Culligan Soft-Minder 2005 User's Manual
Contents
1. It is recommended that before purchasing a water treatment unit you have your water supply tested to determine your actual water treatment needs Manufacturer Culligan International Company 9399 West Higgins Suite 1100 Rosemont IL 60018 USA 847 430 2800 Product Culligan Soft Minder Twin 61 Water Softener Testing Conditions amp Results Flow Rate 6 96 gpm Capacity 13 760 grains 3 3 Ib salt Pressure 30 40 psi 27 848 grains 9 3 Ib salt Acidity Non Corrosive 32 939 grains 15 0 Ib salt Temperature 68 20 C Efficiency Rated Dosaget 4 130 gr Ib pH 7 6 Softener Specifications Maximum Flow Rate 10 4 gom Pressure Drop at Maximum Flow Rate 15 psi Operating Temperature Range 33 120 F 1 50 C Maximum Drain Flow Rate 1 6 gpm Working Pressure Range 20 120 psi Operating Pressure Range Canada 20 90 psi The Culligan Soft Minder Twin Water Softeners are tested and certified by WQA against WQA S 100 for the effective reduction of calcium and magnesium hardness This softener is efficiency rated it has a Demand Initiated Regeneration D I R feature which complies with specific performance specifications intended to minimize the amount of regenerant brine and water used in their operation The softener has a rated salt efficiency of not less than 3350 grains of total hardness exchange per pound of salt used based on NaCl equivalency and shall not deliver more salt than its listed rating T2. drain line flow control fitting DLFC Leave at least 6 between the DLFC and the joints when soldering Failure to do this could cause damage to the drain module Teflon tape is the only sealant to be used on the drain fittings Control Valve A 0 5 gpm BLFC is installed in the control valve A 0 25 gpm BLFC is included in the control parts pack that needs to be used on 9 tank when salt dosage is less than 5 lbs Remove the BLFC from the brine valve Install the BLFC by removing the brine fitting remove the retainer remove and replace with the proper size A white 1 eductor throat and nozzle is packaged with the control valve for use on the 9 inch tanks See table 2 for eductor throat and nozzle selections INSTALLATION AND START UP INSTRUCTIONS When changing the eductor nozzle and throat remove the eductor YOKE ASSEMBLY assembly mounting screws Carefully remove the eductor assembly from the control Unscrew the eductor nozzle and throat and replace with the correct size eductor Reassemble onto the control valve Included in the parts pack are drain line flow controls with different gpm capacities Tank size will determine which size flow control to install Use the 2 00 gpm for the 9 inch tank and 10 inch tank See table 2 for DLFC selections Install the DLFC by removing the drain line elbow adapter Unscrew Figure 2 El Culligan Soft Minder Twin Softeners the retainer remove and replace with the proper size Insta
3. passes through smog and dust laden atmosphere And as it seeps through soil and rocks it gathers hardness rust acid unpleasant tastes and odors Water hardness is caused primarily by limestone dissolved from the earth by rainwater Because of this in earlier times people who wanted soft water collected rainwater from roofs in rain barrels and cisterns before it picked up hardness from the earth Some localities have corrosive water A softener cannot correct this problem and so its printed warranty disclaims liability for corrosion of plumbing lines fixtures or appliances If you suspect corrosion your Culligan Man has equipment to control the problem Iron is a common water problem The chemical physical nature of iron found in natural water supplies is exhibited in four general types 1 Dissolved Iron Also called ferrous or clear water iron This type of iron can be removed from the water by the same ion exchange principle that removes the hardness elements calcium and magnesium Dissolved iron is soluble in water and is detected by taking a sample of the water to be treated in a clear glass The water in the glass is initially clear but on standing exposed to the air it may gradually turn cloudy or colored as it oxidizes 2 Particulate Iron Also called ferric or colloidal iron This type of iron is an undissolved particle of iron A softener will remove larger particles but they may not be washed out in regeneration effectively
4. water supply Once completed the regeneration cycle is followed by 3 Brine Refill While the control valve is in the Brine Refill cycle a predetermined amount of water is directed to the salt storage tank of the Brine System so that additional salt can be dissolved to provide the brine solution that will be needed for the next regeneration cycle B The exclusive Quadra Hull Mineral Tank contains the Cullex resin column Cullsan underbedding and an outlet manifold The number of gallons of hard water that can be softened by the Cullex resin column before it needs regeneration is called the capacity of the resin column and depends upon the amount of hardness minerals in each gallon of water expressed as grains per gallon and upon the amount of regenerant brine solution expressed as pounds of salt passed through the resin column during regeneration Your Culligan service person taking into account the hardness of your water and the amount of softened water your household may reasonably expect to use each day has carefully established how often the softener will regenerate and how much salt will be used for each regeneration This will ensure that all of your soft water needs will be fulfilled without using an excessive amount of salt C The Brine System consists of a salt storage container and hydraulic Dubl Safe valve The salt storage container holds the salt that is used to make the regenerant brine solution The hydraulic
5. 3 9 amp 10 Tanks 00403668 3 5 DLFC No 6 12 Tanks oos 5 0 DLFC No 8 14 Tas 9 0 00401981 Fitting Brine Line 5 16 9 amp 10 Tanks 1 Q j A J KE 743 J oa So So AW sj AW j AW Js j A AW j A T ww Jj So d 01017757 Fitting Brine Line 1 2 12 amp 14 Tanks 01017802 Tube Insert 5 16 9 amp 10 Tanks 01017803 Ferrule 5 16 9 amp 10 Tanks 00403666 Ferrule 1 2 12 amp 14 Tanks 01017804 Nut 5 16 9 amp 10 Tanks 00401836 Tube Insert 1 2 12 amp 14 Tanks 00403667 Nut 1 2 12 amp 14 Tanks Parts List ES Power Head NNXN N N Culligan Soft Minder Twin Softeners N wemm jn TT T1 T n E ha TT TT Not Shown Parts List E 9100 Second Tank Assembly tem No PartNo Description aw 01017577 Pisto tube assembiy 9100 up to Wens 1 Meter Assembly temne mam en 5 505000 ER NEL TER 01017767 Turbine meter assembly 2 01017768 Meter Cable E Culligan Soft Minder Twin Softeners Bypass Valve PartNo Beseripton 1 01017769 1 Stainless Steel Bypass Valve NPT Timer Assembly temo Parno pescan l 01017763 SE Timer Assembly Parts List Ea Tank Assembly 1 NOTE QR Tank Asem iy wie Fiber caes A omie aH Tank Assembly 10 wo For Complet
6. Cat No 01017584 Rev C 12 13 07 DCO 010262 Owners Guide amp Installation Instruction Supplement Soft Minder Twin Water Softener Models from 2005 Culligan 2007 Culligan International Company Thank You And welcome to your new world of better living with Culligan water The Culligan Soft Minder Twin Water Softeners are tested and certified by WQA according to WQA S 100 for calcium and magnesium reduction hardness For installations in Massachusetts the Commonwealth of Massachusetts Plumbing Code 248 CMR shall be adhered to Consult your licensed plumber for installation of the system This system and its installation must comply with state and local regulations If this is your first experience having soft conditioned water in your home you ll be amazed at the marvelous difference it makes We promise that you ll never want to be without it again With Culligan s many years of knowledge and experience in water treatment you can be confident that the model you selected has been designed and engineered to provide years of service with a minimum of care and attention Some localities have corrosive water A water softener cannot correct this problem and so its printed warranty disclaims liability for corrosion of plumbing lines fixtures or appliances If you suspect corrosion your Culligan Dealer has equipment to control the problem Sodium Information Water softeners using sodium chloride for regene
7. Dubl Safe valve limits the amount of water that is returned to the salt storage tank during the brine refill cycle Since a predetermined amount of salt is dissolved with each brine refill cycle the salt must be periodically replenished in order to maintain efficient operation Your Culligan service person will be able to tell you about how often salt must be added to the salt storage container Introduction E Preparation Component Description The water conditioner is shipped from the factory in a minimum of four cartons Remove all components from their cartons and inspect them before starting installation Control Valve Assembly Includes the Soft Minder Twin Control Small parts packages will contain additional installation hardware and the conditioner Owner s Guide Media Tank Includes Quadra Hull media tank complete with Cullex ion exchange resin underbedding and outlet manifold Salt Storage Tank Assembly Includes salt storage container with support plate and Dubl Safe brine refill valve and chamber Bypass Valve Includes the stainless steel bypass valve and pins Tools and Materials The following tools and supplies will be needed depending on installation method Observe all applicable codes Note Check and comply with your state and local codes You must follow these guidelines All Installations Safety glasses Phillips screwdrivers small and medium tip Gauge assembly PN 00 3044 50 or eq
8. Economizer This control is set at the time of installation and determines salt usage according to the water hardness number of persons in the household and water usage What Kind of Salt is Best All Culligan Water Conditioners are designed to use any water conditioner salt of good quality including rock pellet solar or evaporated types All rock salt regardless of source contains insoluble material which collects at the bottom of the salt storage tank and requires periodic clean out If purified salt products are used the salt storage compartment will require less frequent clean out but you must check more frequently for bridging Regardless of what type of salt is used we recommend Culligan Brand Salt as suggested by your Culligan Dealer He or she is the expert and can provide you with the best product for your Culligan Water Conditioner Automatic Salt Delivery Service Ask your Culligan Dealer for details about salt delivery service You can have your salt supply replenished on a regular basis Whether you have automatic delivery service or pick up salt from your Culligan Dealer you will be getting quality salt packaged according to rigid Culligan specifications Using Culligan Brand Salt will help assure continued efficiency and trouble free operation of your water conditioner Sodium Information Water softeners using sodium chloride for regeneration add sodium to the water Persons who are on sodi
9. RANTY ARE LIMITED TO THE REPAIR OR REPLACEMENT OF THE FAILED PARTS OF THE WATER CONDITIONER AND WE ASSUME NO LIABILITY WHATSOEVER FOR DIRECT INDIRECT INCIDENTAL CONSEQUENTIAL SPECIAL GENERAL OR OTHER DAMAGES Some states do not allow the exclusion of implied warranties or limitations on how long an implied warranty lasts so the above limitation may not apply to you Similarly some states do not allow the exclusion of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Consult your telephone directory for your local independently operated Culligan dealer or write Culligan International Company for warranty and service information Culligan International Company 9399 West Higgins Suite 1100 Rosemont IL 60018 USA E Culligan Soft Minder Twin Softeners Promise With Culligan You Get More Than a uality Product You Get Your Water Expert The Culligan Man We re here to provide you with fast dependable service making sure any problems you have are taken care of The Culligan Man has been around for over seventy years delivery dependable service all along That s why people say Hey Culligan Man Because we re the water experts And that s who you want taking care of your water The Culligan Promise At Culligan we understand that a water quality improvement system
10. about your water treatment systems the more confident you will be about its performance It s because of this and more than seventy years of commitment to customer satisfaction that Culligan is providing this Performance Data Sheet to its customers Important Notice Read this Performance Data Sheet and compare the capabilities of this unit with your actual water treatment needs It is recommended that before purchasing a water treatment unit you have your water supply tested to determine your actual water treatment needs Manufacturer Culligan International Company 9399 West Higgins Suite 1100 Rosemont IL 60018 USA 847 430 2800 Product Culligan Soft Minder Twin 91 Water Softener Testing Conditions amp Results Flow Rate 8 7 gpm Capacity 21 193 grains 5 0 Ib salt Pressure 30 40 psi 42 890 grains 14 0 lb salt Acidity Non Corrosive 50 732 grains 22 5 Ib salt Temperature 68 20 C Efficiency Rated Dosaget 4 240 gr Ib pH 7 6 Softener Specifications Maximum Flow Rate 10 2 gpm Pressure Drop at Maximum Flow Rate 15 psi Operating Temperature Range 33 120 F 1 50 C Maximum Drain Flow Rate 1 6 gpm Working Pressure Range 20 120 psi Operating Pressure Range Canada 20 90 psi The Culligan Soft Minder Twin Water Softeners are tested and certified by WQA against WQA S 100 for the effective reduction of calcium and magnesium hardness This softener is efficiency rated it has a Dem
11. al Installation should not require more than 140 ft 43 m 120 ft 37 m 100 psi 699 kPa 100 ft 30 m of drain line 150 Ft 46 m Installation u Timer Control Start Up Procedures i Valve In Service Dot On Display Extra Cycle Tonight Flashing Dot Water Flow Flashing Dot ln normal operation the Time Of Day display ee re g alternates with Volume Remaining and Tank in In In Service l205 Flow Service displays 9000SE Timer only As treated ya Program e P M water is used the Volume Remaining display Program Mode Dot On TA P M Indicator counts down in gallons from a maximum value to zero or Once this occurs a Regeneration YA cycle initiates immediately or delayed to the set Extra Regeneration Button Set Up Button Set Down Button Regeneration Time Water flow through the valve Figure 3 Timer Display is indicated by the flashing Flow Dot Indicator Time Of Day Set Time of Day 833 Gallons of Treated Water Remaining When the valve is In Service press either the Set Up or Set Down button once to adjust the 0 Gallons of Treated Time Of Day by one digit Press and hold to Water Remaining adjust by several digits Tank 1 in Service Program Figure 4 Timer Display During Normal Operation Start an Extra Regeneration Cycle Press the Extra Regeneration button to start an Extra Regeneration tonight Press and hold the Extra Regeneration button for 5 seconds to start an Extra Regenerat
12. and Initiated Regeneration D I R feature which complies with specific performance specifications intended to minimize the amount of regenerant brine and water used in their operation The softener has a rated salt efficiency of not less than 3350 grains of total hardness exchange per pound of salt used based on NaCl equivalency and shall not deliver more salt than its listed rating The efficiency is measured by a laboratory test described in NSF ANSI Standard 44 This test represents the maximum possible efficiency that the system can achieve Operational efficiency is the actual efficiency achieved after the system has been installed Operational efficiency is typically less than the efficiency due to individual application factors including water hardness water usage and other contaminants that reduce the softener s capacity Refer to the Specifications Familiarization and Warranty section of this Owner s Guide for more specific product information To avoid contamination from improper handling and installation your system should only be installed and serviced by your Culligan Man Performance will vary based on local water conditions The substances reduced by this system are not necessarily in your water Culligan water softeners are designed to work with any salt of good quality although it is recommended that you ask your local Culligan Man for his suggestion on the best type and grade of salt to use in this softener Notice This softene
13. and will eventually foul the ion exchange resin A filtering treatment will be required to remove this type of iron 3 Organic Bound lron This type of iron is strongly attached to an organic compound in the water The ion exchange process alone cannot break this attachment and the softener will not remove this type of iron 4 Bacterial Iron This type of iron is protected inside a bacteria cell Like the organic bound iron it is not removed by a water softener When using a softener to remove both hardness and dissolved iron it is important that it regenerates more frequently than ordinarily would be calculated for hardness removal alone Although many factors and formulas have been used to determine this frequency it is recommended that the softener be regenerated when it has reached 50 75 of the calculated hardness alone capacity This will minimize the potential for bed fouling Iron removal claims have not been verified by the Water Quality Association If you are operating a water softener on clear water iron regular resin bed cleaning is needed to keep the be from coating with iron Even when operating a softener on water with less than the maximum of dissolved iron regular cleanings should be performed Clean every six months or more often if iron appears in your conditioned water supply Use resin bed cleaning compounds carefully following the directions on the container N Caution Do not use where the water is microbiologically u
14. e ooms ar Tank repacement 9 wie Fipor Empy ororrere ar Tank Relacement 10 wo Filpori Emoy 2 wow Top Straner Fnesor ____ TT oes Top Samer Wie Ser 3 rosse rin Wao T AI voere outetwanfod TT vous outetwenfoe 1 00 N E Culligan Soft Minder Twin Softeners 16 and 18 Brine Systems em Part Number Deseription 0 0167 05 Brine System BOB E ororaras Brine System 3750 orererae Replacement Tank 37518 eceerar cover ss ororaras sar rate erm Parts List E Brine Valve 01 0187 10 BLFC Elbow 0 45 gpm 01018711 BLFC Elbow 0 8 gpm E Culligan Soft Minder Twin Softeners Records and Data Important Data on Your Water Conditioner It is advisable to have the salesperson or installer fill in the information below for your future reference If this has not been done please ask for it as it is necessary if you contact your dealer Identification Model Name Catalog No Control Model No Control Serial No Date of Installation Tank Serial No Settings Salt Setting Ibs Time of Recharge a m p m Gallons to signal gallons Number of people in household Water Analysis Total Hardness gpg Total Iron pp
15. e Set When the valve reaches its set Days Since Regeneration Override value a Regeneration cycle initiates at the preset Regeneration Time This event occurs regardless of the Volume Remaining display reaching zero gallons Control Operation During Regeneration In Regeneration the control displays a special Regeneration display While in Regeneration the control shows the current Regeneration step number to which the valve is advancing or has reached and the time remaining in that step The displayed step number flashes until the valve completes driving to this Regeneration step position Once all Regeneration EERE steps are complete the valve returns to In Service and resumes Remaining in Regen normal operation Step 1 Less Than 6 Minutes Service Program Pressing the Extra Cycle button during a Regeneration cycle immediately advances the valve to the next cycle step position and resumes normal step timing Control Operation During Programming The control only enters the Program Mode with the valve In Service While in the Program Mode the control continues to operate normally monitoring water usage and keeping all displays up to date Control programming is stored in memory permanently There is no need for battery backup power Control Operation During A Power Failure During a power failure all control displays and programming are stored for use upon power re application The control retains these values for years if neces
16. e on previous page Ensure that the brine tank has water to the level of the float Add water to the tank with a hose or put the unit into a full recharge so that the brine refill cycle will fill the tank with the proper amount of water The water heater will hold hard water for several days Advise the customer that the existing water volume in the tank will need to be used before the hot water is soft If soft hot water is required immediately refer to the water heater owner s manual for the proper method of draining the water heater Explain the operation of the softener to the customer Make sure the customer knows that there will be new sounds associated with the recharging of the unit Advise the customer to periodically check and replenish the salt supply Clean up the unit and installation site removing any soldering or pipe threading residues from the equipment and surrounding area with a damp towel Installation g Salt Supply Usage amp Service Salt is the mineral used to recharge your water conditioner A brine solution is automatically made up in the bottom of the salt storage container the Cullex resin beads in the mineral tank are flushed with the brine solution as a step in the recharging process Your Culligan Water Conditioner has been carefully designed to get the greatest amount of softening capacity from the salt it uses Here is some pertinent information about salt usage types and service Salt
17. er you have corrected the problem Power Supply Check your power supply cord Is it plugged fully into the electric outlet Be certain that the outlet is not controlled by a wall switch which has been turned off Reset conditioner to proper time of day and then plug in Blown Fuse Check the house fuse or circuit breaker panel Replace a blown out fuse or reset an open circuit breaker Power Failure Any interruption in your power supply or time changes such as daylight savings will disrupt your conditioner s recharge schedule by causing the timer to run off schedule Reset timer to proper time of day Bypass Valves Check to see if they are in the proper position The bypass valve should be in the service position If hand valves are used see that inlet and outlet valve are opened and that the bypass valve is closed No Water If you aren t getting any water flow at all make sure your water supply is working Open a tap ahead of the conditioner outside tap to see if you have any water pressure If you have water pressure check the bypass valve If it is in the Service position put it into the bypass and call your Culligan dealer for service Increased Usage Guests family additions new water using appliances etc all will result in more water usage and will require more capacity from your conditioner You can reprogram your recharging schedule by following the directions on pages 9 and 10 Call your Culligan dealer
18. for advice and save a service call Salt Supply Check it Refill if necessary and wait approximately 4 hours for salt to dissolve before initiating a recharge cycle Salt Bridging Salt bridging occurs when a space is formed between the salt and the water underneath preventing the salt from dissolving to make brine No brine no soft conditioned water High humidity and or use of some brands of purified salt products may cause a salt bridge to form The best way to check and eliminate a salt bridging problem is to take a broom handle or similar instrument and make a mark 34 inches from the end Then carefully begin to probe down through the salt with the instrument Should an obstruction be found before the mark on your instrument reaches the rim of the salt storage tank a salt bridge is likely to have formed Continue to probe and break the salt bridge completely A Caution Do not force the implement past the mark as damage to the horizontal salt plate may occur Service Check List nm Performance Data Sheet Culligan knows the more informed you are about your water treatment systems the more confident you will be about its performance It s because of this and more than seventy years of commitment to customer satisfaction that Culligan is providing this Performance Data Sheet to its customers Important Notice Read this Performance Data Sheet and compare the capabilities of this unit with your actual water treatment needs
19. he efficiency is measured by a laboratory test described in NSF ANSI Standard 44 This test represents the maximum possible efficiency that the system can achieve Operational efficiency is the actual efficiency achieved after the system has been installed Operational efficiency is typically less than the efficiency due to individual application factors including water hardness water usage and other contaminants that reduce the softener s capacity Refer to the Specifications Familiarization and Warranty section of this Owner s Guide for more specific product information To avoid contamination from improper handling and installation your system should only be installed and serviced by your Culligan Man Performance will vary based on local water conditions The substances reduced by this system are not necessarily in your water Culligan water softeners are designed to work with any salt of good quality although it is recommended that you ask your local Culligan Man for his suggestion on the best type and grade of salt to use in this softener Notice This softener is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system T The efficiency rated dosage is only valid at the 3 Ib salt dosage for Soft Minder 61 models Buyer Signature Date Seller Signature Date E Culligan Soft Minder Twin Softeners Culligan knows the more informed you are
20. ichever is larger Electrical facilities A 10 foot cord and wall mount plug in transformer are provided The customer should provide a receptacle preferably one not controlled by a switch that can be turned off accidentally Observe local electrical codes Note The softener works on 24 volt 60 Hz power only Be sure to use the included transformer Be sure the ectrical outlet and transformer are in an inside location to protect from moisture Properly ground to conform with all governing codes and ordinances Preparation m Installation Use this installation supplement with the Fleck Service Manual and Timer Supplemental Service Manual This addendum supplements the Fleck 9100 Service Manual and Timer Service Manual TO HOSE BIBS w TREATED WATER OUT HARD WATER IN 29 gt A b SOFT MINDER TWIN Figure 1 Placement Setthe media tanks on a solid level surface that provides easy access to a water supply drain system and electricity Place the brine system on a flat smooth solid surface close to the media tank e Plumbing should comply with the applicable state and local plumbing codes Connect the couplings and yoke assembly to the control valve and tank adapter Lubricate the o ring with silicone lubricant Lubricate the distributor and tank o ring seal with silicone lubricant e The joints near the drain must be soldered prior to connecting the
21. ion immediately Set Control Programming 1 Press and hold both the Set Up and Set Down buttons for 5 seconds 2 Set the Treated Water Capacity Using the Set Up or Set Down buttons set the amount of treated water to flow through the unit before a Regeneration is required 3 Press the Extra Regeneration button 4 Set the Regeneration 650 Gallons Capacity Time Use the Set Up or Program Set Down buttons to set the desired time of day for Regeneration to occur Service Note This does not display if Regeneration occurs immediately 5 Press the Extra Regeneration button 2 00 A M Regeneration Time El Culligan Soft Minder Twin Softeners 6 Set Regeneration Day Override Use the Set Up or Set Down buttons to set the maximum number of In Service O Flow days before a Regeneration cycle must occur R did or SS Program O PM 7 Press the Extra Regeneration button to exit the program Note Refer to the 9100 Control Service Manual and the SE Timer Supplemental Service Manual for Cx additional information on programming and start up procedures Immediate Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a Regeneration cycle initiates immediately This event occurs regardless of the Volume Remaining display reaching zero gallons Delayed Regeneration Valves With Days Between Regeneration Overrid
22. is an investment in your family s well being That s why our 1 350 independently operated dealers worldwide don t just sell products they sell water quality you can count on We stand behind our products with written limited warranties and our unequaled Culligan service No matter where you live you can depend on Culligan expertise to work for you today and tomorrow Promise E
23. ll the retainer and the drain line elbow adapter The numbered side of the DLFC must face down Start Up Place approximately 1 of water above the grid plate if used in your salt tank Salt may be placed in the unit at this time Place softener in a bypass position Turn on the main water supply and check for any leaks Open a cold water faucet near the softener and run a few minutes until the system is free of any foreign material usually solder that may have resulted from the installation Plug unit into electrical outlet Do not insert meter cable into the meter at this time Electrical connections must be connected according to codes Advance the softener control to the backwash position Slowly shift the bypass into the service position so that the water flows into the mineral tanks When water appears at the drain shift the bypass valve to fully open Continue to backwash until the water at drain is clear Start REGEN to fill second tank Backwash until the water at drain is clear Height of Discharge Above Floor Level Operating Table 1 Operating 30 psi 210 kPa 60 ft 18 m 50 ft 15 m 30 ft 9 m 15 ft 5 m Not Allowable Not Allowable 40 psi 279 kPa 100 ft 30 m 90 ft 27 m 70 ft 21 m 50 ft 15 m 30 ft 9 m 12 ft 4 m 50 psi 349 kPa 145 ft 41m 115 ft 35m 80 ft 24 m 80 ft 24 m 60 ft 18 m 40 ft 12 m 60 psi 419kPa 100f 30m 100 FE 30m 85 ft 26 m 60 ft 18 m 80 psi 559 kPa Norm
24. lligan users to learn about Culligan products but we believe that product knowledge is best obtained by consulting with your Culligan dealer Untrained individuals who use this manual assume the risk of any resulting property damage or personal injury Warning Prior to servicing equipment disconnect power supply to prevent electrical shock Owners Guide amp Installation Instruction Supplement Soft Minder Twin Water Softener Models from 2005 Table of Contents Page Specifications ETER band a DAW dr eie rta Da 4 Introduction ooo 5 Preparation 2 gt a EEN RE oe wad ae Ra RR ee ee Lad 8 Installation oz Z ER Ee LIRE 10 Salt Supply Usage amp Service 1 2 KK KK KK 18 Care amp Cleaning a rera seia ii iaai aa a aaa a A 19 Service Check List kK KK KK KK RR RR ooo 21 Culligan 61 Soft Minder Twin Performance Data Sheet 22 Culligan 91 Soft Minder Twin Performance Data Sheet 23 Culligan 121 Soft Minder Twin Performance Data Sheet 24 Culligan 181 Soft Minder Twin Performance Data Sheet 25 Records and Data kk kk kk kk kk KK KK K KK ee elles 26 Warranty SK DD al at DD e 27 PrOMI SE EE EN AE N as e oe ou te 28 Parts List RR de dp a PR GE Riana ees 30 Table of Contents E Specifications Twin Specifications Salt Storage Tank Dimensions Dia x Ht a A Underbedding Type and Quantity Cullsane Cullsane Underbedding 12 Ib Underbedding 15 Ib Electrical Powe
25. lowing the manufacturer s instructions regarding operation maintenance and replacement requirements including replacement of filters if applicable is essential for Culligan s products to perform as advertised If you have further questions please call your local independently operated Culligan dealer He or she will be glad to be of assistance to you To Clean Out the Salt Storage Tank A periodic clean out of the Salt Storage Tank is necessary to keep your Culligan Water Conditioner at peak operating efficiency Do it at least every 2 years when the salt supply is low Follow these step by step procedures Tools needed Scoop Clean bucket size container Phillips head screwdriver Garden hose e Household scrub brush or sponge Care amp Cleaning nu Remove the salt storage tank cover and the cap from the brine valve chamber Lift the brine valve out of the brine valve chamber and set aside in an upright position If you d like to save any clean dry salt remaining in the tank remove it and place it in a clean container Using the scoop dig out and discard as much remaining salt water and debris as possible Remove the brine valve chamber by removing the screws on either side of the salt tank Remove the salt plate at the bottom of the brine tank Lay the salt tank on its side and direct a brisk stream of water from your garden hose to its inside to rinse out all residue 00 N D OE EED NO ee Using a h
26. m Other Records and Data E Warranty Culligan Limited Warranty Culligan Soft Minder Twin Automatic Water Conditioners You have just purchased one of the finest water conditioners made As an expression of our confidence in Culligan International Company products your water conditioner is warranted to the original end user when installed in accordance with Culligan specifications against defects in material and workmanship from the date of original installation as follows For a period of ONE YEAR The entire conditioner For a period of THREE YEARS Soft Minder meter For a period of TEN YEARS The control valve body excluding internal parts The salt storage container brine valve and all its component parts and the fiberglass conditioner tank For the LIFETIME of the The Quadra Hull conditioner tank original consumer purchaser and the Cullex resin If a part described above is found defective within the specified period you should notify your independently operated Culligan dealer and arrange a time during normal business hours for the dealer to inspect the water conditioner on your premises Any part found defective within the terms of this warranty will be repaired or replaced by the dealer You pay only freight from our factory and local dealer charges We are not responsible for damage caused by accident fire flood freezing Act of God misuse misapplication neglect oxidizing agents such as chlorine
27. nd the degree of soil Different amounts are required but you can use less with softened water An added bonus is the fact that your washable fabrics will last longer Super Hair Conditioning Soft water is great for scalp and hair care No insoluble deposits are formed Hair is shinier softer more manageable Reduce the amount of shampoo you have normally used Dishes Are A Delight Washed by hand or in a dishwasher glassware dishes and silver wash cleaner easier Follow your dishwasher manufacturer s instructions Soft water promotes sanitation because no greasy hard water film can form to collect or harbor bacteria Easier Housekeeping Gleaming Fixtures You ll be amazed at the marvelous difference Just a swish of the cloth and the bathtub or shower and fixtures are clean and sparkling Imagine no scouring No hard water scum to cause rings streaks spots and stains To keep their gleaming luster simply wipe fixtures with a towel after use Formica tile walls floors woodwork surfaces clean easier stay clean longer You ll save on cleaning aids and save on time Saves Water heating Energy Helps Water using Appliances Soft water reduces the formation of rock like hard water scale which encrusts water heaters hot water pipes shower heads and water using appliances This scale can cause premature maintenance and failure Elimination of hard water also provides substantial energy savings because scale acts as an insulator wa
28. nsafe or with water of unknown duality without adeduate disinfection before or after the unit Hardness sample kits are available through your local Culligan dealer n Culligan Soft Minder Twin Softeners The Culligan Process Your Culligan water conditioner consists of three basic components A the Control Valve B the Mineral Tank and C the Brine System A The exclusive Culligan control valve automatically performs a variety of tasks that are necessary for the proper operation of your water conditioner These tasks commonly referred to as cycles or operating positions are Service Regeneration and Brine Refill 1 Service While the control valve is in the Service cycle hard water is directed down through the column of Cullex resin where hardness minerals are removed from the water The softened water is then directed into your household plumbing lines The ability of the Cullex resin to remove hardness minerals needs to be periodically replenished this is referred to as 2 Regeneration While the control valve is in the Regeneration cycle water is first directed up through the column of Cullex resin to flush accumulated sediment out of the resin and down the drain Then the regenerant brine solution is slowly drawn from the bottom of the salt storage tank of the Brine System and is directed down through the column of Cullex resin restoring the ability of the resin to remove hardness minerals from your
29. ousehold scrub brush and a mild soapy solution clean the salt plate This will complete the tank cleaning o Stand salt tank upright Replace the salt plate Place brine valve chamber in position and affix with screws o Insert the brine valve into the chamber and replace brine valve chamber cap Fill the salt storage tank with 4 to 6 inches of water N Fill the tank with salt to within a few inches of the top Go Replace salt storage tank cover When and How to Bypass Your Water Conditioner Normally all water except outside lines passes through the water conditioner There are times when the water conditioner should be bypassed using the Bypass Valve or a 3 way bypass valve You should bypass 1 If lines to outside faucets do not bypass the water conditioner and you do not want to waste soft water on lawn sprinkling or other outside uses 2 Ifyou are going away on vacation and want to save salt by not having the unit recharge while you re away El Culligan Soft Minder Twin Softeners Service Check List Things to Check Before You Call For Service If you unexpectedly experience hard water make these simple checks before calling your Culligan dealer One of the following conditions may be the reason for your interruption of service Important If any of the following conditions is found the water conditioner should be manually recharged according to instructions on page 9 aft
30. ozone chloramines and other related components alteration installation or operation contrary to our printed instructions or by the use of accessories or components which do not meet Culligan specifications is not covered by this warranty Refer to the specifications section in the Installation and Operating manual for application parameters Our product performance specifications are furnished with each water conditioning unit TO THE EXTENT PERMITTED BY LAW CULLIGAN DISCLAIMS ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE TO THE EXTENT REQUIRED BY LAW ANY SUCH IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE ONE YEAR PERIOD SPECIFIED ABOVE FOR THE ENTIRE CONDITIONER As a manufacturer we do not know the characteristics of your water supply or the purpose for which you are purchasing a water conditioner The quality of water supplies may vary seasonally or over a period of time and your water usage rate may vary as well Water characteristics can also differ considerably if your water conditioner is moved to a new location For these reasons we assume no liability for the determination of the proper equipment necessary to meet your requirements and we do not authorize others to assume such obligations for us Further we assume no liability and extend no warranties express or implied for the use of this product with a non potable water source OUR OBLIGATIONS UNDER THIS WAR
31. pply generally requires no special attention other than keeping the salt tank filled Occasionally however a unit may require sanitization under one of the following conditions At start up time After standing idle for a week or more e On private supplies the appearance of off tastes and odors particularly if musty or rotten egg caused by harmless sulfate reducing bacteria Note If the water supply contains iron regenerate the softener before sanitizing to remove iron from the resin Caution Hazard from toxic fumes Chlorine bleach and common iron control chemicals may generate toxic fumes when mixed Ifthe unit uses culligan Sofner Gard or other compounds containing sodium hydrosulfite sodium bisulfite or any other reducing agent disconnect the device feeding the chemical s and manually regenerate the unit before sanitizing Do not use this procedure if the softener salt contains iron control additives n Culligan Soft Minder Twin Softeners Remove the brine tank cover Pour directly into the brine chamber 1 3 1 2 cup of common household bleach 5 25 sodium hypochlorite for each cubic foot of resin in the tank Do not use lemon scented bleaches or similar bleaches that contain perfumes Manually start recharge Allow the unit to complete the recharge cycle automatically If tastes and odors return frequently even after sanitization a continuous chlorination system may be needed Send a water
32. r Consumption Min Max The efficiency rated dosage is only valid at the stated salt dosage and is efficiency rated according to NSF ANSI 44 Measured from top of media to top surface of tank threads backwashed and drained Measured from top of underbedding to top surface of tank threads Backwash at 120 psi 830 kPa 10 minute backwash 3 3 Ib 9 model 5 Ib 2 7kg 10 model GO A O N gt E Culligan Platinum Plus Series Introduction It s All So Easy So Economical So Efficient So Enjoyable Kind To Skin And Complexion Soft water will help prevent red itchy or dry skin because there are no hardness impurities to cause soreness no soap curd to coat the skin Shaving is easier smoother either with blade or electric shaver Bathing And Showering You ll use far less soap with conditioned water Use your soap very sparingly not as you did before soft water Just a quick rinse removes all lather leaving your skin pleasantly smooth and silky because now it s free of sticky soap curd and film Saves Washing Costs Helps Control Environmental Pollution Soft water washes whiter and cleaner with less soap or detergent Because the hardness impurities are removed your soap can concentrate solely on washing People usually find that they can reduce the amount of soap they use substantially If you normally used a cup per wash load with hard water try using only 1 3 cup depending on the size of your wash load a
33. r is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system T The efficiency rated dosage is only valid at the 4 5 Ib salt dosage for Soft Minder 91 models Buyer Signature Date Seller Signature Date Performance Data Sheet ET Parts List Control Valve Culligan Soft Minder Twin Softeners tem No PartNo Description Taw omies Control ave Assenay J some veeg Tj 3 oorsee screw 4 s oran rae 4 otorreto ru j soes og A 8 01072896 Piston Top Assembly J s omes Seal amp Spacerkit Top j is osorzaos Seal amp spacerki Boton 1 1 osorzass Piston Bottom Assembly id Ce meuwAmemy sTms 61072876 injector Assembiy 10 Tanks 1 Gmiserr injector Assembiy 12 Tans 2 TT recreo aA Tans O a ooa Brine vawe Assembly 1 Throat No 0 Red 9 Tank E peores Throat No 1White 10 Teak iP T oaa eer Throat No2 6u 12 Tank Sp 00403660 Throat No 3 Yellow 14 Tank 4 Nozzle No 0 Red 9 Tank RE 00401986 Nozzle No 1 White 10 Tank oa 00446966 Nozzle No 2 Blue 12 Tank oa 00403662 No 3 Yellow 14 Tank 1 0 25 gpm BLFC No 1 9 Tanks 1 00403663 0 5 gpm BLFC No 2 10 12 amp 14 Tanks 2 0 DLFC No
34. ration add sodium to the water Persons who are on sodium restricted diets should consider the added sodium as part of their overall sodium intake This supplement contains important information about the Soft Minder Twin automatic water conditioner including instructions covering installation of the control valve tank adapter interconnection piping between the two mineral tanks and timer adjustments For additional information please refer to the Model 9100 Service manual packed with the control Before starting the installation make certain the water meets the required limitations as shown in the specifications Review the specifications for the unit to be certain all applications requirements have been met Also carefully review the Model 9100 Service Manual paying particular attention to the regeneration cycle program setting procedure Performance Data Sheets are included in this manual for various Culligan Soft Minder Twin Softener models Refer to the Performance Data Sheet for your specific softener as there are slight differences between the models The softener warranty is located on page 18 of this Owner s Guide Attention Culligan Customer Your local independently operated Culligan dealer employs trained service and maintenance personnel who are experienced in the installation function and repair of Culligan equipment This publication is written specifically for these individuals and is intended for their use We encourage Cu
35. sample to a qualified laboratory for bacterial analysis Analyzing the System Analyzing the problem involves three basic steps 1 2 3 4 Check the system in all cycle positions Compare the data to normal operating data Determine which component may cause the problem troubleshooting If steps 1 3 did not reveal the problem initiate a regeneration cycle and manually cycle the valve to brine draw 2 position Allow the unit to complete the brine draw cycle and observe how the system reacts Although it may be possible to solve a specific problem simply by changing a component analyzing the entire system can reveal additional problems which would otherwise require extra service calls Parts changing is not the same as service Check the System The following tools are needed to collect data 1 Or 2 00 1 Hardness iron and chlorine test kits Thermometer Pressure gauge 0 120 psi 5 Gallon bucket and watch Calculator The customer can provide most data By collecting data prior to a service call a first guess about the cause of the problem can be made and the need for any special parts can be determined If the problem is as simple as lack of salt in the brine tank a service call may not be needed at all At the end of Appendix A is a recommended system data sheet that will assist the troubleshoot process Before Leaving the Installation Site 1 2 Sanitizing the softener See sanitizing procedur
36. sary without loss The control is inoperative and any calls for Regeneration are delayed The control upon power re application resumes normal operation from the point that it was interrupted An inaccurate or flashing Time of Day display indicates that a power outage has occurred Installation ES Table 2 Salt Dosage vs Capacity vs Timer Settings Exchange Capacity Salt Refill Time DLFC BLFC Injector Dosage Per Regeneration Minutes Flow Number riw Color Number 27 848 gr 9 3 Ib 06 0 5gpm WHITE 1 32 932 gr 15 0 Ib SM 91 21 193gr 51b 2 gpm 3 0 50gpm WHITE 1 42 890 gr 14 Ib 9 1 50 732 gr Q 22 5 Ib Shipped inside control valve Gallon Settings The model 9000 valve regenerates with soft water from the other tank you must subtract the water used for regeneration If 1000 gallons are available then you must subtract the regeneration water used from the total water available If there are 1000 gallons available subtract the regeneration water used from total water available 1000 gallons available 51 gallons used 949 gallons returning in regeneration The meter wheel should be set at 950 gallons Lift the inner dial of the meter program wheel Fig 4 so that it rotates freely Position the white dot opposite the 950 gallon setting Insert meter cable into the meter e Check bypass Plugin unit Sanitizing Procedure A water softener in daily use on a potable water su
37. sting electricity or gas used to heat water Savings Galore A water conditioner is frequently referred to as the appliance that pays for itself You ll find that your savings on soaps detergents cleaning aids and personal care products will help your family s household budget And if you place a price on your time you ll be most happy with the time saved by your new family servant Water For Lawns And Household Plants If possible lawn sprinkling faucets should be supplied with hard water primarily because it is uneconomical to soften so much water Household plants are much more sensitive than lawns with respect to the kind of water which is best First because they receive no rainfall and second there is little or no drainage of the soil Preferably they should be watered with rain water or water which is low in mineral content such as distilled or demineralized water Softened water is not recommended for house plants because a build up of sodium in the soil may interfere with efficient absorption of water by the plant root system Additional information may be obtained from your independently operated Culligan dealer Introduction ES How Your Water Conditioner Works Why Water Gets Hard And How It s Softened All of the fresh water in the world originally falls as rain snow or sleet Surface water is drawn upward by the sun forming clouds Then nearly pure and soft as it starts to fall it begins to collect impurities as it
38. uivalent Silicone lubricant PN 00 4715 07 or equivalent DO NOT USE PETROLEUM BASED LUBRICANTS A bucket preferably light colored e Towels Special Tools e Torch solder and flux for sweat copper connections Use only lead free solder and flux for all sweat solder connections as required by state and local codes Threading tools pipe wrenches and thread sealer for threaded connections Saw solvent and cement for plastic pipe connections Materials Brine line 5 16 PN 00 3031 28 or equivalent Drain line 1 2 PN 00 3030 82 gray semi flexible or PN 00 3319 46 black semi rigid or equivalent Thread sealing tape Pressure reducing valve if pressure exceeds 125 psi 860 kPa PN 00 4909 00 or equivalent Pipe and fittings suited to the type of installation e Water softener salt rock solar or pellet salt formulated specifically for water softeners n Culligan Soft Minder Twin Softeners Application Water duality Verify that raw water hardness and iron are within limits Note the hardness for setting the salt dosage and recharge frequency Pressure If pressure exceeds 125 psi 860 kPa install a pressure reducing valve see materials checklist On private water systems make sure the minimum pressure the pressure at which the pump starts is greater than 20 psi 140 kPa Adjust the pressure switch if necessary A Caution The use of a pressure reducing valve may limit the flow of
39. um restricted diets should consider the added sodium as part of their overall sodium intake El Culligan Soft Minder Twin Softeners Care amp Cleaning Care and Cleaning of Your Water Conditioner Following these simple precautions will help assure continued trouble free service and keep your Culligan Water Conditioner looking like new for years Do not place heavy objects on top of the salt storage tank or timer cover 2 Use only mild soap and warm water when cleaning the exterior of the conditioner Never use harsh abrasive cleaning compounds or those which contain acid such as vinegar bleach and similar products 3 Important Protect your water conditioner and the entire drainline from freezing temperatures Danger If your unit should freeze do not attempt to disassemble it Call your Culligan Dealer 4 Important Culligan water softeners are sold for use on potable water only If at any time the water becomes contaminated such as during a boil water situation the operation of the water softener should be discontinued until it is verified that the water is again potable To do this move lever on bypass valve to the bypass position Then call your Culligan dealer to have your system sanitized before it is placed back into service 5 Should service adjustment or trouble shooting information be needed which is not covered in the Owners Guide Installation Supplement call your Culligan Dealer Note Fol
40. water in the household Temperature Do not install the unit where it might freeze or next to a water heater or furnace or in direct sunlight Outdoor installation is not recommended and voids the warranty If installing in an outside location you must take the steps necessary to assure the softener installation plumbing wiring etc are as well protected from the elements sunlight rain wind heat cold contamination vandalism etc as when installed indoors Location Space requirements Allow 6 12 inches 15 30 cm behind the unit for plumbing and drain lines and 4 feet 1 3 meters above for service access and filling the salt container See figure 1 Floor surface Choose an area with solid level floor free of bumps or irregularities Bumps cracks stones and other irregularities can cause the salt storage tank bottom to crack when filled with salt and water Drain facilities Choose a nearby drain that can handle the rated drain flow floor drain sink or stand pipe Refer to the Drain Line Chart Table 1 page 11 for maximum drain line length Note Most codes require an anti siphon device or airgap Observe all local plumbing codes and drain restictions The system and installation must comply with all state and local laws and regulations Waste connections or drain outlets shall be designed and constructed to porvide for connection to the sanitary waste system through an air gap of 2 pipe diameters or 25mm 1 in wh
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