Dixon Marking Tools ZTR 304 User's Manual
Contents
1. BISS wIHEEL 5975 3877 MODEL 304 CHASSIS ASSEMBLY 19 v9 ZIg POEs S7300w Oris Jotea t Dileri ANIGNSSSVY JIXYSNY JL 45 Mecas ER i iey kori go 3 3 9N9 2 On EYE Page 4 of 7 rog 33004 ATaWassy adoa S7 950 7A efor goo Set 5 S EN 1 O20 A l E POSE Ww E B560T Se eo vOv GAYAACD GOSE Page 5 of 7 00139 21g 9 POS STSOOW A gW3SSV A030 Page 6 of 7 ZIS YV Yoe S 3OOW A gW3SSV 9NIHIA AMALLYS Lic AGNO d3AO02 99 i mWH35Svl S9tvtv oe AONO J3AOO Titt vod AndW3ssv iSt EM d oiz day Ls ears NS THA D L3NOVW JN a ku a B E3 rile a ag SSM NMOOMV3HS ATEWSSSY 33S 9GIB LIX O9NISIA 925 WOO 9NIHI AGOG dad 0H s 3Sn3 HOLIM S HODIE E cov 3snJ E uA ed e HOJA IAS 1Y3S Ol ANNO 53402 96S AndwassSv 995 Page 7 of 72. 3072 from front deck hanger shaft P N 1332 located at from of mower deck on slide plates welded at battery box and remove 6 Lift front of mower chassis and roll free of the deck da To install reverse the above procedure ADJUSTMENT OF MOWER DECK DRIVE BELT d The mower deck drive belt is tensioned by a spring loaded engagement idler quadrant 24 This system is designed to maintain the proper belt tension at all times oF Belt tension can be adjusted by moving the engaging rod P N 7013 into the outside hole of engagement handle P N 7020 4 After belt tension is adjusted check to assure that the mower blade will not turn freely when the engaging rod is in the OFF position De If the mower blade turns freely adjust the blade by loosening nut P N 3205 at end of the brake linkage P N 7015 Ds After adjustment is achieved perform the safety checks listed below IMPORTANT PERFORM SAFETY CHECKS AFTER MAKING ANY REPAIRS OR ADJUSTMENTS 1 After reassembly while seated on mow er attempt to start engine with mower deck engaged Engine should not start If engine does start return the mower to an Authorized Dixon Dealer for adjustment or repair 2 Disengage mower deck and start engine With the operator in the normal seated position engage mower deck and remove weight from seat The engine should stop If the engine does not stop when operator rises from seat return the mower to an Authorized Dixon Dealer for adjustm
3. Rev TECHNICAL DATA BROCHURE Date 9 90 MODEL ZTR 304 IMPORTANT READ OPERATOR S MANUAL BEFORE OPERATING OR MAKING ADJUSTMENTS BODY REMOVAL 1 The 304 has a 2 piece polyethelene body The upper body can be folded forward to expose the transaxle In some cases it may be necessary to remove the upper body to service the transaxle ae To remove upper body fold forward and remove bolt P N 3088 from cable CP N 3780 Shut upper body and remove two bolts P N 3093 from the front of upper body hinge located on the brake shaft P N 9283 Disconnect seat switch P N 4047 at plug in om Reverse above procedure to reinstall SEAT ADJUSTMENT Is Raise upper body 2 Loosen four seat bolts P N 3093 and slide seat forward or backward to desired position on Retighten bolts MOWER BLADE OPERATION To engage the mower blades turn lever on floor slowly to the ON position To disengage mower blades turn lever slowly to the OFF position REMOVING MOWER DECK Sg Sy aes Ty Loosen the belt keeper P N 7026 lt 7027 located under the engine by loosing two rear engine mounting bolts allowing the deck drive belt to come free of the rear pulley ae Disconnect the wiring loom at the deck safety switch P N 4242 om Remove the two clevis pins P N 3072 from the two rear L rods P N 1355 and slide from slots 4 Remove clevis pins P N 3072 L rod attached to lift handle and slide from slot 54 Remove clevis pin P N
4. ent or repair 3 Engage then disengage mower blade in each cutting height Insure that blade disengages and comes to a stop within 5 seconds in each height position If blade does not disengage properly contact your Authorized Dixon Dealer PARKING BRAKE ADJUSTMENT m Raise upper body to the open position 2 Tighten nut on brake rod CP N 2533 located in front of the transaxle on each side just enough to prevent brake from slipping when engaged CAUTION Over tightening may cause premature wear on the brake bank CP N 5085 REMOVING THE MOWER BLADE Secure blade P N 2483 from turning Remove blade bolt from center P N 3268 lock washer P N 3065 and blade washer P N 6113 then blade P M 2483 To reinstall reverse above procedure WARNING Sharp edges on blade can cause injury Caution should be exercised when service is required on blade P N 8112 3 DIXON INDUSTRIES INC Dixon A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEY VILLE KS 67337 O945 316 251 2000 FAX 316 251 4117 mod ni h Ao amp LJ F ls ri amp a tO nw 3 GU m rs Ln vs fa hig w GRTIP 7504 EE wr XS 1415 wane Page 3 of 7 6576 WHEEL 2 n a v 2481 ASSEMBL T hy D tT aa ea See RT ART r t amp S c E 5 F a 9 Ty 9 TEIS ASSEHMP T 2B5TT 75584 B O n X oa 2n WA A 2077 e DIET LEOS TUBE 11O amp TIRE
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