Washer 4341 0010 00 4341 0010 00 4341 0010 00 N 1 ID sS lr Split Pin 4353 0002 00 4353 0
13. 52 0031 00 Bracket Burner 3121 0256 00 Adaptor Nozzle 3131 0287 00 Nipple 3541 0020 00 Nozzle 1011 Nozzle Seal Washer 4349 0016 00 Nozzle Seal Spring 3431 0010 00 Nozzle Sleeve 3311 0002 00 Bracket Spark 3131 0286 00 Spark Plug FA1021 Flange Bolt 4329 0013 00 Spring Washer 4342 0009 00 Fiber Washer 4349 0017 00 Ring Retaining 4346 0027 00 Fuel Line 3341 0011 00 Photocell Assembly FA1007 Photocell Bracket 3131 0159 00 Screw BH1 4311 0068 00 Motor and Pump Assembly 2154 0014 00 A NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING PART No KEY No DESCRIPTION RMC KFA210T Motor 3970 0060 00 Motor Supportor 3121 0258 00 Bracket ignitor 3121 0257 00 Body Pump 3541 0050 00 Bolt PH 4321 0180 00 Insert See 23 7 Rotor Kit FA1022 Blade End Pump Cover See 23 7 353 1 0008 00 Flange Bolt 4329 0016 00 Filter Kit 1005 Lint Filter See 23 11 Output Filter See 23 11 Elbow 3231 0093 00 End Filter Cover 3221 0029 00 Flange Bolt 4329 0016 00 Plug Pump Adj Kit FA1006 Ball Spring See 23 17 See 23 17 Adj Screw See 23 17 Ignitor 39E0 0014 00 Screw TH2S 4312 0043 00 Fan Assembly 2154 0007 00 Main P C B Assembly 215A 0
14. BLE SHOOTING GUIDE EE WIRING DIAGRAM EE SPECIFICATIONS EE EXPLODED PARTS DRAWING RR meme PATRTSLIS T tt Qv tA BR p x 00 00 1 ch AHA c NOR O D N 2 INTRODUCTION Please read this USER S MANUAL carefully It will show you how to assemble maintain and operate the heater safely and efficiently to obtain full benefits from its many built in features FEATURES Handle Hot Air Outlet Upper Shell pper ene Fan Guard Lower Shell Fuel Tank Fuel Gauge Side Cover Fuel Cap Power Cord Lamp Thermostat Knob Power Reset Switch Figure 1 RMC KFA45T RMC KFA65T MODELS NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING Handle Hot Air Outlet Upper Shell Upper Shell Fan Guard Lower Shell Fuel Gauge Fuel Cap Power Cord Fuel Tank Thermostat Knob Power Reset Switch Figure 2 RMC KFA120T RMC KFA170T MODELS Handle Hot Air Outlet Upper Shell Upper Shell Fan Guard Lower Shell Fuel Gauge Fuel Cap Power Cord Fuel Tank Figure 2 RMC KFA210T MODEL 3 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 3 UNPACKING AND ASSEMBLY 1 REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX Fig 4 and 5 NOTE Save the shipping carton and packing materials for future storage RMC KFA45T 65T RMC KFA120T 1701 210
15. Models Only NOTE SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS Burner Head Assembly NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 13 EXPLODED PARTS DRAWING RMC KFA 210T Model Only 18 4 8 ch 18 9 ER 18 10 18 12 18 1 18 3 18 11 Burner Head Assembly NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 14 PARTS LIST RMC KFA 45T 65T 120T 170T Models Only PART NO ae ee RMC KFA4ST RMC KFAGST RMC KFADUT RMC KFAI70T 1 Fuel Tank Assembly 2151 0005 00 2151 0005 00 2151 0002 00 2151 0001 00 2 Fuel Gauge 2156 0005 00 2156 0005 00 2156 0001 00 2156 0001 00 3 Fuel Filter Assembly 2155 0005 00 2155 0005 00 2155 0001 00 2155 0001 00 4 Fuel 2151 0003 00 2151 0003 00 2151 0003 00 2151 0003 00 5 Power Cord 3980 0031 00 3980 0031 00 3980 0031 00 3980 0031 00 6 Cord Bushing 3712 0011 00 3712 0011 00 3712 0011 00 3712 0011 00 7 Power Switch 39A0 0044 00 39A0 0044 00 39A0 0044 00 39A0 0044 00 8 Display P C B Assembly 215A 0005 00 215A 0005 00 215A 0005 00 215A 0005 00 9 Button Support 3713 0045 00 3713 0045 00 3713 0045 00 3713 0045 00 10 Thermostat Control Knob 3231 0072 00 3231 0072 00 3231 0072 00 3231 0072 00 1 Lower Shell 3111 0087 00 3111 0087 00 3111 0031 00 3111 0083 00 12 Bushing Grommet 3712 0004 00 3712 0004 00 3712 0004 00 3712 0004 00 13 Bus
16. Remove upper shell See page 9 Remove fan See page 10 Bracket Bumer Remove fuel and air line hoses from adaptor nozzle Screw Remove ignitor wire from spark plug Bracket Spark Remove photocell from photocell bracket Remove combustion chamber Remove four screws using medium phillips screwdriver SA ree and remove bracket burner from combustion chamber Remove spark plug from burner head using medium phillips screwdriver Carefully remove nozzle from adaptor nozzle using AirLine Hos 5 8 socket wrench Blow compressed air through face of nozzle this will remove any dirt in nozzle Nozzle Face Bracket Burner Reinstall nozzle into adaptor nozzle and tighten firmly 80 110 inch pounds Reinstall spark plug in bracket spark Attach Bracket Burner to combustion cahmber Replace combustion chamber Attach ignitor wire to spark plug Attach fuel and air line hoses from adaptor nozzle Attach photocell to photocell bracket Reinstall fan blade and upper shell Ignitor Wire Fuel Line Hose Spark Plug Air Line Fitting Figure 14 F SPARK PLUG CLEAN AND REGAP EVERY 600 HOURS OPERATION OR REPLACE AS NEEDED For RMC KFA 45T 65T 120T 170T Models Only Remove upper shell See page 9 Ienitor Remove fan See page 10 Remove ignitor wire from spark plug Remove spark plug from burner head using medium phillips screwdriver Clean and regap spark p
17. See Operation page 9 Remove pressure gauge Replace pressure gauge plug in end filter cover MODEL Plug PUMP PRESSURE RMC KFA45T 2 8 psi Relief Valve RMC KFA65T 3 5 psi RMC KFA120T 4 5 psi 170 6 5 RMC KFA210T 8 5 psi Pressure Gauge NOTE USE ONLY ORIGINAL EQUIPMENT REPLACEMENT PARTS Use of alternate or third party components will void any warranty and may cause unsafe operation condition 15 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 10 TROUBLE SHOOTING GUIDE TROUBLE POSSIBLE CAUSE CORRECTIVE ACTION Heater ignites but MAIN PCB assembly shuts heater off after a short period of time Lamp is flickering Sa 99 Wrong pump pressure Dirty Air Output Air Intake and Lint Filter Dirty Fuel Filter Dirt in Nozzle Dirty Photocell Lens Photocell Assembly not properly installed Not seeing the flame Bad electrical connection between photocell and MAIN PCB assembly Defective photocell Defective fuel valve 1 See Pump Pressure Adjustment page 15 See Air Output Air intake and Lint Filters page 9 See Fuel Filter page 13 See Nozzle page 10 Clean Photocell Lens page 12 Make sure photocell boot is properly seated in bracket page 12 7 Check electrical components See wiring diagram page 17 N SN Un oo Replace photocell page 12 9 See fuel v
18. a Temperature Limit Control designed to turn off the heater should the internal temperature rise to an unsafe level If this device activates and turns your heater off it may require service Internal Shut Off Temp Reset Temperature Plus Minus 10 Degrees Plus Minus 10 Degrees RMC KFA120T RMC KFA170T 230 F 110 C 194 F 90 C RMC KFA45T RMC KFA65T 176 F 80 C 122 F 50 C RMC KFA210T 194 F 90 C 140 F 60 C Once the temperature falls below the reset temperature you will be able to start your heater B Electrical System Protection This heaters electrical system is protected by a circuit breaker C Flame Out Sensor mounted to the power switch that protects the PCB assembly and other electrical components from damage If your heater fails to operate check this fuse first and replace as needed FUSE TYPE Models 125 volt 8 amps Utilizes a photocell to monitor the flame in burn chamber during normal operation It will cause the heater to shut off should the burner flame extinguish NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 6 FUELING YOUR HEATER NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE FILL THE TANK OUTDOORS DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER The first time you light the heater it should be done outdoors This allows the oils etc used in manufacturing the heater to burn off ou
19. alve page 14 Heater will not ignite but motor runs for a short period of time Lamp is flickering p 8 9 No fuel in tank Wrong pump pressure Carbon deposits on spark plug and or improper gap Dirty fuel filter Dirt in nozzle Water in fuel tank Bad electrical connection between ignitor and MAIN PCB assembly Ignitor wire is not attached to spark plug Defective ignitor 10 Defective fuel valve Fill tank with kerosene See Pump Pressure Adjustment page 15 3 See Spark Plug page 11 Ne 4 See Fuel Filter page 13 5 See Nozzle page 10 6 Flush fuel tank with clean kerosene page 9 7 Check electrical connections See wiring diagram page 17 8 Attach ignitor wire to spark plug See Spark Plug page 11 9 Replace ignitor 10 See fuel valve page 14 Fan does not turn when heater is plugged in and power switch was in the position Lamp is on or flickering Thermostat setting is too low Bad electrical connection between motor and MAIN PCB assembly 1 Turn thermostat control knob to a higher setting 2 Check electrical connections See Wiring Diagram page 17 Heater will not turn on Lamp is off Temperature limit safety device is overheated No electrical power Blown fuse Bad electrical connection between temperature limit safety device and PCB board 1 Turn power switch to OFF and allow to cool about 10 min T
20. hen turn power switch to ON position 2 Check to insure heater cord and extension cord are plugged in Check power supply 3 Replace safety fuse in PCB board 4 Check electrical connections See Wiring Diagram page 17 16 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 11 WIRING DIAGRAM A WIRING DIAGRAM RMC KFA45T RMC KFA65T DISPLAY PCB CONTROL PCB BLACK BLACK SPARK PLUG CN3 RED POWER LAMP 8 BLACK MT ORG PANGE e BLACK MRED gel RED MOTOR ward ROOM GREEN CAPACITOR THERMOSTAT PW WIH 12uF 230VAC SENSOR TEMP CONTROL PW BLK E EARTH POWER LIMIT FUSE CONTROL 25 PLUG SWIT ane Il Lea AC 120V GREEN 60Hz B WIRING DIAGRAM 120 DISPLAY PCB CONTROL PCB BLACK BLACK SPARK PLUG POWER LAMP mno 0 2 d BLACK LED g ORANGE BLACK MT RED ES MOTOR CAPACITOR THERMOSTAT PWAWIH Arem CONTROL PW BLK PHOTO CELL POWER LIMIT FUSE SWITCH CONTROL sAJH25VAC 120V 17 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 11 WIRING DIAGRAM C WIRING DIAGRAM RMC KFA170T DISPLAY PCB CONTROL PCB POWER LAMP LED THERMOSTAT PW W H TEMP CONTROL PW BLK PHOTO CELL S gi ack POWER LIMIT FUSE SWITCH CONTROL swi2svAC BLACK AC 120V Gro WHITE
21. hing Cover 3712 0035 00 3712 0035 00 3712 0035 00 3712 0035 00 14 Air Line 3341 0007 00 3341 0005 00 3341 0002 00 3341 0004 00 15 Temperature Limit Control 2153 0003 00 2153 0003 00 2153 0001 00 2153 0001 00 16 Combustion Chamber 2152 0019 00 2152 0013 00 2152 0002 00 2152 0008 00 17 Burner Head Assembly 2152 0020 00 2152 0016 00 2152 0006 00 2152 0009 00 17 1 Nozzle FA1001 FA1002 FA1003 FA1004 17 2 Nozzle Seal Washer Jj 4349 0016 00 4349 0016 00 17 3 Nozzle Seal Spring ee 3431 0010 00 3431 0010 00 174 Nozzle Sleeve 3311 0002 00 3311 0002 00 17 5 Burner Head 3531 0010 00 3531 0010 00 3531 0007 00 3531 0009 00 17 6 Nipple 3541 0039 00 3541 0039 00 3541 0020 00 3541 0020 00 17 7 Spark Plug FA1008 FA1008 FA1009 FA 1009 17 8 Fiber Washer 4349 0017 00 4349 0017 00 4349 0017 00 4349 0017 00 17 9 Spring Washer 4342 0009 00 4342 0009 00 4342 0009 00 4342 0009 00 17 10 Flange 4329 0013 00 4329 0013 00 4329 0013 00 4329 0013 00 18 Fuel Line 3341 0009 00 3341 0009 00 3341 0008 00 3341 0008 00 19 Photocell Assembly FA1007 FA1007 FA1007 FA1007 20 Photocell Bracket 3131 0244 00 3131 0159 00 3131 0159 00 3131 0159 00 21 Screw BH1 4311 0068 00 4311 0068 00 4311 0068 00 4311 0068 00 22 Motor and Pump Assembly 2154 0008 00 2154 0008 00 2154 0002 00 2154 0006 00 22 1 Motor 3970 0034 00 3970 0034 00 3970 0029 00 3970 0033 00 22 2 Motor Supportor 3121 0189 00 3121 0189 00 3121 0150 00 3121 0150 00 22 3 Pump Body 3541 0022 00 3541 0022 00 3541 0022
22. ltage and frequency specified on the model plate of the heater Useonly athree prong grounded outlet and extension cord ALWAYS install the heater so that it is not directly exposed to water spray rain dripping water or wind ALWAYS unplug the heater when not in use CALIFORNIA RESIDENTS This heater produces carbon monoxide which is listed by the State of California as a reproductive toxin under Proposition 65 MASSACHUSETTS RESIDENTS Massachusetts state law prohibits the use of this heater in any building which is used in whole or in part for human habitation Use of this heating device in Massachusetts requires local fire dept permit M E L C 148 Section 10A CANADIAN RESIDENTS Use of this heater shall be in accordance with authorities having jurisdiction and CSA Standard B139 NEW YORK CITY RESIDENTS For use only at construction sites in accordance with applicable NYC codes under NYCFD certificate of approval NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING CONTENTS OF USER S MANUAL ITEM PAGE PRECAUTIONS SAFETY GUIDE INTRODUCTION see RR meme eene nennen FEATURES RW UNPACKING AND ASSEMBLY RR III Re KEROSENE 1 K OR NO 1 FUEL OIL CENE ORE et ceases OVERVIEW OF HEATER DESIGN ii rite eo rtt ette reb dtt ent FUELING YOUR HEATER Rm m meme ei ry Te LONG TERM STORAGE OF YOUR HEATER ccc tes MAINTENANCE ele ee ate ee hee TROU
23. lug electrodes to 3 5mm gap Reinstall spark plug in burner head Attach ignitor wire to spark plug Spark Plug Reinstall fan and upper shell Figure 15 11 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING For RMC KFA 210T Models Only Remove upper shell See page 9 Remove fan See page 10 Remove ignitor wire from spark plug Remove spark plug from bracket spark using medium phillips screwdriver Clean and regap spark plug electrodes to 3 5mm gap 0 138 ReInstall spark plug in bracket spark Attach ignitor wire to spark plug Reinstall fan and upper shell G PHOTOCELL CLEAN PHOTOCELL ANNUALLY OR AS NEEDED For 45T 65T 120T 170T Models Only Remove upper shell See page 9 Remove fan See page 10 Remove photocell from it s mounting Clean photocell lens with cotton swab TO REPLACE Remove side cover near on off switch Disconnect wires from circuit board and remove photocell Install new photocell and attach wires to circuit board Replace fan and upper shell Spark Plug Bracket Burner Photocell lens Photocell Install Photocell 1 Incorrect 2 Correct For RMC KFA 210T Model Only Remove upper shell See page 9 Remove fan See page 10 Remove photocell from it s mounting Clean photocell lens with cotton swab TO REPLACE Remove side cover opposite on off switch Disconnect wires from circuit board and rem
24. on See Figure9 If heater still does not start see Troubleshooting Guide on page 13 THERMOSTAT CONTROL Knob Lamp Power Reset Switch Figure 9 RMC KFA45T 65T 120T 170T 210T MODELS NOTICE The major electrical components of this heater are protected by a safety fuse mounted to the PCB board If your heater fails to start check this fuse first and replace as necessary You should also check your power source to insure that proper voltage and frequency are being supplied to the heater NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING TO STOP HEATER 1 Turn switch to OFF and unplug power cord TO RESTART HEATER 1 Wait 10 seconds after stopping heater 2 Repeat steps under to start heater LONG TERM STORAGE OF YOUR HEATER Drain fuel tank through fuel cap opening Using a small amount of kerosene swirl and rinse the inside of the tank NEVER mix water with the kerosene as it will cause rust inside the tank Pour the kerosene out making sure that you remove it all 8 1 2 IMPORTANT Do not store kerosene over summer months for use during next heating season Using old fuel could damage heater Reinstall fuel cap Properly dispose of old and dirty fuel Store heater in dry well ventilated area Make sure storage place is free of dust and corrosive fumes Store the heater in the original box with the original packing material and keep the USER S MANUAL with the heater 9 MAINTENANCE WARNING
25. ove photocell Install new photocell and attach wires to circuit board wires Photocell Figure 17 Side cover Photocell lens T Photocell Install Photocell 1 Incorrect V ee V She 2 Correct e circuit board Replace fan and upper shell 12 Figure 18 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING H FUEL FILTER CLEAN OR REPLACE TWICE A HEATING SEASON OR AS NEEDED For RMC KFA 45T 65T 120T 170T Models Only Remove side cover screws using medium phillips screwdriver Remove side cover Pull fuel line off fuel filter neck Turn fuel filter 90 to counter clockwise and pull to remove RMC KFA45T 65T Models Turn fuel filter 90 to clockwise and pull to remove RMC KFA120T 170T Models Wash fuel filter with clean fuel and replace in tank Attach fuel line to fuel filter neck Reinstall side cover Fuel Filter Fuel Line Figurel9 For RMC KFA 210T Model Only Remove side cover screws using medium phillips screwdriver Remove side cover Pull fuel line attached valve elbow off fuel filter neck Fuel filter 90 turn to clockwise and pull to remove Wash fuel filter with clean fuel and replace in tank Attach fuel line to fuel filter neck Reinstall side cover Fuel Filter Fuel Line Figure 20 13 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 1 FUEL VALVE For RMC KFA210T Model only Remove side cover screws using medi
26. tside WARNING NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING OR STILL HOT 7 OPERATION A VENTILATION RISK OF INDOOR AIR POLLUTION USE HEATER ONLY IN WELL VENTILATED AREAS Provide a fresh air opening of at least three square feet 2 800 sq cm for each 100 000 BTU Hr rating Provide extra fresh air if more heaters are being used Example 2101 heater requires one of the following B a two car garage door raised six inches 15 24 cm a single car garage door raised nine inches 22 86 cm two thirty inch 76 20 cm windows raised fifteen inches 38 1 cm OPERATION TO START HEATER fuel tank with kerosene No 1 fuel oil 2 3 Attach fuel cap Plug power cord of heater into three prong grounded extension cord Extension cord must be at least six feet long Extension Cord Wire Size Requirements 6 to 10 feet 1 8 to 3 meters long use 18 AWG conductor 11 to 100 feet 3 4 to 30 5 meters long use 16 AWG conductor 101 to 200 feet 30 8 to 61 meters long use 14 AWG conductor Turn THERMOSTAT CONTROL Knob to desired setting and push power switch to ON position power indicator lamp will light and heater will start If heater does not start the thermostat setting may be too low turn THERMOSTAT CONTROL Knob to higher position to start heater If heater still does not start turn power switch to OFF and then to positi
27. um phillips screwdriver See page 13 Remove upper shell See page 9 Remove fan See page 10 Pull fuel line lower and upper off the fuel valve fittings See figure 21 Disconnet red and orange wires from valve connector See figure 21 Remove 2 screws holding fuel valve and bracket to lower shell Using medium phillips screw driver See figure 21 Remove 2 screws holding fuel valve to Bracket using medium phillps screw driver See figure 21 Attach new fuel valve to bracket with 2 screws Install new fuel valve and bracket on lower shell with 2 screws Connect red and orange wires polarity not important to valve connector See figue 21 Connect upper and lower fuel lines to fuel valve See figure 21 Replace fan upper shell side cover Fuel Line Hose Upper p i Screw 4 7 7 Screw 4 Valve Fittings Low shell Figure 21 14 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING I PUMP PRESSURE ADJUSTMENT Remove pressure gauge plug from end filter cover Install accessory pressure gauge Start heater See Operation page 8 Allow motor to reach full speed Adjust pressure Using a flat blade screwdriver Turn relief valve to right to increase pressure Turn relief valve to left to decrease pressure Set pump 4 2 Pressure Gauge pressure below correct for pressure for each model Stop heater
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