Dayton 2E511E User's Manual
Contents
1. Attach one end of fuel line hose to fuel filter see page 7 and the other end to nozzle adapter see Figure 18 19 or 20 Note Route hoses as shown in Figure 18 19 or 20 according to Model Hoses are not to touch photocell bracket 6 Replace side cover 7 Replace upper shell and fan guard see page 6 Pump End Cover Barb Fitting Air Hose 40 60 000 Btu Hr Models 115 000 Btu Hr Model Figure 23 Air Hose to Barb Fitting 104447 aa Dayton Operating Instructions and Parts Manual 2E510E 2E511E 3E218E and 3E219D Dayton Portable Oil Fired Heaters Maintenance Continued PUMP ROTOR Procedure if rotor is binding 1 Remove upper shell See page 6 2 Remove filter end cover screws using 5 16 nut driver See Figures 24 and 25 3 Remove filter end cover and air filters 4 Remove pump plate screws using 5 16 nut driver Blade Pump Plate Air Intake Filter Fan Guard Figure 24 Rotor Location Models 2E510E and 2E511E Blade Pump Plate os Air Intake Filter Filter End Cover Air Output Filter Fan Guard Figure 25 Rotor Location Models 3E218E and 3E219D 5 Remove pump plate 6 Remove rotor insert and blades 7 Check for debris in pump If debris isfound blow out with com pressed air 8 Install insert and rotor 9 Check gap on rotor Adjust to 003 004 if needed See Figure 26 Gap Adjusting Screw K lo ee Li With Fee2. Dayton Operating Instructions and Parts Manual 2E510E and 2E511E For Replacement Parts Call 1 800 323 0620 24 Hours A Day 365 Days a Year Please provide following information Model number Serial number if any Part description and number as shown in parts list Address parts correspondence to Grainger Parts Operations P O Box 3074 1657 Shermer Road Northbrook IL 60065 3074 U S A Figure 32 Replacement Parts Illustration for Models 2E510E and 2E511E 104447 14 Dayton Operating Instructions and Parts Manual Models 2E510E and 2E511E Portable Oil Fired Heaters Replacement Parts List for Models 2E510E and 2E511E Part 2E510E 2E511E i Part 2E510E 2E511E Description Number Qty Qty Description Number Qty Qty 1 Handle M51104 01 1 1 23 Bushing M50104 02 1 1 2 Upper Shell 098511 34 1 1 24 10 16 x 3 8 Screw M11084 26 6 6 3 10 16 x 3 4 Screw M11084 29 2 2 25 8 32 x 3 8 Screw M10908 14 1 1 4 10 16 x 1 2 Screw 100647 01 6 6 26 Lower Shell 098511 14 1 1 5 Combustion Chamber 098512 58 1 27 Rubber Airline M 50814 06 1 1 098512 50 1 28 Fuel Line 079973 01 1 1 6 6 32 x 3 8 Screw M 10908 2 2 2 29 Fuel Filter with Bushing M 50876 04 1 7 Photocell Bracket 103154 03 1 1 M 50876 05 1 8 Photocell Assembly M 16656 23 1 1 30 Rubber Bushing M 10990 3 1 1 9 Burner Assembly t 1 1 31 Button Plug 101695 01 1 1 10 10 16 x 3 8 Screw M11084 26
3. All fuel storage shall be located a minimum of 25 feet from heaters torches welding equipment and similar sources of ignition excep tion the fuel reservoir integral with the heater unit g Whenever possible fuel storage shall be confined to areas where floor penetrations do not permit fuel to drip onto or be ignited by a fire at lower elevation h Fuel storage shall be in accor dance with the federal state or local authority having jurisdiction Never use heater where gasoline paint thinner or other highly flammable vapors are present Follow all local ordinances and codes when using heater Use only in well vented areas Provide at least three square feet of fresh outside air for each 100 000 Btu Hr of rating This heater produces carbon monoxide which is listed by the State of California as a reproductive toxin under Proposition 65 Use only in places free of flammable vapors or high dust content Use only with the electrical voltage and frequency specified on model plate Use only a three prong grounded extension cord 104447 Dayton Dayton Operating Instructions and Parts Manual 2E510E 2E511E 3E218E and 3E219D Dayton Portable Oil Fired Heaters General Safety Information Continued e Heaters used in the vicinity of tarpaulins canvas or similar enclosure materials shall be located a safe distance from such materials The recommended minimum safe distance is 10 feet I
4. requires one of the following e a two car garage door 16 foot wide opening raised 3 5 inches e asingle car garage door 9 foot wide opening raised 6 inches e two 30 inch windows raised 11 inches Operation Revi id AWARNING Understand the warnings in the General Safety Information section They are needed to safely operate this heater Follow all local codes when using this heater TO START HEATER 1 Follow all ventilation and safety information 2 Locate heater to provide maximum circulation of the heated air Follow all location requirements noted in General Safety Information page 3 3 Fill fuel tank with Kerosene or No 1 fuel oil 4 Attach fuel cap 5 Turn thermostat knob clockwise to the HIGH position 6 Plug power cord of heater into three prong grounded extension cord Extension cord must be at least six feet long EXTENSION CORD WIRE SIZE REQUIREM ENTS e 6to 10 feet long use 18 AWG rated cord e 11 to 100 feet long use 16 AWG rated cord e 101 to 200 feet long use 14 AWG rated cord 7 Plug extension cord into standard 120 Volt 60 hertz three hole grounded outlet Note Ignitor will preheat for five seconds then heater will start 8 Adjust thermostat knob to the desired setting Note A cold heater may affect the thermostat setting Further adjust ments may be needed until the heater cycles at the desired setting This thermostat is a general heating
5. 12 Motor Mounting Bracket 101206 01 1 33 Strain Relief Bushing M11143 1 1 13 Button Plug 101695 01 1 34 Power Cord 098219 24 1 14 Ignition Control Assembly 104068 02 1 35 Side Cover M51077 09AA 1 15 1 4 20 Hex Lock Nut NTC 4C 2 36 10 16 x 1 2 Screw M11084 27 4 16 Fan Guard M51114 01 1 37 Thermostat 097657 03 1 17 Drain Plug includes O ring M27417 1 38 6 32 x 1 4 Screw M 10908 1 2 18 Button Plug 099213 01 1 39 Thermostat Knob 104905 01 1 19 Fuel Line M51345 06 1 A Wire Clip Secures Wires 099650 01 1 20 Fuel Filter 099743 01 1 of Thermostat 21 Fuel Line Tube M51151 02 1 A Wire Tie 103814 01 1 Standard hardware item available locally A Not shown t Not available as an assembly see page 13 104447 Dayton 19 Dayton Operating Instructions and Parts Manual 2E510E 2E511E 3E218E and 3E219D Dayton Portable Oil Fired Heaters Replacement Parts List for Handle and Wheel Group Models 3E218E and 3E219D Part Number Description 3E218E 3E219D 1 Front Handle HA2203 HA2204 1 2 Rear Handle HA2203 HA2204 1 3 10 24 x 13 4 M12345 33 M12345 33 8 Oval Head Screw Wheel Support Frame M12342 3 M12831 3 1 5 10 24 Torque Lock NTC 3C NTC 3C 8 Hex Nut 6 Axle M51015 01 M16801 2 1 7 Wheel 097896 04 097896 04 2 8 Cap Nut M 28526 M 28526 2 5 s Figure 35 Handle and Wheel Assembly Maintenance Kits Part Numbers for Models 2E510E 2E511E 3E218E 3E219D Ignition Control 104068 03 104068 03 104068 0
6. 2 2 32 PCB Support 102349 01 5 5 11 Fan 103684 01 1 1 33 Ignition Control Assembly 104068 03 1 1 12 Motor and Pump Assembly t 1 1 34 Fuel Cap Includes Gasket 097702 01 1 1 13 Fan Guard M51105 01 1 1 35 Fuel Tank 098513 99 1 14 Power Cord 098219 27 1 1 098513 77 1 15 Strain Relief Bushing M11143 1 1 1 36 Shell Heat Shield M51108 01 1 1 16 1 4 20 Hex Lock Nut NTC 4C 2 2 37 Thermostat 104458 01 1 1 17 10 16 x 3 8 Screw M11084 26 4 4 38 Screw 8 32 x 7 8 M12461 18 1 1 18 Rubber Bumper M50631 2 2 39 Thermostat Knob 104460 01 1 1 19 Side Cover 097461 03AA 1 1 A Wire Clip Secures Wires 099650 01 1 1 20 Motor Bracket 101205 01 1 1 of Thermostat 21 Bushing M30865 02 2 2 A Wire Tie 103814 01 1 1 22 Clip Nut M11271 8 6 6 A Wire Assembly M9900 170 1 1 Connects Thermostat to Ignition Control Assy Standard hardware item available locally A Not shown t Not available as an assembly see page 13 104447 Dayton 15 Dayton Operating Instructions and Parts Manual 3E218E For Replacement Parts Call 1 800 323 0620 24 Hours A Day 365 Days a Year Please provide following information Model number Serial number if any Part description and number as shown in parts list R Address parts correspondence to Grainger Parts Operations P O Box 3074 1657 Shermer Road Northbrook IL 60065 3074 U S A Figure 33 Replacement Parts Illustration for Model 3E218E 104447 16 Day
7. 8 3450 3E219D 150 000 Kerosene or No 1 fuel oil 13 5 1 1 3450 Hot Air Air Pump Shipping Weight Heater Weight Output CFM Pressure PSI Pounds Pounds without fuel 2E510E 170 3 0 32 28 2E511E 180 3 4 33 29 3E218E 490 5 3 58 49 3E219D 550 5 4 67 56 Form 5S1792 Printed in U S A 03430 0898 157 VCPVP Dayton Operating Instructions and Parts Manual 2E510E 2E511E 3E218E and 3E219D Dayton Portable Oil Fired Heaters Specifications Continued ELECTRICAL SPECIFICATIONS Amperage Model Electrical Input during normal run 2E510E 120 Volt 60 Hertz 2 0 2E511E 120 Volt 60 Hertz 2 0 3E218E 120 Volt 60 Hertz 3 6 3E219D 120 Volt 60 Hertz 3 6 Product Identification Hot Air Handle Outlet y Upper Shell Thermostat Qe Knob Lower Shell Fan Guard QR Air Filter R End Cover Fuel Tank 2 8 Ignition Control Assembly ruel on inside of side cover ap Figure 3 Models 2E510E and 2E511E Power Cord Hot Air Outlet Thermostat Fuel Cap Upper Shell Qy Knob AR Fan Lower Shell ke Guard Side Cover C Ignition Control Assembly on inside of side cover Figure 4 Models 3E218E and 3E219D Power Cord 104447 Dayton Operating Instructions and Parts Manual Models 2E510E 2E511E 3E218E and 3E219D General Safety Information Make certain you read and understand all warnings Keep these instructions for reference They are your guide to safe and proper operation of this heater Safety info
8. control It isnot intended for precise temperature control TO STOP HEATER Unplug extension cord from outlet TO RESET HEATER 1 Unplug extension cord from outlet and wait 10 seconds two minutes if heater has been running 2 Repeat steps under To Start Heater 104447 aa 2E510E 2E511E 3E218E and 3E219D Dayton Operating Instructions and Parts Manual Dayton Portable Oil Fired Heaters Maintenance Never service AWARNING heater while it is plugged in operating or hot Severe burns and electrical shock can occur UPPER SHELL REMOVAL 1 Remove screws along each side of heater using 5 16 nut driver These screws attach upper and lower shells together See Figures 7 and 8 2 Lift upper shell off 3 Remove fan guard Upper Shell Fan Guard Figure 7 Upper Shell Removal Models 2E510E and 2E511E Fan Guard Figure 8 Upper Shell Removal Models 3E218E and 3E219D FAN IMPORTANT Remove fan from motor shaft before removing motor from heater The weight of the motor resting on the fan could damage the fan pitch 1 Remove upper shell 2 Use 1 8 Allen wrench to loosen setscrew which holds fan to motor shaft 3 Slip fan off motor shaft 4 Clean fan using a soft doth moist ened with Kerosene or solvent 5 Dry fan thoroughly 6 Replace fan on motor shaft Place fan hub flush with end of motor shaft See Figure 9 7 Place setscrew on f
9. 01 1 1 6 Lint Filter M 29632 1 1 17 Blade M 8643 4 7 Intake Filter M 29633 1 1 M 8643 2 4 8 End Cover M29609 1 1 18 10 32 x 5 8 Screw FHPF3 5C 2 9 10 32x1 Screw M 12461 31 3 3 10 32 x 3 4 Screw FHPF3 6C 2 10 Adjusting Screw M27694 1 1 Standard hardware item available locally Burner Head Assembly for All Models Figure 30 Part 2E510E 2E511E 3E218E 3E219D Description Number Qty Qty Qty Qty 1 Nozzle HA3006 1 100735 17 1 100735 19 1 100735 20 1 2 Nozzle Adapter 104056 01 1 1 104054 01 1 1 3 Nozzle Adapter Bracket 102336 01 1 1 1 1 Screw Washer Assy 104023 01 1 1 1 1 Ignitor 102548 01 1 1 102548 03 1 1 Replacement Parts List for Motor and Pump Assembly for Models 3E218E and 3E219D Figure 31 3E218E 3E219D 3E218E 3E219D Description Qty Qty Description Qty Qty 1 End Filter Cover M16545 1 1 10 Pump Body 079975 02 1 1 2 10 32 x 1 Screw M12461 31 10 10 11 10 32 x 1 4 Screw FHPF3 5C 2 2 3 Intake Filter M12179 1 1 12 Barb Fitting M50820 02 1 1 4 Output Filter M12244 1 1 1 13 Plug M22997 1 1 5 Lint Filter M11637 1 1 14 Adjusting Screw M27694 1 1 6 End Pump Cover M50545 1 1 15 Relief Spring M10993 1 1 1 7 Blade M8643 4 4 16 1 4 Diameter Ball M8940 1 1 8 Rotor Pump M22456 1 1 1 17 Motor 102001 21 1 1 9 Rotor Insert M22009 1 1 Standard hardware item available locally 104447 Dayton 13
10. 2 Thermostat setting too low AWARNING High Voltage 3 Bad electrical connection between motor and ignition control assembly or ignition control assembly and power cord 4 Blown fuse on ignition control assembly 5 Binding pump rotor 6 Defective ignition control assembly 7 Defective motor 1 Check circuit breaker in electrical panel 2 Turn thermostat knob to a higher setting 3 Check all electrical connections See Wiring Diagram page 21 4 See Ignition Control Assembly page 10 5 If fan does not turn freely see Pump Rotor page 9 6 Replace ignition control assembly 7 Replace Motor Motor starts and runs but heater does not ignite 1 No fuel in tank 2 Pump pressure incorrect 3 Dirty fuel filter 4 Obstruction in nozzle assembly 5 Water in fuel tank AWARNING High Voltage 6 Bad electrical connection between ignitor and ignition control assembly 7 Defective ignitor 8 Defective ignition control assembly 1 Fill tank with Kerosene 2 See Pump Pressure Adjustment page 7 3 See Fuel Filter page 7 4 See Nozzle page 9 5 Drain and flush fuel tank with clean kerosene See Storing Transporting or Shipping page 11 6 Check electrical connections See Wiring Diagram page 21 7 Replace ignitor see page 8 8 Replace ignition control assembly 22 104447 Dayton Operating Instructions and Parts Manual Models 2E510E 2E511E 3E218E and 3
11. 2 104068 02 Ignitor 102548 01 102548 01 102548 03 102548 03 Filter Kit HA3014 HA3014 HA3017 HA3017 Nozzle Kit HA 3006 100735 17 100735 19 100735 20 Rotor Air Pump Kit HA 3004 HA3005 HA 3004 HA3004 Handle HA2203 HA2204 Photocell M 16656 23 M 16656 23 M 16656 24 M 16656 24 Pump Adjustment HA3020 HA3020 HA3020 HA3020 Accessories 2E510E 2E511E 3E218E 3E219D Air Gauge Kit HA1180 HA1180 HA1180 HA1180 Standard Wheels and Handle Kit HA 1206 HA1206 Heavy Duty Wheels and Handle Kit HA1202 HA1202 Dayton Operating Instructions and Parts Manual Models 2E510E 2E511E 3E218E and 3E219D Wiring Diagram Yellow 3E218E and 3E219D Models Gray 2E510E and 2E511E Models 3E218E and 3E219D Models Yellow 2E510E and 2E511E Models Gray Thermostat c Motor Main Black Black 120V L1 m AC Neutral L2 V V J Ignition Control Power Plug ea oa _ Motor Return Blue S Photocell Photocell S 4 Photocell Figure 36 Wiring Diagram for All Models 104447 Dayton i 21 Dayton Operating Instructions and Parts Manual 2E510E 2E511E 3E218E and 3E219D Dayton Portable Oil Fired Heaters Troubleshooting Chart AWARNING Never service heater while it is plugged in operating or hot Possible Cause s Severe burns and electrical shock can occur Corrective Action Motor does not start five seconds after heater is plugged in 1 No power to heater
12. E219D Troubleshooting Chart Continued Possible Cause s Corrective Action Heater ignites but ignition control assembly shuts heater off after a short period of time 1 Pump pressure incorrect 2 Dirty air intake air output and or lint filter 3 Dirty fuel filter 4 Obstruction in nozzle assembly 5 Photocell assembly not properly installed not seeing the flame AWARNING High Voltage 6 Dirty photocell lens 7 Bad electrical connection between photocell and ignition control assembly 8 Defective photocell 9 Defective ignition control assembly 1 See Pump Pressure Adjustment page 7 2 See Air Output Air Intake and Lint Filters page 6 3 See Fuel Filter page 7 4 See Nozzle page 9 5 Make sure photocell boot is properly seated in bracket 6 Clean photocell lens 7 Check electrical connections See Wiring Diagram page 21 8 Replace photocell 9 Replace ignition control assembly 104447 23 par Dayton Operating Instructions and Parts M anual 2E510E 2E511E 3E218E and 3E219D Dayton Portable Oil Fired Heaters LIMITED WARRANTY DAYTON ONE YEAR LIMITED WARRANTY Portable Oil Fired heaters Models covered in this manual are warranted by Dayton Electric Mfg Co Dayton to the original user against defects in workmanship or materials under normal use for one year after date of purchase Any part which is determined to be defective in material or workm
13. Operating Instructions amp Parts Manual 2E510E 2E511E 3E218E and 3E219D Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with instructions could result in personal injury and or property damage Retain instructions for future reference Dayton Portable Oil Fired Heaters Description Unpacking Dayton Models 2E510E 2E511E 3E218E and 3E219D are 40 000 to 150 000 Btu Hr 1 Remove all packing items supplied heaters These heaters use only Kerosene or No 1 fuel oil for combustion and with heater for shipment electricity to run the motor They are primarily intended for indoor and outdoor 2 Remove all items from carton temporary heating of well ventilated buildings under construction alteration or repair They may be used in agricultural industrial and commercial environments 3 Check heater for any shipping damage If heater is damaged promptly inform dealer where you bought heater Figure 1 Models 2E510E and 2E511E Figure 2 Models 3E218E and 3E219D Specifications GENERAL SPECIFICATIONS Output Fuel Tank Capacity Fuel Consumption Rating Btu U S Gallons U S Gallons Hr Motor RPM 2E510E 40 000 Kerosene or No 1 fuel oil 3 0 0 3 1725 2E511E 60 000 Kerosene or No 1 fuel oil 5 0 0 44 1725 3E218E 110 000 Kerosene or No 1 fuel oil 9 0 0
14. anship and returned to an authorized service location as Dayton designates shipping costs prepaid will be as the exclusive remedy repaired or replaced at Dayton s option For limited warranty claim procedures see PROMPT DISPOSITION below This limited warranty gives purchasers specific legal rights which vary from jurisdiction to jurisdiction LIMITATION OF LIABILITY To the extent allowable under applicable law Dayton s liability for consequential and incidental damages is expressly disclaimed Dayton s liability in all events is limited to and shall not exceed the purchase price paid WARRANTY DISCLAIMER Dayton has made a diligent effort to provide product information and illustrate the products in this literature accurately however such information and illustrations are for the sole purpose of identification and do not express or imply a warranty that the products are MERCHANTABLE or FIT FOR A PARTICULAR PURPOSE or that the products will necessarily conform to the illustra tions or descriptions Except as provided below no warranty or affirmation of fact expressed or implied other than as stated in the LIMITED WARRANTY above is made or authorized by Dayton PRODUCT SUITABILITY M any jurisdictions have codes and regulations governing sales construction installation and or use of products for certain purposes which may vary from those in neighboring areas While Dayton attempts to assure that its products comply with
15. ating season or as needed See Fuel Filter page 7 Fan blades Clean every season or as needed See Fan page 6 Motor Not required permanently lubricated 104447 Dayton 11 Dayton Operating Instructions and Parts Manual 2E510E 2E511E 3E218E and 3E219D For Replacement Parts Call 1 800 323 0620 24 Hours A Day 365 Days A Year Please provide following information Model number Serial number if any Part description and number as shown in parts list Address parts correspondence to Grainger Parts Operations P O Box 3074 1657 Shermer Road Northbrook IL 60065 3074 U S A Figure 29 Motor and Pump Assembly for Models 2E510E and 2E511E Figure 30 Burner Head Assembly for All Models Figure 31 Motor and Pump Assembly for Models 3E218E and 3E219D 104447 Dayton Operating Instructions and Parts Manual Models 2E510E 2E511E 3E218E and 3E219D Replacement Parts List for Motor and Pump Assembly for Models 2E510E and 2E511E Figure 29 Part 2E510E 2E511E 2E510E 2E511E Description Number Qty Qty Description Qty Qty 1 Motor 102001 01 1 1 11 Pressure Relief Spring M 10993 1 1 1 Pump Body 079975 02 1 12 Plug M22997 1 1 079975 03 1 13 1 4 Diameter Steel Ball M 8940 1 1 3 Insert M 22009 1 1 14 Output Filter M29612 01 1 1 Rotor M 22456 1 1 2e 15 10 32 x 1 Screw M 12461 31 6 M 22456 2 1 10 32 x 11 e Screw M 12461 32 6 5 End Pump Cover M29608 1 1 16 90 Elbow 103676
16. ct Title and risk of loss pass to buyer on delivery to common carrier If product was damaged in transit to you file claim with carrier Manufactured for Dayton Electric Mfg Co 5959 W Howard St Niles Illinois 60714 U S A 104447 01 NOT A UPC Manufactured for Dayton Electric Mfg Co 104447 01 Niles Illinois 60714 Rev C Dayton 12 98
17. e item available locally A Not shown t Not available as an assembly see page 13 104447 Dayton n 17 Dayton Operating Instructions and Parts Manual 3E219D For Replacement Parts Call 1 800 323 0620 24 Hours A Day 365 Days a Year Please provide following information Model number Serial number if any Part description and number as shown in parts list eel Address parts correspondence to Grainger Parts Operations P O Box 3074 1 1657 Shermer Road Q Northbrook IL 60065 3074 U S A Figure 34 Replacement Parts Illustration for Model 3E219D 104447 18 Dayton Operating Instructions and Parts Manual Model 3E219D Replacement Parts List for Model 3E219D Ref Part Part No Description Number Qty Description Number 1 Upper Shell 098511 164 1 22 Rubber Bushing M10990 3 1 2 10 16 x 1 2 Screw 100647 01 8 23 Airline M50814 03 1 3 Combustion Chamber 098512 59 1 24 Lower Shell 098511 163 1 4 Photocell Bracket 099229 01 1 25 Bushing M50104 03 2 5 6 32 x 3 8 Screw M10908 2 2 26 Bushing M50104 01 2 6 Photocell Assembly M16656 24 1 27 10 16 x 1 2 Screw M11084 27 6 7 Burner Head Assembly t 1 28 Clip Nut M11271 8 8 8 10 16 x 1 2 Screw M 11084 27 2 29 8 32 x 3 8 Screw M10908 14 1 9 Fan 102042 01 1 30 Fuel Tank 098513 67 1 10 Motor and Pump Assembly t 1 31 Fuel Cap Includes Gasket 097702 01 1 11 Rubber Bumper M50631 2 32 P C Board Support 102349 01 5
18. fuel tanks to be empty 1 Drain fuel tank NOTE Some models have drain plug on 4 underside of fuel tank If so remove drain plug to drain all fuel If heater does not have drain plug drain fuel through fuel cap opening Be sure all fuel is removed Replace drain plug if provided If any debris is noted in old fuel add 1 or 2 quarts of clean kerosene to tank stir and drain again This will prevent excess debris from clogging filters during future use Replace fuel cap or drain plug Prop erly dispose of old and dirty fuel Check with local automotive service stations that recycle oil Preventative Maintenance Schedule occur Item How Often Fuel tank Flush every 150 200 hours of operation or as needed Air output and Replace every 500 hours of operation or once a year lint filters Air intake filter Wash and dry with soap and water every 500 hours of operation or as needed 5 If storing store heater in dry place Makesure storage place isfree of dust and corrosive fumes IMPORTANT Do not store kerosene over summer months for use during next heat ing season Using old fuel could damage heater AWARNING Never service heater while it is plugged in operating or hot Severe burns and electrical shock can How To See Storing Transporting or Shipping above See Air Output Air Intake and Lint Filters page 6 See Air Output Air Intake and Lint Filters page 6 Fuel filter Clean twice a he
19. ion control assembly 12 Replace side cover See Figures 14 and 15 13 Connect and route fuel line hose and air line hose to nozzle adapter assembly See Fuel and Air Line Replacement and Proper Routing page 9 14 Replace photocell in photocell bracket Route wires as shown in Figure 18 19 or 20 15 Replace fan See page 6 16 Replace fan guard and upper shell See page 6 Combustion Chamber Burner Strap Nozzle Adapter Photocell Assembly Bracket Air Line Fuel Line Hose Hose Figure 18 Removing Air and Fuel Line Hoses 40 and 60 000 Btu Hr Models Only Combustion Chamber Burner Strap Photocell Bracket Nozzle Adapter Air Line Assembly Hose Fuel Line Hose Figure 19 Removing Air and Fuel Line Hoses 110 000 Btu Hr Model Only 104447 Dayton Operating Instructions and Parts Manual Models 2E510E 2E511E 3E218E and 3E219D Maintenance Continued Combustion Chamber A Burner Strap Photocell Nozzle Bracket Adapter Assembly Air Line Hose Fuel Line Hose Figure 20 Removing Air and Fuel Line Hoses 150 000 Btu Hr Model Only NOZZLE 1 Remove upper shell See page 6 2 Remove fan See page 6 3 Remove fuel and air line hoses from nozzle assembly See Figure 18 19 or 20 4 Turn nozzle assembly 1 4 turn to left and pull toward motor to remove See Figure 21 Burner Strap Figure 21 Removing Nozzle Assembly Al
20. l Models 5 Place plastic hex body into vise and lightly tighten 6 Carefully remove nozzle from the nozzle adapter using 5 8 socket wrench Nozzle Face Nozzle Sleeve Nozzle Nozzle Adapter Air Line Fitting i Fuel Line Fitting Figure 22 Nozzle and Nozzle Adapter All Models 7 Blow compressed air through face of nozzle This will free any dirt in nozzle area 8 Inspect nozzle sleeve for damage 9 Replace nozzle into nozzle adapter until nozzle seats Tighten 1 3 turn more using 5 8 socket wrench 40 45 inch pounds 10 Attach nozzle assembly to burner strap 11 Attach fuel and airline hoses to nozzle adapter assembly See Fuel and Air Line Replacement and Proper Routing 12 Replace fan See page 6 13 Replace fan guard and upper shell FUEL AND AIR LINE REPLACEMENT AND PROPER ROUTING 1 Remove upper shell see page 6 2 Remove side cover screws using 5 16 nut driver 3 Remove side cover 4 Inspect fuel and air line hoses for cracks and or holes If fuel line hose is damaged disconnect from nozzle adapter see Figure 18 19 or 20 and from fuel filter see page 7 If air line hose is damaged disconnect from nozzle adapter see Figure 18 19 or 20 and from barb fitting on pump end cover see Figure 23 5 Install new air and or fuel line Attach one end of air line hose to barb fitting on pump end cover see Figure 23 and the other end to nozzle adapter see Figure 18 19 or 20
21. lat of shaft Tighten setscrew firmly 40 50 inch pounds 8 Replace fan guard and upper shell Fan Motor Setscrew gt Flush Motor Shaft Figure 9 Fan Cross Section AIR OUTPUT AIR INTAKE AND LINT FILTERS 1 Remove upper shell See Figures 7 and 8 2 Remove filter end cover screws using 5 16 nut driver See Figures 10 and 11 3 Remove filter end cover 4 Replace air output and lint filters 5 Wash and dry with soap and water or replace air intake filter 6 Replace filter end cover 7 Replace fan guard and upper shell IMPORTANT Do not oil filters Figure 10 Air Output Air Intake and Lint Filters Models 2E510E and 2E511E Air Intake Filter Filter End Cover Air Output Filter Fan Guard Figure 11 Air Output Air Intake and Lint Filters Models 3E218E and 3E219D 104447 Dayton Operating Instructions and Parts Manual Models 2E510E 2E511E 3E218E and 3E219D Maintenance Continued PUMP PRESSURE ADJ USTMENT 1 Remove pressure gauge plug from filter end cover See Figure 12 2 Install accessory pressure gauge Part Number HA1180 See Figure 13 3 Start heater See Operation page 5 Allow motor to reach full speed 4 Adjust pressure Turn relief valve to right to increase pressure Turn relief valve to left to decrease pressure See specification chart below for correct pressure for each model P
22. ler Gauge Oe O JA Rotor Gap Adjusing Screw Figure 26 Gap Adjusting Screw Locations NOTE Rotate rotor one full turn to insure the gap is 003 004 at tightest position Adjust if needed 10 Install blades pump plate air filters and filter end cover 11 Replace fan guard and upper shell 12 Adjust pump pressure See page 7 NOTE If rotor is still binding proceed as follows 13 Perform steps 1 through 6 See page 9 Pump Rotor section 14 Place fine grade sandpaper 600 grit on flat surface Sand rotor lightly in Figure 8 motion four times See Figure 27 15 Reinstall insert and rotor 16 Perform previous steps 10 through 12 Sandpaper Figure 27 Sanding Rotor IGNITION CONTROL ASSEMBLY PROCEDURE FOR REPLACING FUSE ON MODELS 3E218E AND 3E219D AWARNING High Voltage 1 Unplug heater 2 Remove side cover screws 4 using 5 16 nut driver to expose ignition control assembly WwW Remove fuse cover Remove fuse from fuse clips ul Replace fuse with fuse of the same type and rating GMA 10 Do not substitute a fuse with a higher current rating oO Replace fuse cover N Replace side cover Figure 28 Replacing Fuse 10 104447 Dayton Operating Instructions and Parts Manual Models 2E510E 2E511E 3E218E and 3E219D Storing Transporting or 2 Shipping 3 NOTE If shipping transport companies require
23. ls handles and the mounting hardware are found in the shipping carton TOOLS NEEDED e MEDIUM PHILLIPS SCREWDRIVER e 3 8 Open or Adjustable Wrench e Hammer 1 Slide axle through wheel support frame Install wheels on axle Front Handle Rear Handle Hot Air Outlet mar Tank Flange Frame Cap Nut Wheel Figure 6 Wheel and Handle Assembly Models 3E218E and 3E219D Only IMPORTANT When installing wheels point extended hub of wheels toward wheel support frame See Figure 6 2 Place cap nuts on axle ends Gently tap with hammer to secure 3 Place heater on wheel support frame Make sure air inlet end rear of heater is over wheels Line up holes on fuel tank flange with holes on wheel support frame 4 Place front handle and rear handle on top of fuel tank flange Insert screws through handles fuel tank flange and wheel support frame Attach nut finger tight after inserting each screw 5 After inserting all screws tighten nuts firmly Ventilation Follow the mini AWARNING mum fresh outside air ventilation requirements If proper fresh outside air ventilation is not provided carbon monoxide poisoning can occur Provide proper fresh outside air ventilation before running heater Provide a fresh air opening of at least three square feet for each 100 000 Btu Hr rating Provide extra fresh air if more heaters are being used Example A 150 000 Btu Hr heater
24. m ignition control assembly See Figure 16 Pull the ignitor wires up through the hole in the lower shell 5 Disconnect fuel line hose and air line hose Remove photocell from photocell bracket See Figure 16 Combustion Chamber S Nozzle Adapter Bracket Ignitor Air Line iat Hose Ignitor Wires Ignition Photocell Bracket Control Assembly Photocell Assembly Side Cover Figure 16 Disconnecting Ignitor Wires from Ignition Control Assembly 6 Remove combustion chamber Stand combustion chamber on end with nozzle adapter bracket on top See Figure 17 Ignitor Screw Washer Assembly Ignitor Ignitor Element Nozzle Photocell Adapter Bracket Bracket A Nozzle Adapter Bracket Opening Combustion Chamber Figure 17 Ignitor Replacement 7 Remove ignitor screw with a 1 4 nut driver Carefully remove ignitor from nozzle adapter bracket Do not bend or A CAUTION strike ignitor element Handle with care 8 Carefully remove replacement ignitor from styrofoam packing 9 Carefully guide ignitor into opening in nozzle adapter bracket Do not strike ignitor element Attach ignitor to nozzle adapter bracket with screw using a 1 4 nut driver See Figure 17 Torque 8 to 15 in Ibs Do not over torque 10 Replace combustion chamber 11 Route the ignitor wires back down through the hole in the lower shell Connect wires to the ignit
25. n chamber THE FLAME OUT CONTROL SYSTEM This system causes the heater to shut down if the flame goes out Fuels U ly K AWARNING or No 1 fuel oil to avoid risk of fire or explosion Never use gasoline naphtha paint thinners alcohol or other highly flammable fuels Do not use heavy fuels such as No 2 fuel oil or No 2 Diesel Using heavy fuels will result in dogged fuel filter and nozzle e carbon build up on spark plug e the need of non toxic anti icer in fuel during very cold weather IMPORTANT Use a KEROSENE ONLY container Be sure storage container is dean Foreign matter such as rust dirt or water will cause the flame out control to shut down heater Foreign matter may also require you to dean fuel system often Combustion Chamber Motor Air Pump Ignitor Air Intake Fan Filter T 5 gas Cool Clean Air In Heated H Air Out lt m 2 amp Ca Output t Filter Js Fuel Nozzle Fuel Air Line Ignition Control Tank Filter To Burner Assembly lt a Air For Fuel System Figure 5 Cross Section Operational View Air For Combus tion and Heating lt x Fuel 104447 Dayton Operating Instructions and Parts Manual Models 2E510E 2E511E 3E218E and 3E219D Assembly For Models 3E218E and 3E219D Only These models are furnished with wheels and handles Whee
26. rmation appears through out these instructions Pay close attention to them Below are defini tions for the safety information listed throughout this manual A DANGER Under this heading installation operat ing and maintenance procedures or practices will be found that if not carefully followed WILL result in IM ME DIATE serious personal injury or death Under this head A WARNING ing installation operating and maintenance proce dures or practices will be found that if not carefully followed COULD result in severe personal injury or death Under this heading A CAUTION installation operat ing and maintenance procedures or practices will be found that if not carefully followed COULD result in minor personal injury product or property IMPORTANT Every possible circumstance that might involve a hazard cannot be anticipated The warningsin this manual and on tags or decals affixed to the unit are therefore not all inclusive If a procedure work method or operating technique not specfically recommended by Dayton is used you must make sure it is safe for you and others You should also ensure that equipment will not be damaged or made unsafe by the operat ing or maintenance method you choose A DANGER Carbon monoxide poisoning may lead to death Some people are more affected by carbon monoxide than others Early signs of carbon monoxide poisoning resemble the flu with headaches dizzine
27. ss and or nausea If you have these signs the heater may not be operating properly or the areas may not be sufficiently ventilated Get fresh air at once Have heater serviced AWARNING MProper use of this heater can cause serious injury or death from burns fire explosion electrical shock and carbon monoxide poisoning Make certain you read and understand all warnings Keep these instructions for reference They are your guide to safe and proper operation of this heater e Use only Kero A WARNING id sene or No 1 fuel oil to avoid risk of fire or explosion Never use gasoline naphtha paint thinners alcohol or other highly flammable fuels e Fueling a Personnel involved with fueling shall be qualified and thoroughly familiar with the manufacturer s instructions and applicable federal state and local regulations regard ing the safe fueling of heating units b Only the type of fuel specified on the heater s data plate shall be used c All flame including the pilot light if any shall be extinguished and the heater allowed to cool prior to fueling d During fueling all fuel lines and fuel line connections shall be inspected for leaks Any leaks shall be repaired prior to returning the heater to service e At no time shall more than one day s supply of heater fuel be stored inside a building in the vicinity of the heater Bulk fuel storage shall be outside the structure f
28. such codes it cannot guarantee compliance and cannot be responsible for how the product is installed or used Before purchase and use of a product review the product applications and all applicable national and local codes and regulations and be sure that the product installation and use will comply with them Certain aspects of disclaimers are not applicable to consumer products e g a some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you b also some jurisdictions do not allow a limitation on how long an implied warranty lasts consequently the above limitation may not apply to you and c by law during the period of this Limited Warranty any implied warranties of implied merchantability or fitness for a particular purpose applicable to consumer products purchased by consumers may not be excluded or otherwise disclaimed PROMPT DISPOSITION Dayton will make a good faith effort for prompt correction or other adjustment with respect to any product which proves to be defective within limited warranty For any product believed to be defective within limited warranty first write or call dealer from whom the product was purchased Dealer will give additional directions If unable to resolve satisfactorily write to Dayton at address below giving dealer s name address date and number of dealer s invoice and describing the nature of the defe
29. t is further recommended that these enclosure materials be of a fire retardant nature These enclosure materials shall be securely fastened to prevent them from igniting or from upsetting the heater due to wind action e Minimum heater clearances from combustibles Outlet 8 Ft Sides 4 Ft Top 4 Ft Rear 4 Ft e Locate heater on a stable and level surface while hot or running or a fire may occur e When moving or storing heater keep heater in a level position or fuel spillage may occur e Keep children and animals away from heater e Unplug heater when not in use e This heater is equipped with a thermostat heater may start anytime e Never use heater in living or sleep ing areas e Never block air inlet rear or air outlet front of heater e Never move handle refuel or service a hot operating or plugged in heater e Never attach duct work to front or rear of heater Theory of Operation THE FUEL SYSTEM The air pump forces air through the air line The air is then pushed through the burner head nozzle This air causes fuel to lift from the tank A fine mist of fuel is sprayed into the combustion chamber THE AIR SYSTEM The motor turns the fan The fan pushes air into and around the combustion chamber This air is heated and provides a stream of clean hot air THE IGNITION SYSTEM The ignition control assembly provides power to the ignitor Thisignites the fuel air mixture in the combustio
30. ton Operating Instructions and Parts Manual Model 3E218E Replacement Parts List for Model 3E218E Ref Part Ref Part No Description Number Qty No Description Number Qty 1 Upper Shell 098511 164 1 22 Rubber Bushing M 10990 3 1 2 10 16x1 2 Screw 100647 01 8 23 Airline M 50814 03 1 3 Combustion Chamber 098512 54 1 24 Lower Shell 098511 163 1 4 Photocell Bracket 103971 01 1 25 Bushing M 50104 03 2 5 6 32x3 8 Screw M 10908 2 2 26 Bushing M50104 01 2 6 Photocell Assembly M 16656 24 1 27 10 16 x 1 2 Screw M 11084 27 6 7 Burner Head Assembly t 1 28 Clip Nut M11271 8 8 8 10 16x1 2 Screw M11084 27 2 29 8 32 x 3 8 Screw M 10908 14 1 9 Fan 097293 01 1 30 Fuel Tank 098513 87 1 10 Motor and Pump Assembly t 1 31 Fuel Cap Includes Gasket 097702 01 1 11 Rubber Bumper M50631 2 32 P C Board Support 102349 01 5 12 Motor Mounting Bracket 101206 01 1 33 Strain Relief Bushing M11143 1 1 13 Button Plug 101695 01 1 34 Power Cord 098219 24 1 14 Ignition Control Assembly 104068 02 1 35 Side Cover M51077 09AA 1 15 1 4 20 Hex Lock Nut NTC 4C 2 36 10 16 x 1 2 Screw M11084 27 4 16 Fan Guard M51114 01 1 37 Thermostat 097657 03 1 17 Drain Plug Includes O ring M27417 1 38 6 32 x 1 4 Screw M10908 1 2 18 Button Plug 099213 01 1 39 Thermostat Knob 104905 01 1 19 Fuel Line M51345 06 1 A Wire Clip Secures Wires 099650 01 1 20 Fuel Filter 099743 01 1 of Thermostat 21 Fuel Line Tube M51151 01 1 A Wire Tie 103814 01 1 Standard hardwar
31. ump Model Pressure 2E510E 3 0 psi 2E511E 3 4 psi 3E218E 5 3 psi 3E219D 5 4 psi 5 Remove pressure gauge Replace pressure gauge plug in filter end cover ae LS Gauge Plug Relief Valve Figure 12 Pressure Gauge Plug Removal Pressure Gauge EN Figure 13 Adjusting Pump Pressure FUEL FILTER 1 Remove side cover screws using 5 16 nut driver 2 Remove side cover 3 Pull upper fuel line off fuel filter neck See Figure 14 4 Carefully pry bushing fuel filter and lower fuel line Models 3E218E and 3E219D only out of fuel tank See Figure 15 5 Wash fuel filter with clean fuel and replace in tank 6 Attach upper fuel line to fuel filter neck 7 Replace side cover Fuel Filter Side Cover Upper Fuel Line Figure 14 Fuel Filter Removal Models 2E510E and 2E511E Fuel Filter Bushing and a Lower Fuel Line 7 N Upper d Fuel Side Cover Figure 15 Fuel Filter Removal Models 3E218E and 3E219D 104447 pro Dayton Operating Instructions and Parts Manual 2E510E 2E511E 3E218E and 3E219D Dayton Portable Oil Fired Heaters Maintenance Continued IGNITOR 1 Remove upper shell and fan guard See page 6 2 Remove fan See page 6 3 Remove 4 side cover screws with a 5 16 nut driver Remove side cover See Figures 14 and 15 4 Disconnect ignitor wires yellow for 3E218E and 3E219D gray for 2E510E and 2E511E fro
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