Diamond Power Products Saw CC500M User's Manual
Contents
1. Products for the nearest Authorized Service Center If motor or engine is serviced by an unauthorized service center the warranty will be voided When transporting saw remove cutting head from frame Vibration during transport could cause the cutting head to pound in the frame causing the head to come out of alignment Always remove the blade when transporting Make sure that V belts are always tensioned properly Replace worn belts in sets Slots in cutting head are provided to keep blade aligned horizontally and vertically with cut line on conveyor cart Loosen lock nuts on blade shaft bearings and tilt shaft towards appropriate direction Tighten lock nuts when blade is properly aligned with conveyor cart Blade should mount snugly on arbor If blade fits loosely on arbor or if arbor shoulder is grooved the inner flange must be replaced Otherwise blade life will be shortened dramatically Blade flanges must have minimum outside diameter of 3 7 8 Replace worn flanges immediately because they can shorten blade life or cause blade to break Frequently inspect conveyor cart Replace wood insert and wheels often Replace bronze bearing in blade guard pivot plate if blade guard does not pivot properly Clean air cleaner daily on saws with gas engine See engine manual for maintenance instructions For additional engine care see engine manual ABOUT DIAMOND BLADES Diamond Products manufactures diamond blades suited for your sp2. ER 7T EE NEE dee NEE D Dee _ EE DT e Ww rE __ TO U TU D GN EET DIAMOND PRODUCTS Operator s Manual Core Cut MASONRY SAW MODEL SAFETY PRECAUTIONS 10 11 12 13 14 15 16 17 Note Failure to comply with following warnings could result in serious bodily injury Read and understand operators manual before operating saw Keep guards in place and in good condition when saw is in operation Always wear approved ear eye head and respiratory protection Keep all parts of body away from blade and other moving parts Do not touch or try to stop a moving blade with your hand Know how to stop saw quickly in case of emergency Inspect blade flanges guards and arbor shaft for damage before mounting blade Verify blade arbor matches the machine arbor Only use blades marked with a maximum operating speed greater than blade shaft speed Read and understand warnings and instructions on the blade Use the correct blade for the type of work to be done If you are unsure check with the blade manufacturer Use caution and follow instructions when transporting lifting and setting up saw Always tie down the machine when transporting Keep bystanders and animals out of work area Always keep work area clean well lit and free from safety hazards Do not use saw or blade if damaged Do not use a blade that has been dropped Do not operate sa
3. ecific cutting needs brick concrete block tile refractory etc Contact a Diamond Products Customer Service Representative to help determine what blade is right for your specific needs at 1 800 321 5336 or 1 800 421 3157 SPECIFICATIONS Blade capacity 14 Maximum Depth of Cut 5 Arbor Size 1 Blade drive Matched set of 2 premium V belts Models CC515M E1 Baldor Electric Motor Spec 35N301X136G1 1 5 Hp 1 Phase Totally Enclosed Fan Cooled 115 230 Volts 60 Hz 13 4 Amps 115V 6 7 Amps 230V 3450 RPM at Motor Output Shaft 2585 RPM at Blade Shaft CC525M E1 Baldor Electric Motor Spec 35N276X459G1 2 5 Hp 1 Phase Totally Enclosed Fan Cooled 115 230 Volts 60 Hz 21 0 Amps 115V 10 5 Amps 230V 3450 RPM at Motor Output Shaft 2585 RPM at Blade Shaft CC555M H Honda Gas Engine Model GX160K1 5 5 Hp 4000 RPM Fuel capacity 95 gallons Oil capacity 63 quarts Air cleaner Cyclone 3200 RPM at Engine Output Shaft 2400 RPM at Blade Shaft i WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm
4. ms Make sure flats on pivot shaft are facing upward Slide T handle pins through holes in frame arms across pivot shaft flats to secure cutting head Hook spring through eyebolt attached to frame Rotate cutting head backwards until spring hooks over shaft welded to side of cutting head Remove hair pin cotter and flat washer from end of shaft Place hole in depth lock over end of shaft and secure with flat washer and hair pin cotter Make sure handle and conveyor cart are clean 3 To cut wet Electric motor Fill water tub within one inch of top Place pump in water tub so that intake is fully submerged at all times Plug pump into receptacle in motor capacitor box Pump will run whenever motor is switched on Do not allow pump to run dry to avoid damaging it Open water valve fully on blade guard and check water flow before cutting Water should flow at 2 5 GPM gallons per minute to adequately cool wet cutting blades Gas engine Connect a garden hose to fitting on blade guard Open water valve fully before cutting Water should flow at 2 5 GPM gallon per minute to adequately cool wet cutting blades 4 To cut dry Electric motor Disconnect pump plug from motor outlet while motor is switched OFF Close water valve on blade guard Gas engine Close water valve on blade guard Disconnect garden hose from fitting WARNING Only cut dry with adequate ventilation and proper respiratory protection 5 For Saws With Electric Moto
5. rs Connect motor to a properly grounded outlet Motor may be operated on 115 or 230 volts Set switch on motor capacitor housing to match desired voltage Plug on motor cord must also be changed to match correct voltage WARNING Always make sure that motor is connected to a properly grounded outlet Failure to do so may result in serious bodily injury or death Do not operate motor on low voltage It may cause power loss overheating or burn out motor windings Check voltage at motor while operating Comply with all local electrical codes If you are unsure check with an electrician Proper voltage is critical for proper motor performance Extension cords which are too long and or too small of a gauge will prevent motor from receiving full voltage Follow extension cord recommendations below EN NEE EEN o LENGTH 115V 230V 115V 230V Turn switch to ON position to start electric motor If motor overheats the manual reset thermal overload will trip Turn motor off wait 5 10 minutes for motor to cool and push reset button on capacitor housing Button clicks to indicate that motor is reset For saws with gas engines Check engine oil level before starting Start engine and allow it to warm up according to engine manual instructions After engine warms up all sawing is done at full throttle To cut material either a Pull cutting head down by handle to desired cutting depth It is best to use the entire diamond segment height
6. t blade may draw material in so fast that blade damage will occur 7 When finished sawing turn motor or engine off Note Allow gas engine to cool down See engine manual WARNING Never leave saw unattended when running MAINTENANCE 1 Clean water tub once a day twice a day during heavy cutting and refill with clean water If sludge accumulates it can damage water pump and shorten blade life 2 Clean saw each night after use Flush pump and hoses with clean water 3 Lubricate blade shaft and pivot shaft bearings daily When cutting dry grease bearings once or twice daily Grease provides an added protective seal for bearings Use only premium Lithium 12 based grease conforming to NLGI grade 2 consistency without Molybdenum Disulfide Replace damaged or noisy bearings immediately Grease blade shaft bearings while saw is running Grease bearings at end of job and before saw is stored 4 Between jobs or extended periods of storage clean saw with a wire brush to remove dried sludge Clean and thoroughly lubricate all moving parts Check to make sure all fasteners are tight 10 11 12 13 14 15 Ensure that extension cord gauge matches its length as shown in chart Undersize extension cords may damage motor Whenever possible use 230 volts Inspect cord for cuts knicks or exposed wires Replace cord if damaged If you experience any problems with your electric motor or gas engine contact Diamond
7. to cut Tighten handle on depth lock to keep cutting head at set height CAUTION Take care not to saw conveyor cart in half Cutting head pivot range allows operator to use up an abrasive blade but allows the risk of cutting conveyor cart CAUTION Do not allow material being cut to rub against blade flanges This will damage them and they will need to replaced b Clamp or hold material firmly against the conveyor cart measuring stop CAUTION If material being cut is allowed to slip blade may bind damaging it Do not cock jam wedge or twist the blade in the cut Do not grind on the side of the blade c Push conveyor cart through blade at a reasonable even rate that allows the blade to cut efficiently but doesn t bog down the engine or overload the motor WARNING Keep hands and all other body parts away from blade when pushing conveyor cart through cut and at all times saw is running or plunge cut a Clamp or hold material firmly against the conveyor cart measuring stop CAUTION If material being cut is allowed to slip blade may bind damaging it Do not cock jam wedge or twist the blade in the cut Do not grind on the side of the blade b Pull cutting head down by handle and hold making a few passes with the conveyor cart increasing the depth of cut with each pass Important Near the end of cut slow cart feeding down and slightly hold the cart back CAUTION If cart is not held back at end of cu
8. w near combustible material or wear clothing of combustible material Sparks from saw could cause fire or explosion Blade exposure should not exceed 180 Never leave saw unattended when running Never operate saw while under influence of drugs or alcohol Before refueling saws with gas engines shut off engine and allow it to cool Do not smoke while handling fuel Make sure the gas cap on the saw and fuel can are tight before starting the saw Never operate gas engine in enclosed areas without proper ventilation Establish a training program for all operators of this machine and blade OPERATING INSTRUCTIONS 1 Set saw frame on a sturdy level surface If using standard legs insert them in square tubes under saw frame Tighten wing screws before allowing frame s weight to rest on legs This will prevent the saw frame from wobbling on the legs possibly cocking them in different directions which will impair saw stability If using the optional folding stand make sure that it is placed on level ground so that saw will not tilt or fall over If folding stand has optional wheel kit make sure that brakes on front wheels are engaged before placing frame on stand or beginning to saw WARNING Be certain that saw frame will not tilt or fall over before placing cutting head on frame or operating saw Failure to do so may result in bodily injury 2 Place cutting head on saw frame lining up recesses in pivot shaft with slots in frame ar
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