Chicago Electric 96405 User's Manual
Contents
1. Have the Pole Saw serviced by a qualified mechanic Chain is not receiving 1 Clogged oil slot in guide bar 1 Remove Guide Bar and clean enough oil 2 Oil is too thick oil slot 2 Use lighter weight oil Chain comes off Guide 1 Chain is too loose 1 Tighten Chain Bar 2 Guide Bar and Chain are not 2 Review unit assembly assembled correctly Saw smokes 1 Pole Saw is damaged Do not 1 Have the Pole Saw serviced use the Pole Saw by a qualified mechanic Saw leaks oil 1 Oil Cover is not secure 1 Tighten Oil Cover Guard Bar and Chain 1 Chain tension too tight 1 Adjust Chain Tension Screw to running hot and smoking 2 Oil Tank empty lower tension on Chain 2 Refill Oil Tank PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION2. OF REPLACEMENT PARTS THERETO SKU 96405 For technical questions please call 1 800 444 3353 Page 16 PARTS LIST Part Description 6 Carbon Brush Housing 5 hum 9 Motor Housing Plastic Knob for Front Handle Part Description 60 Washer 16x6xi 5 66 Shoulder Strap 68 SeewMSo eo nams 50 Plastic Spool Cover 86 Rear Hande Pak Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 96405 For technical questions please call 1 800 444 3353 Page 17 ASSEMBLY DIAGRAM SKU 96405 For technical questions please call 1 800 444 3353 Page 18 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this prod uct is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent s
3. This will prevent the Pole Saw from being damaged by overheating 10 To prevent accidents turn off the tool and disconnect from the power supply after use Clean the Pole Saw then store the tool indoors out of children s reach SKU 96405 For technical questions please call 1 800 444 3353 Page 14 MAINTENANCE AND SERVICING Risk of serious personal injury from accidental starting A WARNING or electric shock Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures Damaged equipment can fail causing serious personal injury Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning maintenance and lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation 2 AFTER USE clean external surfaces of the tool with clean moist cloth 3 After each use remove the Plastic Cover 34 and clean oil and sawdust out of the area underneath especially the recess of the Chain Tension Screw 40 and oil duct with a damp cloth or compressed air to extend the life of the Pole Saw Oil Duct 4 WARNING Ifthe supply cord of this power tool is damaged it must b
4. Tools with Two Prong Plugs 1 Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Outlets for 2 Prong Plug 2 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords Ts Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A 9 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make sure it is marked w
5. CHICAG OEE Power Tools TELESCOPING POLE SAW exe 3196405 SET UP AND OPERATING INSTRUCTIONS Diagrams within this manual are not drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed Exclusively by HARBOR FREIGHT d TOOLS 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 CONTENTS IMPORTANT SAFETY INFORMATION 3 GENERAL SAFETY BULES 2 1i nacre nis tn aora sse sas nose a ausa 3 WOK ATOR me 3 Electrical Safety iita sai puteetun ettet RE a iiaeaa 4 Personal Safety iin teure aeu ee unes decades Rxa x hu sd deu esee Nei Sue sudE Uus 4 Tool Use pope E 5 coca e 6 SPECIFIC SAFETY RULES 4 iisaxsitadacusskbdis uet tadvsdc vis dnwucsao 6 cisa tM 7 Grounded Tools Tools with Three Prong Plugs 7 Double Insulated Tools Tools with Two Prong Plugs 8 Extension COrdS iain e
6. an s for advice 15 Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq Kickback Precautions 16 Kickback is a dangerous reaction that can lead to serious injury Kickback may occur when the moving Chain contacts an object at the upper portion of the tip of the Guide Bar or when the wood closes in and pinches the Saw Chain in the cut Contact at the upper portion of the tip of the Guide Bar can cause the Chain to dig into the wood and stop the Chain for an instant The result is a quick reverse reaction which kicks the Guide Bar up and back toward the operator If the Chain is pinched along the top of the Guide Bar the Guide Bar can be driven rapidly back toward the operator Either of these reactions can cause loss of Pole Saw control which can resu
7. breakage of parts and any other condition that may affect the power tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools g Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control h Use the power tool in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation SKU 96405 For technical questions please call 1 800 444 3353 Page 5 Service a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained SPECIFIC SAFETY RULES Only use the Pole Saw to cut wood Never attempt to cut masonry metal or any other material with the Pole Saw Clear the work area before beginning a cutting project and plan a path of retreat to avoid falling branches Only use this tool while standing on a firm level surface Do not use this tool while mounted on a ladder or standing on any unstable platform Do not stand directly underneath the branch being cut Always cut at no more than a 60 angle to the branch and extend the telescopic arm of the Pole Saw for best possib
8. e in the Guide Bar 36 and over the Drive Sprocket 31 The directional arrows on the Chain must correspond with the directional arrows on the Guide Bar or the Pole Saw will not function Adjust the Chain Tension Screw 40 until the Chain is secure The Chain should not be adjusted too tightly since it does have to be able to move When properly adjusted the Chain should be able to be pulled using light force about 1 4 away from the Guide Bar and snap back without sagging Replace the Plastic Cover before use Assembling the Telescopic Pole 1 Connect Aluminum Tube 1 45 and Aluminum Tube 2 52 with Connector 1 46 Secure Plastic Coupling 1A 48 and Plastic Coupling 2A 51 with Screws 43 and Nuts 8 47 Fasten with Locking Knob 50 Connect Aluminum Tube 2 52 and Aluminum Tube 3 57 with Connector 2 53 Secure Plastic Coupling 1B 55 and Plastic Coupling 2B 56 with Screws 43 and Nuts 8 47 Fasten with Locking Knob 50 Functions The Telescoping Pole Saw is designed to trim branches on trees SKU 96405 For technical questions please call 1 800 444 3353 Page 12 OPERATING INSTRUCTIONS Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the A beginning of this manual including all text under subheadings therein before set up or use of this product General operating instructions i Turn the Power Switch of the tool to the OFF position and unplug the tool from the electrical out
9. e replaced only by a qualified service technician Chain Tension Screw 40 5 Any repairs not specifically covered in this manual MUST be completed by a qualified service professional Troubleshooting Possible Causes Probable Solutions Pole Saw will not start 1 No power at outlet 1 Check power at outlet 2 Cord not connected 2 Check that cord is plugged in Pole Saw runs but will 1 Chain is placed backwards on 1 Remove Chain and reattach not cut Guide Bar correctly Pole Saw only cuts when 1 Chain is dull 1 Have Chain sharpened by forced Cutting yields only a professional sharpening sawdust and large chips service SKU 96405 For technical questions please call 1 800 444 3353 Page 15 Possible Causes Probable Solutions Pole Saw runs slowly and 1 Power supply receiving low 1 Extension cord wire size is too stalls easily voltage small Pole Saw does not run 1 Safety Switch not depressed 1 Press Safety Lock in before when Power Switch is enough to release Power Switch squeezing Power Switch depressed 2 Extension cord connections are 2 Cord cord connections loose 3 Check line fuse and circuit 3 Open line fuse or circuit breaker breaker fault 4 Have the Pole Saw serviced 4 Open wiring circuit on saw by a qualified mechanic Motor of Pole Saw runs 1 Chain tension too tight 1 Adjust Chain Tension Screw to but Chain does not move 2 Gear Train Failure lower tension on Chain 2
10. e tere a act che cea 8 uie emt 9 SPECIFICATIONS sssisccnetsicasecadccencscsctiictinicatciocceenrececccaaes 10 Anu cm c 10 ASSEMBLY eec 10 o c pe C 10 INSPECTION MAINTENANCE AND CLEANING 11 Iii ppt 11 PARTS LIST opdiecoisete eterno 12 ASSEMBLY DIAGRAM oerte eer DEREaEe Ecce pUP arre vicc 13 ls lCoJAe t 14 SKU 96405 For technical questions please call 1 800 444 3353 Page 2 SAVE THIS MANUAL Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provided with this product A WARNING A CAUTION NOTICE CAUTION This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used w
11. hock if your body is earthed or grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes heavy duty work gloves hard hat or hearing protection used for appropriate conditions will reduce personal injuries SKU 96405 For technical questions please call 1 800 444 3353 Page 4 c Avoid accidental starting Ensure the switch is in the OFF position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench o
12. ith the suffix W A W in Canada to indicate it is acceptable for outdoor use T Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas SKU 96405 For technical questions please call 1 800 444 3353 Page 9 RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE EXTENSION CORD LENGTH AMPERES rise 25Feet 50Feet 75Feet 100Feet 150 Feet 74 120 as 14 12 o 121 160 14 12 10 61 200 2 1 L TABLE A Based on limiting the line voltage drop to five volts at 150 of the rated amperes n Double Insulated Volts Alternating Current Underwriters Laboratories Inc RM FRONOIUNODS DEI MIR SKU 96405 For technical questions please call 1 800 444 3353 Page 10 SPECIFICATIONS Pitch 3 8 Chain Specs Gauge 0 043 Center Links 33 Oil Capacity 5 07 Ounces Cord Information 17 5 8 L 18 AWG X 2C Built in Oiler Pole Extends from 29 to 6 2 Features Polarized Plug Safety Trigger Oregon Chain UNPACKING When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of
13. ith the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury SKU 96405 For technical questions please call 1 800 444 3353 Page 3 GENERAL SAFETY RULES WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your mains operated corded power tool SAVE THESE INSTRUCTIONS 1s Work area safety a b Keep work area clean and well lit Cluttered or dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric s
14. le clearance Be mindful of where the branch will fall Do not use within 50 of overhead power lines or above anything that could be damaged by falling branches Use extreme caution when cutting branches Branches under tension could spring back and cause severe injury Slender branches can catch in the chain and whip back towards the operator Do not address the tip of the Pole Saw to the material being cut as it can kick back violently causing severe injury Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control When using the Pole Saw maintain a firm grip on the tool with both hands to resist torque when cutting Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving This product is not a toy Keep it out of reach of children DANGER People with pacemakers should not use chain saws Chain saws produce strong electromagnetic fields that can cause pacemaker interference or SKU 96405 For technical questions please call 1 800 444 3353 Page 6 pacemaker failure People with pacemakers should consult their physici
15. let before assembling or making any adjustments to the tool 2 Maintain a proper grip on the Pole Saw whenever it is running Hold the tool with both hands Always keep your left hand on the Front Handle 61 and your right hand on the Rear Handle 74 86 so that your body is to the left of the Pole Saw Never use a left handed cross handed grip or any stance which would place your body or arm across the chain line 3 Always wear the Shoulder Strap 66 to properly support the Pole Saw when moving or using unit 4 To activate the Saw push the Safety Switch 72 forward and depress the Power Switch 75 Safety Switch 72 5 Allow the Saw Chain to cut for you Exert only light downward pressure If you attempt to force the cut damage to the Guard Bar Chain or Motor can result 6 Do not use a back and forth sawing type motion for cutting T Release the Power Switch as soon as the cut is completed Running the Pole Saw for long periods without a pause can cause unnecessary wear or damage to the Guard Bar Chain and Motor Beware Kickback Never cut with tip of blade 8 Cut longer branches down in sections for greater efficiency and safety See example below SKU 96405 For technical questions please call 1 800 444 3353 Page 13 First Cut Second Cut Third Cut 9 IMPORTANT After running the Pole Saw for an extended period of time allow the Engine to idle for several minutes to dissipate heat
16. lt in serious injury Do not rely only upon the safety devices built into the Pole Saw As an operator you should take several steps to keep the cutting job free from accident or injury Make sure the area in which you are cutting is free from obstructions Do not allow the nose of the Guide Bar to contact a log branch fence or any other obstruction while you are operating the tool Always cut with the Engine running at full speed Fully squeeze the Throttle and maintain a steady cutting speed Always keep the Chain clean and sharp Keep all guards and safety devices in proper working order and properly adjusted Never use the Pole Saw on a ladder or unstable support Before starting the Engine make sure the Chain is not contacting any object Shut off the Engine and make sure the Chain has stopped before setting the tool down 17 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be SKU 96405 For technical questions please call 1 800 444 3353 Page 7 understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS GROUNDING Improperly connecting the grounding wire can result in A WARNING electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is p
17. pecial or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESS LY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 SKU 96405 For technical questions please call 1 800 444 3353 Page 19
18. r a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 4 Power tool use and care a Always plug this tool into a GFCI equipped 120V electrical outlet b Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed c Do not use the power tool if the switch does not turn it on and off Do not use if the Safety Switch does not operate properly Any power tool that cannot be controlled with the switch is dangerous and must be repaired d Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally e Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users f Maintain power tools Check for misalignment or binding of moving parts
19. roperly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Prong Plugs 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet 3 The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See 3 Prong Plug and Outlet Q 9 3 Prong Plug and Outlet Outlets for 2 Prong Plug SKU 96405 For technical questions please call 1 800 444 3353 Page 8 Double Insulated Tools
20. this manual as soon as possible SET UP INSTRUCTIONS Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the A beginning of this manual including all text under subheadings therein before set up or use of this product Risk of accidental starting resulting in serious personal A WARNING injury Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Assembly Oil Requirements 1 The Chain of the Pole Saw requires oil to function The Oil Tank of the Pole Saw must be kept full when in use and drained before storage Lubricate the Chain with a high quality chain saw oil before each use SKU 96405 For technical questions please call 1 800 444 3353 Page 11 Always turn the Power Switch of the Pole Saw to the OFF position unplug it from the outlet and allow it to cool down completely before adding oil To fill the Oil Tank 42 remove the Oil Cap 41 and add up to 5 Ounces of high quality chain saw oil Replace Oil Cap when full Attaching the Chain 3 Pole Saw shown with Plastic Cover 34 removed Guide Bar 36 Chain 35 Chain Tension Drive Sprocket Screw 40 31 Remove the Plastic Cover 34 and align the Chain 35 along the groov
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