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Dixon XS5025 User's Manual

1. SOLENOID VEL 4 PTO IN OFF POSITION 2 GRR RED BLK YEL BRN BRAKE RED BLK SWITCH GRN ENGINE RIGHT MOTION WHT CONTROL LEVER GRY CTF o WHT TN 1 BLK WHT BLU GRN LEFT MOTION CONTROL LEVER mE PUR BLK YEL E o YEL RED BRN BRN ho E Sie HOURMETER a SW as 7 PTO 7 5 AMP SWITCH EM ELT ELECTRIC CLUTCH HOURMETER BLK BLK re ACCESSORY Y BLK OUTLET ENGINE GROUND English 56 POSITION 1 OFF KEY SWITCH POSITIONS POSITION 2 RUN1 POSITION 3 RUN2 POSITION 4 START TECHNICAL DATA Ram Xs5025 968999722 Ram Xs6025 968999723 Power Engine oil 10W30 5W30 10W30 5W30 See viscosity diagram SG SH SJ SG SH SJ Fuel Min 87 octane unleaded Max Min 87 octane unleaded Max ethanol 1096 Max MTBE 1596 ethanol 1096 Max MTBE 1596 Fuel tank capacity 5 2 gallons 19 7 liters 5 2 gallons 19 7 liters Spark plugs gap Champion RCY12YC Champion RCY12YC 030 0 75 mm 030 0 75 mm Cooling Air cooled Air cooled Air filter Standard Standard Senad transmission Speed reverse 4 mph 6 45 km h 4 mph 6 45 km h Tire pressure rear 10 PSI 69 kPa 7 bar 10 PSI 69 kPa 7 bar As rated by the engine manufacturer English 57 Cutting Width Cutting Height Uncut Circle Number of Blades B
2. 56 DATA 57 6688680 ees 61 Torque 61 CONFORMITY CERTIFICATES 62 Conformity Certificates 62 SERVICE 63 After the First 5 8 64 25 Service certet 65 50 Service essere 66 100 67 300 Hour Service seen 68 At Least Once Each 69 English 3 English 4 WARNING Failure to follow cautious operating practices can result in serious injury to the operator or other persons The owner must understand these instructions and must allow only trained persons who understand these instructions to operate the mower Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer
3. ZIR 7 Operator s Manual Ram Xs5025 968999722 Ram Xs6025 968999723 Ram Xs7227 968999724 Ram Xs5025BF 968999725 Ram Xs6025BF 968999726 Please read the operator s manual carefully and make sure you understand the instructions before using the machine English 2007 All rights reserved Beatrice NE Printed in U S A CONTENTS INTRODUCTION 40 5 IE Ic 5 Driving and Transport on Public Roads 5 TOWING 5 Operating Fichte DOE rto 5 3000 SetVICe oiii teri eoe aces semen 6 SYMBOLS AND 6 i riian 7 SAFETY uiid Rt 9 Safety Iristr ctlons recente inris 9 General 9 Personal Safety 11 Slope 11 Safe Handling of 13 General Maintenance 14 TMANS POM e 16 Roll over Protection system ROPS 17 CONTROLS 18 Control 18 Steering Control 19 Patking Brake trt tetti 20 Throttle Controle ee reete 20 Blade SWIIChi Er
4. Maintenance Before After Check adjust throttle and choke cables e Check the condition of belts belt pulleys Change the engine oil Replace the engine oil filter Clean replace the spark plugs Replace the fuel filter Replace the air filter paper filter Check the caster wheels every 200 hours Replace the air cleaner s pre filter foam Check adjust the mower deck Check the engine valve clearance Perform the 300 hour service 3 4006 Lubricate according to Lubrication Schedule Check hydraulic oil at reservoir e Change hydraulic oil amp filter 200 hours e e 1 First change after 5 8 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours 2 In dusty conditions cleaning and replacement are required more often 3 Performed by authorized service workshop Described in this manual Not described in this manual WARNING Before performing any service or adjustment checklist Engage the parking brake Place the Blade switch the disengaged position Turn the ignition switch to OFF position and remove the key Make sure the blades and all moving parts have completely stopped Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug English 35 MAINTENANCE Battery Your mower is equipped with a maintenance free batter
5. Read Maintenance in the Safety Instructions section First change after 5 8 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours In dusty conditions cleaning and replacement are required more often For daily use the machine should be lubricated twice weekly Performed by authorized service workshop Described in this manual Not described in this manual Daily Weekly At Maintenance interval least hours once each Maintenance Before After year 25 50 100 300 Check the parking brake Check the engine s oil level every refueling Check the safety system Qee e Check for fuel and oil leakages Check clean the engine s cooling air intake Check the mower deck Check for loose hardware screws nuts Clean under the mower deck Start the engine and blades listen for unusual sounds Check for damage Thoroughly clean around the engine Clean around belts belt pulleys Check the tire pressures Check battery Sharpen Replace mower blades Clean the engine s cooling air intake Clean the air cleaner s pre filter foam Clean the air cleaner s filter cartridge paper filter Check adjust the parking brake Inspect muffler Spark arrester English 34 MAINTENANCE Daily Weekly At Maintenance interval least in hours once each year 25 50 100 300
6. 2 2 22 39 Fuel Elller 40 Tire PressUres nett rines 41 Parking Brake ee rrt 41 V DeltS 41 Deck bell 5 2i Ete bet Rn 42 P rmp belt ero rne ed Leanne cuz 43 Cutting Blades iei Ir oreet 43 Blade 44 Adjusting the Mower 45 Leveling 22 45 Anti scalp rollers 2 2 46 Cleaning and 47 Caster 2 4 44 804 47 are c 47 LUBRICATION e p i te 48 Lubricating the 49 Front Wheel 49 Front Wheel 66 2221 49 Deck Spindle sisirin aoa eie 49 Deck outer 50 Engine ie eres 50 Engine Oil 2 4 50 Changing the Engine 51 Engine Oil 51 Hydraul PUMP iur rettet tette 52 Fluid Change eicere 52 Purging Procedures esses 52 TROUBLESEHOQOOT ING 23 1 pr ipio ce tienes erda 53 STORAGE restet ette 55 SOAGE 55 Winter Storage eerie teet 55 M M SCHEMATIC
7. Replace and secure clutch stop Reinstall the deck belt see Deck Belt Removal in this section of the manual Si Cutting Blades In order to attain the best mowing effect it is important that the blades are well sharpened and not damaged WARNING Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling Bent or cracked blades or blades with large nicks should be replaced Damaged blades should be replaced when hitting obstacles that result in a breakdown Let the service workshop decide whether the blade can be repaired ground or must be replaced Balance the blades after sharpening Check the blade mounts 1 Electric clutch 2 Idler spring 3 Clutch stop Pump belt removal Check the blades IMPORTANT INFORMATION The sharpening of blades should be carried out by an authorized service workshop 8054 002 8011 604 English 43 MAINTENANCE Blade replacement WARNING See Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling e Remove blade bolt by turning counterclockwise IMPORTANT INFORMATION To ensure proper assembly center hole in blade must align with star on cutter 1 Blade housing 2 Blade bolt special 3 Cutter housing Blade attachment e Install ne
8. chains or straps when transporting Do not operate this machine on public roadways Check and abide by local traffic regulations before transporting the machine on any road Do not tow this machine it may cause damage to the drive system Do not tow with this mower They may jackknife or overturn causing damage to the mower and possibly serious injury to the operator Load the unit onto truck or trailer by driving up ramps of suitable strength using a slow speed Do not lift The machine is not intended to be lifted by hand English 16 8011 514 Regularly clean deck WARNING Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious injury If injured by escaping fluid see a doctor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine in place during transport Ensure that the machine is well fastened to the transport vehicle Always reverse the machine onto the transport vehicle to avoid tipping it over SAFETY Roll over Protection system ROPS The ROPS increases the basic weight of the unit by 42 WARNING Ibs 19 kg The ROPS is an accessory The rollover protection Do not use ROPS as lifting attaching or system s capabilities may anchoring point be impaired by damage if Do not use ROPS for wrecking o
9. 8011 518 Keep children away from work area English 12 SAFETY WARNING The engine must not be started when the driver s floor plate or any protective plate for the mower deck s drive belt is removed Safe Handling of Gasoline To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive e Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline container Never remove gas cap or add fuel with the engine running Allow engine to cool at least two 2 minutes before refueling e Never fuel the machine indoors e Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliance Before you begin refueling minimize the risk of static electricity by touching a metal surface e Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from the vehicle when filling e Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible refuel such equipment with a portable container rather than from a WARNING gasoline dispenser nozzle e Keep the nozzle in contact with the rim of the fuel tank or container opening at all times 8011 516 Never fill the fuel tank indoors The engine and the e
10. And do not drive across grass catchers or other attachments they any slopes can affect the stability of the machine English 1 1 SAFETY Do not use on steep slopes Donottry to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them e Keep children out of the mowing area and in 8011 509 the watchful care of a responsible adult other Be extra caulious when driving on slopes than the operator alert and turn machine off if a child enters the area Before and while backing look behind and down for small children e Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine e Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may block your view of a child 8011 517 Never allow children to operate the machine
11. Environmentally adapted alkylate gasoline can be used See also Technical Data concerning ethanol fuel Methanol fuel is not allowed Do not use E85 alcohol based fuel Damage to engine and components may occur WARNING Gasoline is highly flammable Observe caution and fill the tank outdoors see the safety instruction WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust system to cool at least two 2 minutes before refueling WARNING Fill to bottom of filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame When operating in temperatures below 32 F 0 C use fresh clean winter grade gasoline to help insure good cold weather starting English 22 8011 625 Fuel tank IMPORTANT INFORMATION Experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel the next season See Storage Instructions for additional information Never use engine or carburetor cleaners in the fuel
12. The fuel pump s air filter MAINTENANCE Tire Pressures Rear tires should have a pressure of 10 psi 69 kPa 7 bar Front tires should be at 15 psi 103 kPa 1 bar 8011 564 Tire pressures Parking Brake Visually check that no damage is found on the lever cables or switch belonging to the parking brake Perform a standstill test and check that there is sufficient braking action To adjust the parking brake contact the Dixon service workshop WARNING Faulty adjustment will result in reduced braking ability and can cause an accident 8061 019 Parking brake IMPORTANT INFORMATION Check every 100 hours of operation Check for severe cracking and large nicks The machine must be absolutely standing NOTE The belt will show some small cracks in normal still when applying the parking brake operation The belts are not adjustable Replace belts if they begin to slip from wear English 4 1 MAINTENANCE Deck belt removal 1 2 Park on a level surface Apply parking brake Lower the deck into the lowest cutting position Remove bolts from belt shields and remove shields Remove any dirt or grass that may have accumulated around the cutter housings and entire deck surface Carefully roll the belt over the top of the cutter housing pulleys and remove belt Deck belt installation 1 NOTE For ease in installing the deck belt refer to the routing decal on bottom of seat Wrap
13. cable s outer casing and push the choke control fully in 2 Check that the choke cable is mounted in the upper lever see illustration Push the choke cable s outer casing as far to the left as possible and tighten the clamping screw 8011 605 Adjusting the choke cable English 38 MAINTENANCE Air Filter Maintenance If the engine seems weak or runs unevenly the air filter may be clogged If running with a dirty air filter the spark plugs can become fouled For this reason it is important to replace the air filter regularly see the heading Maintenance Schedule for the proper service interval WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust system to cool at least two 2 minutes IMPORTANT INFORMATION Do not use compressed air to clean the air filter Do not wash the paper filter Do not oil the paper filter Do not tap filter to clean this could cause damage to the sealing Replacing Air Filter The engine is equipped with a replaceable high density paper air cleaner element and an oiled foam precleaner which surrounds the paper element Check the air cleaner daily or before starting the engine Check for a buildup of dirt and debris around the air cleaner system Keep this area clean Also check for loose or damaged components Replace all bent or damaged air cleaner components IMPORTA
14. deck is uneven The blades are dull Driving speed too high The grass is too long Grass collected under the mower deck STORAGE Storage Winter Storage At the end of the mowing season the machine should be readied for storage or if it will not be in use for longer than 30 days Fuel allowed to stand for long periods of time 30 days or more can leave sticky residues that can plug the carburetor and disrupt engine function Fuel stabilizers are an acceptable option as regards to the sticky residues that can occur during storage Add stabilizer to the fuel in the tank or in the storage container Always use the mixing ratios specified by the manufacturer of the stabilizer Run the engine for at least 10 minutes after adding the stabilizer so that it reaches the carburetor Do not empty the fuel tank and the carburetor if you have added stabilizer WARNING Never store an engine with fuel in the tank indoors or in poorly ventilated spaces where fuel vapor can come in contact with open flames sparks or a pilot light such as in a boiler hot water tank clothes dryer etc Handle the fuel with care It is very flammable and can cause serious personal injury and property damage Drain the fuel into an approved container outdoors and far away from open flame Never use gasoline for cleaning Use a degreaser and warm water instead To ready the machine for storage follow these steps 1 Thoroughly clean
15. en 20 LY 21 Control eese 21 FUSES ccena nte e eite bates 21 Fuel Tas 22 Fuel Sh t Off Valve cete tbe rentre cine 23 Cutting Height 23 Hout Meter aie 24 OPERATION cscarnir t 25 MANNO UT 25 Je em 25 To move forward and backward 25 To turn to the rightii sisira 25 To turn to 25 To zero 25 Before Starting 26 Starting the 26 Starting the engine with a weak battery 28 To attach jumper 28 RUNNING 2 29 Operating on hills 30 MOWING TIPS P 31 Stopping the 32 Moving by Harid ern tne 33 Pump release valves 33 edes 34 Maintenance Schedule 34 aL 36 Ignition System 37 Safety System 37 Engine Cooling Air Intake 38 Throttle Cable 38 Choke Cable nete 38 Air Filter 39 Replacing Air
16. evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Anyone who operates this machine must first read and understand this Operation Manual Local laws may regulate the age of the user Keep machine free of grass leaves or other debris buildup which can touch hot exhaust engine part and burn Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage English 10 8011 520 Never take passengers WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is a odorless colorless poisonous gas Do not use the machine in enclosed spaces SAFETY Personal Safety Equipment WARNING When using the machine approved personal protective equipment shown in illustrations shall be used Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen Ask your retailer for help in choosing the right equipment Make sure that you have first aid equipment close at hand when using the machine Never us
17. fill to above the FULL mark Remove the dipstick The oil is filled through the hole for the dipstick API class SF SG SH SJ or higher must be used Synthetic oil SAE 5W 30 or 10W 30 is recommended at all temperatures Mineral oil SAE 5W 30 10W 30 can be used between 18 C 0 and 5 C 40 F At temperature above 5 C 40 F single grade SAE 30 must be used The engine holds 0 88 qt 1 0 liters of oil excluding the filter including filter 2 qt 1 9 liters The dipstick markings English LUBRICATION Hydraulic Pump Fluid Change This transaxle is designed with an external filter for ease of maintenance To ensure constant fluid quality levels and longer life an oil filter change interval of every 200 hours is recommended The following procedure can be performed with the pump installed in the vehicle and the vehicle on level ground Apply the bypass valve and lock the vehicle parking brake 1 Place an oil drain pan with a two gallon capacity beneath the oil filter Remove the oil filter from the pump 2 After the oil has drained wipe the filter base surface off and apply a film of new oil to the gasket of the new replacement filter 3 Install the new filter by hand turn 34 to one full turn after the filter gasket contacts the filter base surface 4 Drain old oil filters of all free flowing oil prior to disposal Place used oil in appropriate containers and dispose of it in accordance with
18. for long periods as there is a risk of fouling the spark plugs USE FULL THROTTLE WHEN MOWING for best mower performance and battery charging 8061 017 Throttle control 4 Blade Switch In order to engage the mower deck pull the knob out the mower blades are disengaged when the knob is depressed 2 eo nixa 8061 017 Blade switch English 20 CONTROLS 5 Ignition Switch The ignition key is placed on the control panel and is used to start and stop the engine on N c 8061 017 Ignition switch 6 Choke Control The choke control is used for cold starts in order to provide the engine with a richer fuel mixture For cold starts the control should be pushed to the ON position 8061 017 7 Fuses Fuses are located on the left hand side of the machine They are accessed by tilting the seat forward They are flat pin fuses of the same type used in automobiles There are two fuses with ratings and functions 20A Primary fuse 7 5 Mower deck coupling 8011 420 Fuses English 2 1 CONTROLS 8 Fuel Tank Read the safety instructions before refueling The machine has one fuel tank just behind the seat The tank capacity is 5 7 gallons 22 liters Make sure the fuel cap is properly tightened and the cap gasket is not damaged The engine will run on a minimum of 85 octane unleaded gasoline no oil mix
19. laws in your area 5 Remove the cap from the pump s expansion tank located on the vehicle frame 6 Fill reservoir with SAE 10W30 oil to just above the MIN ADD line on the reservoir After purging check levels and add oil if necessary 7 Reinstall the tank cap by hand Do not overtighten 8 Proceed to the purge procedure Purging Procedures Due to the effects air has on efficiency in hydrostatic drive applications it is critical that it is purged from the system These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system The resulting symptoms in hydrostatic systems may be 1 Noisy operation 2 Lack of power or drive after short term operation 3 High operation temperature and excessive expansion of oil English 52 8061 016 1 Pump filter 2 Pump reservoir 3 Fluid fill lines Changing the hydraulic pump oil filter Before starting make sure the pump is at the proper oil level If it is not fill to the specifications outlined earlier The following procedures are best performed with the vehicle drive wheels off the ground then repeated under normal operating conditions 1 2 Disengage the brake if activated With the bypass valve open and the engine running at fast idle slowly move the directional control in both forward and reverse directions 5 or 6 times As air is purged from
20. motion Make all turns slowly 8061 019 Released parking brake English 30 OPERATION Mowing Tips Observe and flag rocks and other fixed objects to avoid collisions Begin with a high cutting height and reduce it until the desired mowing result is attained The average lawn should be cut to 212 64 mm during the cool season and over 3 76 mm during the hot months For healthier and better looking lawns mow often after moderate growth For best cutting performance grass over 6 15 cm in height should be mowed twice Make the first cut relatively high the second to the desired height The mowing result will be best with a high engine speed the blades rotate rapidly and low speed the rider moves slowly If the grass is not too long and dense the driving speed can be increased without negatively affecting the mowing result The finest lawns are obtained by mowing often The lawn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be used without poor mowing results Avoid mowing wet lawns The mowing result is poorer because the wheels sink into the soft lawn clumps build and the grass clippings fasten under the cowling Hose the mower deck underside with water after each use When cleaning the mower deck shall be raised into the transport position Make sure the mower is cooled and the engi
21. scalp rollers e Upper position 11 7 to 3 38 to 76 mm grass e Middle position 3 to 41 2 76 to 114 mm grass e Lower position 412 to 6 114 to 152 mm grass The rollers should be approximately 14 6 5 mm from ground Do not adjust the rollers to support the deck IMPORTANT INFORMATION The anti scalp rollers must not be used for gauge wheels or the roller and deck may be damaged English 46 MAINTENANCE Cleaning and Washing Regular cleaning and washing especially under the mower deck will increase the machine s life span Make it a habit to clean the machine directly after use after it is cooled before the dirt sticks Do not spray water on the top of the mower deck Use compressed air to clean the top side of mower deck Regularly clean deck and underside of the deck with normal water pressure Do not use a high pressure washer or steam cleaner Avoid spraying engine and electrical components with water 8050 092 Use protective glasses when Clean regularly cleaning and washing Do not rinse hot surfaces with cold water Let unit cool before washing Caster Wheels Check every 200 hours Check that wheels rotates freely If wheels do not rotate freely take the unit to your dealer for service IMPORTANT INFORMATION DO NOT add any type of tire liner or foam fill material to the tires Excessive loads created by foam filled tires will cause premature failures Only use
22. tank or permanent damage may occur CONTROLS 9 Fuel Shut Off Valve The fuel shut off valve is located at the left rear of the seat The valve is off when the handle tab is turned perpendicular to the fuel line 10 Cutting Height Adjuster The deck cutting height is obtained by pressing the foot pedal forward to lift the deck To lower the deck apply pressure to the top side of the foot pedal and allow it to pivot while the lift arm rotates to the rear of the unit To stop in the desired cutting position rotate the foot pedal down into the notch in the height plate The cutting height range is from 112 38mm to 412 114mm in 6mm increments The heights are measured from the ground up to the blade tip with the engine not running IMPORTANT INFORMATION In order to obtain an even cutting height it is important that the air pressure in the front tires is 15 psi and the rear tires is 10 psi IMPORTANT INFORMATION Always use the high position to transport Fuel shut off valve in the CLOSED position The mower deck s lifting lever 8011 419 8050 117 English 23 CONTROLS 11 Seat Adjustment Lever The seat can be adjusted lengthways When making adjustments the lever under the front edge of the seat is moved to the left as seen by the driver in the seat after which the seat can be moved backward or forward 12 Hour Meter The hour meter displays the total operating time It will lash C
23. the engine Allow the engine to cool to a safe temperature first 5 Changing the Engine Oil The engine oil should be changed for the first time o E ae after 5 8 hours of operation Thereafter it should be DER SS S SS 2 changed every 50 hours The drain valve is located Dm 1 at the rear of the unit to the right of the oil filter m A e Place the machine on a flat surface TA Place a container under the engine where 9 9 the oil drain valve exits Remove the valve Allow the oil to run out into the container Reinstall the oil drain valve cap Replace the oil filter if necessary Fill with new engine oil in accordance with Checking the Oil Level e Start the engine Run it for 3 5 minutes Stop and recheck the oil level Oil drain valve 6 Engine Oil Levels Check the oil level in the engine when the machine is standing level and the engine is stopped Remove the dipstick wipe it clean and then replace it The dipstick should be screwed into place Take the dipstick out again and read the oil level The oil level should lie between the markings on the dipstick If the level is approaching the ADD mark fill the oil to the FULL mark on the dipstick iin Never
24. the unit the oil level will drop With the bypass valve closed and the engine running slowly move the directional control in both forward and reverse directions 5 to 6 times Check the oil level and add oil as required after stopping the engine It may be necessary to repeat Steps 2 and 3 until all the air is completely purged from the system When the transaxle operates at normal noise levels and moves smoothly forward and reverse at normal speeds then the transaxle is considered purged After the vehicle has been used two times the oil level should be checked while the oil is cold and adjusted accordingly TROUBLESHOOTING Problem Cause The engine will not start The starter does not turn the engine over The engine runs rough The engine seems weak The machine vibrates The blade switch is engaged The steering controls are not locked in the neutral position The driver is not sitting in the driver s seat The parking brake is not activated The battery is dead Contamination in the carburetor or fuel line The fuel supply is closed or the shutoff valve for the fuel tank is in the wrong position Clogged fuel filter or fuel line Ignition system faulty Dead battery Poor contact of the battery terminal cable connections Fuse blown Fault in the starter safety circuit See Checking the Safety System in the Maintenance Section Faulty carburetor The choke control is pulled out w
25. to drive the driver must sit in the seat and release the parking brake before the steering controls can be moved into the neutral position otherwise the engine will stop English 3 7 MAINTENANCE Engine Cooling Air Intake Check that the engine s cooling air intake is free from leaves grass and dirt If the cooling air intake is clogged engine cooling deteriorates which can lead to engine damage The cooling air intakes rotates when the engine is running Mind your fingers 8061 014 Throttle Cable Check that the engine responds to throttle increases and that a good engine speed is attained at full throttle If doubts arise contact the service workshop If adjustments are necessary they can be made as follows for the lower cable 1 Loosen the clamping screw for the cable s outer casing and move the throttle to the full throttle position 2 Check that the throttle cable is mounted in the correct hole in the lower lever see illustration 3 Push the throttle cable s outer casing as far to the right as possible and tighten the clamping screw 8011 605 Adjusting the throttle cable Choke Cable If the engine produces black smoke or is difficult to start this can be because the choke cable is incorrectly adjusted upper cable If doubts arise contact the service workshop If adjustments are necessary they can be made as follows 1 Loosen the clamping screw for the
26. ANT INFORMATION Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary Always use two wrenches for the terminal screws WARNING Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparks from accidental grounding et 2 40 CZ 22 1 Terminal guard 2 Access doors Battery cleaning and installation MAINTENANCE Ignition System The engine is equipped with an electronic ignition system Only the spark plugs require maintenance For recommended spark plugs see Technical Data 1 Remove the ignition cable boot and clean around the spark plug 2 Remove the spark plug with a spark plug socket wrench 3 Check the spark plug Replace the spark plug if fouled the electrodes are burned and if the insulation is cracked or damaged Clean the spark plug with a steel brush if it is to be reused 4 Measure the electrode gap with a gapping tool The gap should be 030 0 75 mm Adjust as necessary by bending the side electrode 5 Reinsert the spark plug turning by hand to avoid damaging the threads 6 After the spark plug is seated tighten it using a spark plug wrench so that the washer is compressed A used spark plug should be turned s of a
27. HG OIL Change at 50 hour intervals The flash duration is one hour before and one hour after the interval The CHG OIL icon will come on and shut off automatically The hour meter cannot be manually reset English 24 8011 441 Lengthways adjustment 8011 441 Hour meter OPERATION Read Safety Instructions section and following pages if you are unfamiliar with the machine Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities We suggest that this section be reviewed in its entirety prior to attempting to move the mower under its own power Additionally we suggest when first operating the mower use a reduced throttle speed and reduced ground speed by NOT moving control levers to the furthest forward or reverse positions during initial operation or until operator becomes comfortable with controls We also suggest first time users or new users to Zero Turn mowers to become familiar with the mower s movement on a hard surface such as concrete or blacktop PRIOR to attempting to operate on turf Until operator becomes comfortable with mower controls and zero turning capability they may damage turf due to overly aggressive maneuvers IMPORTANT INFORMATION When control levers are in the reverse position they return to neutral when released This may cause the mower to suddenly stop Steering To move forward and backward Th
28. ION Lubricating the Cables If possible grease both ends of the cables and move the controls to end stop positions when lubricating Refit the rubber covers on the cables after lubrication Cables with sheaths will bind if they are not lubricated regularly If a cable binds it can disrupt operation If a cable binds remove the cable and hang it vertically Lubricate it with light engine oil until the oil begins to escape from the bottom Tip Fill a small plastic bag with oil and tape it so that it seals against the sheath and allow the cable to hang vertically from the bag overnight If you do not succeed in lubricating the cable it must be replaced 1 Front Wheel Mount Lubricate with a grease gun one zerk for each wheel mount until the grease is forced out Use only good quality bearing grease Grease from well known brand names petrochemical companies usually maintains a good quality 2 Front Wheel Bearings Lubricate with a grease gun one zerk for each set of wheel bearings until the grease is forced out Use only good quality bearing grease 3 Deck spindle Lower the cutting deck completely If you use grease gun without rubber hose the foot plate must be removed Lubricate with a grease gun one zerk 2 3 strokes Use only good quality bearing grease IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that is does not come into contact with belts or belt pulley drive
29. NT INFORMATION Operating the engine with loose or damaged air cleaner components could allow unfiltered air into the engine causing premature wear and failure Servicing Precleaner Wash and re oil the precleaner every 25 hours of operation more often under extremely dusty or dirty conditions Replace the precleaner annually or every 100 hours 1 Open the door on the blower housing to access the air cleaner element and precleaner 2 Unhook the latch and remove the precleaner from the air cleaner element or remove as an assembly for servicing Make sure the base and the sealing area is clean before reassembly is performed 3 Wash the precleaner in warm water with detergent Rinse the precleaner thoroughly until all traces of detergent are eliminated Squeeze out excess water do not wring Allow the precleaner to air dry 4 Saturate the precleaner with new engine oil Squeeze out all excess oil 5 Reinstall the precleaner over the paper element and secure with the latch 6 Close and latch the door Servicing Paper Element Check the paper element every 50 hours of operation more often under extremely dusty or dirty conditions Clean or replace the element as necessary Replace the air cleaner element annually or every 100 hours 1 Open the door on the blower housing to access the air cleaner element 2 Unhook the latch and remove the air cleaner element and precleaner 3 Remove the precleaner if s
30. O E M specified tires Foam filled tires or solid tires will void the warranty Removal and installation of caster wheel Remove nut and caster bolt Pull the wheel out of the fork and take care of the Sleeve Install in reverse order Tighten caster bolt 8011 619 Caster wheels Hardware Check daily Inspect the entire machine for loose or missing hardware English 47 LUBRICATION NON 2 5 N S 12 12 Every year 1 52 Every Week 1 365 Every day Change transaxles transmission filters General Remove the ignition key to prevent unintentional movements during lubrication When lubricating with an oil can it must be filled with engine oil When lubricating with grease unless otherwise stated use a high grade molybdenum disulphide grease For daily use the machine should be lubricated twice weekly English 48 T Lubricate with grease gun Oil change 300h 8011 672 6 CENA Lubricate with Level check Filter change Wipe away excess grease after lubrication It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys Should this happen attempt to clean them with spirits If the belt continues to slip after cleaning it must be replaced Gasoline or other petroleum products must not be used to clean belts LUBRICAT
31. Transport on Public Roads Check applicable road traffic regulations before transporting on public roads If the machine is transported you must always use approved fastening equipment and ensure that the machine is well anchored DO NOT operate this machine on public roadways Towing Do not tow this machine it may cause damage to the drive system Do not tow any trailers with this mower They may jackknife or overturn causing damage to the mower and possible serious injury to the operator Operating This machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones tree stumps etc The machine can also be used for other tasks when equipped with special accessories provided by the manufacturer Operating instructions for the accessories are provided with delivery All other types of uses are incorrect The manufacturer s directions concerning operation maintenance and repairs must be carefully followed Lawn mowers and all power equipment can be potentially dangerous if used improperly Safety requires good judgement careful use in accordance with these instructions and common sense The machine must only be operated maintained and repaired by persons familiar with the machine s special characteristics and who are also knowledgeable about the safety instructions Use only approved repair parts to maintain this machine Accident prevention regulations other general safety regulations occupationa
32. ables Jumper cable connection Connect each end of the RED cable to the POSITIVE terminal on each battery taking care not to short against chassis QConnect one end of the BLACK cable to the NEGATIVE terminal of the fully charged battery e Connect the other end of the BLACK cable to a good CHASSIS GROUND on the mower with the discharged battery away from the fuel tank and battery To remove cables reverse order Remove BLACK cable first from chassis and then from the fully charged battery Remove RED cable last from both batteries English 28 8011 642 OPERATION Running 1 Release the parking brake by moving the lever downward NOTE The mower is equipped with an operator presence system When the engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Move the steering controls to the neutral position N Select the cutting height with the cutting height adjustment pedal Make sure the work area is free from objects that could be thrown by the rotating blades Engage the mower deck by pulling out the blade switch WARNING Ensure that no one is near mower when engaging blade switch 6 Move throttle control to full throttle 7 The machine s speed and direction are continuously variable using the two steering controls When both controls are in the neutral position the machine stands still By
33. an change the spark plugs 100 hours Change the fuel filter 100 hours c 0 Check the engine valve clearance English 69 Part No 539 132401 IR 11 15 07
34. and birth defects or other reproductive harm Wash hands after handling INTRODUCTION Congratulations Thank you for purchasing a Dixon ride on mower This machine is built for superior efficiency to rapidly mow primarily large areas A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine s performance This manual is a valuable document Read the contents carefully before using or servicing the machine The following of instructions use service maintenance by all who operate this machine is important for the safety of the operator and others It can also considerably increase the life span of the machine and increase its resale value If you sell your machine be sure to give the operator s manual to the new owner The final chapter of this operator s manual provides a Service Journal Ensure that service and repair work are documented A well kept service journal reduces service costs for the maintenance and affects the machine s resale value Please contact your dealer for more information Take the operator s manual along when the machine is taken to your dealer for service General In this operator s manual left and right backward and forward are used in relation to the machine s normal driving direction Continuous dedication to improve our products require that specifications and design are subject to change without notice Driving and
35. are parts The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear English 6 SYMBOLS AND DECALS These symbols are found on the machine and in the operator s manual Study them carefully so that you know what they mean WARNING XXXXX XXXX XXXXXXXXX XXXXXX XXXXXXXXX XX XXXXXXXX XXXX XXXXXX Used in this publication to notify the reader of a risk of personal injury or death particularly if the reader should neglect to follow instructions given in the manual IMPORTANT INFORMATION XXXXXX XXXXX XXXX XXXXXXXXX XXXXXX XXXXXXXXX XX XXXXXXXX XXXX XXXXXX Used in this publication to notify the reader of a risk of material damage particularly if the reader should neglect to follow instructions given in the manual Used also when there is a potential for misuse or misassembly Reverse Neutral Fast Warning Parking Brake CE conformity Warning Rotating blades Do not touch parts marking Only for keep away from the European market discharge deck Battery acid is corrosive explosive and flammable Do not stand here Noise emissions to the surroundings in accordance with the European Union s directive The machine s emission is stated in the chapter TECHNICAL DATA and on the decals Only machines for European Use protective glasses Use protective gloves market English 7 SYMBOLS AND DECALS Read Shut off engine and Keep a safe Use
36. controls Parking brake functionality Driving forward Driving backward Engaging the blades Check the idle speed Check the engine high idle speed Inform the customer about The need and advantages of following the service schedule The need and advantages of leaving the machine for service every 300 hours The effects of service and maintaining a service journal on the machine s resale value Application areas for mulching Fill in the sales papers Delivery service has been carried out No remaining notes Certified English 63 SERVICE JOURNAL Action Date mtr reading stamp sign After the First 5 8 Hours 1 Change engine oil English 64 SERVICE JOURNAL Action Date mtr reading stamp sign 25 Hour Service Check the engine air filter Check the tire pressures Check battery with cables Lubricate according to lubrication chart N Oo a fF NH gt Clean the air cleaner s prefilter foam Sharpen Replace mower blades if required Check clean the engine s cooling air intake English 65 SERVICE JOURNAL Action Date mtr reading stamp sign 50 Hour Service 1 2 om Perform the 25 hour service Clean replace the air cleaner s filter cartridge paper filter short
37. e direction and speed of the mower s movements is effected by the movement of the control lever s on each side of mower The left control lever controls the left wheel The right control lever controls the right wheel First time users should push mower see Moving by Hand in the Operation section to an open flat area without other people or vehicles obstacles nearby In order to move unit under its own power the operator must be in the seat start engine see Before Starting in Operation section adjust engine speed to idle disengage parking brake do not engage blades at this time rotate control levers inward As long as the control levers have not been moved forward or backwards mower will not move Slowly move both control levers forward slightly This will allow mower to start moving forward in a straight line Pull back on control levers to the neutral position and mower should stop moving Pull back slightly on control levers this will allow mower to start moving backwards Push forward on control levers to the neutral position and mower should stop moving To turn to the right While moving in a forward direction pull the right lever back towards the neutral position while maintaining the position of the left lever this will slow the rotation of the right wheel and cause the machine to turn in that direction To turn to the left While moving in a forward direction pull the left lever back towards the neutral positi
38. e the machine when barefoot Always wear protective shoes or boots preferably with steel toe caps Always wear approved protective glasses or a full visor when assembling or driving Always wear gloves when handling the blades Never wear loose clothing that can get caught in moving parts Use ear protectors to avoid damage to hearing 8011 670a Slope Operation Personal protective equipment Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes 10 degrees maximum not across e Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop while on the slope Do not mow on wet grass Tires may lose traction Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the 6003 004 Mow up and down not side to side slope Keep all movement on the slopes slow and WARNING gradual Do not make sudden changes in speed or direction which could cause the Do not drive up or down hills machine to roll over with slopes greater than 10 e Use extra care while operating machine with degrees
39. enters the area Never carry passengers The machine is only intended for use by one person Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces Do not operate machine without the entire grass catcher discharge guard or other safety devices in place and working e Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake 8011 513 stop engine and remove keys before Clear the area of objects before mowing dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard English 9 SAFETY e Operate machine only in daylight or good artificial light Donotoperate the machine while under the influence of alcohol or drugs e Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating machine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should
40. er intervals for dusty operating conditions Change engine oil Lubricate according to lubrication chart Check adjust the parking brake Change hydraulic pump oil and filter English 66 SERVICE JOURNAL Action Date mtr reading stamp sign 100 Hour Service 1 2 3 oon ow gt Perform the 25 hour service Perform the 50 hour service Change the engine oil filter Clean replace the spark plugs Replace the fuel filter Check V belts Check tighten caster wheel axle bolts every 200 hours Change the air filter s paper cartridge Change hydraulic pump oil and filter 200 hours English 67 SERVICE JOURNAL Action Date mtr reading stamp sign 300 Hour Service Perform the 25 hour service Perform the 50 hour service Perform the 100 hour service Check adjust the mower deck Check the engine valve clearance Replace the air cleaner s prefilter foam Clean the combustion chamber and grind the valve seats English 68 SERVICE JOURNAL Action Date mtr reading stamp sign At Least Once Each Year Clean the engine s cooling air intake 25 hours Replace the air cleaner s pre filter foam 300 hours Replace the air filter s paper cartridge Change the engine oil 50 hours Replace the engine oil filter 100 hours Check adjust the cutting height Check adjust the parking brake 50 hours Cle
41. ge the unit English 6 1 CONFORMITY CERTIFICATES Conformity Certificates USA requirements Labels are placed on the engine and or in the engine compartment stating that the machine will fulfill the requirements This is also applicable to special requirements for any of the states California emission rules etc Do not remove any of these labels Certificates can also be supplied with the machine at delivery or written in the Engine manual Take care of them as they are valuable documents CE requirements Vibration data corresponding to Directive 2002 44 EC is given in the Technical Data Section The Declaration of Conformity is included in the literature packet English 62 SERVICE JOURNAL Action Date mtr reading stamp sign Delivery Service 2 a O 2 12 13 14 Charge the battery Adjust the tire pressure of all wheels to 15 PSI 1 bar Mount the steering controls in the normal position Connect the contact box to the cable for the seat s safety switch Check that the right amount of oil is in the engine Adjust the position of the steering controls Fill with fuel and open the fuel shut off valve Start the engine Check that there is drive to both wheels Check the mower deck adjustment Check The safety switch for the parking brake The safety switch for the mower deck The safety switch in the seat The safety switch in the steering
42. in any other position than OFF will cause the battery to be discharged and the hour meter to accumulate hours Place controls in neutral position to stop 8061 020 English 32 OPERATION Moving by Hand IMPORTANT INFORMATION Tighten the valve moderately Do not overtighten the valve when closing That can damage the valve seat Pump release valves Pump release valves are located at the front and rear of the pump They are used to release the system so the machine may be moved by hand when not running Tilt seat forward to gain access to the pump The rear bypass valve sits directly opposite the front valve below the seat support It is not visible in the illustration Use a 17 mm open end wrench or socket and ratchet Turn the outer locknut 2 3 turns Using an 8mm wrench or socket turn the inner nut one turn Reverse the procedure to reset the pump English 33 8011 507 Pump release valve English 33 MAINTENANCE Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine For those points not described in this manual visit an authorized service workshop An annual service carried out by an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation
43. ith a warm engine Clogged fuel filter or jet Clogged ventilation valve on the fuel cap Fuel tank nearly empty Fouled spark plugs Rich fuel mixture or fuel air mixture Wrong fuel type Water in the fuel Clogged air filter Clogged air filter Fouled spark plugs Carburetor incorrectly adjusted Air trapped in hydraulic system The blades are loose The blades are incorrectly balanced The engine is loose English 53 TROUBLESHOOTING Problem The engine overheats Battery not charging The machine moves slowly unevenly or not at all Mower deck not engaging Transaxle leaks oil Uneven mowing results English 54 Cause Clogged air intake or cooling fins Engine overloaded Poor ventilation around engine Defective engine speed regulator Too little or no oil in the engine Fouled spark plugs Poor contact with battery terminal cable connectors Charging lead is disconnected Parking brake on Bypass valve on pump open Drive belt for the transmission slack or has come off Air trapped in hydraulic system Drive belt for the mower deck has come loose Contact for the electromagnetic coupling has loosened The blade switch is faulty or has come loose from the cable contact The fuse has blown Damaged seals housing or gaskets Air trapped in hydraulic system Different air pressure in the tires on the left and right sides Bent blades The suspending for the mower
44. ked outer neutral position 8061 012 Place controls in neutral position Move the throttle to the middle position WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system EN ON J iB SOS Ne nixon 7 TR J damage The engine exhaust contains carbon monoxide which is a odorless colorless poisonous gas Do not use the machine in enclosed spaces 8061 001 Set the throttle If the engine is cold the choke lever should be pushed to the ON position 8061 004 Set the choke control English 27 OPERATION Starting the engine with a weak battery _ gt oe iii Cf WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries IMPORTANT INFORMATION Your mower is equipped with a 12 volt negative grounded system The other vehicle must also be a 12 volt negative grounded system Do not use your mower to start other vehicles If your battery is too weak to start the engine it should be recharged See Battery in the Maintenance Section If jumper cables are used for emergency starting follow this procedure To attach jumper c
45. l safety rules and traffic regulations must be followed without fail Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage English 5 INTRODUCTION Good Service Dixon s products are sold all over the world and only in specialized retail stores with complete service This ensures that you as a customer receive only the best support and service Before the product is delivered the machine has for example been inspected and adjusted by your retailer See the certificate in the Service Journal in this operator s manual When you need spare parts or support in service questions warranty issues etc please consult the following professional This Operator s Manual belongs to the machine with Engine Transmission the manufacturing number Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the left in the engine compartment Stated on the plate from the top are machine s type designation 1 0 The manufacturer s type number Model machine s serial number Serial no Please have the type designation and serial number available when ordering spare parts The engine s manufacturing number is stamped on one of the valve covers The plate states The engine s model engine s type Code Please have these available when ordering sp
46. lade Length Nose Rollers Sprung Seat Hinged Arm Rests Hour Meter Blade Engagement Deck Construction Productivity Productivity Overall Dimensions Weight Base Machine Length Base Machine Height Overall Width Chute Up Overall Width Chute Down English 58 TECHNICAL DATA Ram Xs5025 968999722 52 127cm 1 5 4 5 3 8 11 4 cm 17 435 mm Yi D S Standard Yes Standard Electromagnetic clutch 11 gauge fabricated 4 0 acres h 16187 m h 760 Ibs 345 kg 76 193 cm 42 107 cm 51 130 cm 60 152 cm Ram Xs6025 968999723 60 152cm 1 5 4 5 3 8 11 4 cm 20 510 mm Yi S Standard Yes Standard Electromagnetic clutch 11 gauge fabricated 4 8 acres h 19425 m h 780 105 354 kg 76 193 cm 42 107 cm 61 155 cm 72 183 TECHNICAL DATA Ram Xs7227 968999724 Engine oil 10W30 5W30 See viscosity diagram SG SH SJ Fuel Min 87 octane unleaded Max ethanol 1096 Max MTBE 1596 Fuel tank capacity 5 2 gallons 19 7 liters Spark plugs gap Champion RCY12YC 030 0 75 mm Air filter Standard Saad Transmission transmission Speed reverse 4 mph 6 45 km h As rated by the engine manufacturer English 59 Cutting Width Cutting Height Uncut Circle Number of Blades Blade Length Nose Rollers Sprung Seat Hinged Arm Rests Hour Meter Blade Engagement Deck Constructi
47. lades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the settings of governors and avoid running the engine with overly high engine speeds If you run the engine too fast you risk damaging the machine components Be very careful when handling battery acid Acid on skin can cause serious corrosive burns If you spill battery acid on your skin rinse immediately with water Acid in the eyes can cause blindness contact a doctor immediately Be careful when servicing the battery Explosive gases form in the battery Never perform maintenance on the battery when smoking or near open flames or sparks The battery can explode and cause serious injury damage English 14 8011 515 Never drive the machine in an enclosed space Use protective glasses for maintenance work WARNING The battery contains lead and lead compounds chemicals that are considered to cause cancer birth defects and other reproductive system damage Wash your hands after handling the battery SAFETY Ensure that nuts and bolts especia
48. lly the fastening bolts for the blade attachments are properly tightened torqued and that the equipment is in good condition Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the settings of governors and avoid running the engine with overly high engine speeds If you run the engine too fast you risk damaging the machine components Sparking can occur when working with the battery and the heavy cables of the starter circuit This can cause battery explosion fire or eye injury Sparking in this circuit can not occur after the chassis cable normally negative black is removed from the battery WARNING Avoid electrical sparking and its consequences by the following routines Use protective goggles Ensure that the fuel filler cap is mounted tightly and no flammable substances are stored in an open vessel Never work with the starter circuit if there is spilled fuel Disconnect the chassis cable from the battery first and reconnect it last Do not make a bridge short circuit across the starter relay to run the starter Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless poisonous and lethal gas Stop and inspect the equipment if you run over or into a
49. moving both controls an equal amount forward or backward the machine moves in a straight line forward or backward respectively In order for example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Turning on the spot zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutral position Released parking brake The mower deck s lifting lever 8061 019 8050 117 Set blade engagement and throttle control 8061 017 English 29 OPERATION Operating on hills Read the Safety Instructions Driving on Slopes in the Safety Instructions WARNING Do not drive up or down hills with slopes greater than 10 degrees Do not drive across slopes The slowest speed possible should be used before starting up or down hills Avoid stopping or changing speed on hills If stopping is absolutely necessary pull drive levers into the neutral position and push to the outside of the unit and engage the parking brake IMPORTANT INFORMATION Control levers return to neutral when released This may cause the mower to suddenly stop restart movement release the parking brake Pull the control levers back to the center of the mower and press forward to regain forward
50. ne is off Use compressed air to clean top surface of the deck Avoid flooding water on top surface engine and electrical components When the mulching kit is used it is important that the mowing interval is frequent WARNING Clear the lawn of stones and other objects that can be thrown out by the blades 8011 603 Mowing pattern WARNING Never drive the rider on terrain that slopes more than 10 degrees Mow slopes up and down never side to side Avoid sudden directional changes English 3 1 OPERATION Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it if it has been worked hard Avoid idling the engine for longer periods as there is a risk of the spark plugs fouling uw Disengage the mower deck by depressing S CE the blade switch ae 8061 017 Disengage the mower deck and move throttle to minimum Raise the mower deck by pressing the foot pedal forward to the transport position When the machine is standing still activate the parking brake by pulling the lever upward Move the throttle to the minimum position tortoise symbol Turn the ignition key to the stop position The mower deck s lifting lever Move the steering controls outward e Remove key Always remove key when leaving the mower to prevent unauthorized use IMPORTANT INFORMATION Leaving the ignition switch
51. nything If necessary make repairs before starting Never make adjustments with the engine running The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer Only use approved repair parts for the machine 6003 009 Do not smoke when performing maintenance on the battery The battery can explode and cause serious injury damage 8009 728 Risk of sparking English 15 SAFETY The blades are sharp and can cause cuts and gashes Wrap the blades or use protective gloves when handling them Check the parking brake s functionality regularly Adjust and service as necessary The mulch blades should only be used in familiar areas when higher quality mowing is desired Reduce the risk of fire by removing grass leaves and other debris that may have accumulated on the machine Allow the machine to cool before putting it in storage Regularly clean deck and underside of deck avoid spraying engine and electrical components with water Transport The machine is heavy and can cause serious crushing injuries Be extra cautious when it is loaded on or unloaded from a vehicle or trailer Use an approved trailer to transport the machine Activate the parking brake turn off the fuel supply and fasten the machine with approved fastening devices such as bands
52. o equipped from the paper element Service the precleaner as described in Precleaner Service 4 Gently tap the paper element to dislodge dirt Do not wash the paper element or use pressurized air as this will damage the element Replace a dirty bent or damaged element with a new one Handle the new element carefully do not use if the sealing surfaces are bent or damaged 5 Clean the air cleaner base as required and check condition 6 Reinstall the precleaner over the paper air cleaner element and install on the base Secure with the latch 7 Close and latch the door English 39 MAINTENANCE Replacing the Fuel Filter Replace the line mounted fuel filter every 100 hours once per season or more regularly if it is clogged Replace the filter as follows 1 Move the hose clamps away from the filter Use flat nosed pliers 2 Pullthe filter loose from the hose ends 3 Push the new filter into the hose ends Position the filter with the FLOW arrow pointing up toward the fuel pump If necessary a soap solution can be applied to the filter ends to ease mounting 4 Move the hose clamps back toward the filter Fuel Pump Air Filter Regularly check that the fuel pump s air filter is free from dirt Remove the screws and open the pump no hoses need be removed The filter can be cleaned with a brush if necessary Replace the filter on the console English 40 8011 468 Fuel filter 8009 147
53. on Productivity Productivity Overall Dimensions Weight Base Machine Length Base Machine Height Overall Width Chute Up Overall Width Chute Down English 60 TECHNICAL DATA 7227 968999719 72 183cm 1 5 4 5 3 8 11 4 cm 25 635 Standard es Standard Electromagnetic clutch 11 gauge fabricated 5 8 acres h 23472 m h 797 lbs 362 kg 78 201 cm 42 107 cm 73 187 cm 87 221 cm Accessories Collection system Torque Specifications Engine crankshaft bolt Deck pulley bolts Lug nuts Blade bolt Standard fasteners Standard 5 16 fasteners Standard 3 fasteners Standard 7 16 fasteners Standard 12 fasteners TECHNICAL DATA 50 ft lb 67 Nm 45 ft lb 61 Nm 75 ft lb 100 Nm 45 55 ft lb 60 75 Nm 9 ft lb 12 Nm 18 ft lb 25 Nm 33 ft lb 44 Nm 52 ft lb 70 Nm 80 ft lb 110 Nm When this product is worn out and no longer used it should be returned to the reseller or other party for recycling In order to implement improvements specifications and designs can be altered without prior notification Note that no legal demands can be placed based on the information contained in these instructions Use only original parts for repairs The use of other parts voids the warranty Do not modify or install non standard equipment to the unit without consent from the manufacturer Modifications to the unit may cause unsafe operations or dama
54. on slopes No passengers Operator s remove key before distance from no greater Manual performing any the machine than 10 maintenance or repair work Whole body Severing of fingers Do not open or Careful backing up Careful going exposure to and toes remove safety watch for other forward watch for thrown objects shields while people other people engine is running DANGER KEEP HANDS AND FEET AWAY Moving sharp blades under cover English 8 SAFETY Safety Instructions These instructions are for your safety Read them carefully WARNING A This symbol means that important safety instructions need to be emphasized It concerns your safety IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH General Operation Read understand and follow all instructions on the machine and in the manual before starting Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystanders RUE before operating Stop machine if anyone Head the operator s manual before starting the machine
55. on while maintaining the position of the right lever this will slow the rotation of the left wheel and cause the machine to turn in that direction To zero turn While moving in a forward direction first pull both control levers back until the mower stops or slows dramatically Then by alternating one lever slightly to the forward position and the other in the reverse position English 25 OPERATION Before Starting Read the sections Safety Instructions and Controls before starting the machine Perform the daily maintenance before starting see Maintenance Schedule in the Maintenance section e Check that there is sufficient fuel in the fuel tank Adjust the seat to the desired position The following conditions must be fulfilled before the engine can be started The driver must be seated on the seat The blade switch for engaging the mower blades must be depressed The parking brake must be on e Both steering controls must be in the locked outer neutral position Starting the Engine 1 Siton the seat 2 Raise the mower deck by pulling the lifting lever backward to the locked position transport position 3 Activate the parking brake Disengage the mower blades by pressing the blade switch downwards English 26 The mower deck s lifting lever 8061 019 Parking brake not activated 8011 441 Hour meter OPERATION Move the steering controls outward to the loc
56. r towing the mower is overturned Do not exceed GVW 2822 105 1283 kg or if alteration to the ROPS Read machine operator s manual before occurs If these conditions each use take place the total structure MUST be replaced e Securely fasten your seat belt if the unit has a ROPS Where possible avoid operating the unit near ditches embankments and holes e Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation e Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the mower smoothly no jerky turns starts or stops When mower is stopped set brakes securely and use park brake e part of ROPS is damaged the entire ROPS must be replaced e Check all bolts including seat belt for correct torque before each use e Check ROPS structure for damage before each use ROPS bar is NOT intended for use in sub zero temperatures WARNING This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forested bush covered or grassy lands unless the engine s system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator English 1 7 CONTROLS This operator s manual describe
57. s the Dixon Zero Transmission from the engine is made via a belt driven Turn Rider The rider is fitted with a Kohler four hydraulic pumps Using the left and right steering stroke overhead valve engine developing 25 27 horse controls the flow is regulated and thereby the direction power and speed Control Locations 1 Motion control levers 7 Fuses 2 Parking brake 8 Fuel tank cap 3 Throttle control 9 Fuel shut off valve 4 Blade switch 10 Deck lift 5 Ignition switch 11 Seat adjustment lever 6 Choke control 12 Hour meter As rated by the engine manufacturer English 18 CONTROLS 1 Steering Control Levers The machine s speed and direction are continuously variable using the two steering controls The steering controls can be moved forward or backward about a neutral position Furthermore there is a neutral position which is locked if the steering controls are moved outward When both controls are in the neutral position N the machine stands still By moving both controls an equal amount forward or backward the machine moves in a straight line forward or backward respectively In order for example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other
58. steering control forward from its neutral position The rotation direction when zero turning is determined by which steering control is moved backward behind the neutral position If the left steering control is pulled backward the machine turns to the left Use extra care when using this maneuver If the steering controls are in uneven positions when standing still or do not fit in the slots for moving the controls outward they can be adjusted 8011 789 Steering controls WARNING The machine can turn very rapidly if one steering control is moved much further forward than the other 8011 7912 1 Forward 2 Neutral 3 Neutral slot Neutral lock 4 Reverse Motion control lever right side English 19 CONTROLS 2 Parking Brake IMPORTANT INFORMATION The machine must stand absolutely still when applying the parking brake Always set the parking brake before dismounting Release the parking brake before moving the mower The parking brake is found on the left of the machine Pull the lever backward to activate the brake and forward to release it 8061 019 Parking brake not activated 3 Throttle Control The throttle control regulates the engine speed and thereby the rate of rotation of the blades assuming the blade switch is pulled out see Engaging the Mower Deck In order to increase or decrease the engine speed the control is moved forward or back respectively Avoid idling the engine
59. surfaces 8011 731 Lubricating the front wheels 8011 732 Deck spindle English 49 LUBRICATION 4 Deck outer spindle Lubricate using a grease gun one zerk each side 2 3 strokes Use only good quality bearing grease ui K 17 8011 733 Deck outer spindle with belt shield removed WARNING Engine oil can be very hot if it is drained directly after stopping the engine Allow the engine to cool to a safe temperature first Engine Oil 5 Engine Oil Filter e Drain the engine oil in accordance with the work description under the heading Engine Oil Change Engine Oil e Remove the oil filter If necessary use filter remover e Wipe new clean engine oil onto the seal for the new filter e Mount the filter by hand with turn e engine warm then check that there are no leaks around the oil filter seal e Check the oil level the engine fill if necessary The oil filter holds 0 1 qt 0 1 Changing the oil filter 8011 734 liters of oil IMPORTANT INFORMATION Used engine oil is a health hazard and must not be disposed of on the ground or in nature it should always be disposed of at a workshop or appropriate disposal location Avoid skin contact wash with soap and water in case of spills English 50 LUBRICATION WARNING Engine oil can be very hot if it is drained directly after stopping
60. t L bolt until measurement is achieved Check blade tip at front on opposite front blade Adjust locknut on front L bolt as necessary 6 Check that the rear blade measurement is 41 11 4cm from ground If not turn locknut on top of rear L bolt to achieve measurement Repeat procedure on opposite side gt Adjusting Cutting Height 8050 808 1 Raise and secure the deck height lever to the 1 Front L bolt transport position 4 11 5cm gt Front locknut 2 Position blade tip so it is straight forward 3 Rear locknut 3 Measure from the cutting edge of the blades to 4 Rear L bolt a flat level surface The distance should be 412 Leveling the mower deck 11 4cm 4 Drop the level to for example the 2 bcm cutting height Measure as above Distance should be 2 NOTE This will place the mower deck in a base measurement position Additional adjustment may be required to achieve desired cut for the type of grass or conditions being mowed English 45 MAINTENANCE Anti scalp rollers Anti scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position Anti scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions IMPORTANT INFORMATION Adjust anti scalp rollers with the mower on a flat level surface The anti scalp rollers can be set in three positions Anti
61. the deck belt around the electric clutch pulley that is located on the engine shaft Route the belt forward between the EZT E Series Zeroturn Transaxles and up onto the deck Place belt around spring loaded idler pulley Wrap the belt around the stationary idler pulley and around the mandrel housings Push inward on the idler arm and carefully route belt over stationary idler pulley Once belt is properly routed slowly release idler arm to tension belt Double check belt routing to make sure it matches the routing decal and the belt does not have any twist Correct as needed Adjust tension with deck eyebolt Replace belt shields on both mandrel housings and secure with fasteners English 42 1 Clutch pulley 2 Deck belt Belt routing deck belt front deck2 8061 021 MAINTENANCE Pump Belt Replacing pump belt Park the mower on a level surface Engage the parking brake Belt removal 1 Remove the deck belt see Deck Belt Removal in this section of the manual 2 Remove clutch stop to access the belt Disconnect clutch wire 4 Create slack in the belt by removing the spring on the pump idler arm 5 The belt should now be able to be removed from the engine pulley and pump pulleys Belt installation 1 Wrap the belt around the pulley 2 Route the belt around the inside of the idler pulley Wrap the belt around the engine pulley Reattach the spring on the pump idler arm Reconnect clutch wire
62. the machine especially under the mower deck Touch up damage to the paint and spray a thin layer of oil on the underside of the mower deck to avoid corrosion 2 Inspect the machine for worn or damaged parts and tighten any nuts or screws that may have become loose 3 Change the engine oil dispose of properly 4 Empty the fuel tanks or add a fuel stabilizer Start the engine and allow it to run until the carburetor is drained of fuel or the stabilizer has reached the carburetor 5 Remove the spark plug and pour about a tablespoon of engine oil into the cylinder Turn over the engine so that the oil is evenly distributed and then refit the spark plug 6 Lubricate all grease zerks joints and axles 7 Remove the battery Clean charge and store the battery in a cool place but protect it from direct cold 8 Store the machine in a clean dry place and cover it for extra protection Service When ordering spare parts please specify the purchase year model type and serial number Always use genuine Dixon spare parts An annual check up at an authorized service workshop is a good way to ensure that your machine performs its best the following season English 55 SCHEMATICS NOTES 1 SEAT UNOCCUPIED 2 BRAKE SWITCH IN OFF POSITION 3 MOTION CONTROL LEVERS OUT
63. turn from the seated position A new spark plug should be turned turn from the seated position 7 Replace the ignition cable Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions The engine can only be started when 1 The mower deck is disengaged 2 The steering controls are in the outer locked neutral position 3 The driver is sitting in the driver s seat 4 The parking brake is on Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met Change the conditions and try again If the machine starts when one of these conditions is not met turn the machine off and repair the safety System before using the machine again Make sure the engine stops when the park brake is not engaged and the operator leaves the seated position Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the drivers seat IMPORTANT INFORMATION Fitting the wrong spark plug type can damage the engine Inadequately tightened spark plugs can cause overheating and damage the engine Tightening the spark plugs too hard can damage the threads in the cylinder head 0 028 0 031 in 0 70 0 80 mm 8011 054 Measure the electrode gap Conditions for starting IMPORTANT INFORMATION In order to be able
64. w or resharpened blade with stamped GRASS SIDE facing towards ground grass down or THIS SIDE UP facing deck and cutter housing Install and tighten blade bolt securely e Torque blade bolt to 45 55 60 75 Nm IMPORTANT INFORMATION Special blade bolt is heat treated Replace with a Dixon bolt if required Do not use lower grade hardware than specified English 44 MAINTENANCE Adjusting the Mower Deck WARNING Before performing any service or adjustment checklist 1 Engage the parking brake Place the Blade switch in the disengaged position Turn ignition switch to OFF position and remove the key Make sure the blades and all moving parts have completely stopped Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug Check the tire pressure before adjustment of the mower deck See Checking Tire Pressure in WARNING Maintenance section Faulty mower deck adjustments Blades are sharp Protect your will cause an uneven mowing result hands with gloves and or wrap Leveling deck blades with a heavy cloth when 1 Position the mower on a level preferably concrete handling surface 2 Check the pressure in all four tires See Technical Data 3 Rotate blades to align front to back Set the cutting height to 4 10cm 5 Measure front blade tip It should be 4 from ground If not turn locknut on top of fron
65. xhaust system become very hot during until fueling is complete Do not use a nozzle operation lock open device There is risk for burns if e fuel is spilled on clothing change clothing touched immediately Allow engine and exhaust system to cool at least two 2 minutes before refueling e Never overfill fuel tank Replace gas cap and tighten securely Do start the engine near spilled fuel Never use gasoline as a cleaning agent e If leaks arise in fuel system engine must not be started until problem has been resolved e Check the fuel level before each use and leave space for the fuel to expand as the heat from the engine and the sun may otherwise cause the fuel to expand and overflow English 13 SAFETY General Maintenance Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s recommended parts when necessary Mower b
66. y and does not need servicing However periodic charging of the battery with an automotive type battery charger will extend its life e Keep battery and terminals clean e Keep battery bolts tight e Recharge at 6 10 amperes for 1 hour To clean battery and terminals Corrosion and dirt on the battery and terminals can cause the battery to leak power 1 Open the terminal access doors 2 Disconnect BLACK battery cable first then the RED battery cable and remove the battery from the machine 3 Rinse the battery with plain water and dry 4 Clean terminals and battery cable ends with wire brush until shiny 5 Coat terminals with grease or petroleum jelly 6 Reinstall battery Replacing battery 1 Lift seat and rotate forward 2 Open terminal access doors 3 Using two 2 wrenches disconnect BLACK battery cable then RED battery cable 4 Using a 7 16 wrench remove the bolts on either side of the terminal guard and lift off guard 5 Carefully remove the battery from the mower 6 Install new battery with terminals in the same position as the old battery 7 Reinstall battery terminal guard 8 First connect RED battery cable to positive battery terminal with hex bolt and hex nut 9 Connect BLACK grounding cable to negative battery terminal with remaining hex bolt and hex nut 10 Close access doors 11 Lower seat English 36 Always use protective glasses when handling the battery IMPORT

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