Delta Electronics VFDB 4132 Series User's Manual
Contents
1. ETE 380Vac 410Vac 415Vac VED PN E yn AE EME ie EPEE DC DC AC ES Jp E Be n RAG DC FEMA 380Vac 460V Mode 618Vdc tE H XED T1 T0x100 400Vac 460V Mode 642Vdc 415Vac 460V Mode 667Vdc 440Vac 460V Mode 690Vdc 460Vac 460V Mode 725Vdc 480Vac 460V Mode 750Vdc fe 10 VFDB 4132 ENE CHAR GE ACT OC WK GEE Wh TRE2. eae scent up kw kg M PERE BIAS 10 ED jhe 3 120 90 52 5 13500W 5Q 4132 1 BR1K5W005 9 120 5Q 110A 150 110 61 21600W40 4132 1 BR1K2W008 18 120 40 135A BB 175 132 73 5 21600W 40 4132 1 BR1K2W008 18 100 4Q 135A I 215 160 89 21600W 3 40 4132 1 BR1K2W6P8 18 97 3 4Q 160A 250 185 103 27000W 2 50 4132 2 BR1K5W005 18 115 2 50 220A 300 220 122 5 27000W 2 50 4132 2 BR1K5W005 18 96 2 50 220A O Om EO ENRAIAR ZS RCE E AREE SE eS IHE bel Hill ay ICR E FE BH ed HJ PE Ze e 460V 120HP BFA ae B1 P T VFD O L BR BR BR BR BR BR VFD900 43_ BR BR BR B2 VFD900_43_ BR1K5W005 9PCS 3P CS RN 460V 150HP 175HP 215HP et 2A E ie P DC i BR BRIIBR BR BRI BR VFDRA je VEDB O L AN A BRIIBRIIBR BR BR BR ti E VFD1100 43 y
3. 480V lo VFDB4132 460V o_O Mt Soe CCU HRR XE ELA 40V 415Vi o_o 400Ve_ 380V 2 EE M AEB S RWE TE CE M EEA fee S EAER EAEE SDA E REEE o QU PEPER R Sl FTE ECR ee aia M S E RAHIMA aP VFD Series VFDB 4132 fie x anono C B rye LIS a SIRE B ea M1 EBER 460V fo ol M2 SER A arco EL vita mo Bg DIB st amira si 415V 19 9 HOS I RA Sit 400V ss M1 M2 S1 S2 RA RC TES a AEAEE 380V SEH ED Hig Hig A wing Omi E CAER FEESTARR Bo FREYJFARALE EO E FER ARE FIE So REN ARE HEN PEHR NERAU AERA o EF gt ARRAS E
4. b d It T iW oo Goo P og if ee eli E Bal p P PN j meN g thi y E B o O oJ L 17 D ao ne AE 1 DJ j m 190 7 1945 77 y Te LH 5 wee DC DC B1 B2 Vita 4 1 Shin FE ee EN Vee TIRARIE x AWG mm FAA 4 6AWG 30 kgf cm POH DC 13 3 21 2mm 26 in Ibf AACA FE BEL 4 6AWG 30 kgf cm B1 B2 13 3 212mm2 M8 26 in lbf M1 M2 18 20AWG 4 kgf cm HBAS 0 8 0 5mm7 ote 18 20AWG 4 kgf cm RA RC 0 8 0 5mm_ bi 3 in lbf i ORTARA MEE Me R L1 _O O _ R L1 R L1 S L2 0O S L2 S L2 cr T L3 O T L3 T L3 VFD Series f T AAA eae Gin ee A REA k E DC Reat D Crim MCR ITI gt BSAC se ae HU a2 EIAN EDC in EEJ AZ PER MESS CRE AS ASSES gt CETTE Bc RZ Pe FE FIR COL MELZE
5. 00_43_ uses with 6 BR sets in parallel which 3PCS 1K2W008 brake resistors are connected in series VFD1320_43_ uses with 6 BR sets in parallel which 3PCS 1K2W008 brake resistors are connected in series VFD1600_43_uses with 6 BR sets in parallel which 3PCS 1K2W6P8 brake resistors are connected in series 460V 250HP 300HP Thermal Overload Relay Thermal Overload Rela y P N OC pee ea ep VFDB GL BRIIBRIIBR VFDB 9 _ BRIBRIBR 4132 4132 rake Series Brake Unit BR BR BR Brake Unit BR BR BR Resistor M l VFD1850_43_ E BR BR BR Ce BR IBR BR vFD2200 43 SE B2 a B2 M1M2 a 182 Resistor VFD1850_43_ uses with 2 VF DB4132 brake units and each brake unit uses with 3BR sets in parallel which 3PCS 1K5W005 brake resistors are connected in series VFD2200_43_uses with 2 VF DB4132 brake units and each brake unit uses with 3BR sets in parallel which 3PCS1K5W005 brake resistors are connected in series ADELA http www delta com tw industrialautomation VFDB4132 7Aadl Aka tend nE OJE ea Ge AE VFDB WREKE ANE Hine E E FE 2 ACLS Ema as rahe gt CESS LEIS H DAAC eI EE e FRE VFDB JEER CRE ee DAE CUARE TEE DAE e ANE ASS HABIT gt arse Nese Ano E RETE Cee gt Dee REE e VFDB BE
6. Aneua Mi http www delta com tw industrialautomation 50 1 1 66960 1 1 C B U VFDB 4132 Series Brake Modules Instruction Sheet Preface Thank you for choosing DELTA s brake module VFDB brake units are applied to absorb the motor regeneration energy when the three phase induction motor stops by deceleration With VFDB brake unit the regeneration energy will be dissipated in dedicated brake resistors To prevent mechanical or human injury please refer to this instruction sheet before wiring VFDB brake units are suitable for DELTAAC Motor Drives VFD Series 230V 460V 575V VFDB brake units need to be used in conjunction with BR series brake resistors to provide the optimum brake characteristics VFDB brake units 4132 are approved by Underwriters Laboratories Inc UL and Canadian Underwriters Laboratories CUL The content of this instruction sheet may be revised without prior notice Please consult our distributors or download the most updated version at http Awww delta com tw industrialautomation Specifications VFDB 4132 Brake Units Specification 460V Series Max Motor Capacity kW 132 Max Discharge Current A 10 ED 240 oO 3 Continuous Discharge Current A 75 O Or Braking Start up Voltage DC 618 642 667 690 725 750 6V Input DC Voltage 480 750VDC Rating Min Equivalent Resistor for Each Brake Unit 3 4Q Heat Sink Overheat Temperature Temperature exceeds 95 C 203 F 6 Alarm Output for O
7. R ES Ar UE FEN Befar MC fF EES ne HS Ra BSAA PA Ee eis SP BBR ALR SAT Bee gt AED FEE Se o RE A T PE FD ERE RAE SUT E ArH EUBA A AY EB EEES EO FREAR H a A C E ERG ER BRO Hay Bch RA RC ERARE S 95C gt Ze PARRE peta 50C EDot 1O ED gt E RH AE gt EER SAEI E NFB DER C01 532 Se ce Ti EC ER E E VED MER BE BERT EPs aie A oe Ae HA EEG gt feed E BA el iA el SB EH NE Pa o WE BARRARE E res ri ea DAS gt BACAR TEL rs illl i NA oe E CES AB EO FZ Heth RE see HA Az ie Ae SELES VED EREHE VFDB DC gt DC
8. RARI VED PP AUN Ce e VFDB MEIH BR AYI gt Rese REPS SERE gt PAH AE H T Ea AARI Fe HIER a ORR gt RIA ARIE TEN AREE E sauh http www delta com tw industrialautomation VFDB 4132 460V 132 240 kW A peak jam 10 ED ZUE A HEEEL DC 618 642 667 690 725 750 6V 480 750VDC FINTAR NEE 3 4Q 95C 203 F RELAY 845 3A250Vac 30Vdc RA RC P N ERE SOVDC DA FAN CARS EAA Ase ure OC faite MEL 320A BA CHRIST gt SEDE 10 C 50 C 14 F to 122 F LAT PE SiE pje fat Flim JSS 20 C 60 C_ 4 F to 140 F Ts 90 RH bh FAs 20Hz 9 8m S 1G 20 50Hz 2m S 0 2G BSE EEPE IP10 TEL Gs BR1K5W005 1500W 5 09 BR1K2W6P8 1200W 6 89 BR1K2W008 1200W 8 09 BR1K5W040 1500W 409 BR1KOW050 1000W 509 BR1KOW075 1000W 759 ORY 3 1 R4 662X _ 3 2 VFDB 4132 z 234 5 9 2 1945 7 7 a 5 y K e Ko gt P pl eo N o
9. These wires should be wired separately from other low voltage control circuits lest they make interference or mis operation E inflammable solids gases or liquids must be avoided at the location where the brake resistor is installed The brake resistor had better be installed in individual metallic box with forced air cooling E Connect the ground terminal to the Earth Ground The ground lead must be at least the same gauge wire as leads DC DC E Please install the brake resistor with forced air cooling or the equivalent when frequent deceleration braking is performed over 10 ED E Do NOT change any wirings and settings and touch any terminals and components while power is applied to avoid electric shock E tis recommended to use the ring terminals for main circuit wiring Make sure the terminals are fastened before power on M Wiring distance VED series YERS series Max 8M Max 5M AC Motor Drive Brake Unit Brake Resistor Definition for the Brake Usage ED 100 ED T1 T0x100 Brake Time gt TO Cycle Time The definition of the brake usage ED is to assure having enough time for the brake unit and brake resistor to dissipate the heat generated by brake When the brake resistor heats up the resistance would increase with temperature and brake torque would decrease accordingly The Voltage Settings 1 Voltage setting the power source of the brake unit is DC voltage from P N termina
10. VFD132043_ ite BRI BR BR BRI BR BR VFD1600 43 _ B2 VFD1100_43_ 1K2W008 18PCS gt 3PCSH i VFD1320_43 1K2W008 18PCS gt 3PCSH Wi 1 VFD1600_43 1K2W6P8 18PCS gt 3PCSH To 460V 250HP 300HP 9 P N DC DC B1 VFDB VFD oe rel GEA JG VFD1850 43 M VFD2200_43_ B2 M1 M2 VFD1850_43_ 2 VFDB4132 R1K5W005 9PCS PCS E keth FRG ABE VFD2200_ 43 2 VF DB4132 R1K5W005 9PCS 3PCS
11. Wi FAREL mH ECE TC gt DC gt DC gt B1 B2 AA AS TE EE CEE Ee itt RS gt E H a Pe mO HL mO 230V 460V E 10 ED EEH DZS el ba en lie AE ar al EIH E AE RABE He AB EA CIA bis E gt EE a RRS PCB gt DAS PASE EE Hee a FEE Bee TE ih a eK se Be AA mO O AT gt MERRIE CII TSAI lt mM ACRE VFDB voz ga MEP Max 8M GEE BIDE ZEFA EDMYES 100 AEE HIGH I AEAEE ED gt EHER TAERE BAT EAE EE A TER DA REACH FEEL SAS FEEL EE A BEE ZIRA lt L 1 P N
12. istor Value Overload eee ull kgM ee ane Quantity 10 ED forEachAC Relay rive Quantity Motor Driva Value 120 90 52 5 13500W 50 4132 1 BR1K5W005 9 120 5O 110A 150 110 61 21600W 40 4132 1 BR1K2W008 18 120 40 135A WS 73 5 21600W 40 4132 1 BR1K2W008 18 100 40 135A 215 160 89 21600W 3 40 4132 1 BR1K2W6P8 18 97 3 4Q 160A 250 185 103 27000W 2 50 4132 2 BR1K5W005 18 115 2 50 220A 300 220 122 5 27000W 2 50 4132 2 BR1K5W005 18 96 2 50 220A Examples OE Before wiring please notice equivalent resistors value shown in the column Equivalent resistors specification for each brake unit in the above table to prevent damage 460V 120HP Thermal Overload Relay B1 P DC E O L VFD yy je VEDB oA IES BS Series 4132 BR IBR IBR Brake Unit Brake VFD900_43_ M Resistor BR BR BR B2 VFD900_43_ uses with 3 BR sets in parallel which 3P CS 1K5W005 brake resistors are connected in series 460V 150HP 175HP 215HP Thermal Overload Relay B1 vro vpn ou lerllerller BR BR BR Series N DC 4432 Brake Unit Brake IBRIIBR BR BR BR BR VFD1100_43_ i Resistor VED 0 a R BR BR BR BR BR BR VFD1600_43_ I pa VFD11
13. ls of the AC motor drive It is very important to set the voltage of the brake unit based on the actual input power of the AC motor drive before operation The setting has a great influence on the potential of the operation voltage for the brake unit Please refer to the table below gt Meas E Before changing the setting of the power voltage make sure the power has been turned off Please set power voltage as the possible highest voltage for unstable power system Take 380VAC power system for example If the voltage may be up to 410VAC 415VAC should be set E For DELTA s AC motor drive VFD Series please set parameter Over Voltage Stall Prevention as close to disable over voltage stall prevention to ensure stable deceleration characteristic Table 1 The Selection of AC Power Voltage and Voltage Setting Brake Start up voltage AC Power Voltage DC Bus DC DC Voltage 380VAC 460V Mode 618VDC 400VAC 460V Mode 642VDC 415VAC 460V Mode 667VDC 690VDC 440VAC 460V Mode 460VAC 460V Mode 725VDC 480VAC 460V Mode 750VDC NOTE Input Power With Tolerance 10 Input voltage setting for VFDB 4132 CHARGE ACT OC OH O JC Power lamp Brake lampOver current Overheat lamp lamp Input Voltage Setting i 480V oo For VFDB4132 460V Oo o IFactory setting 440V 440V i 415V O_O i 400V i 380V 2 MASTER M SLAVE S setting the factory setting is M The S
14. m2 3 in_lbf Basic Wiring Diagram AE NE R L 1 O O _ R L1 S L2 O S L2 Thermal T L3 _O T L3 Overload Thermal Overload Relay or Temperature switch VFD Series S Absorb urge Absorber Brake Resistor 0 Temperature Switch Note 1 When the AC motor drive is used with DC reactor please refer to the wiring diagram in the AC drive user manual for wiring terminal DC of brake unit Note 2 DO NOT wire terminal DC to the neutral point of power system OMG For safety consideration install an overload relay between the brake unit and the brake resistor In conjunction with the magnetic contactor MC prior to the drive it can perform complete protection against abnormality The purpose of installing the thermal overload relay is to protect the brake resistor from damage due to frequent brake or due to brake unit keeping operating resulted from unusual high input voltage Under such circumstance just turn off the power to prevent damaging the brake resistor Please refer to the specification of the thermal overload relay The alarm output terminals RA RC of the brake unit will be activated when the temperature of the heat sink exceeds 95 C It means that the temperature of the installation environment may exceed 50 C or the brake ED may exceed 10 ED With this kind of alarm please install a fan to force air cooling or reduce the environment temperature If the condition not due t
15. o the temperature the control circuit or the temperature sensor may have been damaged At this time please send the brake unit back to the manufacturer or agency for repair The AC Motor Drive and brake unit will be electrified at the same time while turning on the NFB No fuse breaker For the operation stop method of the motor please refer to the user manual of the AC Motor Drives VFD Series The brake unit will detect the inner DC voltage of the AC motor drive when it stops the motor by deceleration The extra regeneration will be dissipated away rapidly by the brake resistor in the form of heat It can ensure the stable deceleration characteristic Besides using thermal overload relay to be the protection system and brake resistor temperature switch can be installed on brake resistor side as the protection The temperature switch must comply with the brake resistor specification or contact your dealer Wiring Warnings E Do not proceed with wiring while power is applied to the circuit E The wiring gauge and distance must comply with the local regulations mM The P N terminals of the AC motor drive VFD Series connected to the brake unit VFDB must be confirmed for correct polarity lest the drive and the brake unit be damaged when power on E When the brake unit performs braking the wires connected to DC DC B1 and B2 would generate a powerful electromagnetic field for a moment due to high current passing through
16. setting is applied to two or more brake units in parallel making these brake units be enabled disabled synchronously Then the power dissipation of each unit will be equivalent so that they can perform the brake function completely In the following diagram it shows jumper setting for the application of three brake units After wiring the jumper in the first brake unit should be set to M and others must be set to S to complete the system setting The Position of the Jumper oe MASTER SLAVE Ts Setting Jumper Input Voltage Setting 480V fo oO M1 SLAVE output signal a em M2 SLAVE output signal 415V lO Ol S1 SLAVE input signal S2 SLAVE input signal NOTE Please use shielded wires while wiring 4oov Ol wi ES eeaaa E Ss ee S1 M1 M2 S2 RA RC SLAVE output input terminal Alarm output terminals OME Please make sure that power is OFF before setting the jumper The steps for jumper setting Step 1 Remove the top cover Step 2 Remove the screws on the side case 3 screws for each side Step 3 Remove the screws that connected bottom case to the side case 2 screws for each side Step 4 After removing the power line of the fan pull out the heat sink slowly until the jumper can be seen Then the jumper can be set Brake Resistors Units for Delta VFD AC Motor Drives Series Voltage 460V a Full load ie A Brake Resistors Brake or Da Torque Part No and Torque Res
17. verheat Relay contact 3A250VAC 30VDC 2 ON th bus P N volt i Power Charge Display ne N A P N voltage 15 320A Indoor no corrosive gases metallic nstallation Location dust 10 C 50 C 14 F to 122 F 6 Storage Temperature 20 C 60 C 4 F to 140 F 2 Less than 90 Non condensing 9 8m s 1G under 20Hz 2m s 0 2G at 20 50Hz Mechanical Configuration Wall mounted enclosed type IP10 Brake Resistors Model no Specification BR1K5W005 1500W 5 0Q BR1K2W6P8 1200W 6 8Q BR1K2W008 1200W 8 0Q BR1K5W040 1500W 40Q BR1KOW050 1000W 509 BR1KOWO75 1000W 75Q Dimensions 3 1 Brake resistor ln a E 3 2 Brake unit J4 7C s VFDB4132 P Internal Components and Terminals 4 1 Internal Components Jumper for Master Slave Setting Be Fault Output PowerInput Brake Resistor Slave Terminal Terminals Terminals Circuit DC DC B1 B2 Terminal 4 2 Wire Gauge for Terminals Power Input 4 6AWG 30 kgf cm Circuit ea heen 13 3 21 2mm 26 in Ibf Brake 4 6AWG 30 kgf cm Resistor 13 3 21 2mm 26 in lbf SLAVE Output M1 M2 18 20AWG Akaia Circuit Input S1 S2 eo amm ue 3 in lbf i With shielded wires Fault 18 20AWG 4 kgf cm Circuit RARE 0 8 0 5m
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