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Desa BY100CE User's Manual

1. 230V 50Hz Blue Brown _ Green Yellow White White B Spark Plug i Flame o Orange Ignitor a Terminal White Blue Blue ui Reset Board Control Button Photocell Green i Red Red R Yellow T i Red Figure 31 Wiring Diagram 30 150 000 Btu Hr Models 230V 50Hz Blue Brown Green Yellow White Se White B Orange io SPA Terminal White lt Blue Blue Flame Reset i gnitor HI Board Out Button Control Photocell Green Red Red R Yellow ji x Red Sor24 L4Mor3 Red Motor Start Relay TL or 1 Figure 32 Wiring Diagram 70 90 000 Btu Hr Models 102422 ILLUSTRATED PARTS BREAKDOWN 30 000 Btu Hr Model Motor and Pump Assembly 18 13 102422 PARTS LIST 30 000 Btu Hr Model PART NUMBER M51104 01 098511 54 100647 01 098512 20 M51108 01 M11084 29 M16660 M10908 2 HA3019 M15779 27 097124 01 M29835 2 079980 01 M29824 M29681 M11084 26 M30865 02 M50400 M30884 M50631 098138 01 098642 02 079975 03 M22009 M22456 2 M29608 M29632 M29633 M29609 M12461 31 M8940 M10993 1 M27694 M22997 M29612 01 M12461 32 M50016 M8643 2 FHPF3 6C M51105 01 NTC 4
2. 102422 ACCESSORIES Purchase accessories from your local dealer 252 s c AIR GAUGE KIT HA1180 For all models Special tool to check pump pressure HEAVY DUTY WHEELS AND HANDLE KIT HA1202 For heavy duty applications Makes your heater even more portable and convenient For 30 70 000 Btu Hr models STANDARD WHEELS AND HANDLE KIT HA1206 Makes heater even more portable and convenient Easy to assemble For 30 70 000 Btu Hr models 102422 EC CONFORMITY DECLARATION EC CONFORMITY DECLARATION DESA Europe B V Industrieweg 167 3044 AS Postbus 11158 3004 ED Rotterdam Holland Manufacturer DESA International Inc 2701 Industrial Drive Bowling Green KY 42101 U S A Kerosene Portable Forced Air Heaters Model Numbers BY3OCE BY7OCE BY100CE BY150CE It is declared that these models conform to the Machinery Directive 89 392 EEG including 91 368 EEG We declare that the models noted are in conformity Company DESA International Inc Name Douglas D Rohrer Title Vice President Specialty Products Engineering 07 04 95 Bowling Green KY Dove p D Ai Date and Place Signature 102422 NOTES 102422 WARRANTY AND REPAIR SERVICE CERTIFICATE OF GENERAL EQUIPMENT LIMITED 90 DAY WARRANTY
3. MASTER PORTABLE FORCED AIR HEATERS OWNER S MANUAL Heater Sizes 30 000 70 000 90 000 150 000 Btu Hr Models BY30CE BY70CE BY100CE and BY150CE IMPORTANT Read and understand this manual before assembling starting or servicing heater Improper use of heater can cause serious injury Keep this manual for future reference 95 CONTENTS SAFETY INFORMATION SECTION PAGE Safety nformation odere i dte d ee dei d ia Hefe 2 Product Identification sse 4 us AE erronee MA aset Bet n dens 5 SEO lege dti Pte maltsa AT be ettet 5 Theory of Operation sects adt c e tmm ete 6 Fuel sissies C 6 Ventilati n 7 uere p a ee Y Q 7 Storing Transporting or Shipping esee 8 Preventative Maintenance Schedule 8 Troubleshooting nonne degener iode ee ege 9 S rvice Procedures IO trees te eroe une ente rn 10 Upper Shell Removal tetti temen 10 Fuel Filter 30 70 000 Btu Hr Models 11 Fuel Filter 90 150 000 Btu Hr Models 11 Spark Plug 30 000 Btu Hr Model 12 Spark Plug 70 90 150 000 Btu Hr Models 13
4. Air Output Air Intake and Lint Filters 14 Pump Pressure 2 2 14 Nozzle 30 000 Btu Hr Model 15 Nozzle 70 90 150 000 Btu Hr Models 16 Pump ec ctt t net e ee D eni n ee HER 17 MM 18 Specifications 5 ee eue aa tis een 18 Waring Diagrams 6i dee tete retro tee e me e dedu 19 Illustrated Parts Breakdown and Parts List 20 30 000 Btu Hr Model oere aK ie 20 70 000 Btu Hr Model 2 l o ete ertt 22 90 000 Btu Hr Model n otn etii eins 24 150 000 Btu Hr Model saa aun tenes 26 Wheels and Handles 90 150 000 Btu Hr Models 28 JACGeSSOFIES 1 eiecit rede eh Ene ine leder Pe ise XP EE ak 29 EC Conformity Declaration sess 30 Warranty and Repair Service sss 32 AWARNINGS IMPORTANT Read this Owner s Manual carefully and completely before trying to assemble operate or service this heater Improper use of this heater can cause serious injury or death from burns fire explosion electrical shock and carbon monoxide poisoning ADANGER Carbon monoxide poisoning may lead to death Carbon Monoxide Poisoning Early signs of carbon monoxide poisoning resemble the flu with headaches dizziness and or nausea If you have these signs the heater may not be working pro
5. DESA International warrants new Products sold by it to be free from defects in material or workmanship for a period of ninety days after date of delivery to the first user and subject to the following conditions DESA International s obligation and liability under this Warranty is expressly limited to repairing or replacing at DESA International s option any parts which appear to DESA Interna tional upon inspection to have been defective in material or workmanship when shipped from the factory Such parts shall be provided at no costto the user atthe business establishment of any factory authorized service center or the factory during regular working hours The Warranty shall not apply to compo nent parts or accessories of Products not manufactured by DESA International and which carry the warranty of the manu facturer thereof or to normal maintenance such as pressure adjustments or to normal maintenance parts such as filters and spark plugs Replacement or repair parts installed in the Product covered by this Warranty are warranted only for the remainder of this Warranty as if such parts were original compo nents of said Product DESA INTERNATIONAL MAKES NO OTHER EXPRESS WARRANTY TO THE EXTENT PERMIT TED BY LAW DESA INTERNATIONAL MAKES NO IMPLIED WARRANTY AND MAKES NO WARRANTY OF MER CHANTABILITY OR FITNESS FOR ANY PARTICULAR PUR POSE IN ANY EVENT IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PAR TICUL
6. NUMBER 098557 07 M11084 29 099125 02 099157 01 M50104 03 M50104 03 M50104 01 099213 01 M11084 27 09851 1 191 M11271 8 RF3 5B M51150 01 M10990 3 M51151 01 098513 75 097702 01 M16841 57 097630 02 M50400 M15779 27 M51077 01AA M11084 27 078918 01 099177 01 097468 01 WLE 3 NPF 3B HA2210 097650 01 M9900 192 101888 17 101888 18 101639 04 PART DESCRIPTION Electronic Ignitor Screw 10 16 x 3 4 Terminal Board Rivet Bushing Bushing Bushing Button Plug Screw 10 16 x 1 2 Lower Shell Clip Nut Screw 10 32 x 1 2 Fuel filter Rubber Bushing Fuel Line Fuel Tank Fuel Tank Cap Wire Assembly red 8 1 2 Flame Out Control Strain Relief Bushing Power Cord Side Cover Screw 10 16 x 1 2 Terminal Board Tab Cap Hex Nut Edge Liner Lock Washer 10 Nut 10 32 Filler Neck Screen Tradename Decal Combustion Chamber Ground Wire Operation Decal English French Operation Decal Spanish Dutch Warning Decal Es ch ch ch ch ch nnn in D h gan a2 a ap a 102422 PARTS BREAKDOWN 150 000 Btu Hr Mode ILLUSTRATED Burner Head Assembly 13 12 Motor and Pump Assembly 102422 PARTS LIST 150 000 Btu Hr Model SI O 13 1 13 2 13 3 13 4 13 5 13 6 13 7 13 8 13 9 13 10 13 11 13 12 13 13 13 14 13 15 13 16 13 17 13 18 14 15 16 17 18 19 Not available
7. as an assembly order parts separately PART NUMBER 098511 138 100647 01 098512 36 099229 01 HA3019 M27417 M10908 2 100735 11 M10659 1 M10809 1 M8882 M50924 08 M50820 02 M10962 2 M11084 27 M50814 06 M51345 01 102042 01 102040 01 079975 03 FHPF3 6C M22009 M22456 2 M50545 M12179 M16545 M8940 M10993 1 M27694 M22997 M12461 31 M12244 1 M12461 32 M11637 M50820 02 M8643 2 M51114 01 M50631 097468 01 101206 01 WLE 3 NPF 3B PART DESCRIPTION Upper Shell Screw 10 16 x 1 2 Combustion Chamber Photocell Bracket Photocell Assembly Drain Plug Screw 46 32 x 3 8 Burner Head Assembly Nozzle Nozzle Seal Washer Nozzle Seal Spring Nozzle Seal Sleeve Burner Head Body Barb Fitting Spark Plug Screw 10 16 x 1 2 Air Line Fuel Line Fan Motor and Pump Assembly Motor with capacitor Pump Body Screw 10 32 x 3 4 Insert Rotor End Pump Cover Intake Filter End Filter Cover Steel Ball 1 4 Dia Pressure Relief Spring Adjusting Screw Plug Screw 10 32 x 1 Output Filter Screw 10 32 x 1 1 8 Lint Filter Barb Fitting Blade Fan Guard Rubber Bumper Edge Liner Motor Bracket Lock Washer 10 Nut 10 32 Mi RAAB DOA P ch ch ch ch ch hb ch nn Mi Bonn nnn Mi Baa zi N PART NUMBER NTC 4G 101901 02 M11084 29 099125 02 099157 01 M50104 03 M50104 03 M50104 01 099213 01 M11084 27 098511 191 M11271 8 RF3 5B M51150
8. heater is hot or running or a fire may occur When moving or storing heater keep heater in a level position or fuel spillage may occur Keep children and animals away from heater Unplug heater when not in use When used with thermostat heater may start anytime Never use heater in living or sleeping areas Never block air inlet rear or air outlet front of heater Never move handle refuel or service a hot operating or plugged in heater Never attach duct work to front or rear of heater 102422 PRODUCT IDENTIFICATION Hot Air Outlet Handle Fan Guard Fuel Cap Side Cover M Flame Out A Control Reset Button Figure 1 30 70 000 Btu Hr Models Hot Air Outlet Lower N Shell AN Zo Fuel Cap Fan Guard Fuel Tank Side Cover Power Cord Flame Out Control Reset Button Figure 2 90 150 000 Btu Hr Models 102422 UNPACKING 1 Remove all packing items applied to heater for shipment 2 Remove all items from carton 3 Check items for any shipping damage If heater is damaged promptly inform dealer where you bought heater AS S EM B LY These models are furnished with wheels and handles Wheels handles and the For 90 000 and 150 000 mounting hardware are found in the shipping carton or 9U an Btu Hr Models Only Tools Needed Medium Phillips Screwdriver 3 8 Open or Adjustable Wrench e Hammer 1 Slide ax
9. 01 M10990 3 M51151 02 098513 76 097702 01 M16841 57 097630 02 M50400 M15779 27 M51077 01AA M11084 27 078918 01 099177 01 097785 04 HA2210 097650 01 M9900 192 101888 15 101888 16 101639 04 This listcontains replaceable parts usedin your heater When ordering parts be sure to provide the correct model and serial numbers from the model plate then the part number and description of the desired part PART DESCRIPTION Hex locknut Electronic Ignitor Screw 10 16 x 3 4 Terminal Board Rivet Bushing Bushing Bushing Button Plug Screw 10 16 x 1 2 Lower Shell Clip Nut Screw 10 32 x 1 2 Fuel filter Rubber Bushing Fuel Line Fuel Tank Fuel Tank Cap Wire Assembly red 8 1 2 Flame Out Control Strain Relief Bushing Power Cord Side Cover Screw 10 16 x 1 2 Terminal Board Tab Cap Hex Nut Vinyl Foam Gasket PARTS AVAILABLE NOT SHOWN Filler Neck Screen Tradename Decal Combustion Chamber Ground Wire Operation Decal English French Operation Decal Spanish Dutch Warning Decal 102422 WHEELS AND HANDLES 90 000 AND 150 000 Btu Hr MODELS PART NUMBER HA2203 HA2204 M12345 33 M12342 3 M12831 3 NTC 3C 097896 03 M28526 M51015 01 M16801 2 PART DESCRIPTION Handles Handles Screw 10 24 x 1 3 4 Wheel Support Frame Wheel Support Frame Hex Nut 10 24 Wheel Cap Nut Axle Axle nno on
10. 079975 02 M22009 M22456 1 M29608 M29632 M29633 M29609 M12461 31 M8940 M10993 1 M27694 M22997 M29612 01 M12461 31 M50016 M8643 FHPF3 5C M51105 01 PART DESCRIPTION Handle Upper Shell Screw 10 16 x 1 2 Combustion Chamber Screw 10 16 x 3 4 Photocell Bracket Screw 6 32 x 3 8 Photocell Assembly Power Cord Burner Head Assembly Nozzle Nozzle Seal Washer Nozzle Seal Spring Nozzle Seal Sleeve Burner Head Body Barb Fitting Spark Plug Screw 10 16 x 1 2 Bushing Strain Relief Bushing Fan Rubber Bumper Screw 8 32 x 1 4 holds relay in position Motor and Relay Bracket Assembly Motor and Pump Assembly Motor 230V 50Hz Pump Body Insert Rotor End Pump Cover Lint Filter Intake Filter End Filter Cover Screw 10 32 x 1 Steel Ball 1 4 Dia Pressure Relief Spring Adjusting Screw Plug Output Filter Screw 10 32 x 1 Elbow 90 Barb Fitting Blade Screw 10 32 x 5 8 Fan Guard A WAH NMA ch A Mi ch ch A N OAS 0 sch sch number and description of the desired part PART NUMBER NTC 4G M50104 02 M11084 26 098511 12 M11271 8 098136 02 M16841 58 RF3 5B M29652 04 079973 01 M16841 57 M10990 3 M50876 05 098557 07 M11084 29 099125 02 099157 01 097702 01 097630 02 098513 74 M50899 03AA M11084 26 099177 01 078918 01 097785 01 WLE 3 NPF 3B PARTS
11. 13 6 M50545 13 7 M12179 13 8 M16545 13 9 M8940 13 10 M10993 1 13 11 M27694 13 12 M22997 Plug 13 13 M12461 31 13 14 M12244 1 13 15 M12461 31 13 16 M11637 13 17 M50820 02 13 18 M8643 14 15 16 17 18 19 20 Blade M51114 01 M50631 M12461 13 101206 01 098136 04 M16841 59 NTC 4C DESCRIPTION Upper Shell Screw 10 16 x 1 2 Combustion Chamber Photocell Bracket Photocell Assembly Drain Plug Screw 6 32 x 3 8 A Burner Head Assembly Nozzle Seal Washer Nozzle Seal Spring Nozzle Seal Sleeve Burner Head Body Barb Fitting Spark Plug Screw 10 16 x 1 2 Fuel Line x Motor and Pump Assembly Motor 230V 50Hz Pump Body Screw 10 32 x 5 8 End Pump Cover Intake Filter End Filter Cover Steel Ball 1 4 Dia Pressure Relief Spring Adjusting Screw Screw 10 32 x 1 Output Filter Screw 10 32 x 1 Lint Filter Barb Fitting Fan Guard Rubber Bumper Screw 48 32 x 1 4 Motor and Relay Bracket Assembly Relay motor start Wire Assembly red 13 1 2 Hex locknut This list contains replaceable parts used in your heater When ordering parts be sure to provide the correct model and serial numbers from the model plate then the part number and description of the desired part M Mi P hb OA Re ch ch ch ch hb ch ch hb ch ch nn D A Mi hb Ah ch Mi r Not available as an assembly order parts separately PART
12. 70 000 Btu Hr Button 90 150 000 Btu Hr Continued 102422 OPERATION Continued STORING TRANSPORTING OR SHIPPING PREVENTATIVE MAINTENANCE SCHEDULE To Stop Heater 1 Unplug power cord from outlet To Restart Heater 1 Wait 2 minutes after stopping heater 2 Repeatsteps under To Start Heater page 7 Note If shipping transport companies require fuel tanks to be empty 1 Drain fuel tank Note Some models have drain plug on underside of fuel tank If so remove drain plug to drain all fuel If heater does not have drain plug drain fuel through fuel cap opening Be sure all fuel is removed 2 Replace drain plug if provided 3 If any debris is noted in old fuel add 1 or 2 quarts of clean kerosene to tank stir and drain again This will prevent excess debris from clogging filters during future use 4 Replace fuel cap or drain plug Properly dispose of old and dirty fuel Check with local automotive service stations that recycle oil 5 If storing store heater in dry place Make sure storage place is free of dust and corrosive fumes IMPORTANT Do not store kerosene over summer months for use during next heating season Using old fuel could damage heater A WARNING Never service heater while it is plugged in operating or hot Severe burns and electrical shock can occur Item How Often How To Fuel tank Flush every 150 200 hours See Storing Transporting or of operatio
13. AR PURPOSE ARE LIMITED TO THE DURATION OF THIS EXPRESS WARRANTY Any transportation charges costs of installation duty taxes or any other charges whatsoever must be borne by the user DESA International s obligation under this limited War ranty shall notinclude any liability for direct indirect incidental or consequential damage or delay If requested by DESA International Products or parts for which a warranty claim is made are to be returned transportation prepaid by user to the factory Any improper use including operation after discovery of defective or worn parts operation beyond capacity substi tution of parts not approved by DESA International or any alteration or repair by others in such manner as in DESA International s judgement affects the Product materially and adversely shall void this Warranty NO EMPLOYEE OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY AN OFFICER OF DESA INTERNATIONAL AT ITS HOME OFFICE WARRANTY SERVICE Always specify model and serial numbers when communicating with the factory We reserve the right to amend these specifications at any time without notice The only Warranty applicable is our standard written Warranty We make no other Warranty expressed or implied A Service Manual is available by writing to the Technical Service Department at DES INTERNATIONAL Corporate Hea
14. AVAILABLE NOT SHOWN HA2210 097649 01 M9900 192 101887 15 101887 16 101639 02 101639 03 PART DESCRIPTION Hex locknut Bushing wires Screw 10 16 x 3 8 Lower Shell Clip Nut Relay motor start Wire Assembly red 9 1 2 Screw 10 32 x 1 2 Rubber Airline Fuel Line Wire Assembly red 8 1 2 Rubber Bushing Fuel Filter Assembly Includes bushing Electronic Ignitor Screw 10 16 x 3 4 Terminal Board Rivet Fuel Tank Cap Flame Out Control Fuel Tank Side Cover Screw 10 16 x 3 8 Hex Nut Terminal Board Tab Cap Vinyl Foam Gasket Lock Washer 10 Nut 10 32 Filler Neck Screen Tradename Decal Combustion Chamber Ground Wire Operation Decal English French Operation Decal Spanish Dutch Warning Decal English French Spanish Warning Decal Dutch ch vk oa ch nn i Oa CO PE zb sek h bt cb sek ec cb qw zb CH N 102422 PARTS BREAKDOWN 90 000 Btu Hr Model ILLUSTRATED Burner Head Assembly 102422 SI O 13 1 098783 02 13 2 079975 02 13 3 FHPF3 5C PARTS LIST 90 000 Btu Hr Model PART NUMBER PART 09851 1 138 100647 01 098512 07 M16660 HA3019 M27417 M10908 2 M23103 M10659 1 M10809 1 M8882 M50924 03 M50820 02 M10962 2 M11084 27 M50814 06 M51345 01 097293 01 Fan Nozzle Air Line 13 4 M22009 Insert 13 5 M22456 1 Rotor
15. Btu Hr Models 30 70 000 Btu Hr Models Shown Figure 18 Pressure Gauge Plug Removal Pum Pressure Gauge Model Pressure 9 30 000 Btu Hr 2 6 PSI 70 000 Btu Hr 3 8 PSI 90 000 Btu Hr 4 4 PSI 150 000 Btu Hr 4 8 PSI Figure 19 Adjusting Pump Pressure 102422 Nozzle 30 000 Btu Hr Model 1 2 3 Remove upper shell see page 10 Remove fan see page 18 Remove fuel and air line hoses from nozzle assem bly Turn nozzle assembly 1 4 turn to left and pull toward motor to remove Place plastic hex body into vise and lightly tighten Carefully remove nozzle from the nozzle adapter using 5 8 socket wrench Blow compressed air thru face of nozzle This will free any dirt in nozzle area Inspect nozzle seal for damage Replace nozzle into nozzle adapter until nozzle seats Tighten 1 3 turn more using 5 8 socket wrench 4 5 5 1 n m 40 45 inch pounds 10 Attach nozzle assembly to burner strap 11 Attach fuel and airline hoses to nozzle assembly 12 Replace fan see page 18 13 Replace fan guard and upper shell Combustion Chamber Tue Nozzle Assembly Fuel Line Hose Air Line Hose Figure 20 Removing Air and Fuel Line Hoses 30 000 Btu Hr Model Burner Strap Nozzle Assembly Figure 21 Removing Nozzle Assembly 30 000 Btu Hr Model Nozzle Face Nozzle Seal Nozzle quee Nozzle Adapter Air line Fuel line Fi
16. C OO JO Om BON PART DESCRIPTION Handle Upper Shell Screw 10 16 x 1 2 Combustion Chamber Heat Shield Screw 10 16 x 3 4 Photocell Bracket Screw 6 32 x 3 8 Photocell Assembly Power Cord Burner Strap Assembly Bracket Spark Plug Nozzle Adapter Nut 14mm Nozzle Screw 10 16 x 3 8 Bushing Strain Relief Bushing Fan Rubber Bumper Motor Bracket Motor and Pump Assembly Motor 230V 50Hz Pump Body Insert Rotor End Pump Cover Lint Filter Intake Filter End Filter Cover Screw 10 32 x 1 Steel Ball 1 4 Dia Pressure Relief Spring Adjusting Screw Plug Output Filter Screw 10 32 x 1 1 8 Elbow 90 Barb Fitting Blade Screw 10 32 x 3 4 Fan Guard Hex locknut M A h i P A OH HB Baa EA amp m mm a amp mmalaczaa Not available as an assembly order parts separately PART NUMBER M50104 02 M11084 26 09851 1 12 M11271 8 RF3 5B M29652 04 M29652 05 M16841 57 M10990 3 M50876 04 098557 07 M11084 29 099125 02 099157 01 097630 02 097702 01 098513 73 M50899 03AA M11084 26 099177 01 078918 01 097785 01 WLE 3 NPF 3B HA2210 097649 01 M9900 192 101887 13 101887 14 101639 02 101639 03 This listcontainsreplaceable parts used in your heater When ordering parts be sure to provide the correct model and serial numbers from the model plate then the part number and description of the desi
17. dquarters 2701 Industrial Drive P O Box 90004 Bowling Green Kentucky 42102 9004 U S A 102422 01 Rev B Printed in U S A 07 95
18. el filter neck Carefully pry bushing and fuel filter out of fuel tank Wash fuel filter with clean fuel and replace in tank Attach rubber fuel line to fuel filter neck Replace side cover Fuel Filter 90 150 000 Btu Hr Models 1 2 3 Remove side cover screws using 5 16 nut driver Remove side cover Pull upper fuel line off fuel filter neck Carefully pry bushing lower fuel line and fuel filter out of fuel tank Wash fuel filter with clean fuel and replace in tank Attach upper fuel line to fuel filter neck Replace side cover Fuel Filter Side Cover Fuel Line Figure 9 Fuel Filter Removal 30 70 000 Btu Hr Models Fuel Filter Bushing and Lower Fuel Line Upper Fuel Line Side Cover Figure 10 Fuel Filter Removal 90 150 000 Btu Hr Models 102422 Spark Plug 30 000 Btu Hr Model 1 Remove upper shell see page 10 2 Remove fan see page 18 3 Remove fuel and air line hoses from nozzle assembly 4 Remove spark plug wire from spark plug 5 Remove two screws using 5 16 nut driver and remove burner strap 6 Place hex body of spark plug into vise and tighten 7 Remove spark plug mounting nut using 11 16 open end wrench 8 Remove burner strap from spark plug 9 Clean and regap spark plug electrodes to 1 4 mm 055 gap 10 Replace burner strap onto spark plug Rotate burner strap to p
19. heater to shut down if the flame goes out Motor Air Pump Combustion Spark Intake Burner Chamber Plug Head Fan Air Filter pm 3 j a 2 lt lt Clean Cool Heated d Air Air Out 1 In m lI 2 7 SiN am ud Output J J Air Filter Fuel Nozzle Air line Electronic Tank Filter To Burner Ignitor FUELS Air For Fuel Air For Combustion ien Fuel System And Heating Figure 4 Cross Section Operational View A WARNING Use only kerosene or No 1 fuel oil to avoid risk of fire or explosion Never use gasoline naphtha paint thinners alcohol or other highly flammable fuels Do not use heavy fuels such as No 2 fuel oil or No 2 Diesel Using heavy fuels will result in clogged fuel filter and nozzle carbon build up on spark plug use of non toxic anti icer in fuel during very cold weather IMPORTANT Use a KEROSENE ONLY container Be sure storage container is clean Foreign matter such as rust dirt or water will cause the flame out control to shut down heater Foreign matter may also require you to clean fuel system often 102422 VENTILATION OPERATION WARNING Follow the minimum fresh outside air ventilation requirements If proper fresh outside air ventilation is not provided carbon monoxide poisoning ca
20. k Plug Wire A O S Spark Plug Figure 14 Spark Plug Removal 70 90 150 000 Btu Hr Models Bend Here to Adjust Gap Gap Figure 15 Spark Plug Gap 70 90 150 000 Btu Hr Models 102422 Air Output Air Intake and Lint Filters 1 Remove upper shell see page 10 2 Remove filter end cover screws using 5 16 nut driver 3 Remove filter end cover 4 Replace air output and lint filters 5 Wash or replace air intake filter see Preventative Maintenance Schedule page 8 6 Replace filter end cover 7 Replace fan guard and upper shell IMPORTANT Do not oil filters Pump Pressure Adjustment Remove pressure gauge plug from filter end cover 2 Install accessory pressure gauge part number HA1180 3 Start heater see Operation page 7 Allow motor to reach full speed 4 Adjust pressure Turn relief valve to right to increase pressure Turn relief valve to left to decrease pressure See specifications at right for correct pressure for each model 5 Remove pressure gauge Replace pressure gauge plug in filter end cover Air Intake Filter Filter End Cover Fan Guard f SN Lint Filter Air Output Filter Figure 16 Air Output Air Intake and Lint Filters 30 70 000 Btu Hr Models Air Intake Filter Filter End Fan Guard Lint Filter Air Output Filter Figure 17 Air Output Air Intake and Lint Filters 90 150 000
21. le through wheel support frame Install wheels on axle IMPORTANT When installing wheels point extended hub of wheels toward wheel support frame see Figure 3 2 Place cap nuts on axle ends Gently tap with hammer to secure 3 Place heater on wheel support frame Make sure air inlet end rear of heater is over wheels Line up holes on fuel tank flange with holes on wheel support frame 4 Place front handle and rear handle on top of fuel tank flange Insert screws through handles fuel tank flange and wheel support frame Attach nut finger tight after each screw is inserted 5 After all screws are inserted tighten nuts firmly Front Handle Hot Air Outlet Rear Handle Fuel Tank Flange g e Wheel Support Frame Extended Axle Hub Figure 3 Wheel and Handle Assembly 90 150 000 Btu Hr Models Only 102422 THEORY OF OPERATION The Fuel System The air pump forces air through the air line The air is then pushed through the burner head nozzle This air causes fuel to lift from the tank A fine mist of fuel is sprayed into the combustion chamber The Air System The motor turns the fan The fan pushes air into and around the combustion chamber This air is heated and provides a stream of clean hot air The Ignition System The electronic ignitor sends voltage to the spark plug The spark plug ignites the fuel and air mixture The Flame Out Control System This system causes the
22. ler Gauge Sandpaper Adjusting Screw Figure 27 Gap Adjusting Screw Locations Figure 28 Sanding Rotor 102422 2 Fan IMPORTANT Remove fan from motor shaft before removing motor from heater The weight of the motor resting on the fan could damage the fan pitch 1 Remove upper shell see page 10 Use 1 8 allen wrench to loosen setscrew which holds fan to motor shaft Slip fan off motor shaft Clean fan using a soft cloth moistened with kerosene or solvent Dry fan thoroughly Replace fan on motor shaft Place fan hub flush with end of motor shaft see Figure 30 Place setscrew on flat of shaft Tighten setscrew firmly 40 50 inch pounds 4 5 5 6 n m Replace fan guard and upper shell SPECIFICATIONS Setscrew Fan Figure 29 Fan Motor Shaft and Setscrew Location lt a i Flush Motor Shaft Setscrew Figure 30 Fan Cross Section Output Rating Btu Hr 30 000 70 000 90 000 150 000 Fuel Use Only Kerosene or No 1 Fuel Oil Fuel Tank Capacity U S Gal Liters 3 0 11 4 5 0 18 9 9 0 34 13 5 51 1 Fuel Consumption Gal Per Hr Liters Per Hr 23 87 49 1 85 66 2 5 1 1 4 1 Electric Requirements 230 V 50 Hz Same AII Models Amperage Normal Run 8 1 0 1 6 1 2 Hot Air Output CFM CMM 140 4 225 6 4 425 12 500 14 2 RPM 1425 2850 2850 2850 102422 WIRING DIAGRAMS
23. n occur Provide proper fresh outside air ventilation before running heater Provide a fresh air opening of at least 2800 square cm three square feet for each 100 000 BTU Hr rating Provide extra fresh air if more heaters are being used Example A 150 000 Btu Hr heater requires one of the following two car garage door raised 15 24 cm six inches asingle car garage door raised 22 86 cm nine inches two 76 20 cm thirty inch windows raised 30 48 cm twelve inches A WARNING Review and understand the warnings in the Safety Information Section They are needed to safely operate this heater Follow all local codes when using this heater To Start Heater 1 Follow all ventilation and safety information 2 Hill fuel tank with kerosene or No 1 fuel oil 3 Attach fuel cap 4 Plug power cord of heater into standard 230 volt 50 hertz grounded earthed outlet Use an extension cord if needed Use only a three prong grounded earthed extension cord Extension Cord Wire Size Requirements Up to 30 5 meters 100 feet long use 1 0 mm 16 AWG conductor 30 6 to 61 meters 101 to 200 feet long use 1 5 mm 14 AWG conductor Heater will start when power cord is plugged into outlet If not push in flame out control reset button see Figures 5 and 6 Flame Out Control Flame Out Control Reset Button Reset Button Figure 5 Flame Out Control Reset Figure 6 Flame Out Control Reset Button 30
24. n or as needed Shipping above Air output and Replace every 500 hours of See Air Output Air Intake lint filters operation or once a year and Lint Filters page 14 Air intake Wash and dry with soap and See Air Output Air Intake filter water every 500 hours of and Lint Filters page 14 operation or as needed Fuel filter Clean twice a heating season See Fuel Filter page 11 or as needed Spark plug Clean and regap every 600 See Spark Plug pages 12 and 13 hours operation or replace as needed Fan blades Clean every season or as needed See Fan page 18 Motor Not required permanently lubricated 102422 TROUBLE SHOOTING A WARNING Never service heater while it is plugged in operating or hot Severe burns and electrical shock can occur OBSERVED FAULT Heater ignites but flame out control shuts off heater after a short period of time POSSIBLE CAUSE Wrong pump pressure Dirty air output air intake and lint filters Dirty fuel filter Dirt in nozzle Dirty photocell lens Bad flame out control REMEDY See Pump Pressure Adjustment page 14 See Air Output Air Intake and Lint Filters page 14 See Fuel Filter page 11 See Nozzle pages 15 and 16 Clean photocell lens Replace flame out control Heater will not ignite but motor runs for a short period of time Wrong pump pressure Carbon deposits on spark plug and or improper gap Dirt
25. ocedure if rotor is binding Remove upper shell see page 10 2 Remove filter end cover screws using 5 16 nut driver 3 Remove filter end cover and air filters 4 Remove pump plate screws using 5 16 nut driver 5 Remove pump plate 6 Remove rotor insert and blades 7 Check for debris in pump If debris 1s found blow out with compressed air 8 Install insert and rotor 9 Check gap on rotor Adjust to 076 101 mm 003 004 if needed see Figure 27 Note Rotate rotor one full turn to insure the gap is 076 101 mm 003 004 at tightest position Adjust if needed 10 Install blades pump plate air filters and filter end cover 11 Replace fan guard and upper shell 12 Adjust pump pressure see page 14 Note If rotor is still binding proceed as follows 13 Perform steps 1 thru 6 above 14 Place fine grade sandpaper 600 grit on flat surface Sand rotor lightly in figure 8 motion four times see Figure 28 15 Reinstall insert and rotor 16 Perform steps 10 thru 12 above Blade Pump Air Intake Filter Filter End Cover Fan Guard Air Output Filter Figure 25 Rotor Location 30 70 000 Btu Hr Models d Pump Blade Plate Air Intake Filter Filter End Cover Fan Guard Rotor Output Filter Figure 26 Rotor Location 90 150 000 Btu Hr Models Gap Adjusting 076 101 mm 003 004 Gap Measured With Fee
26. osition spark plug electrodes see Figure 13 11 Tighten spark plug with spark plug mounting nut 12 Release hex body of spark plug from vise 13 Replace burner strap onto combustion chamber 14 Attach spark plug wire to spark plug 15 Attach fuel and air line hoses to nozzle assembly 16 Replace fan see page 18 17 Replace fan guard and upper shell Combustion Chamber SS Spark Plug Mounting Nut Burner Strap Spark Plug Spark Plug Wire d en Nozzle Assembly Air Line Fuel Line Hose Hose Figure 11 Spark Plug Removal 30 000 Btu Hr Model Bend Here to Adjust Gap WE Se PN RW B SEET EE d Fb 006000060000 1 4 055 Gap Figure 12 Spark Plug Gap 30 000 Btu Hr Model Burner Burner Strap Figure 13 Spark Plug Rotation 30 000 Btu Hr Model Only 102422 Spark Plug eed 50 000 Btu Hr Models Remove upper shell see page 10 2 Remove fan see page 18 3 Remove spark plug wire from spark plug 4 Remove spark plug from burner head using 13 16 open end wrench 5 Clean and regap spark plug electrodes as follows 70 90 000 Btu Hr Models 1 4 mm 055 gap 150 000 Btu Hr Model 2 2 mm 085 gap 6 Install spark plug in burner head 7 Attach spark plug wire to spark plug 8 Replace fan see page 18 9 Replace fan guard and upper shell Spar
27. perly Get fresh air at once Have heater serviced Some people are more affected by carbon monoxide than others These include pregnant women persons with heart or lung disease or anemia those under the influence of alcohol and those at high altitudes Make certain you read and understand all Warnings Keep this manual for reference It is your guide to safe and proper operation of this heater Continued 102422 SAFETY INFORMATION Continued A WARNINGS Continued Use only kerosene or No 1 fuel oil to avoid risk of fire or explosion Never use gasoline naphtha paint thinners alcohol or other highly flammable fuels Fueling a Personnel involved with fueling shall be qualified and thoroughly familiar with the manufacturer s instructions and applicable regulations regarding the safe fu eling of heating units b Only the type of fuel specified on the heater s data plate shall be used c All flame including the pilot light if any shall be extinguished and the heater allowed to cool prior to fueling d During fueling all fuel lines and fuel line connections shall be inspected for leaks Any leaks shall be repaired prior to returning the heater to service e At no time shall more than one day s supply of heater fuel be stored inside a building in the vicinity of the heater Bulk fuel storage shall be outside the struc ture f All fuel storage shall be located a minimum of 762cm 25 feet f
28. red part PART DESCRIPTION Bushing wires Screw 10 16 x 3 8 Lower Shell Clip Nut Screw 10 32 x 1 2 Rubber Airline Fuel Line Wire Assembly red 8 1 2 Rubber Bushing Fuel Filter Assembly Includes bushing Electronic Ignitor Screw 10 16 x 3 4 Terminal Board Rivet Flame Out Control Fuel Tank Cap Fuel Tank Side Cover Screw 10 16 x 3 8 Hex Nut Terminal Board Tab Cap Vinyl Foam Gasket Lock Washer 10 Nut 10 32 Filler Neck Screen Tradename Decal Combustion Chamber Ground Wire Operation Decal English French Operation Decal Spanish Dutch Warning Decal English French Spanish Warning Decal Dutch ch vk ch OD y a 3 pp 2 a oa a NR a EN Np 102422 ILLUSTRATED BREAKDOWN 70 000 Btu Hr Model Burner Head Assembly 102422 This list contains replaceable parts used in your heater When ordering parts be sure to provide the correct model and serial numbers from the model plate then the part PARTS LIST 70 000 Btu Hr Model O OI BON Not available as an assembly order parts separately PART NUMBER M51104 01 098511 54 100647 01 098512 12 M11084 29 M16660 M10908 2 HA3019 M15779 27 M50880 01 M10659 1 M10809 1 M8882 M51098 02 M50820 01 M10962 2 M11084 27 M30865 02 M50400 097026 01 M50631 M12461 13 098138 01 098782 02
29. rom heaters torches welding equipment and similar sources of ignition exception the fuel reservoir integral with the heater unit g Whenever possible fuel storage shall be confined to areas where floor penetra tions do not permit fuel to drip onto or be ignited by a fire at lower elevation h Fuel storage shall be in accordance with the authority having jurisdiction Never use heater where gasoline paint thinner or other highly flammable vapors are present Follow all local ordinances and codes when using heater Heaters used in the vicinity of tarpaulins canvas or similar enclosure materials shall be located a safe distance from such materials The recommended mini mum safe distance is 304 8cm 10 feet It is further recommended that these enclosure materials be of a fire retardant nature These enclosure materials shall be securely fastened to prevent them from igniting or from upsetting the heater due to wind action Use only in well vented areas Before using heater provide atleast a 2800 square cm three square foot opening of fresh outside air for each 100 000 BTU Hr of rating Use only in places free of flammable vapors or high dust content Use only the electrical voltage and frequency specified on model plate Use only a three prong grounded extension cord Minimum heater clearances from combustibles Outlet 250 cm 8 Ft Sides Top and Rear 125 cm 4 Ft Locate heater on a stable and level surface if
30. tting Fitting Figure 22 Nozzle and Nozzle Adapter 30 000 Btu Hr Model 102422 Nozzle 70 90 150 000 Btu Hr Models 1 Remove upper shell see page 10 2 Remove fan see page 18 3 Remove fuel and air line hoses from burner head 4 Remove spark plug wire from spark plug 5 Remove spark plug from burner head using 13 16 open end wrench 6 Remove three screws using 5 16 nut driver and remove burner head from combustion chamber 7 Place burner head into vise and lightly tighten 8 Carefully remove nozzle from burner head using 5 8 socket wrench see Figure 24 9 Blow compressed air thru face of nozzle This will free any dirt in nozzle area 10 Inspect nozzle seal for damage 11 Replace nozzle into burner head and tighten firmly 9 1 12 4 n m 80 110 inch pounds 12 Attach burner head to combustion chamber 13 Install spark plug in burner head 14 Attach spark plug wire to spark plug 15 Attach fuel and airline hoses to burner head 16 Replace fan see page 18 17 Replace fan guard and upper shell Combustion Chamber KC Spark Plug A Burner Head Wire L SD Spark Plug Screw MN To S Air Line Hose Fuel Line Hose Figure 23 Removing Burner Head 70 90 150 000 Btu Hr Models Nozzle Face Nozzle Fuel line Fitting Fitting Figure 24 Removing Nozzle 70 90 150 000 Btu Hr Models 102422 Pump Rotor Pr
31. y fuel filter Dirt in nozzle Water in fuel tank See Pump Pressure Adjustment page 14 See Spark Plug pages 12 and 13 See Fuel Filter page 11 See Nozzle pages 15 and 16 Drain and flush fuel tank with clean kerosene See Storing Transport ing or Shipping page 8 A WARNING High voltage Electronic ignitor not grounded earthed Bad electronic ignitor Make sure electronic ignitor mounting is tight Replace electronic ignitor Motor does not start when heater 15 plugged in fan rotates slowly or does not turn Flame out control not reset Binding pump rotor Reset flame out control button see Figures 5 and 6 page 7 If fan is hard to turn see Pump Rotor page 17 102422 together SERVICE PROCEDURES Upper Shell Removal 1 Remove screws and lock washers along each side of heater using 5 16 nut driver These screws attach upper and lower shells 2 Lift upper shell off 3 Remove fan guard A WARNING Never service heater while it is plugged in operating or hot Severe burns and electrical shock can occur Fan Guard Figure 7 Upper Shell Removal 30 70 000 Btu Hr Models g Upper Shell Figure 8 Upper Shell Removal 90 150 000 Btu Hr Models 102422 Fuel Filter 30 70 000 Btu Hr Models 1 2 3 Remove side cover screws using 5 16 nut driver Remove side cover Pull rubber fuel line off fu

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