CITC FX Jungle Mist System Anti-Drip User's Manual
Contents
1. Pressure Adjust Pressure Gauge Water ca Source IN QUT me Lad i O ouT ZN M A Sn Drain Bucket Connect the larger water supply line to the CITC filter assembly mount near the pump possibly on frame of a dolly or a wall if permanently installed Simply connect the hose onto the filter Before connecting to pump run water through the hose then the CITC filter for thirty seconds to flush the line and avoid any contaminants entering the pump then connect the 3 foot long tubing from the filter to the IN connection on the pump If using a new hose rinse the hose for 1 2 hour to flush out odors ANTI DRIP EXTENSION The anti drip feature stops dri Re from occurring when stopping and starting the Jungle Mist System Anti Drip Each time you stop the system the auto drain valve removes a slight amount of water to reduce pressure 1 4 cup to drain into the bucket supplied For testing place a bucket at rear of pump under tube coming out of the machine in the back marked DRAIN For permanent installation run a hose from the DRAIN outlet to a convenient sewer drain When using the anti drip system do not install auto drain valves not supplied The auto drain valves used with the regular Jungle Mist System are installed in line with the nozzles to drain the mist line for protection from freezing damage when not in use 8 1 8 2 8 3 8 4 9 1 8 Mist Line Layout2. 1 5 Micron Sediment Filter Cartridge 600725 35 Push Connector Quick Device Tee Only Nylon Tubing 3 8 OD 28 Length 71 1em 600730 UN ylon Tubing 3 8 OD 50 Roll 15 2m 600732 1 Tubing Cutter 600733 1 Push Connector Quick Device Brass Hose Adapter 600734 4 Push Connector Quick Device EndPlug 600736 3 Push Connector Quick Device Brass 90 Elbow 600737 Rae Connector Quick Device Three Way _600743 35 JAnti Drip Extension with 008 nozzle _600746 75 3 8 Steel Clamp Vinyl Coated with Tie Wraps _600759 6 Feet Low Pressure Tubing drain tube _600764 1 Oil Plug with WarningSign _600738 1 4 wayTee Push Connector Jungle Mist System Anti Drip Instruction Booklet 6 1 6 2 7 1 6 Pump Start up Procedure OIL RESERVOIR CAP REPLACEMENT The unit is shipped with a non vented oil reservoir cap The unit has to be sealed in order to prevent leakage of the oil during shipping In order to operate the unit YOU MUST REPLACE THE NON VENTED CAP WITH THE ENCLOSED VENTED OIL RESERVOIR CAP BREATHER CAP Operation of the machine without removing the plug and replacing it with the breather cap WILL VOID THE WARRANTY Do not operate this unit until the breather cap has been installed To replace the non vented cap first find the breather cap which is shipped in the electrical junction box LOOSEN THE SCREWS ON THE COVER REMOVING IT ENTIRELY On top of
3. the pump next to the motor is a cap where the oil is added Remove the cap replacing it with the breather cap provided Keep the non vented cap where you can find it as you will need to install it again before sending the unit by freight Replace the vented cap for any transport to prevent oil spillage Oil Reservoir Cap PUMP PREPARATION e Check belt tension to insure belt has not loosened during shipping It should not move more than 2 13mm e Check oil level with dipstick and or sight gauge The proper level is 1 2 full on sight gauge You may also use the dip stick on the breather valve This is where you may add 30 wt non detergent oil when needed Check the oil each 200 hours of operation 7 Hooking up the Pump INSTALLATION OF PUMP e The pump should be set inside a covered area on a level surface such as a stage or platform Having the pump level will insure proper lubrication to the internal parts in the pump Do not set it on a soft surface as the vibration will sink the unit 7 2 7 3 7 4 WATER SUPPLY Insure that the water source being used can supply enough water for the demand of the pump Use a minimum 3 hose 19 mm This unit does not use suction to pull from a water source Provide at least 40 PSI 2 8 bar of clean water WATER FILTER INSTALLATION NOTE Use factory supplied water filter in water supply to the pump Contaminants in water can damage pump and plug nozzles if filter is not used
4. risk of electric shock disconnect power before servicing this pump Maximum design pressure is 800 PSI 55 bar continuous Under no circumstances should the pressure be allowed to go higher than 1000 PSI 69 bar This pump has been evaluated for use with water only Do not use with any other liquids To reduce risk of electric shock install with all electrical components well grounded and dry 4 Grounding Instructions The pump should have a dedicated circuit The pump MUST BE GROUNDED In the event of a malfunction or breakdown grounding will reduce the risk of electric shock by providing a path of least resistance for the electric current Install electrical hookup in accordance with all local codes and ordinances Warning Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician if you are in doubt whether the pump is properly grounded Never use a two prong outlet or cut off the third prong on the plug 5 Receiving and Unpacking 5 1 CHECKING FOR DAMAGE IN SHIPPING e Carefully examine contents for signs of damage in shipping Immediately notify the carrier if damage is detected that was not visible upon receipt of shipment 5 2 CHECKING INVENTORY OF PARTS J ungle Mist System Anti Drip 110V P N 100071 230V P N 100079 CITC jeoorat PMS 1 gpm thp 110VAC Pump Only 230VAC version P N 600792 _600720 1 Filter Housing with BracketKit _600721
5. to Bucket 60cm 600763 1 Gallon Bottle Drain Container 600764 Oil Plug with Warning Sign 600765 Jungle Mist Instruction Booklet and Price Sheet 3 3 1 3 2 600766 Set of 4 Wheels 600768 2X Push Connector Auto Drain down anti freeze 600770 Pump Water Seal Kit 600771 6 Valve Rebuild Kit 600780 5 head nozzle 008 w anti drip adapter 600781 5 head nozzle 012 w anti drip adapter 600782 Push con Union 3 Safety Information WARNING Read through the entire instructions before attempting installation Risk of electrical shock This pump is supplied with a grounding conductor To reduce risk of electrical shock connect only to a properly grounded grounding type receptacle Have a qualified electrician wire the pump to a dedicated fused circuit Install pump on a flat level solid foundation This pump is non submersible CAUTIONS Before operation replace non vented oil reservoir cap with vented one which you will find shipped in the electrical junction box Failure to replace this cap will void the warranty Pump must be able to breathe See section 6 1 for more details Pump warranty is voided by failure to use factory supplied filter on water supply Water filter is installed on water INLET line See section 7 3 for more details To reduce
6. J UNGLE MIST SYSTEM ANTI DRIP Operating Instructions 110 VAC P N 100071 230VAC P N 100079 Thank you for purchasing this J ungle Mist System Anti Drip As you will notice from the table of contents the manual for your new pump is quite extensive To guarantee perfect and successful work with this machine please take time to read the manual carefully Do not operate before changing oil cap And finally we believe you will enjoy many years of dependable trouble free service if you properly install and maintain this powerful piece of machinery called the J ungle Mist System Anti Drip CITC 2100 196 St S W Ste 138 Lynnwood WA 98036 888 786 CITC www citcfx com Nr Nr APUNE oo VDO NNNNN PDA UUU A W N H UN MD 9 6 10 10 1 10 2 10 3 10 4 11 11 1 11 2 11 3 11 4 11 5 11 6 11 7 12 13 Contents Equipment Supplied Accessories and Parts Safety information Grounding Instructions U A BW UW Receiving and Unpacking Checking for Damage in Shipping Checking Inventory of Parts Pump Start up Procedure 6 Oil Reservoir Cap Replacement Pump Preparation Hooking up the Pump 6 Installation of Pump Water Supply Water Filter Installation Anti Drip Extension Mist Line Layout Strategies 8 Light Medium or Heavy Haze Indoor Fog Curtains Raise Humidity to Keep Dust Down Project Images and Lasers Mist Line Assembly 8 Tubing Connection Pre Installation System Test Pre
7. Strategies LIGHT MEDIUM OR HEAVY HAZE e Light Use 35 fine nozzles 0 008 e Medium Use 20 fine 10 heavy nozzles 0 012 alternating every 2 or 3 fine nozzles with a heavy nozzle for a total of 30 nozzles e Heavy Haze Mist Use 25 heavy nozzles 0 012 for thickest mist in low humidity areas e Note the driest mist will be the light mist Order heavy nozzles for medium or heavy haze additional INDOOR FOG CURTAINS e Use 35 fine nozzles pointed straight down for the driest mist If wetness is not a problem mix for medium or heavy being sure to point nozzles down from high position Downdraft can pull in fog from fog machines adding another dimension RAISE HUMIDITY TO KEEP DUST DOWN Point nozzles away from anything close by mist shoots away up to 6 8 1 8 2 4m in cone shape of 18 46cm diameter Alternate nozzles horizontally pointing opposite directions to reduce dust from the air This added moisture removes dust by clinging to the dust and dragging it down out of the air making the air smell fresh and clean PROJECT IMAGES AND LASERS e Hang nozzles in a straight line at 18 20 5 1 6 1m high pointing downward The 35 fine nozzles will need to be closer together Cut tubing 6 12 15 30cm shorter testing thickness of screen necessary Once in place be sure all nozzles are pointed straight down without wind or air movement Project from rear of water scr
8. een being sure no other lights are illuminating the screen unless for effect 9 Mist Line Assembly TUBING CONNECTION e Use the supplied cutters to begin cutting the supplied high pressure black tubing to the required lengths see recommended lengths below Be sure to measure the total length required for the mist line before cutting the tubing Only cut what is needed e RECOMMENDED NOZZLE SEPARATION Mounting Height Nozzle Separation 8 10 2 4 3m 28 71cm 10 15 3 4 5m 24 61cm 8 e Begin assembling the mist line by taking one of the supplied Push Con T Nozzle assemblies with the precut tubing and push the nylon tubing in to the next Push Con T with precut tubing being sure to completely push into the fittings Hold the ring from moving and push again with a slight 1 4 twist Feel it seat completely Let loose of the ring then pull to test for tightness Push Con T Nozzle an Black Tubing ee 4 bsg it 2 lt Lo pull out lubest Push ring luward nozzle and pull out tube 9 2 PRE INSTALLATION SYSTEM TEST e Once the mist line is completely assembled and before attempting to mount the mist line the system should be flushed section 4 3 and pressure tested e Insert an end plug into the last of the 35 Push Con nozzle fittings Connect the pump end of the mist line to the pump by inserting the tubing into the Push Con OUT fitting marked on the side of the pu
9. ghten dipstick hand tight e Seals possibly leaking No oil breather plug Pulsation e Valve stuck open check all valves remove foreign matter and reassemble e Belt slippage tighten or replace use correct belt Water leakage from under manifold e Worn packing cracked plunger install new packing or replace plungers Factory authorized dealer Water in crankcase looks like bubbles or milky color e May be caused by humid air condensing into water inside the crankcase shorten oil change intervals replace O rings e Be sure breather oil cap is being used 12 Technical Data Jungle Mist System Anti Drip M 110VAC P N 100071 230V P N 100079 Case Dimensions 17 x 14 x 9 5 43 2cm x 34 9cm x 24 1cm Overall Dimensions with hose connections 22 x 13 75 x 12 55 9cm x 34 9cm x 30 5cm Weight 90 Ibs 40 9 kg Shipping Weight 95 Ibs 43 2 kg Shipping Dimensions 24 x 17 x 20 61cm x 43 2cm x 50 8cm Pump 1 hp Electrical Power single phase 120VAC 10 A 60 Hz 230VAC 5 A 50 Hz Maximum Pressure 800 PSI 55 bar Maximum Inlet Pressure 40 125 PSI no less than 40 PSI 2 8 8 6 bar no less than 2 8 bar Oil Capacity 14 oz 410 ml Oil Type Non detergent 30W Limited Warranty One 1 year Rev 9 30 03 13 Limited Warranty Conditions J ungle Mist System Anti Drip Subject to the following c
10. ging the pump oil This will heat the pump causing the oil to flow better when removing from the pump To avoid electrical shock disconnect power supply and then continue by removing the pump cover Remove the breather cap located on the topside of the pump Locate the oil drain tube on the bottom side of the pump remove the 1 8 drain cap and drain the oil into a container After draining is completed replace drain cap and fill pump with SAE 30 Non Detergent Pump Oil The pump will take 14 ounces Oil will show 1 2 way in sight window when pump is full Replace breather cap hand tight and pump cover 10 3 EXTERNAL WATER FILTER INSPECTION Shut down water supply to pump before inspecting the filter element To insure the long life of the pump the external filter element needs to be inspected and or replaced every 6 months or as needed The time in between replacements will vary with more use of the system and quality of water If in an area of hard mineral water change the filter more often 10 4 DRIVE BELT INSPECTION The belt should not loosen from vibration of the pump however when changing the oil check the belt tension and inspect for cracks or abnormal wear The belt should never be more loose than to allow a movement of 1 2 138mm in the center between the pulleys 11 3 11 Troubleshooting Low Pressure e Check number of nozzles too many will lower pressure and cause the pump to work too hard e Lea
11. he flexible tubing supplied Insert the feed line into the Push con out fitting located on the end of the pump Run the feed to the origination point of the mist line securing the line every two feet 61cm with the tubing straps Be careful not to crimp or twist the line Trim any excess feed line with the supplied tubing cutters and insert the feed line usually 25 300ft 9 105m into the first 10 Push Con T fitting on the mist line If any elbows are required in your feed or mist line connect them in the same manner as the T fittings Note on permanent installations when connecting pump to stainless or copper tubing install a flexible discharge hose between pump and tubing to reduce vibration to piping 10 Maintenance procedures 10 1 SYSTEM PRESSURE Your pump includes a 2000 PSI 138 bar high pressure glycerine filled gauge and an adjustable unloader valve Check the system pressure periodically during operation The operating pressure should be between 600 800 PSI 42 55 bar DO NOT EXCEED 800 PSI 55 bar Note an air bubble will be inside the pressure gauge This is normal To adjust pressure turn the black knob on the top of the pump chassis while observing the gauge 10 2 CHANGING PUMP OIL After an initial oil change after 50 hours of operation the pump oil should be changed every 300 hours of operation or every three months To change the oil do the following Run pump for 1 hour prior to chan
12. k in line on discharge side inspect all nozzles lines and fittings for leaks e Insufficient supply of water increase flow of supply line and check water filter e Fouled or dirty inlet or discharge valves clean inlet and discharge valve assemblies e Worn inlet discharge valve blocked or dirty replace worn valves valve seats and or discharge hose e f nothing else works Unloader valve not properly adjusted increase pressure by turning unloader clockwise Water continues to run through pump after pump is turned off e Contaminant lodged in solenoid valve remove solenoid and plunger and dislodge any foreign matter Disconnect power Inlet solenoid valve is located near the inlet where water first comes into the unit The first solenoid valve stops water from coming when the power is off e Remove the upper electrical magneto by sliding the C clip sideways and lifting off the stem the entire unit Tap on the solenoid lightly with a wrench Disconnect the hose pressure and squirt water inside to remove dirt Place magneto back on with C clip and try again Pump stops running e Overloading the circuit confirm that pump is plugged into a dedicated circuit and has sufficient amperage Also be certain that sufficient water pressure is available Use a minimum 34 hose 19 mm with at least 40 PSI 2 8 bar of clean water Oil leaking around pump e Drain cap loosened tighten drain cap with 9 16 wrench e Red dipstick loosened ti
13. mp Pressure m Gauge Drain e Plug the pump in with the grounded plug making sure of proper pressure 600 800 PSI 42 55 bar This will cause the tubing to expand from the fittings eliminating any sagging once the mist line is mounted 9 3 Pressure Regulation e The pressure regulator has been factory preset to 800 PSI 55 bar If you hook up less than 35 heads or if the line voltage is out of spec you may be outside the recommended operating pressure range of 600 800 PSI 42 55bar If you reduce the number of nozzles you will increase pressure UNDER NO CIRCUMSTANCES SHOULD THE PRESSURE EXCEED 1000 PSI 69 bar as this can rupture lines and cause damage to seals and pump See section 10 1 to adjust the operating pressure 9 4 9 5 9 6 Checking for Leaks Check for leaks that may have occurred due to the tubing not being inserted beyond the o ring seal In case of a leak turn the pump off and remove the leaking fitting Then insert the tubing back into the fitting making sure the tubing inserts beyond the o ring When removing the Push Con fitting use a 3 8 open end wrench against the ring holding the connector with your thumb If you still have leaks remove the tubing and touch the edge of the tubing for sharpness If sharp check the O ring inside the push conn fitting to see if it has been cut Soften the edges of the tubing with a file and try again Be sure to push in as you give a twist Hold the oute
14. on Tubing 3 8 1cm OD price per foot 30 5cm 600729 Nylon Tubing 3 8 1cm OD 28 length included 71 1cm 600730 Nylon Tubing 3 8 1cm OD 50 roll 15 2m 600731 Nylon Tubing 3 8 1cm OD 100 roll 30 5m 600732 Tubing Cutter 600733 Push Connector Quick Device Brass Hose Adapter 600734 Push Connector Quick Device End Plug included 600735 Push Connector Quick Device 3 8 MIP Adapter included 600736 Push Connector Quick Device Brass 90 Elbow included 600737 Push Connector Quick Device Three way Tee included 600738 Push Connector Quick Device 4 Way Cross 600739 Ye Brass Nozzle Extension 600740 172 Brass Nozzle Extension 600741 8 oz Bottle of Nozzle Cleaner 240 ml 600742 1 Gallon Bottle of Nozzle Cleaner 3 8 600743 Anti Drip Extension with 008 fine nozzle included 600744 Anti Drip Extension with 012 heavy nozzle 600746 3 8 1cm Steel Clamp Vinyl Coated Tie Wraps included 600747 10 24 Nozzle Plug 600748 008 Nozzle O Ring Red included 600749 012 Nozzle O Ring Black 600751 4 HP Solenoid Valve 110 N O with Setup 600752 Push Connector coupling 600754 5 Nozzle Mist Pod without Nozzle 600755 Push Connector Quick Device Brass Union 600756 2000 PSI Pressure Gauge 600758 Labor Pump Assembly 600759 10 Low Pressure Tubing 600760 5 Low Pressure Tubing with Hose Adapter 1 5m 600761 3 Low Pressure Tubing for Filter to Pump 90cm 600762 2 Low Pressure Tubing for Drain
15. onditions we will repair any defect or fault in the unit if it is caused by a proven factory fault and has been advised immediately after appearance and within 30 days of delivery to the end user Insignificant deviations of the regular product quality does not guarantee replacement rights nor do faults or defects caused by water by generally abnormal environment conditions or Force Majeure A Limited One Year Warranty will be done in the following way Faulty parts will be repaired or replaced our choice with correct parts Faulty units have to be shipped to us or sent to us at customer s expense The RMA has to come with the faulty unit obtained from CITC The customer looses all rights for Limited Warranty services if any repairs or adjustments are done to the units by unauthorized persons and or if spare parts are used which are not approved by us Also non compliance with the instructions in this manual or mistakes by incorrect handling treating of the machine any faults and damages caused by undue force will lead to a loss of limited warranty Freight costs to CITC when under the limited warranty services are the responsibility of the customer CITC will pay freight upon return Limited warranty services do not cause an extension of the limited warranty time or the start of a new limited warranty time The warranty of replaced parts ends with the limited warranty time of the whole unit If a defect fault can not be repaired by
16. r ring of the push conn fitting to seat the tubing securely Adjusting the Fog Pattern As you retest watch the flow of fog and how it shoots to help you determine the pattern you would like to see when you mount it in a different position If you are doing several shapes or changes use a 3 8 open end wrench again to hold against the ring while you pull it apart Create light medium Form indoor fog curtains Keeps dust down or heavy haze Drip free system Dry floors Moisturizes singers voices Mounting the Mist Line The mist line is now ready to be mounted The mist line could be mounted to the underside bottom of the structure to be fogged or laid on the ground pointing up or hung from a cable or a two inch pipe with tie wraps over rough terrain or wherever When mounting keep flexibility a key factor You may want to change your mind Note When supporting this line of spray nozzles tie a support on each side of the nozzle about 3 8cm back allowing room for change later Pull the mist line tight as you secure each strap The unique Push Con T design allows complete 360 degree adjustability of the spray from each nozzle independently Once the pressure is off the nozzle may be turned to any angle To be sure turning doesn t affect the other nozzles hold the tubing while you turn the direction of the nozzle The next step is to run a feed line from the beginning of the mist line using the remainder of t
17. ssure Regulation Checking for Leaks Adjusting the Fog Pattern Mounting the Mist Line Maintenance procedures 11 System Pressure Changing the Pump Oil External Water Filter Inspection Drive Belt Inspection Troubleshooting 12 Low Pressure Water continues to run through pump after pump is turned off Pump stops running Oil leaking around pump Pulsation Water leaking from under manifold Water in crankcase looks like bubbles or milky color Technical Data 13 Limited Warranty Conditions 14 1 Equipment Supplied J ungle Mist System Anti Drip 110V P N 100071 230V P N 100079 Please see section 5 2 for a complete checklist 2 Accessories and Parts Universal DMX Relay 3 pin XLR Heavy Duty P N 250042 Nozzle cleaner 80z bottle P N 600741 1 gal bottle P N 600742 Tubing 50ft roll P N 600730 100ft roll P N 600731 Nozzles 0 008 nozzle P N 600723 0 012 nozzle P N 600724 Please refer to parts list below for additional J ungle Mist System parts 250042 Universal DMX Relay 3 pin XLR Heavy Duty 600720 Filter Housing with Bracket Kit 600721 5 Micron Sediment Filter Cartridge 600722 1 5 Automatic Drain Valve 600723 008 Nozzle with 10 24 Thread fine 600724 012 Nozzle with 10 24 Thread heavy 600725 Push Connector Quick Device Tee Only included 600726 Push Connector Quick Device Tee with Fine Nozzles 008 600727 Push Connector Quick Device Tee with Heavy Nozzles 012 600728 Nyl
18. us in a Satisfactory time we will within 30 days after sale of the unit our choice either Replace the whole unit for free or Refund the lesser value or Take back the whole unit and refund the purchase price but not more than the usual market price at the time of refund Further claims especially for damages losses etc outside the unit are excluded If you should send the unit for service do not forget to replace the vented oil cap with the non vented cap used for shipping the unit Also drain water from system Obtain your RMA by calling CITC Payment arrangements for repair must be made before receiving RMA in case unitis not covered under Limited Warranty Send unit to CITC RMA XXXXXXX 2100 196 Street SW Suite 138 Lynnwood WA 98036 Tel 888 786 CITC or 425 776 4950 Fax 425 776 5129 Website www citcfx com E mail info citcfx com ce one 2100 196 St SW 138 Lynnwood WA 98036 7083 425 776 4950 FAX 425 776 5129 www citcfx com info citcfx com September 30 2003
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