Dixon ZTR 3302 User's Manual
Contents
1. 20 4 After belt tension is adjusted check to assure that the mower blade will not turn freely when the engaging rod is in the OFF position 5 If the mower blade turns freely adjust the blade brake by loosening nut P N3205 at the end of the brake rod P N 2988 6 After adjustment is achieved perform the safety checks listed below REMOVING THE MOWER BLADE Secure blade P N 2483 from turning Remove blade bolt from center of blade P N 3268 and blade washer P N 6260 then remove blade P N 2483 To reinstall reverse above procedure Tighten blade bolt to 60 ft lbs of torque WARNING Sharp edges on blade can cause injury Caution should be exercised when service is required on blade REMOVING THE MOWER DECK 1 Loosen belt keepers P N 7026 8 7027 located under the engine by loosening the mounting bolts allowing the deck drive belt to come free of the rear pull ey Disconnect the wiring loom at the deck safety switch P N 4242 Remove the two clevis pins P N 3072 from the two rear L rods P N 1355 and slide from slots Remove clevis pin P N 3072 from L rod attached to lift handle and slide from slot Remove clevis pin P N 3072 from front deck hanger shaft P N 1332 located at front of mower deck on slide plates welded at battery box and remove Lift front of mower chassis clear of deck Roll chassis free of the deck To install reverse the above procedure Page 2 of 8 MOWER BLADE OPERATION To engage mower blades turn e2. E 1198 TIAE 9166 WHEEL 2481 ASS MBLY 8578 WHEEL 3091 d 3302 CHASSIS ASSEMBLY 8 yo 9 bed 3302 TRANSAXLE ASSEMBLY g jo Z bEd 3072 3093 3205 3352 5610 a RAR 3245 n er eessen 2697 3536 3072 3297 AL 2033 cy sosa 33 A CS 1887 L O K 3206 e z 32057 3057 3020 I 3361 5189 STUD Basa 3302 MOVVER DECK ASSEMBLY 30 8 Jo 8 abed S OA E AN 4762 ASSEMBLY 4585 COVER ONLY ANSE N 2 N MAGNETO KILL 45 CIRCUIT TOA IGN T LON SWITCH BREAKER OO EA TR OS A STARTER C 4124 4556 ASSEMBLY SOLENOTD 4413 COVER ONLY BODY WIRING LOOM 4762 WIRING K T 8369 4465 ASSEMBLY 4466 COVER ONLY Um 3302 WIRING ASSEMBLY
3. IMPORTANT READ OPERATOR S MANUAL BEFORE OPERATING OR MAKING ADJUSTMENTS DIXON INDUSTRIES INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 673370945 316251 2000 FAX 316 251 4117 TECHNICAL DATA ZTR Model 3302 SEAT ADJUSTMENT 1 Pull or lift body retention latch P N 3954 from transaxle backing plate raise and push body and seat assembly forward Loosen four seat bolts P N 3227 and slide seat forward or backward to desired position Re tighten seat adjustment bolts P N 3227 DO NOT operate mower without seat adjustment bolts properly tightened 4 Close upper body and push retention latch P N 3954 over transaxle backing plate Page 1 of 8 REMOVING THE BODY 1 3 The 3302 has a two piece polyethylene body The upper body can be folded forward to expose the transaxle n some cases it may be necessary to remove the upper body to service the transaxle To remove upper body remove two bolts P N 3093 from the front of upper body hinge located on the brake shaft P N 9283 Disconnect seat switch P N 4761 at plug in Reverse above procedure to reinstall ADJUSTMENT OF MOWER DECK DRIVE BELT 1 This mower deck drive belt is tensioned by a spring loaded engagement idler quadrant 2 This system is designed to maintain the proper belt tension at all times 3 Belt tension can be adjusted by moving the engaging rod P N 7013 into the outside hole of engagement handle P N 70
4. ngagement lever on floor slowly to the ON position To Disengage mower blades turn lever slowly to the OFF position SAFETY CHECKS IMPORTANT PERFORM SAFETY CHECKS AFTER MAKING ANY REPAIRS OR ADJUSTMENTS 1 After reassembly while seated on mower attempt to start engine with mower deck engaged Engine should not start If engine does start return the mower to an Authorized Dixon dealer for adjustment or repair 2 Disengage mower deck and start engine With the operator in the normal seated position engage mower deck and remove weight from seat The engine should stop If the engine does not stop when operator rises from seat return the mower to an Authorized Dixon dealer for adjustment or repair 3 Engage then disengage mower blade in each cutting height Insure that blade disengages and comes to a stop within 5 seconds in each height position If blade does not disengage properly contact your Authorized Dixon dealer CAUTION DO NOT OPERATE MOWER IF ANY SAFETY FEATURE IS NOT FUNCTIONING CORRECTLY PARKING BRAKE ADJUSTMENT Remove the body as described above Tighten nut on brake rod P N 2533 located in front of the transaxle on each side just enough to prevent brake from slipping when engaged CAUTION Over tightening may cause premature wear on the brake band P N 5085 Revised 7 93 P N 8114 Page 3 of 8 8 10 y aBed 4230 4599 COVERED l LunaKE SHAFT 3302 BODY ASSEMBLY 8 o g Bed BS 1109 TUE
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