Cooper Lighting L630 User's Manual
Contents
1. HALO HALO L630 2C 2N POWER TRAC INSTALLATION INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS 8 When installing or using this track system basic safety precautions should always be followed including the following 9 1 Read all of these instructions before installing the track system 2 Save these instructions and refer to them when additions to or 10 changes in the track configuration are made 3 Do not install this track in damp or wet locations 11 4 Do not install any part of a track system less than 5 feet above the floor 5 Do not install any fixture assembly closer than 6 inches from any cur tain or similar combustible material 6 Disconnect electrical power before adding to or changing the config uration of the track 7 Do not attempt to energize anything other than track lighting fixtures on the track To reduce the risk of fire and electric shock do not attempt to connect power tools extension cords appliances and the like to the track CAUTION This track system is not intended for use with power sup ply cord or convenience receptacle adapter CAUTION To reduce the risk of fire and electric shock use only fix ture assemblies marked for use with Halo track and track fittings marked for use with L630 Series track The track system is to be supplied by one or two 480V 277V 60Hz single phase 3 wire system with a grounded neutral The mounting clips screws or stems are to be mounted in pre dr2. illed holes as follows 4 Track two places one at each end of track 8 Track Three places one in the center and each end of the track 12 Track four places one at each end of track and 4 feet from each end If track requires field cutting refer to field cutting instructions 12 CAUTION The maximum capacity of L630 Track is 40A per circuit When installing do not exceed the capacity of your circuits Check fuses and circuits carefully before installing SAVE THESE INSTRUCTIONS INSTALLATION OF TRACK TO AN OUTLET BOX o COOPER Lighting Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Punch out proper knockout holes in ceiling plate for mounting to out let box and to live end fitting note that special smooth plastic finish piece on metal ceiling plate requires caution in deterring location of proper knockout before making holes Remove flat head screw s from back of live end fitting and use to fasten plate to fitting Remove cover from live end fitting Place track with ceiling plate attached over outlet box and mark on ceiling or wall the position of the track mounting holes Drill mounting holes large enough for toggles and install track with fur nished toggle bolts If track is to be mounted on a solid surface use 8 screws not supplied instead of toggle bolts Fasten ceiling plate to outlet box with two screws Pull wires from box through open hole in live end as shown Cut and st
3. nd copper bus Step 1 Locate desired mounting hole s on the inside of the bars track section along the center line Step 2 Using 3 16 diameter drill bit drill hole through the track channel Caution Take care that you do not damage the bus bar insulators during the drilling operation If you accidentally damage any insulators discard the track section DO NOT ATTEMPT TO USE IT IN THE Step 4 Push copper bus bars back into the insulators 3 8 from the end of the insulators NOTE After you complete Step 4 bus bar insulators should be a minimum of 3 8 and a maximum of 1 2 from each end of the insulator If this is not the case make appropriate modifications Step 5 Reinstall the dead end and or appropriate feed connector and INSTALLATION tighten the screw Step 3 Remove all burrs and install track as described CAUTION After track has been field cut make certain that above each length of track that is 4 feet or less in length has one Additional Connectors Available NOTE The T and X Connectors wiring patterns can be easily changed in the field by shifting jumping positions or eliminating wires Several circuits can be fed through any connector by removing two or more of the jumper wires and replacing them with feed wires Separate instruction sheets are packed with each connector L673 Straight connector for L674 L connector for right L675 T Connector for 3 leg X Connector for 4 leg or left turns st
4. raight runs arrangements arrangements COOPER Lighting Cooper Lighting 1121 Highway 74 South Peachtree City GA 30269 a
5. rip wires from box and fasten to screw terminals in live end fitting see detail Push excess wire back into outlet box Replace cover on live end and tighten screw MOUNTING Figure 1 NEUTRAL LINE GREEN TIGHTEN SCREW TRACK GROUND NEUTRAL LINE AFTER INSERTING SCREW IN TRACK SCREWS Cooper Lighting 1121 Highway 74 South Peachtree City GA 30269 770 468 4800 703113 NEW CUT MUST BE AT EXACT RIGHT ANGLE 90 DEAD END FITTING TO REMOVE LOOSEN SCREW AND SLIDE FIT TING OUT REDRILL MOUNTING HOLE S IF NECESSARY FIELD CUTTING TRACK TO SPECIAL LENGTHS NOTE Cutting should be done preferably from the dead end of the mounting opening spaced a maximum of 6 inches from each track track end section A single section of track that is greater than 4 feet in length must have mounting openings a maximum of 12 inches from each end of the track with additional openings a minimum of every 4 feet long the length of the track section Step 1 Remove dead end fitting and pull copper bus bars and insula tors flush or even with one end of the track Step 2 With hacksaw cut the flush end the side with insulators and Additional openings may be provided as needed bus bars even to end to desired length Be sure to allow 1 8 m for dead end fitting which must be reinstalled to the track end If additional mounting holes are required follow this procedure Step 3 Remove all burrs from the track insulators a
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