Delta Tau ADVANTAGE 900 BASIC PACKAGE User's Manual
Contents
1. 35 APPENDIX C CONNECTOR PART NUMBERS 36 Table of Contents ii Advantage 900 Remote Operator Pendant INTRODUCTION Overview The Advantage 900 Remote Operator Pendant is a compact and highly functional handheld machine control device The unit is supplied with the Advantage 900 Basic Package or can be purchased separately for custom machine control applications The unit interfaces to PMAC and or UMAC controls via a special driver embedded in the Pcommserver Software device driver The Advantage 900 Remote Operator Pendant is optionally available in a wireless Bluetooth version The Advantage 900 Remote Operator Pendant includes a secondary relay interface board This board provides a convenient way to interface a latching power on circuit for machines includes provisions for interfacing Emergency Stop circuitry and also serves to accommodate the transceiver hardware when the optional Bluetooth hardware is present The Advantage 900 Relay Board requires a 24VDC always on circuit if the latching power on features are to be utilized This 24VDC power supply is intended to be always on unless the machine is disconnected from the main power disconnect The current requirements of the 24VDC power supply depend on the user s circuit design Utilizing the always on circuitry of the rel2. UART 115200Bps Step 5 Convert the values from hexadecimal to decimal using a scientific calculator such as that included with Microsoft Windows see screenshots below Record these values for future use Example 0E 02 2D 17 00 08 Converts to 142452308 Calculator XJ Calculator Edit View Help Edit View Help E 14 He ODec OBin Qword ODword OWod Byte OBin Degrees OhRadans Grads Om c Ce ICICI Leelee B Pm ri mmm Sun Es Lt JL 2 JE s JL Sum sn be JA Be AA DO DES zer nic acm cm JA nomma MS 5 a Step 6 Connect the Advantage 900 Remote Handheld unit to the PC using the special USB2 0 cable J2 on the Advantage 900 Pendant Board You must open the remote handheld unit by removing the six faceplate attaching screws to do this CONNECTOR DESCRIPTIONS 32 Advantage 900 Remote Operator Pendant At this time a Welcome to the Found New Hardware Wizard dialog box should appear if the unit has not been plugged in to a USB port previously Follow the on screen instructions and pay attention to the following 1 Do not allow Windows to connect to Windows Update 2 Allow Windows to Install the Software Automati
3. u u u kasuk A I TER 8 Advantage 900 Remote Operator Pendant sse eren enne nennen enne nnne nnne nnns 8 Advantage 900 Relay BOatdl l u en e eti ga sels Yeu ved ee need 9 Field Wirimg Connections yan tenant mena sanam NN Perret ree Gn 10 Wared didera E uds 11 SOFTWARE SETUP Lm 13 WIRELESS SOFTWARE SETUP na 15 MOUNTING AND INSTALLATIONN 17 Mechanical Drawing a aa 18 Advantage 900 Relay Board Mechanical Layout 20 Advantage 900 Pendant Board Mechanical Layout 21 CONNECTOR DESCRIPTIONS 900 REMOTE PENDANIT LI 23 JI KEYPAD INPUT CONNECTION seen sesi at Seen a nae vh co nV eH ro PH VN ne eU EE Ea ewean 23 Jl KEYPAD INPUT CONNECTION 10 PIN SOCKET 23 12 USB CONNECTION u nk an asalan anakan 23 J3 HANDWHEEL CONNECTION a aa asa su awia Ve NEN eee wa Evan 24 J4 KEYPAD LED CONNECT
4. View PIN SYMBOL FUNCTION DESCRIPTION NOTES 1 ESTOPLOOPI2 SeeConnectionDiagrams 2 NWT ESTOP LOOP 1 2 See Connection Diagrams INPUT ESTOP LOOP 3 4 See Connection Diagrams 4 INPUT ESTOP LOOP 3 4 See Connection Diagrams J13 10 PIN TERMINAL BLOCK J13 10 PIN TERMINAL BLOCK Front View PIN SYMBOL FUNCTION DESCRIPTION 24VDC INPUT USER SUPPLIED 24VDC S LATCHING POWER ON COMMON 24V GROUND FOR LATCHING POWER ON BEBE is EN bada ial Ll oss cue ru EXTERNAL DEVICES PWR ON RET COMMON 24V GROUND PO EN ESTOP LOOP INPUT WIRE TO ESTOP CNTRL D RLY ESTOP LOOP COMMON RET 24V GROUND 7 ESTOP STATUS OUTPUT MONITOR ESTOP WIRE TO PMAC INPUT STATUS RET EN PWR OFF INPUT 24V CONNECT TO PMAC OUTPUT PWROFFRET COMMON 3247 GROUND fo CONNECTOR DESCRIPTIONS 28 Advantage 900 Remote Operator Pendant J14 6 PIN TERMINAL BLOCK J13 6 PIN TERMINAL BLOCK Front View PIN SYMBOL FUNCTION DESCRIPTION NOTES 1 RET REM ESTOP PENDANT AND ADDITIONAL ESTOP HERE RET PCPWR INPUT SUPLY STATUS 6 PCPWR RET COMMON GROUND CONNECTOR DESCRIPTIONS 29 Advantage 900 Remote Operator Pendant CONNECTOR DESCRIPTIONS 30 A
5. components or causing electrical shorts When our products are used in an industrial environment install them into an industrial electrical cabinet or industrial PC to protect them from excessive or corrosive moisture abnormal ambient temperatures and conductive materials If Delta Tau Data Systems Inc products are exposed to hazardous or conductive materials and or environments we cannot guarantee their operation REVISION HISTORY REV DESCRIPTION DATE CHG APPVD 1 PRELIMINARY MANUAL CREATION 01 28 08 Cp V BUROKAS 1 UPGRADE TO FULL RELEASE STATUS 04 09 08 CP V BUROKAS Advantage 900 Remote Operator Pendant Table of Contents INTRODUCTION ee 3 Oe aa an men 3 Part Numbering anna S S 4 Compatibility won ore 4 Communication Interface sni baunya 5 SPCCHICACIONS 5 e S 5 HARDWARE Z T X X 7 Mtnsdenniultcu m 7 Advantage 900 Remote Pendant P N 300 603812 10 1 212 4000410000000000000000000000000000000000000000000000004 7 Advantage 900 Relay Board P N 300 603826 10 naa 8
6. memory addresses The DPR memory addresses are automatically defined by the NC Setup utility for a given application and can be found in the file Adv900 h If the Pendant is to be used in a custom application the same memory locations can be used The appropriate M variable definitions are shown below for reference purposes and can be used for custom applications Example Advantage 900 Remote Pendant Button M Variable Definitions and Example Macro Names define KEY DOWN M M800 define KEY CODE M M801 define FEEDRATE M802 define RAPID M803 define AXISSEL M M804 define SPINDLE M M805 define JOGRATE_M M806 define HANDLE900_COUNT_M M807 Dual Port Ram Memory Map Locations PcommServer Automatically writes to these locations M800 gt Y S60FD2 0 8 M801 gt Y S60FD2 8 8 M802 gt Y S60FD3 0 803 gt 560 0 0 M804 Y 60FD0 4 M805 gt Y S60FD4 0 806 gt 560 0 0 4 M807 X 60FD1 0 16 d aa U NEY Ov u ENSE Example Advantage 900 Remote Pendant LED Output M Variable Definitions and Example Macro Names define LT AUTO M M2000 define LT MDI M M2001 define LT RESET M M2002 define LT SINGBLOCK M M2003 define LT BLOCKDELETE M M2004 define LT OPTSTOP M M2005 define LT CONT M M2006 define LT HANDINC M M20
7. xxxxx Wx Power 5VDC 500mA 5VDC 1 5A Requirements Through USB2 0 Cable Through Charge Cable Battery N A Lithium lon 3 7VDC Advantage 900 Relay Board 5VDC 12VDC 5VDC 12VDC Power Through Small Disk Drive Through Small Disk Drive Requirements Connector Connector INTRODUCTION 5 Advantage 900 Remote Operator Pendant INTRODUCTION Advantage 900 Remote Operator Pendant HARDWARE SETUP The Advantage 900 Remote Operator Pendant and Relay Board communication jumper settings are configured at the factory depending on the communication format USB2 0 or Bluetooth The Remote Operator Pendant jumpers should be left in their factory supplied state and should not require modification They are described here for reference and troubleshooting purposes only The behavior of the Emergency Stop circuitry on the Relay Board may be modified depending on the settings of Relay Board jumpers E3 E4 E5 and E6 Refer to the example wiring diagrams in Appendix B for more information Jumper Configuration Advantage 900 Remote Pendant P N 300 603812 10x E POINT amp PHYSICAL DESCRIPTION Cabled Wireless LAYOUT USB2 0 BlueTooth Factory Programming Supplies 5VDC power through USB cable when present Supplies 5VDC power through factory programming cable Voltage monitor disable jumper When removed a battery voltage drop below 3VDC will cause the pendant to shut d
8. 07 define LT HOME M M2008 define LT USER1 M M2009 define LT USER2 M M2010 define LT USER3 M M2011 define LT USER4 M M2012 define LT USER5 M M2013 define LT USER6 M M2014 define LT CYCLE START M M2015 SOFTWARE SETUP 13 Advantage 900 Remote Operator Pendant define define LT FEED HOLD M M2016 E STOP IN M M2017 Dual Port Ram Memory Map Locations PcommServer Automatically writes to these locations M2000 Y 2001 gt 2002 gt 2003 gt 2004 gt 2005 gt 2006 gt 2007 gt 2008 gt 2009 gt 201 201 201 201 201 201 201 201 0 gt 1 gt 2 gt 4 gt Y 5 gt 6 gt 7 gt S60FD8 0 1 560 8 1 1 560 8 2 1 560 8 3 1 560 8 4 1 560 8 5 1 S60FD8 6 1 S60FD8 7 1 S60FD8 8 1 S60FD8 9 1 S60FD8 1 S60FD8 1 S60FD8 1 560 8 1 S60FD8 1 60FD8 0 1 60FD8 1 1 560 0 8 1 CON HP x x oM SOFTWARE SETUP 14 Advantage 900 Remote Operator Pendant WIRELESS SOFTWARE SETUP When the Bluetooth option is present the user must set the switch to enable file transfer through this method This is done through either the NC Setup application or directly through the Windows Registry When using the NC Setup application enable the Wireless Pendant On checkbox and enter
9. C RELAY SCHEMATIC INSERT 900 RelayBoard Schematic 2 pdf HERE SELECTED SCHEMATICS 35 Advantage 900 Remote Operator Pendant APPENDIX C CONNECTOR PART NUMBERS Molex SELECTED SCHEMATICS 36 Advantage 900 Remote Operator Pendant SELECTED SCHEMATICS 37
10. C STOP BUTTON 2 OFF INPUT ON OFF SWITCH CONNECTS TO NC STOP BUTTON This connector is only used in the wireless version to prevent the battery from draining when the Pendant is not in use J6 ESTOP INDICATION CONNECTION J6 ESTOP 1 INDICATION Front View CONNECTION 2 PIN HEADER 1 IND INPUT CONNECTS TO NC ESTOP 2 GND COMMON CONNECTS TO NC ESTOP O This connector is only used in the wired version to sense if the ESTOP button has been depressed J7 BATTERY CHARGE CONNECTION J7 ON OFF SWITCH CONNECTION 1 2 PIN Front View TERMINAL BLOCK PIN SYMBOL FUNCTION DESCRIPTION NOTES 5V POWER FROM CONNECT THROUGH NC CHARGING CABLE ESTOP BUTTON COMMON CONNECT TO COMMON FROM CHARGING CABLE This connector is only used in the wireless version to charge the battery CONNECTOR DESCRIPTIONS 25 Advantage 900 Remote Operator Pendant J8 RS 232 CONNECTION J8 RS 232 400011 CONNECTION Front View 4 PIN HEADER PIN SYMBOL FUNCTION DESCRIPTION NOTES 1 5V INPUT 2 RIN INPUT RECENEDATA 0 O 3 OUTPUT TRANSMITDATA O 4 GND COMMON DIGITALCOMMON 0 J9 BATTERY CONNECTION J9 BATTERY 1 CONNECTION Front View 2 PIN HEADER PIN SYMBOL FUNCTION DESCRIPTION NOTES VBATT EA This connector is only used in the wireless version to connect the batter
11. C is required with a free USB2 0 port or RS232 serial port when using the optional wireless version Note Use only primary back panel USB2 0 ports when connecting any Advantage 900 Remote Pendant or UMAC controller Do not use auxiliary USB2 0 ports INTRODUCTION 4 Advantage 900 Remote Operator Pendant Communication Interface The Advantage 900 Remote Operator Pendant communicates to the PMAC UMAC through the Pcommserver device driver The Pcommserver device driver is initialized when any Delta Tau Pro2 based software is started During the initialization sequence the device driver will automatically detect when the Advantage 900 Remote Operator Pendant is present and begin transferring data to the PMAC UMAC via Dual Ported Ram memory addresses see the Software Setup section of this manual for more information The Advantage 900 Remote Operator Pendant connects directly to a PC via either a USB2 0 port or RS232 Serial Port when using the wireless option The Pcommserver transfers the information to the PMAC via the device driver The Advantage 900 Remote Operator Pendant does not connect directly to the PMAC When the optional wireless version is used the connection to the PC is via the RS232 port located on the Advantage 900 Relay Board not directly from the handheld unit Specifications Advantage 900 Remote Operator Pendant USB2 0 Cabled Pendant Wireless Bluetooth Pendant Model P N A90x xxxxx Sx P N A90x
12. I ON memanen tania ra csusdesesssecesssbesdesevassceesseusd sesous 24 J5 ON OFF SWITCH CONNECTION 25 J6 ESTOP INDICATION CONNECTION 25 J7 BATTERY CHARGE CONNECTION ecce eee eee 25 J8 RS 232 CONNECTION nn ini Ga aaa Ba aaa 26 Table of Contents i Advantage 900 Remote Operator Pendant 19 BATTERY CONNECTION u ias men mma hana aa baal 26 CONNECTOR DESCRIPTIONS 900 RELAY BOARD 27 J4 PC POWER CONNECTION FAS ANN BNN ts 27 J7 RS 232 CONNECTION nn nian 27 J8 POWER ON PUSHBUTTON CONNECTION 27 J9 E STOP SWITCH 28 J13 I0 PIN TERMINAL BLOCK en hoa tertio Pear eux troi ve ks epo ep 28 J14 6 PIN TERMINAL 29 APPENDIX A BLUETOOTH COMMANDER PROGRAMMING WIRELESS UNITS 31 Bluetooth Re Programming Procedure ea ena a en enam nennen trennen inneren trennen nnne 31 APPENDIX B SELECTED SCHEMATICS
13. PC floppy drive power connector The 12VDC controls the state of the PC Power relay for both versions The 5VDC is used by the Bluetooth circuitry in the wireless version J5 Wireless Antennae Connector Wireless Version Only J5 connects to the antennae for the wireless Bluetooth version only J7 RS 232 Port Wireless Version Only J7 connects to an RS 232 port on the PC This is only required for wireless Bluetooth versions only J8 Machine Power On Button J8 connects to a momentary switch which controls the latching power on circuitry built into the Advantage 900 Relay board This is connected to the green power button on the front of the Advantage 900 console units when complete systems are purchased J9 Estop Switch J9 usually connects to the Emergency Stop switch located on the front of Advantage 900 console units Pins 1 2 are part of the Estop Loop and must be connected to complete the circuit between pins 5 6 on terminal block J13 Pins 3 4 are part of the Estop Status Loop and must be connected to complete the circuit between pins 7 8 on terminal block J13 See the wiring diagrams in Appendix B for example of how these circuits can be used J13 Machine Interface Terminal Block 1 Pins 1 2 Latching Power On circuit actuated via a momentary contact switch attached to connector J8 the Green button on Advantage 900 Console units Once this circuit is energized it latches the relay contacts through pins 3 4 of t
14. S Pendant 19 Advantage 900 Remote Operator Pendant Advantage 900 Relay Board Mechanical Layout 0 150 0 000 0 000 0 150 r oO t sto Par 1 c ET tu 1 DELTA DATA SYSTEMS ADVANTAGE 900 RELAY BOARD ASSY 405626 12 MADE IN USA BAR CODE Relay Board CONNECTOR DESCRIPTIONS 5 200 5 350 20 Advantage 900 Remote Operator Pendant Advantage 900 Pendant Board Mechanical Layout 7 000 6 825 Y f 1i ou a ESTOP a ts J 1 M C TAU DATA SYSTEMS IKC USS 2 0 KEYPAD MATRIX AND 1 0 SCANNER ASSY 003812 104 MADE N USA 0 450 0 000 MOM ow 3 9 2 E c e CONNECTOR DESCRIPTIONS 21 Advantage 900 Remote Operator Pendant CONNECTOR DESCRIPTIONS 22 Advantage 900 Remote Operator Pendant CONNECTOR DESCRIPTIONS 900 REMOTE PENDANT J1 KEYPAD INPUT CONNECTION J1 KEYPAD INPUT Mamm CONNECTION 10 PIN SOCKET PIN SYMBOL FUNCTION DESCRIPTION NOTES T ROW 6 OF KEYPAD T ROW 5 OF KEYPAD T ROW 4 OF KEYPAD Eee KEYPAD MATRIX JT ROW 3 OF KEYPAD T COLUMN 3 OF T ROW 2 OF KEYPAD T COLUMN 2 OF JT ROW 1 OF KEYPAD T COLUMN 1 OF J2 USB CONNECTION s ooooo Front View CONNECTION 5 PIN HEADER PIN SYMBOL FUNCTION DESCRIP
15. TION NOTES 1 35V INPUT 33VPOWER C 1 y 2 USBDM INPUT DATAMINUS USBDP INPUT DATA PLUS F COMMON DIGITAL COMMON CHGND COMMON CHASIS COMMON ll CONNECTOR DESCRIPTIONS 23 Advantage 900 Remote Operator Pendant J3 HANDWHEEL CONNECTION J3 HANDWHEEL 6100000011 CONNECTION Front View 6 PIN HEADER PIN SYMBOL FUNCTION DESCRIPTION NOTES 1 HWCHA INPUT HANDWHEEL HWCHA INPUT HANDWHEEL CHA 3 HWCHB INPUT HANDWHEELCHB 0 4 HWCHB INPUT HANDWHEEL CHB INPUT 5V POWER GND COMMON DIGITAL COMMON J4 KEYPAD LED CONNECTION CONNECTION Front View 32 PIN SOCKET PIN SYMBOL FUNCTION DESCRIPTION NOTES pod Ins 1 2 yoru G INPUT 6 LED25 8 1 INPU 9 LED2 INPU INPU INPU INPU INPU INPU INPU INPU INPU INP INPU INPU INPUT 32 USB INIT 2 I 21219 z Z zz djdHHIHIH Zizzgmziziz 33 3 33 2 4 C 51517 Z Z c Z 2 5 CONNECTOR DESCRIPTIONS 24 Advantage 900 Remote Operator Pendant J5 ON OFF SWITCH CONNECTION J5 ON OFF 1 SWITCH Front View CONNECTION 2 PIN HEADER PIN SYMBOL FUNCTION DESCRIPTION NOTES ON INPUT ON OFF SWITCH CONNECTS TO N
16. USER MANUAL Advantage 900 Remote Operator Pendant DELTA TAU Data Systems Inc NEW IDEAS IN MOTION Single Source Machine Control Power Flexibility Ease of Use 21314 Lassen Street Chatsworth CA 91311 Tel 818 998 2095 Fax 818 998 7807 www deltatau com Copyright Information O 2008 Delta Tau Data Systems Inc All rights reserved This document is furnished for the customers of Delta Tau Data Systems Inc Other uses are unauthorized without written permission of Delta Tau Data Systems Inc Information contained in this manual may be updated from time to time due to product improvements etc and may not conform in every respect to former issues To report errors or inconsistencies call or email Delta Tau Data Systems Inc Technical Support Phone 818 717 5656 Fax 818 998 7807 Email support deltatau com Website http www deltatau com Operating Conditions All Delta Tau Data Systems Inc motion controller products accessories and amplifiers contain static sensitive components that can be damaged by incorrect handling When installing or handling Delta Tau Data Systems Inc products avoid contact with highly insulated materials Only qualified personnel should be allowed to handle this equipment In the case of industrial applications we expect our products to be protected from hazardous or conductive materials and or environments that could cause harm to the controller by damaging
17. a sj Too T 1 maw mmus amie cm in p 18 M Ob m ba ap PCPWR RLY js 5 4 DRY CONTACTS 1 ust TO Be Sie HC e Aj Delta Tau Data Systems Inc ADVANTAGE 900 RELAY BOARD TYPICAL CONNECTION DIAGRAM CABLED VERSION TT I FI I 2 HARDWARE SETUP 10 Advantage 900 Remote Operator Pendant Wired diagram For the wireless Pendant there are two configurations In Wireless version 1 a loss of Bluetooth communication does not cause ESTOP in Wireless version 2 Bluetooth loss does cause ESTOP Both diagrams follow In either case the wireless relay board needs to be connected to the serial port via the included cable USER suPPUED 24100 USER WIRING POWER RELAY BOARD DIAGRAM L Kap PAR OFF RLY PWR DN SU PW DN RLY i O I A ates aa S 2A erao p m e 2 14 z Pi a 3 4 n 5 1 H ESTOP CONTROL RLY fon 2 es RLY 4 Or 3 eme Commer ms n comer m aa
18. a normally closed set of contacts in the Emergency Stop switch housed in the handheld unit The Advantage 900 Relay board provides a convenient method to interface this circuitry The wireless version includes a charging cable which connects directly to a standard PC disk drive connector The Emergency Stop circuitry is not present on the wireless unit and is replaced by a Stop circuit which is electronically sensed and distributed at the Advantage 900 Relay Board HARDWARE SETUP 8 Advantage 900 Remote Operator Pendant No other connections are required for the handheld portion of the device Advantage 900 Relay Board The Advantage 900 Relay Board provides a convenient way to interface a latching power on circuit for machines includes various hooks for interfacing Emergency Stop circuitry and also serves to accommodate the transceiver hardware when the optional Bluetooth hardware is present The Advantage 900 Relay Board requires a 24VDC always on circuit if the latching power on features are to be utilized This 24VDC power supply is intended to be always on unless the machine is disconnected from the main power disconnect The current requirements of the 24VDC power supply depend on the user s circuit design The following is a description of the connections when using the Advantage 900 Relay Board See the Connector Description section for complete details of these connectors 34 PC Power Connector J4 connects to a standard
19. acters indicating system options Example Advantage 900 Basic Package A909 1 VAPO S1 The Wireless version Option 1 provides wireless operation via Bluetooth Class 1 100m 2 4 2 4835GHz Freq Please note when the wireless option is ordered the yellow Emergency Stop label at the top of the unit is replaced with a red Stop label per safety regulations IEC 204 1 Section 9 2 7 3 Compatibility The Advantage 900 Remote Operator Pendant is compatible with any Delta Tau system using the Pcommserver Pro2 device driver and a Turbo CPU based PMAC or UMAC which includes the Dual Ported Ram option In most cases the Advantage 900 Remote Operator Pendant will be used with the PMAC NC Pro2 Software The PMAC NC Pro2 software is compatible with Windows XP based operating systems only When used with the PMAC NC Pro2 environment the Advantage 900 Remote Operator Pendant software setup 1s automatic Note Only Turbo CPUs with Dual Ported Ram are supported Alternatively the Advantage 900 Remote Operator Pendant can be used in custom software applications which utilize the Pcommserver Pro2 as the communications device driver When using the Advantage 900 Remote Operator Pendant in custom applications with the Pcommserver device driver data transfer is automatically performed The user must build all software logic related to the Remote Pendants I O per the I O map discussed in the Custom Software Setup section of this manual A host P
20. ay board is optional and does not affect the functionality of the remote handheld pendant The Advantage 900 Remote Operator Pendant includes the following control features e Emergency Stop Twist and Release Button stop only for wireless version Dedicated Function buttons including o Auto Mode Select MDI Mode Select o Reset o Single Block Mode o Block Delete Mode o Optional Stop Mode o Continuous Jog Mode Select o Handwheel Incremental Jog Mode Select o Home Mode Select e Six User Definable and Legendable Buttons e ATC Forward or Reverse Function Buttons can be used for alternate functions e Spindle Forward Reverse Buttons can be used for alternate functions e Analog Overrides for Feedrate Rapid and Spindle Speed e Axis Select Rotary Switch X Y Z A B C Jog Speed Select Rotary Switch Lo Med Lo Med Med Hi Hi Separate Feed Hold and Cycle Start Buttons INTRODUCTION 3 Advantage 900 Remote Operator Pendant Jog Plus and Minus Buttons e Machine Tool Style Detented Manual Pulse Generator Includes Illuminated Indicator LED Part Numbering The Advantage 900 Remote Operator Pendant is available with only one option wireless Bluetooth functionality When the unit is purchased individually the part numbers are as follows Standard Unit A900 00000 S0 Wireless Unit A900 00000 WO When purchased as part of an Advantage 900 system the zeros in the above part numbers will be replaced by char
21. cally 3 Choose Continue Anyway when prompted about Windows Logo Testing Step 7 At this time you may close the Simply Blue Commander application and open the Delta Tau Configure Ethernet 100Base T application located in the Windows Start Menu as follows Start All Programs gt PMAC Executive Pro2 Suite gt Delta Tau Common Step 8 Enter the Gateway IP by using the first 4 converted hexadecimal values as shown below Enter the Gateway Mask by using the last 2 converted hexadecimal values Set the third address to 0 and the last to 1 as shown below Click on the Gateway IP and Gateway Mask buttons to complete the programming 4 Ethernet Configuration Ethernet Firmware version N A created 01 18 2006 at 19 18 20 Code Program Bootstrap firmware has not been Store Boot programmed this session IP Address Store FW Application firmware has not been programmed this session Store IP Protocol Reg DHCP 4 C UDP Modbus Option 1025 HAW Type Gateway C UMAC ACC54E CPCI From Hex C PCIO4 ACC2P GeoPMAC Geo Yuasa Conversion C Geo Brick _ Gateway le Serial No Gateway Mask E Always 0 Here A Store FFFFFFFFFFFF nables Checksum bie icis for Wireless CONNECTOR DESCRIPTIONS 33 Advantage 900 Remote Operator Pendant CONNECTOR DESCRIPTIONS 34 Advantage 900 Remote Operator Pendant APPENDIX B SELECTED SCHEMATICS PENDANT SCHEMATI
22. dvantage 900 Remote Operator Pendant APPENDIX A BLUETOOTH COMMANDER PROGRAMMING WIRELESS UNITS Bluetooth enabled Remote Operator Pendants and associated relay boards are programmed at the factory to operate as a unique pair A particular handheld unit will communicate to a particular relay board only if it has been programmed to do so in advance In some rare instances it is necessary to field program these devices The following instructions describe how to do so Please note that a special cable is necessary to program the unit This cable is available through Delta Tau or can be sourced from a third party vendor This cable connects to J2 USB2 0 on the Remote Handheld unit Bluetooth Re Programming Procedure Step 1 Be sure the Advantage 900 Relay Board is connected to the PC via an unused serial port Make note of the port number Step 2 Launch the Simply Blue Commander utility which is included with all Advantage 900 systems The application will be located in the following folder C Documents and Settings Advantage 900 User My Documents Adv900 Comm Software VUtil If you do not have this application contact Delta Tau technical support to have it emailed to you Step 3 Select the Local Bluetooth Settings Folder and expand it by double clicking see the screenshot on the following page Step 4 Double click the Read Local Device Address and record the value as shown in the screenshot on the following page Confir
23. he same connector Pins 3 4 Power On relay contacts Use this circuit to enable or turn on anything you wish after the power on latch is activated Usually this is used to turn on a larger magnetic contactor inside the main electrical cabinet Through this circuit you can control the entire machine power on off HARDWARE SETUP 9 Advantage 900 Remote Operator Pendant circuitry Pins 5 6 Estop Circuit Refer to the wiring diagrams in Appendix B for various ways to configure this Emergency Stop circuit Pins 7 8 Estop Status Circuit Refer to the wiring diagrams in Appendix B for various ways to configure this Emergency Stop circuit Pins 9 10 Power Off input Applying 24VDC across this circuit will open the latched power on circuit Use an external signal such as a PMAC or other output to power down the entire system J14 Machine Interface Terminal Block 2 Pins 1 2 Remote Estop Enable Applying 24VDC across this circuit from an external output or safety PLC will actuate an Estop condition in both Estop circuits on J13 Pins 5 6 and 7 8 Pins 3 4 A convenient place to wire additional Estop devices If your system includes a cabled remote pendant it will be connected here This circuit can also be used independently to monitor the status of Bluetooth communication integrity in wireless versions Refer to the wiring diagrams in Appendix B for various ways to configure this circuit Pins 5 6 A dry relay contact for monitoring
24. m that the Simply Blue Commander is in Interpret Mode by right clicking in the Transport Layer Log screen and verifying that Interpret Traffic mode has been checkmarked as shown below v Interpret Traffic Clear log Save log to file ASCIT Send binary File Save Rx data in binary file CONNECTOR DESCRIPTIONS 31 Advantage 900 Remote Operator Pendant Ei Simply Blue Commander Version 1 1 0 2 File Definitions Configuration About Command Directory Transport Layer log Device Discovery Rix Event Read Local Bd amp ddr Status 00 Bd amp ddr OEO22D 170008 SDAP Client Cmd Read Local Bluetooth Address S SPP Link Establishment Event SimplyBlue Ready SW Version 0621 DefaultConnections Record the Low Power Modes board address in hex 2 SPP Port Configuration digits attime For Local Bluetooth Settings exampl e Read Local Device Address 02 9D 17 DD 08 Change Local Bd amp ddr Read Local Device Name J Write Local Name Serial Port Device J Store Class of Device Set Scanmode 01 01 1 Read Operation Mode J Write Operation Mode Command mode Write Operation Mode Automatic mode J Get Fixed PIN Set Fixed PIN 9632 1 Get Security Mode 1 Set Security Mode 01 v List Paired Devices J Remove Pairing 9 Force Master Role 01 Local SDB Configuration Local Hardware Commands Cale checksum and length Save bytes as command Generate break 52 05 00 00 57 03 Ww L
25. n MONITOR ESTOP STATUS M 49 2 4 STOP FLY T 5 t E ra oF PAR OFF HSE INSISTE Ses e ss oF m lt USER WIRING POWER RELAY BOARD DIAGRAM gt KRE T DES 1 Bm eim 1 m ms HEN 1 sper pug mme ER E CONMUNICATION STATUS Peran 1 BINETOCTH 1 4 rcrom 60 PI PLY xac POPWR RLY Fee 4 DRY CONTATS S row 1 vec RUE EIL HMM aje Delta Tau Data Systems Inc ADVANTAGE 900 RELAY BOARD TYPICAL CONNECTION DIAGRAM WIRELESS VERSION 1 Ra x E XXXXXX XXX HARDWARE SETUP Wireless version 1 11 Advantage 900 Remote Operator Pendant umm snc P aU USER WRING POWER RELAY BOARD DIAGRAM xag PWR OFF RLY a Ma er Pun t 1 L comme 2 feri 1 e Kip Danar Pan 3 EN t ON Par 7 t G ro E n E t Kii y S3 sere ta
26. own Must be present for cabled version Factory troubleshooting jumper Bluetooth signal detection 3 e Factory troubleshooting jumper 5VDC bypass 5 HARDWARE SETUP a Advantage 900 Remote Operator Pendant Advantage 900 Relay Board P N 300 603826 10x E POINT amp DESCRIPTION Cabled Wireless 1 Wireless 2 PHYSICAL USB2 0 Bluetooth Bluetooth LAYOUT E1A1 Enables RS 232 Receiver Outputs 5 E1B1 Runs RS 232 Transceiver in normal mode Not Installed Emergency Stop Status loop enable Must be present for cabled version Can be used to disable Bluetooth watchdog relay K5B Emergency Stop Loop configuration jumper Can be configured for various functions when Bluetooth option is present see schematics Emergency Stop Loop configuration jumper Can be configured for various functions when Bluetooth option is present see schematics Emergency Stop Loop configuration jumper Can be configured for various functions when Bluetooth option is present see schematics Connections Advantage 900 Remote Operator Pendant The Advantage 900 Remote Operator Pendant requires very few connections The USB2 0 cabled version simply needs to be plugged into a PC s back panel USB2 0 port and earth grounded for safety a grounding wire is included with the cable assembly An Emergency Stop Loop is included to interface with the machines safety circuitry This loop passes through
27. the COM port to which the relay board is actually connected Miscellaneous Use Position Reporting Wireless Pendant On Wireless COM Number 2 Iv Velocity Scale X 0000000 Velocity Scale Y 0000 Velocity Scale Z 0000 r 4 Wireless Bluetooth Enable The actual Windows registry key can be found in the following location and only needs to be set to the COM port connected to HKEY LOCAL MACHINE SYSTEM CurrentControlSet Services PMAC Device0 Nc0 SYSTEM Wirel esCOMPort SOFTWARE SETUP 15 Advantage 900 Remote Operator Pendant SOFTWARE SETUP 16 Advantage 900 Remote Operator Pendant MOUNTING AND INSTALLATION When the Advantage 900 Remote Operator Pendant is supplied with any Advantage 900 System that includes an Advantage 900 Console no separate mounting of the handheld unit is required If the unit is purchased as a stand alone accessory it will be necessary to mount both the Remote Operator Pendant and the associated Relay Board The handheld unit is supplied with a dual dovetail sliding mechanism and hardware to facilitate easy on off removal and replacement See the following mechanical drawings included for dimensions and screw locations CONNECTOR DESCRIPTIONS 17 Advantage 900 Remote Operator Pendant Mechanical Drawing Mounting Brackets CONNECTOR DESCRIPTIONS 18 Advantage 900 Remote Operator Pendant CONNECTOR DESCRIPTION
28. the PC power supply status This can be used to monitor the PC from the PMAC and initiate a complete system shutdown via pins 9 10 of J13 when a power down is desired Field Wiring Connections There are two different relay boards depending on which Pendant is being connected For the wired Pendant configure the jumpers in the appropriate manner and follow the diagram below us SUPPLIES Bites oU ewe lt USER WIRING power RELAY BOARD DIAGRAN gt EN NR OFF RLY PA m PTT IM JB KIE t RE 1 1 an f 6 2 I 29 1 Par OW RY ABNEY Pan 3 RLY l m H Kn ESTOP CONTROL RLY n 1 O more 9 Ta ug sup Lap x RY esoe CONHET Gy sms z Par pem 4 MONTOR EOP SITUS Bp STOP RLY m i P ae I oF cred i a ayes Ave OUTPUT 4 zs PONER DOUN murmur SISTE RELAT Sue RT 9 or lt USER WIRING POWER RELAY BOARD DIAGRAM al lee cs EXTR a o nd S
29. u ur sap Looe Er RET 5 e ESTOP FLY CONDET Gy sms z neur MONTOR EOP sese aT 4240 amp NUN PAR OFF x Kk DA ENTRE E SISTEM Vi RELA KS mere lt USER WIRING POWER RELAY BOARD DIAGRAM 5 s 1 1 i sd ny T PER 1 x Tuer suy wi wass wam 5 070 m BLUETOOTH STOP gt 3 TER 3 REN 2 Sz un 1 STOP RET T G mm 345531 SUPPLY Staus poran RET Delta Tau Data Systems Inc WIRELESS VERSION 2 ADVANTAGE 900 RELAY BOARD TYPICAL CONNECTION DIAGRAM y Raw Y XKXXKX KXK E HARDWARE SETUP Wireless Version 2 12 Advantage 900 Remote Operator Pendant SOFTWARE SETUP The Advantage 900 Remote Operator Pendant communicates to the PMAC UMAC through the Pcommserver device driver which is automatically installed with any Delta Tau Pro2 based software PMAC NC Pro2 or PEWIN Pro2 The Pcommserver device driver is initialized when any Delta Tau Pro2 based software is started During the initialization sequence the device driver will automatically detect when the Advantage 900 Remote Operator Pendant is present and begin transferring data to the PMAC UMAC via Dual Ported Ram
30. y CONNECTOR DESCRIPTIONS 26 Advantage 900 Remote Operator Pendant CONNECTOR DESCRIPTIONS 900 RELAY BOARD J4 PC POWER CONNECTION J4 PC POWER 400011 CONNECTION Front View 4 PIN HEADER PIN SYMBOL FUNCTION DESCRIPTION NOTES 5V POWER COMMON DIGITALCOMMON COMMON DIGITALCOMMON INPUT 12V POWER J7 RS 232 CONNECTION J7 RS232 9 652521 CONNECTION 1019000012 Front View 4 PIN HEADER PIN SYMBOL FUNCTION DESCRIPTION NOTES pod NC NC NOTCONNECIED 2 NC NC 3 OUTPUT RECEVEDATA j 4 PCRTS INPUT _ TRANSMITDATA i O 5 PCTXD TRANSMITDATA 02 6 PCCIS OUTPUT RECEIVEDATA O 7 NC NC NOTCONECTED i O 8 NC NC NOTCONNCTIED i O 9 GND COMMON DIGITALGROUND io NC NOTCONNECTED J8 POWER ON PUSHBUTTON CONNECTION J8 POWER 1 SWITCH Front View CONNECTION 2 PIN HEADER PIN SYMBOL FUNCTION DESCRIPTION NOTES 1 INPUT PC ON OFF SWITCH CONNECTS TO PC ON OFF BUTTON 2 INPUT PC ON OFF SWITCH CONNECTS TO PC ON OFF BUTTON Use normally open pushbutton CONNECTOR DESCRIPTIONS 27 Advantage 900 Remote Operator Pendant J9 E STOP SWITCH CONNECTION J9 E STOP SWITCH CONNECTION 4 PIN 400011 HEADER Front
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