CycleOps 300PT User's Manual
Contents
1. 6 Reattach the bracket arm and the speed cadence sensor inside indoor cycle frame NOTE After replacing the battery the indoor cycle console must relearn the coded ID for the speed cadence sensor Refer to the Indoor Cycle Console Manual for instructions available at www cycleops com Brake Adjustment Aligning Brake Pads When aligning the brake pads after replacement or after adjusting the flywheel use the following guidelines for accurate alignment Ensure the pads sit parallel to the smooth Ensure the top of the pad does not Ensure the pad mimics the curvature of part of the flywheel contact the flywheel above the the flywheel NOTE Brake pads should smooth part of the flywheel always be touching the flywheel Cable adjustment under bottle cage Proper adjustment of the cables on the sliding splitter should look like this Fig 1 In the event you need to adjust the cables use the following steps Release all cable tension in the handlebar Using a vice grips or other clamping Using a set of pliers grasp the end of the resistance knob mechanism secure the bottom lip of cable that needs adjustment Loosen the the cable carrier to the bottom of the brass set screw and slide it towards the carrier assembly top of the cable carrier Once the brass set screw is touching the Repeat on other side if necessary top of the cable carrier tighten it securely onto the cable 7 Replacing Brake Pads The brake pads on the2. 6mm Allen bolt If desired you can at tach any standard bicycle saddle to the CycleOps Indoor Cycle Be sure to tighten the saddle so that it is level and parallel to the floor for optimum comfort Note Seat may need to be retightened after first few uses Retighten screw for the seat assembly as well as for the angle of the seat C Once the Saddle is level and properly tightened in the clamp attach the plastic end cap with two of the included screws D In some instances a shorter seat post is required for individu als under five feet tall You can replace the standard seat clamp mechanism with part 16616 Contact Saris Cycling Group to order this part Follow the instructions provided with that part for installation Step 4 Attach Pedals In order to mimic the fit and feel of your own bike CycleOps IC do not come with pedals Attach your own pedals per the manufacturers specifications Note that pedals are designed to be installed specifically on the right or left hand side of the IC Improper installation can result in damage to the crank Damage caused by improper crank installation is not covered under warranty Attach your pedals onto the bike with a pedal wrench Typically each pedal is marked with an R or an L on the very end of the spindle past the threads This mark indicates which side of the bike the pedal is intended to mount on This is important since the thread directions are different for each pe
3. as possible When it is necessary to change the hub batteries follow these steps Rotate the flywheel to a position where you can access the Allen bolt on the handle side of the battery cap Using a 2 5 mm Allen wrench remove the screw on the battery cap Pull the plastic battery cap out via the molded handle Replace the batteries paying close attention to properly line up the poles Replace the battery cap and tighten the set screw NOTE If you have a wired console the hub requires 2 E90 batteries Using a 2 5 mm Allen wrench remove the side of the plastic battery cap with the teeth Replace the batteries paying close attention to properly line up the poles Replace the battery cap and tighten the set screw Replacing Sensor Batteries Comp 200E Over time the 3 volt lithium battery in the speed cadence sensor in the COMP 200E indoor cycle will need to be changed Follow these steps to change speed cadence sensor battery 1 Using a 3mm Allen wrench remove 3 Using a 5 mm Allen wrench remove the bolt for the the three chain guard bolts bracket arm that holds the speed cadence sensor 2 Remove the chain guard Fig 2 Remove Bolt Fig 3 Slide Sensor Out of Frame Fig 1 Remove chain guard 4 Using a quarter remove the battery cover on the back of the sensor by turning counterclockwise approximately one half turn 5 Replace the battery Fig 4 Remove Battery Cover Fig 5 Battery
4. CYycleOos POWER Indoor Cycle Assembly Service Manual Comp 200E and Club Pro 300PT CHAPTERS 1 UNPACKING THE CYCLEOPS INDOOR CYCLE 1 Z BIKE ASSEMB V onassn 1 Attach Stabilizer Feet Attach Handlebars Seat Assembly Attach Pedals Attach Console Bracket and Console Leveling the Bike 3 COMMON ADJUSTMENT csccccssscrccssscecesssceeees 5 Flywheel Adjustment Replacing Hub Batteries Brake Adjustment Replacing Brake Pads Replacing Resistance Knob A LUBRICATION sissceccesscssscacsssiecssaessasuraseexscasanacessaeqsssavsousnes 9 SURF INTERFERENCE cssssecsicsuucsssintcstredetecsivescecunsedessacess 11 GO WARRANE Yorri aa 11 CHAPTER 1 UNPACKING THE CYCLEOPS INDOOR CYCLE Place the box upright and cut the plastic binding straps Lift the top of the box to expose the Indoor Cycle IC and packaging Remove all parts from the box and foam inserts and ensure all the following parts are included Part t Indoor Cycle Frame 1 Front V Foot 1 Back V Foot with wheels 1 Seat Post 1 Handlebars 1 Hardware 1 Hardware Stabalizer bolts 8 Tools Required Washers 8 Vice Grips or small clamping tool Plastic cups 2 17mm Cone wrench Phillips head screws 4 15mm box wrench 5mm Allen wrench 1 10mm box wrench 6mm Allen wrench 1 Pliers 15mm pedal wrench 1 3mm Allen wrench Phillips head screwdriver 1 2 5mm Allen wrench CHAPTER 2 BIKE ASSEMBLY Step 1 Attach Stabilizer Feet 1 Note the difference between th
5. IC are made of a consumable felt material Over time the pads will wear out and need to be replaced Follow these steps to replace your brake pads With a 5mm Allen wrench loosen the Loosen the pinch bolt that holds the Remove old pads and hardware from the cable holding wire on the right hand side washers onto the post of the brake brake arms Pay attention to the orienta brake arm pad tion of the washers and spacers as you remove them Insert new brake pads and hardware Align brake pads see page 7 and exactly as they were positioned priorto tighten pinch bolts removal Replacing Resistance Knob Using a Phillips head screwdriver loosen the setscrew on the underside of the handlebar near the resistance knob Note ICs shipped prior to 2007 use an Allen bolt for the set screw Remove water bottle holder by removing Loosen the right hand brass cable stop the four screws that hold it on until you can remove the cable from the stop Pull the old resistance knob out of the Insert new resistance knob paying Tighten the setscrew underneath to handlebar attention to fishing the cable and secure the knob in the handlebar housing through the handlebar Insert cable through the hole in the slider and through brass cable stop See CABLE ADJUSTMENT for instructions on properly adjusting the resistance cable CHAPTER 4 LUBRICATION Chain Over time the chain on your indoor cycle will require additional lubricati
6. c sleeves for damage Replace if necessary e Inspect brake pads for wear Replace pads if there is less than 2mm of felt pad exposed e Lube the drive train See Lubrication for instructions 10 CHAPTER 5 RF INTERFERENCE If during use you are experiencing wireless drop out this is due to frequency interference Wireless Internet access points microwaves cordless phones or other wireless devices may cause frequency interference To mitigate the chance of interference set wireless access points to the lowest channel possible and keep bikes away for interfering devices To change the channel on your access point please consult your manufacturers documentation or your technology staff CHAPTER 6 WARRANTY Frame Lifetime Parts 3 years excludes wear items Electronics 1 year NOT FOR COMMERCIAL USE NO COMMERCIAL WARRANTY Saris Cycling Group Inc warrants its PowerTap products against defects in manufacturing and workmanship for a period of one year beginning at the date of purchase or from the date of manufacture in the absence of a proof of purchase In the event of a warranty issue Saris Cycling Group Inc will repair or replace the item at its discretion Saris Cycling Group Inc is not responsible for any indirect or consequential costs or damages associated with the warranty of the product Our products are not covered under warranty in cases exhibiting signs of abuse improper maintenance or installation crash usi
7. dal A Locate the pedal that has the R on the spindle This pedal is for the right side crank arm of the bike chain guard side and is right hand threaded turn clockwise to tighten B Locate the pedal that has the L on the spindle Turn the spindle left counter clock wise to tighten as the L spindle is reverse threaded Step 5 Attach Console Bracket and Console Bracket When first setting up the CycleOps IC you must attach the console bracket to the bike To do this follow the instructions below Place bracket onto the handlebars as Insert screws through console bracket Slide the console down completely down shown handlebar bracket and tighten together onto the bracket To ensure a solid con nection between the console and the bracket make sure the contact points between the console and bracket remain clean and free from moisture or debris Batteries The console ships with batteries In the event the batteries need to be replaced over time follow these simple steps Remove the back cover with a small Phillips head screwdriver Remove batteries Replace with fresh AAA batteries paying attention to properly line up the poles Replace battery door and secure with small Phillips head screwdriver Leveling the bike Once the above assembly instructions have been followed move the bike to where it will be used and level it properly To level the bike adjust the leveling feet underneath th
8. e front and rear stabilizer feet The larger foot with wheels goes in the rear of the IC 2 Align the rear base of the frame with the rear stabilizer and secure it with four 6mm bolts with washers NOTE Tighten the inner bolts first and then proceed to the outer bolts to ensure the foot is secured properly and evenly 3 Repeat with the front stabilizer Rear Stabilizer Feet Front Stabilizer Feet Step 3 Seat Assembly A Insert the handlebar post into the head tube and tighten the 6mm pinch bolt or L Handle B Carefully slide the handlebar onto the handlebar post ensuring that the cables are not twisted Once the handlebar is in place secure it with the quick re lease lever The lever must be in the Closed position in order to safely use the IC C Once the handlebar is properly installed attach the plastic end cap with two of the included Phillips head screws A Open the quick release lever and slide the seat clamp assembly onto the seat tube The clamp should be pointing towards the front of the CycleOps IC Slide the clamp assembly all the way forward to allow access to the clamp The seat clamp assembly is secured to the seat post tube via a quick release lever Secure the mechanism by rotating the lever into the Closed position prior to using the IC B To attach the saddle to the seat post clamp use a 6mm Allen wrench Make sure both rails of the saddle are properly seated in the clamp and tighten the
9. e stabilizers until there is no rocking or movement of the bike E Leveler Lock gt Na You can secure the feet by tightening the leveler locks IMPORTANT How To Zero Torque The torque must be zeroed to ensure that the console displays the most accurate power information If the instantaneous power is positive or negative the torque needs to be zeroed These operations must be done with NO tension on the chain or with NO force being placed on the pedals Also the transmission icon must be illuminated To zero torque first ensure the transmission icon is showing Then press DOWN ARROW to move the cursor to WATTS Press SELECT to change to INCH LBS Then hold down SELECT again until O is shown about 10 seconds Press SELECT to return to WATTS The torque value will now read zero CHAPTER 3 COMMON ADJUSTMENTS Flywheel Adjustment Chain tension Flywheel Alignment Over time the chain on your CycleOps IC will stretch due to the load applied to it The following instructions will aid you in prop erly tensioning the chain and aligning the flywheel in the frame of the CycleOps IC CAUTION Improper chain adjustment will cause premature wear and may void the warranty CAUTION NEVER put hands into or near the drive train while it is motion Axle Lock Nut Move the crank arms back and forth If Using a 3mm Allen wrench remove the Use a 17mm cone wrench to hold the there is more than 1 2 movem
10. entinthe chain guard bolts 3 axle locking nuts into place Do not turn chain before the flywheel rotates the the wrench it is only to be used as a sta chain needs to be re adjusted bilizer With your other hand use a 15mm box wrench to loosen the acorn nuts on the axle Repeat this process on each side of the flywheel Once the acorn nuts are loose you canad Check the alignment of the flywheel just the alignment of the flywheel as well against the seat post of the CycleOps as the chain tension Using a 10 mm box IC Once the proper tension had been wrench adjust the tensioning hardware achieved and the flywheel is properly until the desired chain tension is achieved aligned tighten the Acorn nuts to 75 evenly on both sides in lbs NOTES Be sure to make small adjustments to the drive train Adjust both sides of the tensioning hardware Only adjusting one side will lead to improper flywheel alignment and unwanted drive train wear and or noise Adjusting the tension alignment is a difficult task and improper adjustment can lead to premature chain cog wear This is not covered under warranty The chain tension has been adjusted properly when there is little or no play felt when the pedals are rocked back and forth Replacing Hub Batteries Pro 300PT AA type Over time the batteries that power the electronics in the hub will need to be changed The split battery cap on the Club Pro 300PT flywheel was designed to make this task as easy
11. he bicycle Inspection Adjustment Inspect the CycleOps IC for any loose parts nuts bolts etc Pay special attention to the following e Pedals e Seat Assembly bracket e Handlebar assembly bracket e Crank arms tighten to 75 in lbs WEEKLY Perform all daily maintenance recommendations In addition e Inspect screws on console bracket Tighten if necessary e Inspect and properly tighten brake pads e Properly tighten pedals and all hardware attaching toe clips straps if applicable e Inspect handlebar clamp assembly e Inspect seat clamp assembly Tighten clamp bolt if necessary e Inspect stabilizer feet Tighten if necessary e Inspect flywheel Check for proper alignment Tighten acorn locking nuts to 75 in lbs e Inspect crank bottom bracket interface Tighten to 75 in lbs MONTHLY e Perform all Daily and Weekly maintenance recommendations In addition e Perform thorough cleaning of the CycleOps IC This includes e Remove handlebar tube and seat tube and clean both the stainless steel tube as well as inside the plastic sleeve Inspect sleeves for scoring Replace if no longer properly securing vertical adjustment e Clean the underside of the stabilizer feet e Remove console bracket and clean the handlebar assembly e Clean the flywheel with mild detergent or a damp cloth e Check the chain tension to ensure that the chain is properly adjusted See Adjusting the Chain Tension for instructions e Inspect plasti
12. ng Group Inc reserves the right to make improvements and or updates to the products described herein at any time without notice FCC Statement of Compliance Statement of Compliance for FCC and Industry Canada This device complies with Industry Canada and Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation The term IC before the radio certification number only signifies that Industry Canada technical specifications were met Changes or modifications to this device not expressly approved by the party responsible for compliance with FCC regulations the manufacturer could void the user s authority to operate the equipment This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a normal installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation 16417G 0907 11
13. ng the product with non compatible components or using the product for purposes for which it was not designed This warranty is also void if the product has been modified from its original form including changes in aesthetics serial numbers or logos Saris Cycling Group Inc is not responsible for basic hub main tenance such as re packing bearings and bearing adjustments Warranty Procedures If it appears that a PowerTap component is not working properly please take the time to inspect and troubleshoot the system as best as possible In many instances solutions may be as simple as replacing a bearing or adjusting a sensor Often small parts can repaired at the shop instead of the longer and more expensive option of sending the unit back for repair If you feel the need to warranty your PowerTap please return your product through the channel that you purchased it from or contact Saris Cycling Group Inc at 1 800 783 7257 Copyright Copyright 2007 All rights reserved No part of this publication may be copied photographed reproduced translated transmitted electronically or placed on digital media without the prior written consent of Saris Cycling Group Inc Trademarks Saris Cycling Group Inc PowerTap and the PowerTap logo are all registered trademarks of Saris Cycling Group Inc All other product brand or trade names used in this manual may be trademarks or registered trade marks of their respective owners Modifications Saris Cycli
14. on It is recommended that you lube the chain every six months to maximize chain life To lubricate the chain on your indoor cycle use the lubrication port that is at the back of the chain guard Liberally spray a Teflon based lubricant onto the chain Be sure each link gets lube Be careful not to over lubricate the chain as excess lube will drip out of the chain guard and can stain floors carpet Nuts amp Bolts It is recommended that you put a light coating of lithium grease on the threads of the following hardware to ensure proper tightening and to prevent the parts from seizing over time Stabilizer bolt threads Rubber feet threads Pull pin threads Lube Port Pedal spindle threads Preventative Maintenance Performing necessary preventative maintenance is key to keeping your CycleOps IC in proper working condition Following these recommended maintenance procedures will help extend the life of your CycleOps IC DAILY Wipe Down Cleaning After your ride be sure to release all tension from the resistance mechanism Wipe down the entire unit using an absorbent cloth A standard bicycle polish can be used on the painted parts of the IC Focus on areas where sweat can settle Give particular atten tion to the following e Handlebar e Seat Seat tube e Flywheel e Frame e Chain Guard e Resistance Knob e Handlebar Tube e Stabilizers Never use abrasive cleaning liquids or petroleum based solvents when wiping down t
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