Chicago Electric 93255 User's Manual
Contents
1. 1 Avoid eye damage Do not shine light directly into the eyes of people or animals Temporary blindness can occur 2 Avoid burns Do not touch the Spotlight lens during operation It becomes very hot Allow the Spotlight to cool down before performing any maintenance 3 Avoid overheating the Spotlight Do not block the lens and reflector during operation 4 Observe work area conditions Do not use in damp or wet locations Don t expose to rain Do not use electrically powered tools in the presence of flammable gases or liquids 5 Keep children away Children must never be allowed in the work area Do not let them handle machines tools or extension cords 6 Store idle equipment When not in use tools must be stored in a dry location to inhibit corrosion REV 01 07 SKU 93255 For technical questions please call 1 800 444 3353 Page 2 10 11 12 13 14 Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed It will do the job better and more safely at the rate for which it was intended Do not modify this tool and do not use this tool for a purpose for which it was not intended Maintenance For your safety service and maintenance should be performed by a qualified technician as a high voltage hazard exists within the unit circuitry Battery replacement is not hazardous howeve2. Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 93255 For technical questions please call 1 800 444 3353 Page 7 Assembly Diagram 89 6 O 63 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 93255 For technical questions please call 1 800 444 3353 Page 8
3. CHICAGO SPOTLIGHT 10 MILLION CANDLE POWER ASSEMBLY AND OPERATING INSTRUCTIONS Due to continuing improvements actual product may differ slightly from the product described herein Distributed Exclusively by 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com Copyright 2005 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 REV 01 07 Specifications narging Adapter Operation Adapter Double ended cigarette lighter plug 12 VDC adapter with built in 10A fuse Weight 9 45 Ibs Features Charging status indicator Carrying strap Adjustable stand Can also be used as a 12 VDC 10 A power supply Save This Manual You will need the manual for the safety warnings and precautions assembly instructions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference Safety Warnings and Precautions WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using this tool
4. arterly when stored Always recharge the Battery when tool performance begins to diminish Severe heat is most destructive to a Battery the more heat generated the faster the Battery loses power A Battery that gets too hot can be For technical questions please call 1 800 444 3353 permanently damaged Never over discharge a Battery by using the tool even after tool performance is decreasing When tool performance begins to diminish stop the tool and recharge the Battery 13 Always remove the Battery from the Spotlight before performing inspection maintenance cleaning procedures or sto rage Warning The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Unpacking When unpacking check to make sure the following parts are included If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual Main Unit Car Plug Adapter AC DC Adapter Shoulder Strap REV 01 07 Page 4 Charging Battery Caution Set the Spotlight On Off Switch to the Off position before charging Never charge the Battery for over 16 hours Charge only until the red LED Battery Status Indicator shuts off Do not operate the Spotlight w
5. g parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock Note Performance of this Spotlight may vary depending on variations in local line voltage while charging or Spotlight Battery power SKU 93255 For technical questions please call 1 800 444 3353 Page 3 Battery Precautions 1 10 11 12 SKU 93255 Read all instructions and warnings on the Battery before charging the battery To avoid accidents charge the supplied Battery only Use only the supplied charging adapters for charging the internal Battery Replace a dead Battery with only the same type See Specifications page 2 Do not expose the Battery to rain or wet conditions To avoid damage of cable and plug never pull the cable to disconnect the Adapter Do not use the Adapters if the cable or plug are damaged Repairs should be carried out by a qualified technician Do not touch the Battery poles with any conductive source Do not store the Battery in a box with other metal objects Do not throw the Battery in a fire or in the general trash Contact your local hazardous waste disposal authority for proper disposal Do not drain the Battery completely before recharging Recharge fully when low or qu
6. hile charging 1 Open the Charging Port Cover 10 and plug the AC DC Adapter 37 into the charging port underneath and the other end into the 120 VAC electrical outlet The Charging Status Indicator turns red indicating charging The Battery will charge for approximately 13 16 hours if the AC Adapter is used When charging is complete the Charging Status Indicator turns off indicating charging is complete 2 Unplug the Adapter from the power source and store again in the Adapter compartment of the Spotlight Latch the Back Cover Note Never attempt to charge the Battery 25 by using the Car Plug Adapter 36 This Adapter should only be used to power the spotlight when the battery is out of power Operation Warning Avoid eye damage Do not shine light directly into the eyes of people or animals This Spotlight emits a high intensity beam and could cause temporary blindness if shined directly into the eyes 1 To turn the Spotlight on hold the Rubber Grip handle with one hand and push the On Off Switch with the other The first stop is the low setting and the second stop is the high setting 2 To check the battery charge status press the Battery Status Button 34 with the light on Note the number of yellow LEDs that illuminate If there are 3 the unit is almost fully charged If there is only one switch the unit off and recharge it 3 To position the Spotlight at rest move the Stands to the desired position 4 T
7. o turn the Spotlight off pull the On Off Switch back 5 A 12VDC device that draws less than 10 Amps can be plugged into the 12V Inlet Outlet 8 and powered by this unit s battery This will only work while the ON OFF switch is in its OFF position Never try to power a device that uses more than 10 Amps SKU 93255 For technical questions please call 1 800 444 3353 Page 5 Maintenance Store in a clean and dry location Charge the Battery after each use and every three months if not used If the 12 VDC cord does not function the fuse may be blown Unscrew the metal nut at one end of the cord and remove the old fuse If the wire inside is broken replace with another F10A250V Fast acting 10 Amp 250 Volt fuse of the same type Battery Replacement 1 2 3 4 6 Bulb Replacement Note Make sure all parts are cool to the touch before Remove the screws at the top back of the spotlight and open the Hatch 26 Carefully pull out the existing Battery and pull off the wire terminals Replace the Battery with a new one of the same type See page 2 Push the red wire connector onto the positive Battery terminal and the black wire connector onto the negative Battery terminal Be sure that the wires are connected properly Otherwise the Spotlight will be damaged Place Battery back into the battery compartment Close the Back Cover and install and tighten screws Charge the new Battery as described on page 4
8. r Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Do not use if any parts are broken or any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool if any switch does not turn On and Off properly Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not abuse the Adapter Power Cord Never use the Power Cord to carry the adapter or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or movin
9. replacing the bulb Pull the Lens Ring Cover 1 off and set it aside Un thread the Lens Holding Ring 2 being careful oe not to allow the Lens 3 to fall out re Be careful the edges of the Lens may be sharp Remove Lens and gently set it aside it is fragile Remove the Refractor 4 and detach the three wires leading to the Bulb 5 Squeeze the ends of the Bulb Retaining Spring 6 together and hold them see A right Swing the Bulb Retaining Spring 6 up and remove it see B right Turn the Bulb 5 slightly counterclockwise and Slide it out see C right Using a clean rag cloth or gloved hand install a proper replacement Bulb without touching the bulb portion If the bulb is touched it must be cleaned with rubbing alcohol and llow ry before being installed allowed to dry before being installed Bulb replacement continued on next page SKU 93255 For technical questions please call 1 800 444 3353 Page 6 8 Reassembly is the reverse of the earlier steps When reattaching the RED wires be certain that the wires are reattached in the order shown to the right Parts List Part Description 7 i o Right Housing Cover i Ta T O h 3 1 Front Stand Hinge Cover 34 Battery Status Button Left Front Stand Leg 35 Circuit Board s 7 Front Stand Hinge 36 Car Plug Adapter 8 Right Front Stand Leg 37 AC DC Charging Adapter 9 Rear Stand Hinge Cover ok s NOTE
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