Cornelius REMCOR R-134A User's Manual
Contents
1. YIMOL 9NISN3dSIG OL NOHLAd 3NIT 6 2190910092 PARTS IDENTIFICATION HOOD RETAINING CONTROL BOX ACORNNUT COMPRESSOR CONDENSER COIL AIR FILTER WATER FILL X HOLE CONDENSER b COIL Pd K CARBONATOR MOTOR POWER SWITCH CONDENSER CIRCULATING MOTOR FAN MOTOR POWER SWITCH CARBONATED WATER AGITATOR CIRCULATING PUMP MOTOR MOTOR COOLING UNIT POWER SWITCH eee NUT 4 UNIT ELECTRICAL BOX a SYRUP INLET LINES gt ACCESS PANEL gt RETAINING gt R SCREW 4 N GAS INLET PLAIN WATER INLET OUTLET LINES LOWER ACCESS CARBONATOR GRILLE WATER PUMP CARBONATED MOTOR WATER TANK CARBONATOR WATER PUMP CARBONATOR SAFETY THERMOSTAT WATER PUMP CAUTION The refrigeration assembly condenser coil and air filter must be cleaned every 30 days Excessive accumulation of dust lint and grease on air filter and coil will restrict cooling air flow through the coil and cause coil and refrigeration system to overheat Operating refrigeration system in an overheated condition will eventually lead to compressor failure FIGURE 3 PARTS IDENTIFICATION 312021002 THIS PAGE LEFT BLANK INTENTIONALLY 312021002 8 OWNER S RECOMMENDED MAINTENANCE Maintenance Schedule 1 Make sure CO cylinder regulator assembly 1800 psi gage indicator is not in shaded chang2. ADJUSTING CO2 REGULATORS ADJ USTING CARBONATOR WATER TANK LIQUID LEVEL SANITIZING SYRUP SYSTEMS CHECKING ICE WATER BATH CLEANING CONDENSER COIL CARBONATOR WATER PUMP MAINTENANCE OR AFTER WATER SYSTEM DISRUPTION REPLENISHING CO2 SUPPLY REPLENISHING SYRUP SUPPLY PERIODIC CLEANING OF COOLING UNIT CLEANING AND SANITIZING DAILY CLEANING OF UNIT SANITIZING POST MIX SYRUP SYSTEMS TROUBLESHOOTING DISPENSED PRODUCT CARBONATION TOO LOW ONLY SYRUP DISPENSED WARM PRODUCT BEING DISPENSED WATER PUMP WILL NOT OPERATE WATER PUMP MOTOR OPERATES BUT WATER PUMP DOES NOT PUMP WATER satten WATER PUMP CAPACITY TOO LOW Page O V UE 0 UU pa I L RK KF mL W PL mm PH QJ C 0 CJ Ww 14 14 15 15 15 15 15 19 19 19 19 19 19 19 312021002 TABLE OF CONTENTS cont d COMPRESSOR DOES NOT COMPRESSOR OPERATES CONTINUOUSLY BUT DOES NOT FORM SUFFEICIENT ICE BANK c hore Ce Dn nte recto er uos WARRANTY rii e da nk RR aan LIST OF FIGURES FIGURE 1 SENTRY III A COOLING UNIT n n nennen FIGURE 2 SYSTEM FLOW DIAGRAM
3. FIGURE 3 PARTS IDENTIFICATION nennen TABLE DESIGN DATA 4 2 0 ee SE er eb RR an 312021002 i SAFETY INFORMATION Recognize Safety Information This is the safety alert symbol When you see this symbol on our machine or in this manual be alert to the possibility of personal injury Follow recommended precautions and safe operating practices Understand Signal Words A signal word DANGER WARNING OR CAUTION is used with the safety alert symbol DANGER identi fies the most serious hazards Safety signs with signal word DANGER or WARNING A WA R N typically near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety mes A C A UTIO N sages in this manual Follow Safety Instructions Carefully read all safety messages in this manual and on your machine safety signs Keep safety signs in good condition Replace missing or damaged safety signs Learn how to operate the machine and how to use the controls properly Do not let anyone operate the machine without instructions Keep your machine in proper working condition Unauthorized modifications to the machine may impair function safety and affect the machine life and may void the factory warranty CO Carbon Dioxide Warning CO Displaces Oxygen Strict Attention must be observed in the prevention of carbon dioxide gas leaks in the entire
4. IMI CORNELIUS INC 82 One Cornelius Place Anoka MN 55303 6234 Telephone 800 238 3600 Facsimile 612 422 3246 Operator s Manual SENTRY III A POST MIX COOLING UNIT R 134A Refrigerant Part No 312021002 December 16 1994 Revised December 1 1995 Control Code A THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment IMI CORNELIUS INC 1994 95 C Za BREMEOR PRINTED IN U S A TABLE OF CONTENTS SAFETY INFORMATION RECOGNIZE SAFETY 1 UNDERSTAND SIGNAL WORDS FOLLOW SAFETY INSTRUCTIONS CO2 CARBON DIOXIDE WARNING SHIPPING STORING OR RELOCATING GENERAL INFORMATION CLAIMS INSTRUCTIONS WARRANTY REFERENCE INFORMATION DESIGN DATA unica da DESCRIPTION THEORY OF OPERATION PARTS IDENTIFICATION OWNER S RECOMMENDED MAINTENANCE ccoo OPERATORS INSTRUCTIONS OPERATING CONTROLS COOLING UNIT POWER SWITCH COOLING UNIT CIRCULATING PUMP POWER SWITCH COOLING UNIT CARBONATOR MOTOR POWER SWITCH DAILY PRE OPERATION CHECK GENERAL MAINTENANCE ADJUSTMENTS
5. MAKE SURE CO CYLINDER IS POSITIONED IN UP RIGHT POSITION AND IS FASTENED WITH A SAFETY CHAIN REPLENISHING SYRUP SUPPLY 1 Remove CO and syrup quick disconnects from empty syrup tank then remove tank 2 Place full syrup tank in position then connect CO and syrup quick disconnects to tank PERIODIC CLEANING OF COOLING UNIT Periodically wash all external surfaces of the Cooling Unit rinse with clean water then wipe the Cooling Unit dry with a clean soft cloth DO NOT USE ABRASIVE CLEANERS CLEANING AND SANITIZING DAILY CLEANING OF UNIT 1 Remove cup rest from the drip tray 2 Wash drip tray in place on the Unit then rinse drip tray with hot water allowing water to drain out through the drain hose 3 Wash cup rest then rinse the cup rest with clean water Install cup rest in the drip tray 4 Clean all external surfaces of the Unit with a sponge Rinse out the sponge with clean water then wring excess water out of the sponge and wipe off all external surfaces on the Unit Wipe Unit dry with a clean soft cloth DO NOT USE ABRASIVE CLEANERS 5 Remove nozzle and syrup diffusers from the dispensing valves Place nozzles and syrup diffusers in sani tizing solution 6 Wash the nozzles and syrup diffusers in sanitizing solution then rinse them with potable water 7 Re install nozzles and syrup diffusers back on the dispensing valves SANITIZING POST MIX SYRUP SYSTEMS IMPORTANT Only qualified Service Personnel sho
6. THIS PAGE LEFT BLANK INTENTIONALLY 312021002 10 OPERATORS INSTRUCTIONS This section covers operating controls daily pre operation check adjustments replenishing and syrup sup plies and general maintenance to be performed by the Operator on the Cooling Unit WARNING Disconnect electrical power from the Cooling Unit to prevent personal injury before attempting any internal maintenance Only qualified personnel should service internal components or electrical wiring OPERATING CONTROLS see Figure 3 COOLING UNIT POWER SWITCH Cooling Unit power switch located on syrup inlet line connection side of the unit must be in the ON up posi tion before the unit will operate COOLING UNIT CIRCULATING PUMP POWER SWITCH Carbonated water circulating pump power switch labeled CIRC MOTOR located on electrical box under hood must be in ON up position before motor will operate COOLING UNIT CARBONATOR MOTOR POWER SWITCH Carbonator motor power power switch labeled CARB MOTOR located on electrical box under hood must be in ON up position before carbonator will operate DAILY PRE OPERATION CHECK 1 Make sure CO cylinder primary regulator assembly 1800 psi gage indicator is not in shaded change CO cylinder portion of the dial If so cylinder is almost empty and must be replaced as instructed 2 Sufficient syrup supply in all syrup tanks If not replenish syrup supply as instructed
7. 11 312021002 THIS PAGE LEFT BLANK INTENTIONALLY 312021002 12 GENERAL MAINTENANCE AD USTMENTS ADJ USTING CO REGULATORS The Operator must first check the CO supply to make sure it is adequate Determine by looking at the CO cylinder primary regulator assembly 1800 psi gage as described in Daily Pre O peration Check Ranges for adjusting regulators are as follows 80 psi minimum to a maximum of 125 psi for the carbonator primary CO regulator 55 to 60 psi for sugar syrup tanks gt regulator and 12 psi for diet syrup tank CO regulator Refer to step 2 of Maintenance Schedule ADJ USTING CARBONATOR WATER TANK LIQUID LEVEL The carbonator water tank liquid level 40 to 60 ounces pump cut in and cut out were adjusted at the factory and should require no further adjustment If incorrect adjustment is suspected check and make necessary ad justments as instructed in Service Manual P N 312021 004 Refer to step 3 of Maintenance Schedule SANITIZING SYRUP SYSTEMS The syrup systems should be sanitized every 90 days as instructed in this manual Refer to step 4 of Mainte nance Schedule CHECKING ICE WATER BATH see Figure 3 A gurgle heard from the Cooling Unit indicates water level in the water tank is low and more water should be added for maximum cooling Before adding more water to the tank ice water bath and ice bank should be checked for cleanliness and water tank coils checked for excessive miner
8. CO and soft drink system If a CO gas leak is suspected particularly in a small area immediately ventilate the contaminated area before attempting to repair the leak Person nel exposed to high concentration of CO gas will experience tremors which are followed rapidly by loss of consciousness and suffocation Shipping Storing Or Relocating Unit CAUTION All water must be purged from the Unit if exposed to freezing temperature A freezing am bient temperature will cause residual water remaining inside the Unit to freeze resulting in damage to internal components of the Unit 1 312021002 THIS PAGE LEFT BLANK INTENTIONALLY 312021002 GENERAL INFORMATION CLAIMS INSTRUCTIONS Claims In the event of shortage notify the carrier as well as IMI Cornelius Inc immediately In the event of damage notify the carrier IMI Cornelius Inc is not responsible for damage occurring in transit but will gladly render assistance necessary to pursue your claim Merchandise must be inspected for con cealed damage within 15 days of receipt WARRANTY REFERENCE INFORMATION to be filled out by customer Unit Part Number Serial Number Install Date L ocal Authorized Service C enter DESIGN DATA COOLING UNIT DATA NOTE Cooling unit Stand P N 309802069 optional with cooling unit in place on stand dimensions 36 inches 19 1 2 inches AAA AAA 3 312021002 Table 1 Design Data cont d Ambient Operating Temperature 40xF to
9. carbonated water and plain water to the dispensing station s connected to the cooling unit through an insulated python length as ordered The lower cabinet of the Cooling Unit consist of carbonated water plain water and syrup coils located in the water tank a carbonator and a carbonated water circulating pump The Cooling Unit utilizes a drop in refrigera tion assembly which contains the refrigeration compressor and a condenser coil and fan assembly as shown in Figure 3 An optional Cooling Unit Stand P N 309802069 is available to elevate the Cooling Unit up off the floor 312021002 4 FIGURE 1 SENTRY III A COOLING UNIT THEORY OF OPERATION see Figure 2 A CO cylinder delivers carbon dioxide gas CO gt 2 through adjustable CO regulators to the soft drink tanks and also to the built in carbonator located inside the Cooling Unit Plain water is pumped into the carbonated water tank by the water pump and is carbonated by regulated CO pressure also entering the tank When dispensing valve is opened CO pressure exerted upon the syrup in the soft drink tank pushes syrup from the tank through the Cooling Unit cooling coils through the python and on to the dispensing valve Carbonated water is pushed by pressure from the carbonated water tank through the Cooling Unit cooling coils through the python and on to the dispensing valve Syrup and carbonated water meet at the dispensing valve resulting in a carbonated dri
10. 100 oF Electrical Requirements See Unit Nameplate DROP IN REFRIGERATION ASSEMBLY DATA Weights No Ice Bank 103 pounds With Ice Bank 142 pounds Refrigerant Requirement R 134A Refrigerant See Unit Nameplate DESCRIPTION IMPORTANT To the user of this manual This manual is a guide for installing operating and maintaining this equipment Refer to the Table of Contents for page location for detailed information pertaining to questions that arise during installation operation service or maintenance of this equipment sanitized and all sanitizing solution must be purged from the syrup systems All water must also be purged from the plain and carbonated water systems A freezing ambient environment will cause residual water in the Unit to freeze resulting in damage to internal components N CAUTION Before shipping storing or relocating this Unit the syrup systems must be CO carbon dioxide gas leaks in the entire CO and soft drink system If a CO gas leak is suspected particularly in a small area immediately ventilate the contaminated area before attempting to repair the leak Personnel exposed to high concentration of CO gas will experience tremors which are followed rapidly by loss of consciousness and suffocation WARNING CO displaces oxygen Strict attention must be observed in the prevention of The Sentry III A P ost Mix Cooling Unit with R 134A Refrigerant see Figure 1 is designed to provide cooled syrup
11. AUTION The drop in refrigeration assembly condenser coil and air filter must be cleaned Area on top of hood must be kept free of obstructions at all times Make sure nothing is stored on top of the hood Clean condenser coil and air filter as follows 1 Place Cooling Unit power switch in OFF down position Remove top screw from ground strap securing hood to Cooling Unit Remove acorn nut securing hood on Unit then lift hood straight up to remove Slide air filter straight up out of the condenser coil frame side rails to remove Wash out air filter with water and detergent solution the rinse with clean water and allow to air dry Vacuum or use a soft brush to clean condenser coil If available use low pressure compressed air Clean dust and dirt from around top of the refrigeration assembly Install air filter on condenser coil by reversing removal procedure d aee bsc cor Install Cooling Unit hood and secure with acorn nut 2 Install screw in hood ground strap to secure strap to hood 11 Place Cooling Unit power switch in ON up position CARBONATOR WATER PUMP MAINTENANCE OR AFTER WATER SYSTEM DISRUPTION ZZ CN SS WARNING The carbonator water pump water inlet strainer screen and double check valve must be inspected and serviced at least once a year under normal circumstances and after any disruptions plumbing work earthquake etc to the water supply system tha
12. ONDALE e AUCKLAND 7 NEW ZEALAND e 64 9 8200 357 e FAX 64 9 8200 361 SINGAPORE e 16 TUAS STREET e SINGAPORE 2263 e 65 862 5542 e FAX 65 862 5604 S U T PAIN e POLIGONO INDUSTRAIL e RIERA DEL FONOLLAR e E 08830 SANT BOI DE LLOBREGAT e BARCELONA SPAIN e 34 3 640 2839 e FAX 34 3 654 3379 SA e ONE CORNELIUS PLACE eANOKA MINNESOTA e 612 421 6120 e FAX 612 422 3255 LD004 4 21 98 21 312021002 IMI CORNELIUS INC CORPORATE HEADQUARTERS One Cornelius Place Anoka Minnesota 55303 6234 612 421 6120 800 238 3600
13. Remove potable water source from the syrup system STEP 3 SANITIZE SYRUP SYSTEMS 12 Using a clean syrup tank syrup tanks system or a five gallon container bag in box system prepare sani tizing solution using 70 F 21 C to100 F 38 C potable water and 0 5 oz 15 ml of non scented household liquid bleach that contains a 5 25 sodium hypochlorite concentration to one gallon of potable water This mixture must not exceed 200 PPM of chlorine Stir sanitizing solution to thoroughly mix 312021002 16 14 15 16 17 Syrup Tank Systems Connect sanitizing solution tank pressurized at 60 to 80 psi into one of the syrup systems Bag in Box Syrup System Place all bag in box syrup containers syrup outlet tubes in container containing sanitizing solution Sanitize the syrup system and dispensing valve as follows A Place waste container under applicable dispensing valve B Activate the dispensing valve for one minute to purge all water from and install sanitizing solution in the syrup system and dispensing valve C Continue to activate the dispensing valve in cycles for 15 seconds OFF then ON for 15 seconds Repeat ON and OFF cycles for 15 cycles Repeat steps13 and 14 to flush water out of and install sanitizing solution in the remaining syrup systems and dispensing valves Remove sanitizing solution source from the syrup system Allow sanitizing solution to remain in the syrup s
14. al deposit build up If necessary to clean the water tank call a Service Person to perform the cleaning procedure Refer to step 5 of Maintenance Schedule Add more water to the water tank as follows 1 Place Cooling Unit power switch in OFF down position 2 Remove top screw from ground strap securing hood to Cooling Unit 3 Remove acorn nut securing hood on Unit then lift hood straight up to remove 4 Remove plug from drop in refrigeration assembly water fill hole 5 Using flashlight inspect ice water bath and ice bank for cleanliness Ice water bath should be clear and ice bank free of foreign particles 6 If cleaning of water tank is necessary call a Service Person to perform the cleaning procedure 7 Fill water tank with clean water until water runs out of the water tank overflow tube USE LOW MINERAL CONTENT WATER WHERE A LOCAL WATER PROBLEM EXIST 8 Install plug in water fill hole 9 Install Cooling Unit hood and secure with acorn nut 10 Install screw in hood ground strap to secure strap to hood 13 312021002 11 Place Cooling Unit power switch in ON up position CLEANING CONDENSER COIL see Figure 3 every 30 days Excessive accumulation of dust lint and grease on the air filter and coil will restrict air flow through the coil and cause refrigeration assembly to overheat Operating refrigeration system in an overheated condition will eventually lead to refrigeration compressor failure C
15. ding If repairs are to be made to CO system stop dispensing shut off CO supply then relieve the system pressure before proceeding TROUBLESHOOTING SENTRY III A POST MIX COOLING UNIT Trouble DISPENSED PRODUCT CARBONATION TOO LOW ONLY SYRUP DISPENSED WARM PRODUCT BEING DISPENSED Probable Cause Carbonator regulator out of adjustment for existing water conditions or temperature Water oil or dirt in CO supply Plain water inlet supply line shutoff valve closed Carbonator power switch in OFF position Carbonator inoperable Water filter clogged Carbonated water circulating pump power switch in OFF position Inoperable carbonated water circulating pump or motor TROUBLESHOOTING CARBONATOR WATER PUMP WILL NOT OPERATE WATER PUMP MOTOR OPERATES BUT WATER PUMP DOES NOT PUMP WATER WATER PUMP CAPACITY TOO LOW A Carbonator power switch in OFF position Inoperative water pump motor Water pump water inlet strainer screen dirty Kinked water supply line Water pump worn out Water pump water inlet strainer screen dirty Water supply capacity too low 19 Remedy Adjust carbonator CO regulator as instructed Remove contaminated CO supply Clean CO system lines regulators etc using a mild detergent Replenish with a clean CO supply Open plain water inlet supply line shutoff valve Place carbonator power switch in ON position Call Se
16. e CO cylinder portion of dial If so CO cylinder is almost empty and must be replaced 3 The carbonator tank liquid level 40 to 60 ounces pump cut in and cut out were adjusted at the factory and should require no further adjustment If incorrect adjustment is suspected call a Service Person Syrup systems should be sanitized every 90 days following Sanitizer Manufacturer s recommendations as instructed in this manual Ice water bath should be checked periodically as instructed to make sure correct water is maintained in water tank for maximum cooling The drop in refrigeration assembly condenser coil is equipped with a washable air filter that must be cleaned every 30 days as instructed Carbonator water pump motor and carbonated wa ter circulating pump motor bearings must be oiled as instructed in Service Manual P N 312021004 Carbonator water pump water inlet strainer screen and double liquid check valve must be inspected and cleaned at least once a year under normal cir cumstances and after any water system disruption plumbing work earthquake etc Clean and service Cooling Unit gas inlet check valve The CO gas check valve must be inspected and serviced at least once a year under normal conditions and after any CO system servicing or disruption as instructed in Service Manual P N 312021004 Legend Daily Weekly Monthly Quarterly Annually Operator Service Person 9 312021002
17. ispensing valve as follows A Place waste container under applicable dispensing valve B Activate the dispensing valve for one minute to purge all syrup and flush out the syrup system C Continue to activate the dispensing valve in cycles for 15 seconds OFF then ON for 15 seconds Repeat ON and OFF cycles for 15 cycles Connect detergent solution to the remaining syrup systems and flush syrup out of the syrup systems as instructed in step 5 preceding Remove detergent solution source from the syrup system STEP 2 FLUSH SYRUP SYSTEMS 8 10 11 Syrup Tank Systems Connect syrup tank containing potable water pressurized at 60 to 80 psi into one of the syrup systems Bag in Box Syrup System Fill five gallon container with potable water then place all bag in box syrup containers syrup outlet tubes in container containing potable water Flush detergent solution out of the syrup system and dispensing valve as follows A Place waste container under applicable dispensing valve B Activate the dispensing valve for one minute to purge all detergent solution and flush out the syrup System C Continue to activate the dispensing valve in cycles ON for 15 seconds OFF then ON for 15 seconds Repeat ON and OFF cycles for 15 cycles Connect potable water source to the remaining syrup systems and flush detergent solution out of the syrup systems as instructed in step 9 preceding
18. nk being dispensed Plain water is also available atthe dispensing station by passing through the Cooling Unit cooling coils through the python and on to the dispensing station Carbonated water is replen ished when carbonated water level inside the carbonator tank drops to a specified level which in turn automati cally starts the carbonator water pump motor When carbonated water level inside the carbonated water tank has been replenished carbonator water pump motor will stop Carbonated water is continuously being circu lated from the Cooling Unit out through the insulated python to the dispensing station s and back to the cool ing unit which maintains liquids in the python at a cold temperature 5 312021002 lINVH5VIG MOT WALSAS lt JANIA ANYAS YALVM auvo YALVM GN3931 ANTI T SNLLV IND aD Q311VNOg8 VD 1 ANVL CGIR3LVNOS1IVO YILVM aalivNOSuvo NOLLO3NNOO L3 INI YALVM NIV Id NOLLD3NNOD TEE ali NANL3Y Y3LvM auvo SI 3NI1 Q3338AnNNn YILVWM auvo 4 Y ALVM NIV 1d 9 dANYAS 6 pue S HONOYH LT SANIT NOHLAd 6 SHOLDANNOD aasuva AATWA ADIHD and 02 SNOLLO3NNOD L3 INI ANYAS LUNN ONTIOOD
19. rvice Person Replace water filter Place circulating pump power switch in ON position Call Service Person Place switch in ON position Call Service Person Call Service Person Straighten water supply line Call Service Person Call Service Person Inlet water supply must be at a minimum of 150 gallons per hour with a maximum water pressure of 70 psi 312021002 Probable Cause Water filter clogged Inoperative water pump Probable Cause Ice bank sufficient Electrical power to cooling unit turned off No cooling unit power source Blown fuse or tripped circuit breaker Trouble WATER PUMP CAPACITY C TOO LOW CONT D D TROUBLESHOOTING REFRIGERATION SYSTEM Trouble COMPRESSOR DOES NOT A OPERATE B D COMPRESSOR OPERATES A CONTINUOUSLY BUT DOES NOT FORM SUFFICIENT ICE BANK 312021002 Inoperative compressor Cooling capacity is exceeded by overdrawing Cooling unit located in excessively hot area or air circulation through condenser Coil is restricted 20 Remedy Replace water filter cartridge as instructed Call Service P erson Remedy Refrigeration not called for Turn on electrical power to Cooling Unit Replace fuse or reset circuit breaker Call Service Person Reduce amount of drinks drawn per given time Relocate unit or check and if necessary clean condenser coil as instructed WARRANTY IM Cornelius Inc warrants that all equipmen
20. t and parts are free from defects in material and workmanship un der normal use and service For a copy of the warranty applicable to your Cornelius Remcor or Wilshire prod uct in your country please write fax or telephone the IM Cornelius office nearest you Please provide the equipment model number serial number and the date of purchase IMI Cornelius Offices AUSTRALIA e P O 210 e RIVERWOOD e NSW 2210 AUSTRALIA e 61 2 533 3122 e FAX 61 2 534 2166 AUSTRIA e AM LANGEN FELDE 32 e A 1222 e VIENNA AUSTRIA e 43 1 233 520 e FAX 43 1 2335 2930 BELGIUM e BOSKAPELLEI 122 e B 2930 BRAASCHAAT BELGIUM e 32 3 664 0552 e FAX 32 3 665 2307 BRAZIL e RUA ITAOCARA 97 e TOMAS COELHO e RIO DE JANEIRO BRAZIL e 55 21 591 7150 e FAX 55 21 593 1829 ENGLAND e TYTHING ROAD ALCESTER e WARWICKSHIRE B49 6 EU ENGLAND e 44 789 763 101 e FAX 44 789 763 644 FRANCE e 71 ROUTE DE ST DENIS e F 95170 DEUIL LA BARRE e PARIS FRANCE e 33 1 34 28 6200 e FAX 33 1 34 28 6201 GERMANY eCARL LEVERKUS STRASSE 15 e D 4018 LANGENFELD GERMANY e 49 2173 7930 e FAX 49 2173 77 438 GREECE e 488 MESSOGION AVENUE e AGIA PARASKEVI e 153 42 e ATHENS GREECE e 30 1 600 1073 e FAX 30 1 601 2491 ONG KONG e 1104 TAIKOTSUI CENTRE e 11 15 KOK CHEUNG ST e TAIKOKTSUE HONG KONG e 852 789 9882 e FAX 852 391 6222 ALY e VIA PELLIZZARI 11 e 1 20059 e VIM ARCATE ITALY e 39 39 608 0817 e FAX 39 39 608 0814 NEW ZEALAND e 20 LANSFORD CRES e P O BOX 19 044 AV
21. t might cause turbulent erratic flow of water through the system A carbonator water pump with no screen or a defective screen in the strainer would allow foreign particles to foul the double check valve CO gas could then back flow into the water system and create a health hazard in the water system The carbonator water pump water inlet strainer screen and double liquid check valve must be inspected and serviced at least once a year as described in WARNING note above This procedure should be performed by a Service Person Refer to step 8 of Maintenance Schedule REPLENISHING CO SUPPLY WARNING CO displaces oxygen Strict attention must be observed in the prevention of CO carbon dioxide gas leaks in the entire CO and soft drink system If a gas leak is suspected particularly in a small area immediately ventilate the contaminated area before attempting to repair the leak Personnel exposed to high concentration of CO gas will experience tremors which are followed rapidly by loss of consciousness and suffocation 312021002 14 1 Close empty CO cylinder shutoff valve then remove empty cylinder an upright position with a safety chain to prevent it from falling over Should the valve become accidentally damaged or broken off CO cylinder can cause personal injury WARNING To avoid personal injury and or property damage always secure CO cylinder in 2 Install full cylinder the open shutoff valve
22. ula tor to the observed pressure setting B Connecttanks containing syrup into syrup systems 17 312021002 Bag in Box Syrup System C Remove all bag valves from bag in box syrup containers outlet tubes connectors D Connect bag in box syrup containers into the syrup systems 24 Place waste container under dispensing valves Dispense from all dispensing valves to permit syrup to purge all potable water from the syrup systems and the dispensing valves Continue to dispense from the dispensing valves until only syrup is dispensed from the syrup systems and valves N WARNING To avoid possible personal injury or property damage do not attempt to remove the syrup tank cover until CO pressure has been released from the tank 25 Dispose of waste sanitizing solution in a sanitary sewer not in a storm drain then thoroughly rinse the in side and the outside of the container that was used for sanitizing solution to remove all sanitizing solution residue 312021002 18 TROUBLESHOOTING IMPORTANT Only qualified personnel should service internal components or electrical wiring WARNING If repairs are to be made to carbonated water system disconnect electrical power to Cooling Unit shut off plain water and supplies and relieve the carbonated water system pressure before proceeding If repairs are to be made to syrup system remove quick disconnects from applicable syrup tank then relieve the system pressure before procee
23. uld perform sanitizing procedure on the post mix syrup systems The post mix syrup systems should be sanitized every 90 days using a non scented household liquid bleach containing a 5 25 96 sodium hypochlorite concentration P roceed as follows to sanitize the post mix syrup sys tems 1 Disconnect syrup supplies from syrup systems 2 Rinse quick disconnects syrup tanks systems or bag in box connectors syrup bag in box systems in warm potable water STEP 1 WASH SYRUP SYSTEMS 15 312021002 7 Using a clean syrup tank syrup tank system or a five gallon container bag in box system prepare a full tank or container of liquid dishwasher detergent by using 70 F 21 C to 100 F 38 C potable water and 0 5 oz 15 ml of liquid dishwasher detergent to one gallon of potable water Stir detergent solution to thoroughly mix the solution Syrup Tank Systems A Observe and note CO pressure setting on the syrup tanks CO regulator then re adjust regula tor to 60 to 80 psi Pressurize syrup tank containing detergent solution to 60 to 80 psi B Connect detergent solution tank pressurized at 60 to 80 psi into one of the syrup systems Bag in Box Syrup Systems C Install bag valves cut from empty bag in box syrup containers on ends of syrup containers syrup outlet tubes connectors D Place all syrup outlet tubes with bag valves on their ends in container containing detergent solution Flush the syrup system and d
24. ystems for not less than 10 or no more than 15 minutes max contact time STEP 4 WATER FLUSH SYRUP SYSTEMS WARNING Flush sanitizing solution from the syrup systems as instructed Residual 18 19 20 21 22 sanitizing solution left in the syrup systems could create a health hazard Fill syrup tank syrup tank system or a five gallon container bag in box system with potable water Syrup Tank Systems Connect syrup tank containing potable water pressurized at 60 to 80 psi into one of the syrup systems Bag in Box Syrup System Place all bag in box syrup containers syrup outlet tubes in container containing potable water Flush sanitizing solution from the syrup system and the dispensing valve as follows A Place waste container under applicable dispensing valve B Activate the dispensing valve for one minute to purge all sanitizing solution out of the syrup system and the dispensing valve C Continue to activate the dispensing valve in cycles ON for 15 seconds OFF then ON for 15 seconds Repeat ON and OFF cycles for 15 cycles Repeat steps 19 and 20 preceding to purge sanitizing solution out of the remaining syrup systems and dispensing valves Remove potable water source from the syrup system STEP 5 PURGE WATER OUT OF SYRUP SYSTEMS RESTORE OPERATION 23 Syrup Tank Systems A Noting syrup tanks regulator pressure setting observed in step 4 preceding readjust reg
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