Cornelius ENDURO 250 User's Manual
Contents
1. Faucet brix requires adjusting 921080PR 6 Trouble Probable Cause BEVERAGE NOT SWEET ENOUGH A Empty syrup tank w Faucet brix requires adjusting BEVERAGES NOT COLD UNITS WITH BUILT IN A Unit standing with no ice in hopper no ice in COLD PLATE cold plate cabinet FLAVOR SYRUPS DO NOT DISPENSE No 24 volt power to PC board No CO2 pressure Empty syrup tank Kinked tubing Clogged inner nozzle Defective PC board Defective harness from keypad o US SO ea ae Defective Flow control Defective solenoid harness Defective keypad FLAVOR DISPENSES FOR MORE THAN 1 SEC Dip switch settings on control board incorrect PC board defective Defective flow control FLAVOR DISPENSES MORE THAN 5 OZ Dip switch settings on control board incorrect Flow control incorrectly set o w pjo w pjs PC board defective D Defective flow control NOTE Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of beverage system 7 921080PR WARRANTY IMI Cornelius Inc warrants that all equipment and parts are free from defects in material and workmanship under normal use and service For a copy of the warranty applicable to your Cornelius Remcor or Wilshire product in your country please write fax or telephone the IMI Cornelius office nearest you Please provide the equipment model number serial number and the date of purchase IMI Cornelius Offices2. IMI CORNELIUS INC One Cornelius Place Anoka MN 55303 Telephone 800 238 3600 Facsimile 800 535 4231 Operator s Manual ICE BEVERAGE DISPENSER Model Enduro 200 250 IMPORTANT TO THE INSTALLER It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI ASME A112 1 2 1979 or an approved vacuum breaker or other such method as proved effective by test Water pipe connections and fixtures directly connected to a potable water supply shall be sized installed and maintained according to Federal State and Local Codes Part No 921080PR March 2 2004 Revised N A Revision A THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment IMI CORNELIUS INC 2004 PRINTED IN U S A TABLE OF CONTENTS MAINTENANCE ui dt ei ee ala 1 DAILY OR AS REQUIRED LL aaa kaka kaka aaa 1 WEEKLY OR AS REQUIRED LLU LL 1 MONTA ei LAA 1 START UP amp OPERATING INSTRUCTIONS no n anoanoia 1 CLEANING INSTRUCTIONS stereo k is tea ae Ss 1 DISPENSER Se Lada Mi eas 2 BEVERAGE SYSTEM IF APPLICABLE cc 3 3 GEEANING iii eee ad a fee lp CLEANING DISPENSING VALVES k 3 SANUTIZING oo alee sad a etek dg ii TROUBLESHOOTING nannan n annan on n na nannan nna nana
3. 15 minutes for the cold plate to cool down Repeat this procedure whenever the dispenser has run out of ice Start up the beverage system and adjust faucets to the proper brix Contact your local syrup distributor for complete information on the beverage system In normal operation pushing the ice dispenser mechanism will cause ice to flow from the ice chute Ice flow will continue until the dispenser mechanism is released Dispensing of any faucet will provide beverage of the appropriate flavor spilled ice from filling or operating the unit To prevent contamination of ice the lid must be installed on the unit at all times CAUTION Use caution to avoid spilling ice when filling dispenser Clean up immediately any If the dispenser fails to dispense ice or beverage see troubleshooting guide CLEANING INSTRUCTIONS abrasives on the ice storage hopper top cover and the agitator disk as damage may result Do not use solvents or other cleaning agents as they may attack the plastic material WARNING Disconnect Power Before Cleaning Do not use metal scrapers sharp objects or Soap solution use a mixture of mild detergent and warm 100 degrees F potable water Sanitizing solution use 1 2 ounce of household bleach in 1 gallon of potable water Preparing the sanitizing solution to this ratio will create a solution of 200 PPM 1 921080PR DISPENSER 1 CLEANING EXTERIOR SURFACES Important Perform the following dail
4. With a nylon bristle brush or sponge clean the inside of the ice chute gasket and cover with soap solution and rinse thoroughly to remove all traces of detergent Re assemble agitator assembly Take special care to ensure that the thumbscrew is tight Using a mechanical spray bottle filled with sanitizing solution spray the entire interior and agitator assembly Allow to air dry Re assemble ice chute assembly Using a mechanical spray bottle filled with sanitizing solution spray the inside of the ice chute Allow to air dry Reinstall merchandiser 921080PR 2 BEVERAGE SYSTEM IF APPLICABLE CLEANING abrasives on the ice storage hopper top cover and the agitator disk as damage may result Do not use solvents or other cleaning agents as they may attack the plastic material WARNING Disconnect Power Before Cleaning Do not use metal scrapers sharp objects or Soap solution Use a mixture of mild detergent and warm 100 degrees F potable water Sanitizing solution Use 1 2 ounce of household bleach in 1 gallon of potable water Preparing the sanitizing solution to this ratio will provide the required solution of 200 PPM Cleaning tank Fill clean empty tank with a mixture of mild detergent and five 5 gallons of warm 120 degrees F potable water CLEANING DISPENSING VALVES Refer to addendum supplied with the unit that is applicable to the manufacturer of the valves installed on the unit SANITIZING
5. nannan BLOWN FUSE OR CIRCUIT BREAKER eee eee eee eee eee r noon GATE DOES NOT OPEN AGITATOR DOES NOT TURN GATE DOES NOT OPEN OR IS SLUGGISH AGITATOR TURNS ICE DISPENSES CONTINUOUSLY as SLUSHY ICE WATER IN HOPPER eleve eee eee ees BEVERAGES DO NOT DISPENSE eee nannan BEVERAGES TOO SWEET LL BEVERAGE NOT SWEET ENOUGH ee eee eee eee eee annan BEVERAGES NOT COLD UNITS WITH BUILT IN COLD PLATE FLAVOR SYRUPS DO NOT DISPENSE Ls FLAVOR DISPENSES FOR MORE THAN 1 SEC eee eee e eee FLAVOR DISPENSES MORE THAN 5 OZ WARRANTY casee aana a Sana tava ta aa asa aaa ao eko ka a a ata Pa a dya y arista wm ON NNNN 0000000 O 92108 MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated DAILY or as required Remove foreign material from vending area drip tray to prevent drain blockage WEEKLY or as required Clean vending area Check for proper water drainage from the vending area drip tray MONTHLY Clean and sanitize the hopper interior and beverage system if applicable see CLEANING INSTRUCTIONS START UP amp OPERATING INSTRUCTIONS Fill the hopper with ice Dispense several large cups of ice approximately 20 to 30 seconds total dispensing time to allow ice to fill the cold plate cabinet Add ice to the hopper as necessary to refill and replace the lid Allow 10 to
6. until all tubes are filled with the sanitizing solution 3 921080PR 11 12 13 14 For post mix valves remove the nozzle and syrup diffuser and clean them in a mild soap solution Rinse with clean water then reinstall the nozzle and syrup diffuser on the valve For pre mix valves disconnect all product tubes from the tank of sanitizing solution and then open the valves to allow the pressure to be relieved Remove the valves from the dispenser disassemble and wash thoroughly in a mild soap solution Rinse the parts in clean water reassemble the valve and reconnect it to the dispenser Discard the tank of sanitizing solution and reconnect the product syrup or pre mix tanks Operate the valves until all sanitizer has been flushed from the system and only product syrup or pre mix is flowing Sanitize syrup lines B I B Systems Remove all the quick disconnects from all the B I B containers Fill a suitable pail or bucket with soap solution Submerge all disconnects gas and liquid in the soap solution and then clean them using a nylon bristle brush Do not use a wire brush Rinse with clean water Using a plastic pail prepare approximately five 5 gallons of sanitizing solution Rinse the B I B disconnects in the sanitizing solution Sanitizing fittings must be attached to each B I B disconnect If these fittings are not available the fittings from empty B I B bags can be cut from the bags and used These fitti
7. 3255 LD004 4 21 98 921080PR 8 IMI CORNELIUS INC Corporate Headquarters One Cornelius Place Anoka Minnesota 55303 6234 763 421 6120 800 238 3600
8. AUSTRALIA e P O 210 e RIVERWOOD e NSW 2210 AUSTRALIA e 61 2 533 3122 e FAX 61 2 534 2166 AUSTRIA e AM LANGEN FELDE 32 e A 1222 e VIENNA AUSTRIA e 43 1 233 520 e FAX 43 1 2335 2930 BELGIUM e BOSKAPELLEI 122 e B 2930 BRAASCHAAT BELGIUM e 32 3 664 0552 e FAX 32 3 665 2307 BRAZIL e RUA ITAOCARA 97 e TOMAS COELHO e RIO DE JANEIRO BRAZIL e 55 21 591 7150 e FAX 55 21 593 1829 ENGLAND e TYTHING ROAD ALCESTER e WARWICKSHIRE B49 6 EU ENGLAND e 44 789 763 101 e FAX 44 789 763 644 FRANCE e 71 ROUTE DE ST DENIS e F 95170 DEUIL LA BARRE e PARIS FRANCE e 33 1 34 28 6200 e FAX 33 1 34 28 6201 GERMANY e CARL LEVERKUS STRASSE 15 e D 4018 LANGENFELD GERMANY e 49 2173 7930 e FAX 49 2173 77 438 GREECE e 488 MESSOGION AVENUE e AGIA PARASKEVI e 153 42 e ATHENS GREECE 30 1 600 1073 e FAX 30 1 601 2491 HONG KONG e 1104 TAIKOTSUI CENTRE e 11 15 KOK CHEUNG ST e TAIKOKTSUE HONG KONG e 852 789 9882 e FAX 852 391 6222 ITALY e VIA PELLIZZARI 11 e 1 20059 e VIMARCATE ITALY e 39 39 608 0817 e FAX 39 39 608 0814 NEW ZEALAND e 20 LANSFORD CRES e P O BOX 19 044 AVONDALE e AUCKLAND 7 NEW ZEALAND e 64 9 8200 357 e FAX 64 9 8200 361 SINGAPORE e 16 TUAS STREET e SINGAPORE 2263 e 65 862 5542 e FAX 65 862 5604 SPAIN e POLIGONO INDUSTRAIL e RIERA DEL FONOLLAR e E 08830 SANT BOI DE LLOBREGAT e BARCELONA SPAIN e 34 3 640 2839 e FAX 34 3 654 3379 USA e ONE CORNELIUS PLACE e ANOKA MINNESOTA e 763 421 6120 e FAX 763 422
9. IMPORTANT Only trained and qualified persons should perform these cleaning and sanitizing procedures Sanitize tank systems Post Mix and Pre Mix 1 Remove all the quick disconnects from all the tanks Fill a suitable pail or bucket with soap solution 2 Submerge all disconnects gas and liquid in the soap solution and then clean them using a nylon bristle brush Do not use a wire brush Rinse with clean water 3 Prepare sanitizing solution and using a mechanical spray bottle spray the disconnects Allow to air dry 4 Using a clean empty tank prepare five 5 gallons of the sanitizing solution Rinse the tank disconnects with approximately 9 oz of the sanitizing solution Close the tank 5 Prepare cleaning tank by filling clean five 5 gallon tank with a mixture of mild detergent and 120 degrees F potable water 6 Connect a gas disconnect to the tank and then apply one of the product tubes to the cleaning tank Operate the appropriate valve until liquid dispensed is free of any syrup 7 Disconnect cleaning tank and hook up sanitizing tank to syrup line and COs system 8 Energize beverage faucet until chlorine sanitizing solution is dispensed through the faucet Flush at least two 2 cups of liquid to insure that the sanitizing solution has filled the entire length of the syrup tubing 9 Allow sanitizer to remain in lines for fifteen 15 minutes 10 Repeat the step above applying a different product tube each time
10. ade to the CO system stop dispensing shut off the CO supply then relieve the system pressure before proceeding If repairs are to be made to the refrigeration system make sure electrical power is disconnected from the unit A WARNING If repairs are to be made to a product system remove quick disconnects from Should your unit fail to operate properly check that there is power to the unit and that the hopper con tains ice If the unit does not dispense check the following chart under the appropriate symptoms to aid in locating the defect Trouble Probable Cause BLOWN FUSE OR CIRCUIT BREAKER A Short circuit in wiring B Defective gate solenoid C Defective agitator motor GATE DOES NOT OPEN AGITATOR DOES NOT A No power TURN B Bent depressor plate does not actuate switch Defective dispensing switch GATE DOES NOT OPEN OR IS SLUGGISH A Defective gate solenoid AGITATOR TURNS B Excessive pressure against gate slide Defective Rectifier ICE DISPENSES CONTINUOUSLY gt Stuck or bent depressor plate does not release switch Defective dispensing switch Improper switch installation SLUSHY ICE WATER IN HOPPER Blocked drain Unit not level O FIO W Poor ice quality due to water quality or icemaker problems Improper use of flaked ice BEVERAGES DO NOT DISPENSE No 24 volt power to faucets No COs pressure BEVERAGES TOO SWEET Carbonator not working No COs pressure in carbonator O W ro ro
11. inse with clean water 4 Using a plastic pail prepare approximately five 5 gallons of sanitizing solution 5 Rinse the B I B disconnects in the sanitizing solution 6 Sanitizing fittings must be attached to each B I B disconnect If these fittings are not available the fittings from the empty B I B bags can be cut from the bags and used These fittings open the disconnect so the sanitizing solution can be drawn through the disconnect 7 Place all the B I B disconnects into the pail of sanitizing solution Purge all the flavor valves until the sanitizing solution is flowing from inner nozzle This can easily be accomplished by holding down each keypad button for at least 15 seconds After 15 seconds the valve will go into purge mode and continuously dispense for the next 60 seconds Allow sanitizer to remain in lines for at least thirty 30 minutes 8 Remove nozzle cover outer nozzle from flavor module housing Clean in a soap solution and rinse with clean water 9 Remove the sanitizing fittings from the B I B disconnects and connect the disconnects to the appropriate B I B container Operate the flavor valves until all sanitizer has been flushed from the system and flavor syrup is flowing freely 5 921080PR TROUBLESHOOTING IMPORTANT Only qualified personnel should service internal components or electrical wiring the applicable product tank then relieve the system pressure before proceeding If repairs are to be m
12. ngs open the disconnect so the sanitizing solution can be drawn through the disconnect Place all the B I B disconnects into the pail of sanitizing solution Operate all the valves until the sanitizing solution is flowing from the valve Allow sanitizer to remain in lines for fifteen 15 minutes Remove the nozzle and syrup diffuser from each valve and clean them in a soap solution Rinse with clean water and reassemble the nozzle and syrup diffuser to the valve Remove the sanitizing fittings from the B I B disconnects and connect the disconnects to the appropriate B I B container Operate the valves until all sanitizer has been flushed from the system and syrup is flowing freely 921080PR 4 WARNING Disconnect Power Before Cleaning Soap solution Use a mixture of mild detergent and warm 100 F potable water Sanitizing solution Use Leu ee of household bleach in 1 gallon of potable water Preparing the sanitizing solution to this ratio the required solution of 200 PPM will be obtained Cleaning tank Fill clean empty tank with a mixture of mild detergent and five 5 gallons of warm potable water 120 FP Sanitize Flavor syrup lines B I B System 1 Remove all the quick disconnects from all the B I B containers 2 Fill a suitable pail or bucket with soap solution 3 Submerge all disconnects gas and liquid in the soap solution and then clean them using a nylon bristle brush Do not use a wire brush R
13. y A B C D Remove the cup rest from drip tray Wash the drip tray with soap solution Rinse with clean water and allow solution to run down the drain Wash cup rest with soap solution and rinse in clean water Install the cup rest into the drip tray Clean all exterior surfaces with soap solution and rinse in clean water 2 COLD PLATE INSPECTION BEFORE CLEANING A B C D E Remove splash panel Remove the plastic cold plate cover to expose the cold plate Locate and remove any debris from the cold plate drain trough and make certain that the drain holes are not clogged Reinstall the cold plate cover Reinstall the splash panel in the reverse order in which it was removed 3 CLEANING INTERIOR SURFACES CAUTION When pouring liquid into the hopper do not exceed the rate of 1 2 gallon per minute Important Perform the following at least once a month A B Remove agitator assembly Using a long handle nylon bristle brush clean the interior of the hopper top cover and cold plate with soap solution The cold plate can be reached by going through the ice opening on the hopper bottom Make certain to reach the entire surface of the cold plate including the corners Clean the agitator assembly with soap solution using a nylon brush or a sponge Thoroughly rinse the hopper top cover agitator and cold plate surfaces with clean potable water Remove merchandiser and ice chute cover from dispenser
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