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CHIEF PAC-500 User's Manual
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1. _ amp SUPPORT BLOCKS wood 2x4 8 long 8 i 200 required not supplied HORIZONTAL FRAMING wood 2x4 14 1 2 4 201 gt long exact length dependent upon specific installation required not supplied SCREW Wood 10 x 2 1 2 40 Figure 1 Parts required not supplied ELECTRICAL BOX optional not supplied 1 GROMMET optional not supplied 1 Model PAC 500 Installation Instructions INSTALLATION AND ASSEMBLY The following instructions are applicable to e Three 2x4 studs 16 on center other installations are possible with increased framing complexity MWR PWR single swing arm and PNR double swing arm mounts OPEN WALL 1 Determine approximate mounting location keeping in mind the display size IMPORTANT Installation of housing 10 in 2x4 wall results in nearly direct contact with vertical studs and opposite back wall Inadequate space will remain for electrical wires cables plumbing ductwork or insulation Locate housing 10 accordingly 2 Usea stud sensor to locate applicable wood studs Mark locations with a pencil 3 Center and level housing 10 between marked studs Using housing 10 as a template draw pencil line completely around housing 10 See Figure 2 NOTE A 1 4 gap between sides of housing 10 and adjacent studs is typical Wood Studs Figure 2 Open Wall WARNING ELECTRICAL SHOCK HAZARD Cutting or drilling into elec
2. PAC 500 Installation Instructions
3. 3 Frame Housing 2 Cut 4 support blocks out of 2x4 wood each approximately 8 long 3 Attach each support block to the corresponding stud with three 10 x 2 1 2 countersunk wood screws Ensure that screws are far enough from end of block to prevent interference with framing screws installed in next step See Figure 3 NOTE Use of wood screws not included instead of nails is less likely to cause damage to surrounding drywall or paint 4 If necessary cut rectangular hole in horizontal framing to accomodate electrical box Do NOT eliminate bolts 100 to accomodate electrical installation All 12 bolts 100 must be used to secure housing 10 to wall structure Installation Instructions Model PAC 500 5 Attach horizontal framing to each support block with two 10 x 2 1 2 countersunk wood screws See Figure 3 INSTALL HOUSING WARNING ELECTRICAL SHOCK AND FIRE HAZARD Consult a qualified electrical contractor and applicable electrical codes Failure to take adequate precautions can cause DEATH or SERIOUS PERSONAL INJURY 1 If applicable Attach electrical box to housing 10 and connect electrical wiring NOTE The cutout in housing is sized to accommodate a standard RACO Single Gang junction box e Route audio visual cables through grommet not supplied into housing 10 NOTE Housing 10 can be rotated 180 to position electrical and audio visual cutouts 2 Center housing 10 in framed cav
4. Bracket MWR PWR Mount Figure 8 Attach Lower Bracket PNR Mount 7 Tilt and insert upper portion of mount assembly into upper bracket 20 then tilt and insert lower portion of mount assembly into housing 10 See Figure 9 PNR shown MWR PWR similar Figure 9 Insert Mount 8 To gain access to fastener holes for next steps hold lower mount bracket 30 or 40 and pull mount faceplate out from housing 10 9 Attach mount assembly to upper bracket 20 e MWR PWR mount Using key 170 install screws 80 and washers 130 through inner holes of bracket 20 into mount assembly See Figure 10 Ensure mount assembly is offset to the right of housing 10 Tighten securely PNR mount Using key 170 install screws 80 and washers 130 through outerholes of bracket 20 See Figure 11 Ensure mount assembly is centered in housing 10 Tighten securely Installation Instructions Model PAC 500 80 2 places a 130 2 places i 110 2 places 120 2 places A el 70 Pa ge 2 places NOTE Faceplace removed for clarity Figure 10 Install MWR PWR Mount 80 2 places 130 2 places a 110 2 places 120 2 places 70 A 2 places NOTE Faceplace removed for clarity Figure 11 Install PNR Mount 10 Using key 170 securely tighten
5. INSTALLATION INSTRUCTIONS LARGE FLAT PANEL IN WALL ENCLOSURE Model PAC 500 Specifications e Designed for in wall installation spanning a minimum of 3 wood studs 16 on center e Accomodates MWR PWR and PNR swing arm mounts e Cutouts provided for single gang electrical box and grommet hole for audio video cables e Weight capacity of 200 Ibs 90 kg NOTE Shown with PNR mount installed MWR PWR mount similar mount not included BEFORE YOU BEGIN WARNING It is the installer s responsibility to make sure all components are properly assembled and installed using the instructions provided Failure to read thoroughly understand and follow all instructions can result in serious personal injury damage to equipment or voiding of factory warranty e Ifyou have any questions about this these instructions or your specific installation contact Chief Manufacturing at 1 800 582 6480 or 952 894 6280 CHIEF MANUFACTURING INC 8800 000058 Rev E TAN i 1 800 582 6480 952 894 6280 FAX 952 894 6918 2007 Chief Manufacturing iC 8401 EAGLE CREEK PARKWAY STE 700 www chiefmfg com SAVAGE MINNESOTA 55378 USA 06 07 Model PAC 500 Installation Instructions A IMPORTANT WARNINGS AND CAUTIONS WARNING A WARNING alerts you to the possibility of serious injury or death if you do not follow the instructions CAUTION A CAUTION alerts you to the possibility of damage or destruction of equipment if you
6. do not follow the corresponding instructions WARNING It is the installers responsibility to make sure the structure to which this unit is attached can support five times the combined weight of all equipment Reinforce the structure as required before installing the unit Failure to provide adequate structural strength for this unit can result in serious personal injury or damage to equipment WARNING It is the installer s responsibility to make sure the combined weight of the display accessories and any other attached equipment must not exceed 200 Ibs 90 kg the maximum support weight of this unit Exceeding the maximum support weight can result in serious personal injury or damage to equipment WARNING Make sure the latch securing the display is fully closed at all times except when removing or installing the display The latch must be fully closed when installing or removing cables from the display WARNING Watch for pinch points Do not put your fingers between movable parts DIMENSIONS je 2 x 2 375 _ 2 x 5 500 j 2 x 2 375 T L 12 x 2 000 2X 2 125 DETAIL A DETAIL B SCALE 1 2 SCALE 1 2 3 855 1 875 9 12 000 12 x 3904 Installation Instructions Model PAC 500 TOOLS REQUIRED FOR INSTALLATION Stud Sensor
7. e Level e Saw e Tape Measure e Screwdriver for wood screws e 9 16 Wrench e 3 16 Hex Key provided 4mm Hex Key provided e 4mm Hex Bit provided NOTE Other tools may be required depending on your method of installation PARTS After unpacking carton inspect and verify contents See Figure 1 If any listed parts are missing or damaged contact Chief Customer Service at 1 800 582 6480 V Table 1 Parts EN I oe 10 HOUSING In Wall 1 20 BRACKET Upper 1 30 BRACKET Lower MWR PWR only 1 ii ZA 40 BRACKET Lower PNR only 1 AW V 50 MOULDING Vertical 2 70 X 60 MOULDING Horizontal 2 70 SCREW Button Head Cap 5 16 18 x 3 4 4 D lt 140 80 SCREW Button Head Cap 3 8 16 x 5 8 4 80 L LB BL E 90 SCREW Flat Head Cap 3 8 16 x 3 4 2 al 150 100 BOLT Connector 7mm x 40mm 12 90 110 WASHER Flat Machine Screw 1 4 4 S 120 WASHER Lock Split 5 16 4 O lt 160 130 WASHER Lock Split 3 8 4 140 PAD Felt 1 8 thick 2 100 _ gt M lt 170 150 TAPE Foam Square 18 160 COVER White 9 16 diameter 4 170 KEY Hex 3 16 slightly larger than 180 below 1 110 f gt lt 180 180 KEY Hex 4mm 1 190 BIT Hex 4mm 1 120 _ a 4 190 200 SHIM Engineered Wood package not shown 1 201 KEY Hex 7 32 1 130
8. gs Place display on protective surface Using 9 16 wrench remove and discard four bolts and washers attaching top and bottom brackets to mount assembly See Figure 5 Place mount assembly on protective surface Cc Attach Bolts oe 2 Oo a NOTE PNR mount faceplace removed for clarity MWR PWR mount similar Figure 5 Remove Mount Using key 170 attach upper bracket 20 to housing 10 with screws 70 washers 120 and washers 110 See Figure 6 Do not tighten screws 70 at this time NOTE Bracket 20 is shown centered for PNR installation Bracket 20 is offset to the right for MWR PWR installation Model PAC 500 Installation Instructions 70 2 places 120 2 places 110 2 places 20 o 4 90 2 places 4 140 2 places Figure 6 Attach Upper Bracket 6 Attach lower bracket 30 e MWR PWR mount Using key 170 attach lower bracket 30 to mount assembly with screws 80 and washers 130 See Figure 7 Tighten securely e PNR mount Using key 170 attach lower bracket 40 to mount assembly with screws 90 See Figure 8 Tighten securely and then install adhesive felt pad 140 to each screw head 90 3 2 places r lt a 130 i 2 places i 8 4 80 2 places Figure 7 Attach Lower
9. ity Ensure housing 10 protrudes 3 8 1 2 beyond front face of wood stud for 1 2 drywall adjust as required for other wall construction See Figure 4 a 2 I 200 12 places as required dal TN gt 3 8 1 2 100 s Wood 12 places O _ TN Figure 4 Install Housing CAUTION Housing 10 must either be in direct contact with studs horizontal framing or shims must be installed Failure to do so will result in deformation of housing 10 when bolts 100 are tightened 3 Cut and overlap shims 200 as required to completely fill soace between fastener holes in housing 10 and studs horizontal framing See Figure 4 4 Using key 180 or bit 190 install all 12 bolts 100 through housing 10 and shims 200 if required into studs horizontal framing See Figure 4 Tighten securely TRANSFER MWR PWR PNR MOUNT ASSEMBLY NOTE See instructions that came with MWR PWR PNR mount for specific display removal procedures Disconnect all cables from display NOTE Cables can remain installed in mount arm channel s 2 Remove PAC 140 Q Clamp if installed and open latching flag WARNING Display is very heavy Ensure display can be safely lifted and maneuvered as required to remove from mount Failure to take adequate precautions can result in serious personal injury or damage to equipment Lift and maneuver display mounting buttons out of button openin
10. screws 70 attaching upper bracket 20 to housing 10 See Figure 6 11 Using key 170 install screws 70 washers 120 and washers 110 through lower bracket 80 MWR PWR or 40 PNR into housing 10 See Figure 10 or See Figure 11 Tighten securely 12 Install covers 160 to unused threaded holes in back wall of mount 10 13 Finish housing 10 edge gaps e Moulding 50 and 60 may be installed First apply tape 150 to inner surface of long leg of moulding then press moulding into place See Figure 12 e Other optional framing may be installed e Housing edge gaps may be filled with optional drywall compound or other filler material 450 Edge of drywall t 18 places Figure 12 Install Moulding INSTALL DISPLAY NOTE See instructions that came with MWR PWR PNR mount for specific display installation procedures WARNING Display is very heavy Ensure display can be safely lifted and maneuvered as required to install to mount Failure to take adequate precautions can result in serious personal injury or damage to equipment 1 Ensure latching flag is fully opened 2 Lift and maneuver display such that all buttons fit into button openings on mount assembly Lower display firmly into place Ensure each button has fully seated in its button opening Close latching flag Install PAC 140 Q Clamp if applicable 5 Attach all cables to display Model
11. trical wires and cables can cause DEATH or SERIOUS PERSONAL INJURY ALWAYS make certain area behind mounting surfaces is free of electrical wires and cables before cutting drilling or installing mount fasteners WARNING EXPLOSION AND FIRE HAZARD Cutting or drilling into gas plumbing can cause DEATH or SERIOUS PERSONAL INJURY ALWAYS make certain area behind mounting surfaces is free of gas water waste or any other plumbing before cutting drilling or installing mount fasteners 4 Cut drywall on outside edge of line to facilitate installation of housing 10 and remove FRAME HOUSING The exposed portion of the center wood stud must be removed and the resulting cavity completely framed with wood The following steps are suggested the actual procedure is dependent upon the specific installation WARNING STRUCTURAL FAILURE HAZARD Ensure removal of center stud will not cause unacceptable loss of structural strength Consult a qualified building contractor and applicable building codes Failure to take adequate precautions can cause DEATH or SERIOUS PERSONAL INJURY 1 Remove exposed portion of center wood stud flush with upper and lower drywall edges See Figure 3 NOTE Stud may be attached to the opposite back wall Support VA Blocks A 4 places Horizontal Framing i CIN ISSN S Wood i E mA Screws LI 5 places Ci E mes Typical for each LI LI support block Figure
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