Dixon Marking Tools ZTR 428 User's Manual
Contents
1. 5649 3829 429 428 Ony reir ee ENGINE ASSEMBLIES MODEL 429 amp 428 40 Z 4217 x BATTERY 4467 4075 22204 2257 COVER ONLY TO HEADLIGHTS e j mee z TO 283 9 IGNITION RELAY 4806 2 SWITCH SWITCH t BODY WIRING LOOM 4508 REAR WIRING LOOM 4362 WIRING KIT 8687 SEE ASSEMBLY 000 WIRING MODEL 429 amp 428 30 6 11 0111 Note It is possible to install the engine to mower deck drive P N 0111 at this time however our engine Manufacturers have suggested that this belt be installed after the engine been fully serviced per Manufacturers suggestions and allowed to operate at 1 2 to 3 4 throttle settings for approximately 3 Minutes This will place the initial start up of the engine in a no load situation and allow complete engine lubrication Adjustment 1 2 Install engine to Mower deck drive belt P N 6111 Check and adjust tire pressures Front 19 to 21 psi Rear 8 to 12 psi Tires May have been over inflated for shipping purposes Place the Mower on level surface Using the lift handle raise the Mower deck toa height which will allow Measurements to be taken f2. TECHNICAL DATA BROCHURE ZTR 428 429 8 89 1 011 READ OPERATOR S MANUAL BEFORE OPERATING OR MAKING ADJUSTMENTS Deluxe Seat_Adjustment Easy hand lever action allows forward and backward movement of seat No bolts to loosen or tighten Mower Blade Operation o start mower blades pull up slightly on blade drive switch handle move it forward to the position 2 stop mower blades move switch handle to position Body Removal 1 Disconnect throttle cable from engine 2 Disconnect rear wiring loon from turning threaded collar on connector in a counterclockwise direction This plug is located at oe oven rear of body 3 e the four contra lever bolts and remove upper control levers PIN 79079 A 9080 4 Remove the two acorn nuts on floor of body and release latches on the rear of body near each side 5 Place height adjustment lever in the vertical position engage the parking brake and carefully lift body off the chassis 6 Reverse above procedures to install body Safety Checks Important 1 After reassembly of body onto chassis and while seated on the mower attempt to start the engine with mower deck engaged The engine should not start If engine does start return mower to an Authorized Dixon Dealer for adjustment or repair 2 Disengage mower deck and start engine with the operator in a normal seated position
3. on the mower Engage mower deck and remove weight from the seat The engine should stop If engine does not stop when operator rises from seat return mower to an Authorized Dixon Dealer for adjustment or repair Parking Brake Adjustment 1 Remove body as described above 2 Adjustment points located at rear of transaxle each side Remove roll pins from swivel fitting P N 2172 Turn swivel fitting on brake rod P N 6100 in to tighten Just enough to prevent brake from slipping when engaged 3 Reinstall roll pin CAUTION Over tightening may cause premature wear on brake band P N 6085 Dixon Industries INC Box 1569 Coffeyville Kansas 67337 0945 316 251 2000 Airport Industrial Park TELEX 417109 3 eto wen 9079 W GRIP 3606 2085 4124 187 3006 4 ONLY D 1402 1429 1403 423 9090 ASSEMBLY 1912 2000 3207 5 1753 1752 00 589 2 3057 206 CHASSIS ASSEMBLY MODEL 429 4 428 40 abey 4230 aae 21 COVERED Paj 3195 a 5 3732 3163 3249 4 4198 4197 4 57 5257 3208 71 OF 4199 4384 8217 BODY W DECALS 428 8137 800 W DECALS 429 25709 428 3765 1429 4276 HEAOLIGHT ASSEMBLY BODY ASSEMBLY MODEL 429 amp 428 11 0 5
4. rom the surface to tops of the two outer Mower deck cutter blades P N 8688 Align both outer Mower deck cutter blades to obtain a side to side Measurement Starting with the left blade as viewed from operator s position secure Measurement from level surface to the bottom of the cutter blade tip rotate blade and check Measurement on opposite end of cutter blade Tip to tip measurement on the same cutter blade should not vary more than 1 8th of an inch Maintain measurement taken and verify against the right outer cutter blade If adjustment is required loosen or tighten the nuts on the two rear L rods Align both outer mower deck cutter blades front to rear as viewed from operator s position Measure from surface to the bottom of the cutter blade tip at the rear of the mower deck Using the nut on the single front L rod loosen or tighten as required to place the mower deck at an attitude of approximately 1 8 of an inch higher in rear than the front of the deck Recheck belt routing and alignment start engine burnish in electric blade clutch using at least 5 engagements at 3 4 to full throttle settings Each engagement should last approximately 6 seconds Note The completed adjustment places mower deck in an attitude or position which will produce a quality cut Ground speed grass conditions types of grass tire pressures dull or bent blades and loose belts are just some of the factors which will cause poor cu
5. t quality DIXON INDUSTRIES INC Box1569 Coffeyville Kansas 67337 0945 316 251 2000 Airport Industrial Park TELEX 417100
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