DeWalt 7700-01 Instruction Manual
Contents
1. Specifically designed for smooth fast cutting across the grain of both hard and soft woods where finish is an important factor May also be used for rip and crosscuts on extremely hard woods Chisel tooth configuration makes this the fastest cutting blade in our Standard Quality line Specifically designed for general purpose ripping and cross cutting where the finish of the cut is not critical _unplated blades Plating improves wear resistance protects against rust and other corrosion re duces gum or resin build up on teeth Your best buy in top quality blades Chisel tooth configuration means this blade is the fastest cutting blade in our line Specifically designed for general purpose ripping and cross Cutting where the finish of the cut is not the most desired effect all purpose blade for smooth fast cutting in any direction Rips cross FRAMING cuts miters etc One of the most popular all purpose biades available RIP Gives especially fast smooth finishes when cutting with the grain of both soft and hard woods HOLLOW Speciaily ground for satin smooth finish cuts crosscuts rips and miters GROUND in all solid woods A professional quality blade for use in cabinet work furniture etc Specificaily designed to make extremely smooth cuts in _ PLANER wood 1 thick and thicker Eliminates need for sanding 2 aoe Specially designe2. ade is heeling Arm too loose in base Roller head too loose on arm Yoke too loose when clamped to roller head Fence not straight Dull blade or cutters Sop a Cut depth varies from Ta one end of stock to the m other Arm too loose in base Saw blade not perpendicular to table top Arm too loose in base Roller head too loose in arm Yoke too loose when clamped to roller head 7 45 bevel cut not accu rate Table top not parallel with arm Saw tends to advance Roller head not properly adjusted ver lumber too fast aa a i Dull blade Not feeding saw properly Saw does not traverse Ro smoothly in tracks eae birtytracks ler head not properly adjusted Yoke too loose when clamped to roller head Bent or dull blade Not feeding saw properly Using improper blade for finish cut desired Miter scale not accurate Scale pointer not properly adjusted at various miter angles Clamping force not suffi Base clamp out of adjustment cient at miter angles other than 45 14 Bevel clamp knob loose Bad bearings PRECUTTING KERFING THE WORK SURFACE READ RULES FOR OPERATION ON PAGES 7 AND 8 BEFORE STARTING MOTOR _In cutting through material placed on the saw table the bot tom of the saw blade should project to ab
3. In cross cutting you always pull the saw toward yourself and across the material which is held stationary against the fence Never feed material into the saw when cross cutting and never cut when pushing the saw away from yourself With the motor OFF and the blade at 90 to the fence and perpendicular to the table push the saw to the back of the arm behind the fence Place the piece to be cut against the fence Hold it firmly with four fingers on the top surface and the thumb tucked under the palm and against the edge facing you Keep hand well away from the line of cut Turn the motor ON Grasp the saw handle firmly and pull the saw toward you until the piece is completely cut through but not so far that the rear of the blade comes out of the cut in the material Figure 91 This will prevent the loose piece from getting behind the blade and interfering with your returning the saw to the rear of the arm which should always be done after each crosscut is completed Turn the motor OFF This basic cut is also called a climb cut because the rotation of the blade tends to hold the piece downward against the table and against the fence the saw wants to climb over the piece but is held firmly down by the saw arm faster than the blade can cut possibly jamming in the wood CAUTION ALWAYS WEAR PROTEC TIVE GOGGLES WEAR DUST MASK IF OPERATION IS DUSTY MITER CUTS 1 With the mot
4. give and interesting pitch to the frame RIPPING Use extension guard for blade aad anti kickback device in all rip ping operations When ripping the lumber is fed into the blade and the first con tact with the blade is the opposite blade edge from that first con tacted in crosscutting Ripping is a feed cut while crosscutting 154 climb cut With the fence in its normal location use the IN RIP position Figure 511 for cuts up to 7 wide Use the RIP position Figure 512 for cuts up to 12 1 4 wide The fence can be moved to the back of the table for rips up to a maximum of 20 in the OQUT RIP position To set up for ripping with the motor OFF rotate the saw into the in rip or out rip position as desired Let the index pin fail in place Tighten the yoke clamp handie Always feed material from the end of the movable guard extension never feed from the end with the operating handle and the anti kickback device Remember to raise the front lower blade guard to clear rip fence if needed Lower the blade until the teeth fit into the dished kerf Turn motor ON and feed the material under the guard extension holding one side of the material snug against the fence Feed the material evenly into the blade not too fast give the blade a chance to cut If you do not have plenty of room between the blade and the fence to push the material completely through the
5. instruction maintenance manual Sea WARNING FOR YOUR OWN SAFETY READ THIS MANUAL BEFORE OPERATING TOOL REVIEW SAFETY RULES AND OPERATING INSTRUCTI IONS pote ook jet is 5 provided for y your convenience ns pppoe co pit srnennnd main P precautions preventive maintenan assist you eo ie assuring sad anc esl service 700 8 RADIAL ARM SAW No 7700 3400 120 VOLT TYPE 5 No 7700 01 220 VOLT TYPE 5 Bulletin No 8814 INDEX Unpacking Set Up 2 4 Machine Controls Rules for Operation UNPACKING amp SET UP INSTRUCTIONS and Maintenance 7 8 9 13 You can easily set up your new DeWALT Radial Arm Saw one of America s ul dap 1 most popular power tools Handling is minimized because every machine recutting Work Surface 15 17 Basic 18 21 is partially assembled for shipment to you The only tools required are the Saw Blades amp Accessories wrenches furnished with the machine Phillips screwdriver regular screwdriver adjustable wrench a good square and a small amount of Parts Lists Order Instruc 2 grease or petroleum jelly Just follow this easy step by step procedure on se POT IIS COMAS see pages 3 amp 4 in setting up
6. above the wood and lower the anti kickback assembly so that the fingers hang to 1 8 lower than the top surface of the material being cut Test the grabbing action of the fingers as previously explained under RIPPING Also when feeding material into a plough cut push the wood down as well as forward as the dado head will have a tendency to lift the wood as it cuts 21 Figure 17 If saw blade jams check the tightness of the roller head If loo readjust following instructions on page 12 SAW BLADES Second to cut plywood etc amp ACCESSORIES Your saw is equipped with an 8 blade which rotates at a 9200 RPM and will enable you to cross cut 2 7 8 deep Bel aS P i Pe a ao Lae sisted masonite etc It requires more power to drive a hollow woas ype OF ede you use its wrong if it 13 not sharp ground blade since this blade has a tendency to burn A dull blade can do harm to the material you are cut the wood It must be kept very sharp and clean i alt s last i ee biade is trainee nce ger To assist you in selecting blades a saw blade selection The proper blade will produce the best results We sug chart is shown A i gest three 3 basic blades First the one which comes PERE with the saw a COMBINATION BLADE for all around CAUTION cutting of hard or soft woods It will lose its edge Recommended Blades and Accessories for your Radial quickly if used on plywood ch
7. motor ON and extend the 1014 cut as needed or to the outward limit of saw travel in the arm By turning the wood 180 and repeating the above cuts up to about 36 long can be made 18 MITER CUTS continued Right and left hand miter cuts for corners or frames are best made with 8 simple miter jig With this jig the saw arm can remain in the 45 right miter position for cutting both opposing 45 angles FIRST place the piece to be cut lt against the fence and then C clamp a piece of plywood with at least one accurate 90 corner in the position shown in Figure S4 Make the cut The opposite miter is cut by using the edge of the plywood as a fence see Figures S5 and S6 Jig to be parallel to fence 19 For moulding frames if you want to compound miter al bevel the cut bevel the two 90 edges of the plywood at ti angle to which you want the frame to pitch Make the cu as before but hold the moulding flush against the bevek edge of the plywood For maximum length miter cuts with the arm in the LEF HAND miter position it is suggested that you rip two thi strips one 2 wide one 544 wide to replace the rear tab board as shown in Figure S7 The fence can then be locati as in Figure S8 when needed for longer left hand miter cut BEVEL CROSSCUTS With the motor OFF and the blade perpendicular to the tab elevate the saw to its high
8. 12 CAUTION Tighten both set screws an even amount in order to keep the rollernead snugly fastened to the arm If the adjustment is too tight it will be difficult to pull the saw back and forth In that case back off on the screws a little but not too much The amount of drag should be sufficient so that the roller head does not get out of phase that is it should strike back bumper when pushed completely back and strike front bumper when pulled completely forward After making this adjustment check to see if blade is 90 to the table top Replace cover by lining up holes in cover with holes in the raised sections of the ball retainer assembly Replace screws and tighten securely Fig A13 Fig 13 2 YOKE CLAMP HANDLE The purpose of this handle is to provide a friction lock between the upper face of the yoke and the bottom face of the rollerhead It should also eliminate any play between these two parts To lock the handle is pushed back from the hand grip of the yoke If at any time it is possible to move this handle so that it strikes the back part of the carriage it is not in proper ad justment Its proper position when locked is approximately 90 or less to the hand grip of the yoke To adjust Fig A14 1 Loosen the yoke lock lever by pulling it toward you 2 Back off the screw located directly above the yoke locator pin assembly several turns this will release lock on the large lockwasher Using a screwdrive
9. T10 If wide arcs are desired the number of kerf cuts needed can be increased by one of two methods or by a combination of both Use a blade with a thinner kerf Fig T11 Use a thicker 7 piece of lumber Fig T12 Glue an extra piece of lumber to the back of the section to be kerfed By doing this you can artificially increase the thickness of the lumber only at the place you want it Fig T13 The piece to be curved can be mitered rabbetted or grooved on the inside but this must be done before you kerf it Fig T14 Once the piece is bent the holes from the kerf cuts are filled with sawdust and glue forming a solid curved piece of lumber when the glue has hardened All sides of the curved piece can be veneered to give a smooth solid appearance If the cuts are made at an angle the piece of lumber will spiral and the pitch ch the spiral will be the same as the angle you cut Figs T 15 amp 16 23 E Fig T12 Fig T13 FANU LZA A D LILA EZA w ZA j ZZA Z AAA VZN Fig 14 Fig T16 ig T15 24
10. a La RIPPING lease veka an handie by pulling it toward you Rotate motor slightly clockwise looking down and using left index finger depress index pin handle and rotate saw to in rip or out rip position See page 20 When pin clicks into place lock yoke clamp handle ott before plugging in cord RULES FOR OPERATION STATIONARY POWER TOOLS 1 KNOW YOUR POWER TOOL Read the owner s manual carefully Learn its application and limitation as well as the specific potential hazards peculiar to this tool 2 KEEP GUARDS IN PLACE and in working order 3 GROUND ALL TOOLS If tool is equipped with three prong plug it should be plugged into a three hole electrical receptacle if an adapter is used to accom modate a two prong receptacle the adapter wire must be attached to a known ground Never reniove the third prong 4 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed before turning on tool 5 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 6 AVOID DANGEROUS ENVIRONMENT Don t expose power tools to rain Don t use power tools in damp or wet locations Keep your work area well illuminated 7 KEEP CHILDREN AWAY All visitors should be kept a ane distance from work area i WORKSHOP KIDPROOF with padlocks master switche or by removing scare keys 9 DON T FORCE TOOL it will do the job better and
11. cut use a pusher stick Figure 513 _ Figure 12 Out rip position BEVEL RIPPING The procedure for bevel ripping is the same as for straight 0 ripping except that the blade is set at an angle between 0 and 45 Figure 13 Set and test the anti kickback device the same as in RIPPING even though only one of the fingers will take the main bite if needed Remember to raise the front lower blade guard to clear rip fence if needed previously cut Move the saw on the arm and lock the rip lock 23 when the distance from blade to fence equals the width wanted Lower the guard extension until it is about 1 8 above the material being cut Figure S11 Lower the anti kickback assembly so that the fingers hang about 1 8 below the top sur face of the material to be cut To test slide the material under the _anti kickback fingers try pulling material in opposite direction The anti kickback fingers should grab it if not readjust assembly until they do Remove the material NEVER FEED MATERIAL FROM THE SIDE ON WHICH ANTI KICKBACK DEVICE IS LOCATED CAUTION 20 DADO amp PLOUGH CUTS CUTTING GROOVES am Figure 14 A Dado is a groove across the wood grain crosscut Fig ure 14 A Plough is a groove with the wood grain rip Figure 15 These cuts can be made to any width with a regular saw blade by making one cut next to another until t
12. end of the arm KERF No 5 This kerf enables you to quickly convert from crosscutting to rip ping operations First bring the saw out to end of the arm in the position shown in Figure K5 with the blade depth locked at about 1 16 deep in the crosscut kerf Tighten the Rip Lock and release the Yoke Clamp Lever Turn the motor ON press in the Yoke _Locator Pin Handle and rotate the yoke clockwise 90 cutting a 1 4 circle groove in the table Figure K5A The Yoke Locator Pin Handle should be released after yoke rotation is started so that it can automatically stop the yoke at 90 Figure K5 The blade is now parallel to the fence and with the motor still running loosen the Rip Lock lock the Yoke Clamp Han dle and push the saw slowy cutting a trough toward and just up to the fence Figure K5B The front guard must be raised to do this Pull up on the tab as shown in Figure K5C Turn the motor OFF Moving the saw back through the trough and 1 4 circle kerts bring the saw again to the position at the end of the arm as shown in Figure K5 Tighten Rip Lock and release Yoke Clamp Handle Turn motor ON and temporarily press the Yoke Locator Pin Handle as you start to rotate the yoke counterclockwise Figure K5D Continue rotating until the Locator Pin stops the yoke after a 1 4 circle cut with the blade parallel to the fence Now with the motor still running lock the Yoke
13. of the rod strikes the table elevate it a little more as before With the arm 30 to the right base clamp handle tightened and the saw all the way back turn the height adjustment until the rod is just above the sur face of the table and lock elevating wing nut Hand tighten the nuts on the back right table suspension stud while still in 45 right position Pull the saw forward to the end of the track If the end of the rod strikes the tabie do not change the height ad justment of the saw Instead lower the front right side of the table by turning the upper nut on the suspension Stud up a few turns You should now be able to push the front right corner of the table down so the rod indicator can pass over the surface without striking it Adjust the suspension stud nuts so the top of the table on the front right side just touches the end of the anti kickback rod the same as the back Tighten the nuts by _ hand Release base clamp handle and swing the arm to the left until 30 is indicated on the miter scale Tighten base clamp handle and check the height If it is incor rect adjust the same as before Do not change motor height Push the saw back and adjust the rear left side of the table Hand tighten adjusting nuts Replace kickback to its proper position Incidentally you do not have to start the table adjust ment with the right rear bolt You can start with any one of the bolts if you find it
14. Clamp Handle Loosen the Rip Lock and again slowly push the saw toward the fence completing the rip trough kerf Turn motor OFF You have now cut into the work surface all basic impor tant kerf marks PLYWOOD ON TABLE TOP lf you elect to cover your table top with 1 4 plywood only cover it from the fence forward as it is unnecessary to cover the back board Do not use masonite for a cover as it is too abrasive and will duil the blade too fast The plywood must be snug to the work table over its entire surface Any warps or bumps will affect the accuracy of your cuts particularly dado cuts If you use brads for fastening do not place them where the basic kerf marks will be made if the blade hits a brad it will need sharpening at once The brads should be spaced about 5 apart over the entire surface Don t use glue as you will not be able to properly remove the plywood cover for replacement If you use rubber cement the top may be difficult to remove but any solvent lacquer thinner acetone etc will soften the rubber and the top will come off Two sided masking tape around the edges will also hold the top on It is recommended that you use either rubber cement or masking tape BASIC KERF CUTS APPROX 1 14 DEEP 17 Do not attempt to cut any kerfs behind the fence IF the front of the table is covered with 1 4 plywood SAWING BASIC CUTS CROSSCUTTING
15. FT TAB INTRODUCTION You have now set up your saw by following the preceding directions But before plugging in the saw there are three important things you must do 1 Familiarize yourself thoroughly with the principles of radial arm sawing See Page 5 for names of components 2 Familiarize yourself thoroughly with the rules and instructions for operation on next two pages 3 Carefully follow the alignment and adjustment procedures The five basic movements are shown below See _ pages 18 to 20 for more details ELEVATION Re lease wing nut with left hand and turn black knob with right hand This raises and _ lowers saw Lock in position by tightening wing nut CROSS CUTTING Elevate saw until it clears fence Unlock riplock by turning counterclockwise pull saw back and forth If at anytime the saw does not go all the way behind the fence or it does not hit the front bumper refer to rollerhead adjustment on _ page 12 Elevates saw He way up Release the bevel lock knob rotate saw to desired angle Saw automatically stops at 45 Relock Knob s gt es wf oe we MITERING Reach around to base and release clamp handle pull miter pin and rotate saw to desired angle Let the pin fall in place and bear on the arm slightly to the right Saw automatically stops at 45 Lock base clamp tthe secs
16. IAL ARM MACHINE CONTROLS The versatility of the radial _is due in part to its controls and these are the ke _ Learn to use them by adjusting the machine for starting to operate it All controls as well machine are shown and identified here arm machine ys to its successful operation all operations before actually as the major parts of the radial arm COVER RADIAL ARM YOKE LOCATOR PIN ASSEMBLY GUARD EXTENSION ON OFF CONTROL RIP LOCK OPERATING HANDLE UPPER GUARD ee MITER SCALE BASE oe LIFT TAB BOARD g ee NOTE This saw is equipped with a new lower blade OOM guard as shown on this page The guard is there for your protection and should not be removed for any reason It rises over the workpiece automatically and needs manual manipulation only as described later on in this manual It is required for OSHA Regulation work plans CARRIAGE cag cua TT ae 3 i aS YOKE CLAMP i i y 9 ip a i HANDLE KEY SWITCH qe eee eee i a YOKE y BEVEL SCALE ELEVATION KNOB A A Fin SSG penere tn eee een MP i Sn ie nied 5 a ipl ii rts oe yi sees i i MITER LOCATOR PIN REAR x LOWER GUARD ae Pe LI
17. LADE PERPENDICULAR TO TABLE TOP Align the blade to be 90 to the table as follows 1 Loosen the bevel lock knob and locate the saw to the 0 position as far as it will go 2 Look in back of the bevel knob the inside of the front of the yoke and you will see a steel plate with 2 curved slots The bolt to the bevel lock knob passes through the upper slot A cast e slot This boss moving to the ends of the slot ET precisely locates the blade at 90 or 45 to the table See Fig A7 3 Raise the lower guard and place your combina tion square on the table against a flat portion of the blade Fig A8 If the blade is not 90 loosen the screw that holds the bevel pointer and also loosen the bevel lock knob Shift the saw until the blade is 90 4 The boss should be against the end of the slot of _ the steel locator plate If it is not move the plate by hand until it is 5 Lock the bevel knob 6 Set bevel pointer to read 0 and tighten its screw 11 Fig A Fig A10 ADJUSTING CROSS CUT TRAVEL PARALLEL TO ARM TRACKS HEEL ADJUSTMENT This is the last immediate adjustment and it is to make certain the blade is parallel to the arm tracks and also that it is parallel to the fence when you are ripping Adjust as follows 1 Move saw to front of fence and lock elevating wing nut 2 Loosen the 2 screws which hold the locator pin assembly several turns Fig A9 3 Loosen the yoke clamp handle a
18. ace each time the hole clearance is taken up by pushing the arm to the right until it stops Lock the base by pushing back on the base clamp Make it a habit of always locating the arm at 90 or the 2 45 locations by approz letting the pin fall in place and bear on the arm slight ly to the right until it stops moving and you always _ have accurate cuts As of now this does not mean the arm is 90 to the fence Check it as follows 1 Put the fence in its normal position with the blade in front of it and about 1 32 above the table 2 Place a carpenter s square against the fence on the left side of the blade and against the blade itself not the guard Raise the lower guard out of the way 3 Hold the square with your left hand and pull the saw forward Fig A3 If the arm is 90 the blade will stay against the square as you pull it out If the __arm is too far to the right the blade will move away from the square If it is too far to the left it will push the square to the left In either case correc tion is easy 4 Since the nuts which hold the table to the frame are not tight you can shift the entire table in rela tion to the arm by tapping the table corners with your hand or lightly with a hammer Fig A4 5 When table is located so the fence is 90 to the __arm tighten the adjusting nuts on the suspension studs carefully so as not to change the adjustment you just made a Tigh
19. adius toward the commutator 6 Thread new springs into the terminals and spring caps Insert into brush holders and replace brush holder covers 7 Plug saw into power supply and allow saw to run idle for 15 minutes to seat the brushes un For any other motor maintenance we recommend you take the unit to a DeWalt or Black amp Decker Service Center on BRUSH HOLDER COVER BRUSH i 5 S srine seas car ALIGNMENT MAKE CERTAIN SAW IS NOT CONNECTED TO POWER SOURCE NOW BEFORE GOING ANY FARTHER TAKE TIME OUT TO READ THE FOLLOWING IMPORTANT INSTRUCTIONS THE ALIGNMENT OF YOUR NEW SAW IS MOST IMPORTANT FOR MAKING ACCURATE CUTS THE TIME SPENT HERE WILL ADD CON SIDERABLY TO YOUR OVERALL ENJOYMENT OF THIS FINE PRODUCT NOTE SECURE TABLE FRAME OF UNIT TO A STURDY WORK BENCH APPROPRI ATE TABLE OR LEG STAND WITH SCREWS OR _ BOLTS BEFORE MAKING ALIGNMENTS OR OPERATING ADJUSTING BASE TO ARM Make certain the base is absolutely snug around the arm To do this refer to fig Al and adjust as follows 1 Tighten the 5 16 bolt with a wrench until base is snug around the arm and no appreciable play is noted 2 Place the 3 8 Washer over the threaded end of the base clamp lubricate this washer and threads with a small amount of grease Install the base clamp in the upper hole using the 3 8 square nut in the recess of the base casting 3 Positio
20. be safer at the rate for which it was designed 10 USE RIGHT TOOL Don t force tool or attachment to do a job it was not designed for 11 WEAR PROPER APPAREL No loose clothing or jewelry to get caught in moving parts Rubber soled footwear is recommended for best footing 12 USE PROTECTIVE GLASSES Also use face or dust mask if cutting operation is dusty 13 NEVER STAND TOOL Serious injury could occur if the tool is tipped or if the cutting tool is accidently contacted 14 DON T OVERREACH Keep your proper footing and 15 MAINTAIN TOOLS IN TOP CONDITION Keep tools sharp and clean for best performance Follow instructions for lubricating and changing accessories 16 DISCONNECT TOOLS before servicing and when chang ing accessories such as blades bits cutters 17 USE RECOMMENDED ACCESSORIES Consuit owner s manual Use of improper accessories may be hazard ggg 18 AVOID ACCIDENTAL STARTING Make sure switch is 19 KEEP HANDS AWAY FROM CUTTING AREA 20 DO NOT OPERATE electric tools in gaseous or explo sive atmospheres Motors in these tools normally spark and the sparks might ignite fumes 21 CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to assure that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other c
21. d behind the fence so as to extend under the blade and enable you to judge the 1 16 deep cut for the front of the table 15 KERF No 3 Set saw blade depth as you did for kerf no 1 With the blade behind the fence swing the arm right to the 45 miter posi tion Let the pin fall in place and bear on the arm slightly to the right lock base clamp Turn saw ON and pull it out to the end of the arm cutting through the fence and making the 45 miter kerf This kerf may also be made in the lefi hand miter position NOTE The depth of kerfs Nos 1 amp 3 should be the same for their entire lengths If they are not the table needs adjust ment If the grooves are deeper in front the front of the table is too high If the miter kerf is deeper than the cross cut kerf the table is too high on the right assuming both cuts were made at the same saw elevation If adjustment is needed refer back to Table Adjustment in the Alignment section of this manual KERF No 4 Figure K4 Figure K4 With the motor OFF arm in crosscut position 0 blade set for 8 45 bevel and the saw elevated to its highest Position push the saw to the rear of the arm behind the fence Turn the saw ON and set the biade cutting depth to about 1 16 the same way you did for kerf 1 Be sure elevating knob is tight Pull the saw toward you cutting through the fence and making the kerf line until the saw reaches the
22. d for cutting tough to cut materials such as Transite Cemesto board asbestos Formica and Masonite Will also cut wood where speed and_finish_are_not critical Each blade has tungsten carbide permas nem braised on each tooth for up to 15 times the cutting life without sharpening CARBIDE 8 tooth Special taper grinding on the sides of this thin rim blade gives an abso HOLLOW GROUND lutely er at Drie E etc Can be used in crosscutting and mitering for a professional finish on all types of cabinet PLYWOOD work Eliminates need for sanding i Specifically designed for smooth fast cutting across the grain of both hard and soft woods where finish is an important factor May also be used for rip and crosscuts on extremely hard woods 73 128 gives 4 4 for each saw blade to rear of guide full turn ae j fence atter cut R1205 R1438 ADJUSTABLE R6024 R6001 AUTOMATIC S FENCE STOP 6 DADO HEAD SET 6 DADO HEAD SET RETURN JA Clamps to fence for Flat ground 2 Hollow ground 2 repeated accurate blades 4 chippers blades 4 chippers length cutting Fine Ya 1 chipper 4 4 Ye 1 chipper 4 Fastens to rear of machine adjustment screw 5 bore 5 bore arm Automatically returns 22 Sa Sa ta E FANCY CUTS Make a series of evenly spaced gaining dado cuts at any angle slightly deeper than 14 th
23. e stock Repeat this operation on the other side te and a lattice will appear If the miter angle is 45 the holes in the lattice will be square If any a other angle is used the holes will be diamond Dees shaped Fig DeWalt 2 OS ee 2 CASTELLATED MOULDINGS Make a series of dado cuts cross grained and evenly spaced Fig T2 Rip off this piece use a hollow ground blade into strips of moulding at any desired width Fig T3 5 KERFING or BENDING WOOD If you rip a piece of wood thin enough it will bend quite easily Wet this piece and it will bend even more easily and have less tenden cy to crack By cutting a slit cross grained and leaving a thin piece of wood on the bottom you can bend the wood at this cut until the slit or kerf is closed at the top Fig T4 By cutting several slits one alongside the other the piece will appear to bend Fig T5 To calculate the number of slits required to bend the lumber 90 measure the angie of the first bend and divide it into 90 An easier method is by trial and error on a piece of scrap of the same thickness Once you determine the number of cuts you will always get a bend of 90 regardless of the distance between cuts The wider the cuts are spaced the larger the arc Fig T10 When the kerf cuts get wider than 1 4 apart the effect of the curve changes to straight sections at an angle to each other Fig
24. e cuts desired If the machine seems to cut inaccurately its adjustments and alignments should be checked The following guide is listed for your convenience However changing one adjustment will affect another so it is best to perform all of the alignment procedures when correcting any one problem PROBLEM POSSIBLE CAUSE 1 Saw will not make Arm is not perpendicular to guide Square cross cut or fence good 45 miter cut M7 Arm not indexed to the right Too much play between arm and base Roller head too loose on arm Yoke too loose when clamped to roller head Saw dust between lumber and guide fence Table not parallel with arm Guide fence not straight 2 Lumber has a tendency Saw blade is not parallel with fence to walk away from fence Heel Adjustment ig ripping or plough Arm not perpendicular to guide fence Dull blade or cutters 3 Saw stalls when ripping Fence not straight ploughing Feed rate too fast Arm too loose in base Roller head too loose on arm Yoke loose when clamped to roller head Saw blade scores lumber Saw blade is heeling not giving a good finished Arm too loose in base Wrong type blade Saw dust between lumber and fence PROBLEM POSSIBLE CAUSE Saw blade or Dado blades Saw b tend to push lumber to one side when cross cut ting
25. est position and tilt the blade to tl desired bevel angle If the blade strikes the table refer back Table Adjustment and lower the table Lock the bevel lock ar push saw behind the fence Turn the motor ON and lower tl blade until it cuts about 1 16 deep in the table top Lock tl elevation Pull the saw forward cutting a clearance kerf throu the fence and into the table top Return saw to back of fence ai turn motor OFF Pre cut not necessary if bevel is 45 as it wi cut with kerf cuts Hold the material to be cut against the fence with one har placed well away from the line of blade travel Turn motor Of and pull the saw through the cut only as far as necessary toc through the material Figure 59 Return saw behind fence ar turn motor OFF Figure 59 NOTE If it ever becomes necessary to manually raise tt rear metal guard TURN MOTOR OFF and press down either of the two lift tabs A in the above illustratio The procedure for making a compound cut is the same COMPOUND BEVEL MITER CUTS l Dewo 5 seat FER Figure S10 for a bevel crosscut except that the arm is moved to the right or left from 0 to any desired miter angle up to 45 The bevel angle of the blade is also adjustable from 0 to 45 See Figure 510 A popular setting for picture frames is a 30 bevel and a 35 miter or a 35 bevei and a 30 miter These combinations of 30 and 35
26. ged or worn cord immediately i Ampere rating Oto 210to 35to Sl0to Ji0te on nameplate 2 o 34 5 0 70 120 16 0 Ext Cable length Wire Size A W G 25 ft 18 18 18 18 16 14 50 ft 8 18 18 16 14 12 75 ft 18 18 16 14 12 10 100 ft 18 16 14 lz 10 150 ft 16 14 12 12 MOTOR Your DeWALT tool is powered by a B amp D built motor Be sure your power supply agrees with nameplate marking Volts 50 60 Hz means Alternating Current ONLY Voltage variation of more than 10 will cause loss of power and over heating All DeWALT tools are factory tested if this tool does not operate check the power supply The use of a separate circuit independent of the lighting circuit is recommended MOTOR BRUSHES it is recommended that the carbon brushes and the brush springs be replaced when motor arcing becomes excessive If the surface of the commutator is pitted or grooved we recom mend the unit be taken to a DeWalt or Black amp Decker Service Center for repair Otherwise brushes and springs may be replac ed as follows 1 Unplug saw from power supply 2 Slide brush holder cover toward rear of motor housing hold hand in front of opening to prevent spring from flying from opening See photo below Remove spring along with terminal and lead wire Use a piece of stiff wire such as an opened paper clip to reach inside the brush holders and pull brushes out Insert new carbon brushes into the holder with the r
27. he desired width is achieved The depth of the groove is controlled by the amount of elevation given to the saw blade A 6 diameter Dado Set or Dado Head will make dados or ploughs in widths from 1 8 to 13 16 in one cut The Dado thick and one chipper 1 16 thick The 2 blades when placed together cut a groove 1 4 wide As chippers are placed between the blades the cutting width will be increased accordingly The chippers are swedged their cutting ends are flared out and when placing them between the blades the swedges must fall in the tooth gullets of any blade next to them see Figure 916 When using 2 or more chippers their ends can be spaced evenly around the circumference or not it doesn t matter As you make the dado wider you set consists of 2 saw blades 1 8 thick 4 chippers 1 8 CAUTION ALWAYS WEAR PROTEC TIVE GOGGLES WEAR DUST MASK IF OPERATION IS DUSTY will have to remove the spacer washers on the saw arbor The easiest method for setting the proper depth of cut is to measure the thickness of the lumber and subtract from this the depth of the desired dado The result will be the dimen sion that the bottom of the dado head should be set above the table top Follow the same procedure in making cuts with the dado head as you would with a regular saw blade although slower cutting is recommended When ploughing be sure to lower the guard extension to 1 8
28. ion in place Instail the 1 4 20 x 1 2 carriage boit into the rear square 4 hole the saw guard with the bolt head inside Secure it with a washer and hex nut using the wrench provided 14 Place insert into plastic knob Push knob onto clamp handie 18 MOUNT YOUR SAW ON A LEG STAND STURDY WORK BENCH OR APPROPRIATE TABLE TABLE TOP OF SAW SHOULD PROTRUDE APPROX IMATELY FOUR 4 INCHES OVER MOUNTING SUR FACE THIS UNIT WILL FIT A 35021 DELUXE MACHINE STAND 19 REFER NEXT TO MACHINE CONTROLS IN TRODUCTION AND ALIGNMENT PROCEDURES ON FOLLOWING PAGES YOUR SAW MUST BE COM PLETELY ALIGNED BEFORE MAKING ANY CUTS 17 Do not plug saw into receptacie at this time insert keyin slot with notch down Switch can now be operated Turn switch off and remove key with upward and outward motion l INSTALLING BLADE To instali the blade rotate the saw to the out rip position saw is all the way to the out rip position against front bumper and in its highest elevated position see page 6 if saw is not against front bumper it is slightly out of phase with cover and arm To correct follow instructions at bottom of page 12 Now raise the lower guard with the lift tab provided and secure guard in raised position by placing your fingers under the guard just above the arbor see above illustration Blade can now be installed or removed without touching table top Place blade on arbor following the illustrati
29. ipboard masonite Arm Saw are listed on this page The use of any other plastics dirty lumber and painted or varnished boards accessory or attachment might be hazardous This blade makes an ordinary saw cut that usually must l be sanded or planed if a smooth finish is desired SAW BLADE SELECTION CHART e Outstanding value for the price These blades bide from the highest quality ne steel 8 blades are then coated with a hard baked enamel to resist gum and resin build up on STANDARD QUALITY BLADES the teeth during cutting Available in the five most popular types and sizes to cut all types wood products _TYPE DESCRIPTION Finely ground teeth give smooth splinter free cuts in plywood panelling veneers Cellotex thin plastics etc Will make smooth crosscuts and miters equally well PLYWOOD 8 COMBINATION l all purpose biade for smooth fast cutting in any direction Rips cross FRAMING cuts miters etc One of the most popular all purpose blades available RIP Gives especially fast smooth finishes when cutting with the grain of both soft and hard woods E Hard industrial chrome plated not just decorative chrome plating to give twice the cuttin life of _ PREMIUM QUALITY BLADES 3 Generai purpose blade designed for ripping cutting off and mitering wood where a fine smooth cut is needed No sanding is necessary
30. ly but do not strip the table the nuts approximately 1 5 16 wrench See page 27 top thet EES 1S war 0 haba i 7 Install the table to the frame by putting cleat studs thru the elongated holes in 8 Screw 4 large flange hex nuts to the cleat studs and leave loose These will be the frame tightened when you adjust the table 90 to the arm pt 10 Screw the long thumb screw into the cleat bracket and install bracket by slipping it through the rectangular hole in the cleat With one hand hold the eyelet against the back board in line with the thumb screw while turning the thumb screw with the other hand to force the stud into the eyelet until it snaps in place Repeat for the other side 9 Place the fence and back board in position 3 4 i WASHER 12 Remove the arm and motor assembly from the packing Lubricate about 5 of arm under miter scale by applying grease over entire surface Insert the rear of the arm into the base as shown Turn and wig gle the end of the arm to ease it in place Pull the miter locator pin so the arm goes all the way down to the base washer 1 1 Hold the large base washer at an angle and insert it into the base from the bottom as shown IMPORTANT the bottom of the arm should rest on this thrust washer see step 13 Petty e iyi Ris n ae rene Peer Store d f moe N ure fae a He ae x oe 1 5 Put the guard extens
31. more convenient When check ing any adjustments arm must always be locked in base parallel with the table when the blade is touch If it is not adjust the table by ing the table turning the nuts on the table adjusting screws You will notice the mounting bolts which hold the table to the frame are quite long The large flange nuts on the top and bottom of the frame suspend the table above the frame about 1 There is an important reason for this con struction By turning these nuts up or down we can adjust the table parallel to the arm If the table is parallel to the arm then any groove you cut will be the same depth from front to back A simple method of adjusting the table to be parallel with the arm is as follows Fig A2 ADJUSTING FOR SQUARE CROSS CUT Install blade See Page 4 for installation instruc tions Now you are ready to adjust the arm to be 90 to the fence You will notice the saw locates at 90 when the tapered pin falls into the slotted hole on the left side of the base This is a spring loaded pin which passes through 2 holes in the post The holes are held to a close tolerance at the factory but they must be large enough to enable the pin to be pulled out without binding If you locate the arm at 90 or 45 you will be able to move the end of the arm to the right and left about 1 2 This is due to the clearance of the holes in the arm In order to locate in the same pl
32. n base clamp so that when it is locked the handle _ position will be upright If it is not loosen the clamp rod sufficiently to permit nut to come out of recess in casting then turn the nut 1 4 or 1 2 turn while holding clamp rod Retighten base clamp 4 insert into plastic knob Push knob on clamp Aan 5 Release the base clamp by pulling it toward you and pull out the miter locator pin You should now be able to push the arm to the right and left and feel a slight drag 6 If it is too hard to move loosen the 5 16 bolt a little OL SETS NE SERIE REE Se EM AG OE MME TT a p gt on mtn cA sar She aie teed wiles one ye Ber Al JARLE PARALLEL WITH ARM 6 With arm in cross cut position tighten base clamp handle Turn the anti kickback rod on the guard upside down The lower end of the rod will be used as an indicator to determine if the entire table sur face is the same distance from the arm Set the elevation adjustment so the end of the rod is about 1 8 above the table top Tighten elevating wing nut Fig A 2 Push the saw all the way back If the rod strikes the Surface as you push it back e elevate ita little more so it is 1 8 above as before Pull saw forward Release base clamp handle pull miter locator pin and move the arm to your right until 30 is indicated on the miter scale As you move the arm if the end
33. o fit the proper grounding type receptacle The green or green and yellow conductor in the cord is the grounding wire Never connect the green or green and yellow wire to a live terminal If your unit is for use on less than 150 volts it has a plug like that shown in Figure A If it is for use on 150 to 250 volts it has a plug like that shown in Figure D An adapter Figures B and C is available for connecting Figure A plugs to two prong receptacles The green colored rigid ear lug etc must be connected to a permanent ground such as a properly grounded outlet box No adapter is available for a plug as shown in Figure D Adapter shown in Figures B and C is not for use in Canada Use only 3 wire extension cords which have 3 prong type plugs and 3 pole receptacies which accept the tool s plug Replace or repair damaged or worn cord immediately If you replace the plug on the power cord be sure to connect the greep wire only to the grounding longest prong on a 3 prong plug EXTENSION CORD When using the tool at a considerable distance from power source a 3 conductor grounding type extension cord of ade _ quate size must be used for safety and to prevent joss to power and over heating Use the table below to determine the mini mum wire size required 1115 Use only 3 wire extension cords which have 3 prong type plugs and 3 pole receptacles which accept the tool s plug Replace or repair dama
34. on on the guard so the teeth of the blade and direction arrow point in the proper direction When tightening or loosening blade arbor screw the blade can be held secure by inserting a screwdriver through the hole in the blade and allowing screwdriver to rest against the upper guard A piece of scrap lumber held against the blade teeth and resting on the upper guard will serve the same purpose Do not try to hold the blade with your hand 4 1 3 insert 1 3 4 hex bolt into the bottom hole of the base with the square nut in the recess 16 Insert anti kickback device in front end of the guard and secure it with the wing bolt IT IS RECOMMENDED THE TOOL BE CON NECTED TO A SEPARATE CIRCUIT WITH AT LEAST 15 AMP CAPACITY THIS CIRCUIT SHOULD NOT BE CONNECTED TO THE LIGHT ING CIRCUIT THE OUTLET MUST BE _GROUNDED FOLLOW MOTOR OPERATING AND GROUNDING INSTRUCTIONS ON PAGE 3 SEE INDEX FOR OPERATION AND MAINTENANCE Place the large arbor washer on the outside of the blade then 2 spacer washers and arbor screw Note left hand thread CAUTION Never assemble spacer washers or arbor screw directly against blade IMPORTANT CLUTCH ADJUSTMENT Tighten arbor screw until the spring washer flattens Then back off 1 6 turn one flat on the hex head This allows blade to slip on spindle if it should jam in the work lf blade jams stop saw immediately Clutch will not function if the screw is not set properly RAD
35. onditions that may affect its operation A guard or other part that is dam aged should be properly repaired or replaced MAINTENANCE amp OPERATION 1 Be sure blade rotates clockwise when facing arbor 2 Secure table frame to a bench table leg stand etc before operating saw It is recommended that whatever saw support is used should slope to the rear sufficiently to prevent the blade unit from creeping forward due to gravity and it should be securely anchored to the floor to pre vent undesired movement 3 Be sure all clamp handles are tight before start ing any operation Push back to tighten Pull to loosen 4 Make sure blade and arbor collar are clean and col lar is against blade Tighten arbor screw securely and set clutch See clutch instructions 5 Keep the saw blade sharp and properly set 6 Use anti kickback device on guard never re move it 7 7 Keep arm tracks and bearing surfaces clean and dry Periodically lubricate balls with a dry lubricant 8 recheck ee osha a ene chart 9 Keep motor air dint clean and ize of chips 10 Do not attempt to operate saw on anything but the designated voltage 11 Do not use blades of larger diameter than 8 12 Keep the saw blade sharp Cracked or improper type blades should not be used 13 Never oil or grease arm tracks or the motor 14 Do not wedge anything agains fan to nold motor sha 15 Saw and tabie top should be kept away f
36. or OFF loosen base clamp handle position the saw arm 45 to the right with the blade in back of the fence Let the pin fall in place and bear on the arm slightly to the right Tighten base clamp handle 2 Place material to be cut against the fence 3 Turn the motor ON Pull saw forward Figure 53 only the distance necessary to cut through the material and then return saw to back of fence Turn motor OFF 4 Ifa longer miter cut is needed move the fence back behind the spacer board Figure 92 Place the piece being cut against the fence with the blade centered in the cut previous ly made with the fence in normal position Turn motor ON and pull saw forward the distance needed to complete the cut Return saw to rear of arm and turn motor OFF the rollerhead may need adjustment as explained earlier in this manual Also jamming can be caused by pulling the saw through the cut too rapidly If saw should jam turn motor off immediately Check the tightness of the roller head if loose readjust following the instructions on pages 10 and 11 Long Cross Cuts Figure 99 With the fence in its normal position the length of the basic cross cut is about 1014 To cross cut wide lumber first make this 1014 cut and turn the motor OFF Move the fence all the way back as shown in Figure 2 Slide the wood back against the fence keeping the blade centered in the cut you have just made Turn the
37. ore to swing the arm right or left you would have to elevate the blade This elevating be comes unnecessary when you cut a curved trough in the table top behind the fence as follows Be sure the saw is all the way back on the arm If it is not push the motor back with a few hard taps This will bring the roller head in phase with the cover Make sure the blade is about 1 16 deep in the kerf you have just cut Lock the Rip Lock and turn the saw ON Pull the Miter Locator Pin with your right hand and start the arm moving to the right with your left hand Release pin and continue moving the arm slowly to the right until the Locator Pin stops it at the 45 miter position The side of the blade will cut a curved trough CAUTION If the blade does not cut easily it may be set too deep Turn the motor OFF elevate saw slighty and begin again You can cut this trough to the left as weil as the right if you wish but most of your miter cuts left hand or right hand can be done on the right as explained later in this manual action of the rotating blade you must hold it back Begin moving the saw slowly toward you until you get the feel of the cutting action Continue pulling saw toward you cutting through the fence and making the kerf line until the saw reaches its limit of travel in the arm if you have covered the front part of the table with 1 4 plywood a loose piece of 1 4 plywood can be C clampe
38. out 1 16 below the bottom of the material being cut This causes it to cut into the table top making kerf marks unless kerfs already exist for the particular cut being made This section of the manual will cover the advance or pre cutting of kerfs This advance kerfing will facilitate your future cutting operations and blade position adjustments As you continue to use the saw you will no doubt be cutting additional kerfs in the table different ones from the normal pre cut ones covered here For this reason you may want to cover the front section of table top with a piece of 1 4 plywood which can be replaced when the kerfs become too numerous Instructions for attaching 1 4 plywood are at the end of this section of the manual KERF 1 Figure Figure K1 With motor OFF arm in crosscut position 0 blade verti cal 0 and the saw elevated to its highest position push the saw to the rear of the arm behind the fence Turn motor ON Loosen the wing nut which locks the elevation Grasp operating handle to hold saw back and use elevating knob __to lower the rotating blade until it cuts about 1 16 deep in the table surface Tighten wing nut CAUTION Saw will Figure K2 KERF No 2 DO NOT MAKE THIS KERF IF YOU HAVE COVERED THE Kerf No 1 is for normai 0 crosscutting and when you re turn the saw behind the fence the blade remains 1 16 deep in the table top Theref
39. r in the large slot on the op posite side of the carriage turn the large lock washer one two or three notches Turn clockwise to tighten counter clockwise to loosen Each notch gives 15 rotation DO NOT MAKE IT TIGHT 3 Tighten screw into a new notch in the large lock washer and tighten yoke lock lever The yoke lever should now be properly positioned 13 Baal HR wmo oe t on m gill EELT 8 Wai dois date PORN tebe et g pb E tows jan CLAMP HANDLE 4 ot owe Sy 5 3 Fig A14 3 ELEVATION ADJUSTMENT CAUTION If motor tends to move down when wing nut is loose adjustment needs tightening if the saw is too tight or too loose when elevating it is out of ad justment To Adjust Fig A15 1 Remove wing nut and cupped washer from elevating shaft adjacent to guard 2 With right hand holding elevating knob tighten or loosen nut with wrench as shown 3 After adjustment saw must elevate easily with minimum motor play Motor must not drop when wing nut is loose and must not be easily moveable without turning elevation knob 4 When saw elevation is satisfactory replace cupped washer and tighten wing nut BH Davy ALIGNMENT GUIDE FOR ACCURATE CUTTING It is important to realize that an improperly adjusted saw just will not yield the accurat
40. rom dampness 16 Never force cutting action Stalling or partial stalling of the motor is dangerous and can cause major damage to motor winding If motor stalls _turn switch off immediately 17 Do not remove ground prong from plug Never operate the saw unless it is properly grounded 18 Be sure you are alert If you are fatigued rest before you work 19 Always use blade guard properly adjusted for the operation you are performing CAUTION Do not clean the lower plastic guard with solvents or soaps Use ONLY a cioth with water 20 The motor yoke shoul behind the __guide fence before you start to cut The saw should always be returned to the rear of the table after making a cut and before you remove any stock from the table 21 Be certain the equipment is turned off before making any adjustments 22 When ripping always feed the material past the biade guard from the side opposite the Dai kickback device Never stand in back in direct line with the saw blade Never rip toni the wrong end 23 The saw blade or tool should be completely stopped and switch key removed before you leave the machine 24 Always turn switch off before removing key INSTRUCTIONS GROUNDING This tool should be grounded while in use to protect the opera tor from electric shock 1 Cord Connected Tools The tool is equipped with an ap proved three conductor cord and three prong grounding type plug t
41. s shown in Fig A10 Set the blade perpendicular to the fence with the lower guard raised by using a combination square 9 Lock the yoke clamp handle 6 Tighten the screws securely The blade is now in correct adjustment Keep in mind the arm must be 90 to the fence before you make this adjustment otherwise you will adjust to a false condition A simple method of checking this adjust ment is to rotate the saw to the in rip position and check to see if the blade is parallel to the fence Fig A12 Be sure to raise the guard again before pull ing the saw from the fence If it is not before read justing go back and check the crosscut adjustment Then readjust Fig A12 LONG TERM ADJUSTMENTS 1 ROLLER HEAD ADJUSTMENT The first and most important is the roller assembly on which the saw moves forward and back This roller head assembly has two grooved plates which straddle the ball bearings Two set screws on the roller head can push the plates tighter against these bear ings To adjust these set screws remove two 2 screws in top of cover and lift cover off If the roller head is not tight enough the ball retainer assembly gets out of phase with the carriage This will prevent the saw from returning ail the way behind the fence or prevent it from making a full crosscut If this happens pull the saw toward the front bumper with a hard tug several times until the carriage hits the front bumper
42. ten the bottom nuts only This will draw the table down only slightly but the same amount on each stud b Prevent shifting by taking up on the first nut a little and then proceed to the next taking it up a little also c After all 4 nuts are snug take up on the first again a little more and repeat on all the other nuts d The third time around you should be able to take them up tight without any shifting ching the position from the left MAKING MITER ADJUSTMENT When the arm is 90 to the table set the miter scale by loosening its set screw and turning the scale to read 0 Tighten the set screw carefully making it just tight enough to prevent the scale from turning Fig A5 Once the saw has been set for 90 it should be automatically set for 45 right and left 10 MAKING MITER ADJUSTMENT continued These settings have been carefully made at the fac tory However after many years of use metal to _ metal wear may cause a slight misalignment Correct as follows 1 Using the scale on the miter gauge move the arm to the 45 miter position Let the pin fall in place and bear on the arm slightly to the right until it stops moving 2 Loosen the nut on the adjustable miter locator and pivot the arm so the 45 mark lines up with the white mark on the base Fig A6 3 Lock the locator by tightening the nut Fig A7 View As Seen From Inside Yoke Fig ADJUSTING SAW B
43. your new saw PM DAR api EC H ant THIS IS THE PARTS ILLUSTRATION MENTIONED IN STEP 3 ON FACING PAGE PARTS IDENTIFICATION ITEM QUANTITY ITEM QUANTITY NO ITEM QUANTITY l 3 8 Dia Flat Hd Screws 4 10 3 8 D Washer l 19 Washer l 2 Lock Washers 4 H Base Clamp l 20 Hex Nut l 3 3 8 Dia Nuts 4 12 Square Nut l 21 Anti Kickback Device l 4 Large Flange Hex Nuts 8 13 1 3 4 Lg Hex Bolt l 22 Wing Bolt l 5 Self Tapping Screws 4 14 Square Nut l 23 Key l 6 Thumb Screws 2 15 Inserts 2 24 Arbor Washer l 7 Cleat Brackets 2 16 Handles 2 25 Spacer Washers 2 8 Eyelets 2 17 1 4 20 x 1 2 Lg Carriage Bolt l 26 Arbor Screw l 9 Large Base Washer l 18 Guard Extension l 27 28Wrenches 2 Assembied to Saw Lay out contents of hardware bags in sequence illustrated in the photo graph on page two 2 handy to the assembly area item 26 is assem bled to saw arbor Familiarize your self with base and table assembly on page 27 before assembling saw eos 176 APPROX 4 Assemble table frame 2 large channel pieces to 5 Attach the cleats to the underside of the table with 6 Screw 4 large flange hex nuts onto the threaded the base using 4 flat head 3 8 dia screws lock the seif tapping screws Note Holes are already studs of the table cleats so the studs extend beyond washers and 3 8 dia nuts Tighten securely with drilled for you Tighten secure
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