Chicago Electric 91511 User's Manual
Contents
1. SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operat ing inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed in the following pages may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS SKU 91511 PAGE 2 REV 07 WORK AREA Keep your work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite flammables Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when oper ating a power tool Do not use a power tool while tired or under the influ ence of drugs alcohol or medication A moment of inattention while operat ing power tools may result in serious personal injury Dress properly Do not wear loose clothing or je2. at Full Load 0 20 Oo 18 18 Oo l O 34 18 a 18 OoOo o d ae 51 70 is 16 i 14 12 Pe 151 2500 da ww 14 2 1 Oo 18 16 14 12 71 120 fe 10 fo five wort at 150 ofthe rated amperes 5 18 O iB 18 O da 35 50 O ds d 18 6 O 18 id O D 121 1650 4 2 2 FIGURE B SYMBOLOGY io Double Insulated Canadian Standards Association Underwriters Laboratories Inc V Volts Alternating Current A O e no No Load Revolutions FIGURE C XXxXx miN Per Minute RPM SKU 91511 PAGE 7 SPECIFIC SAFETY RULES 1 Maintain labels and nameplates on the Wet Tile Saw These carry important information If unreadable or missing contact Harbor Freight Tools for a replace ment 2 A DANGER Keep hands and fingers away from cutting area and Saw Blade Use a appropriate push stick not included whenever possible 3 Check Blade Guard for proper upward downward movement before each use Do not operate the Wet Tile Saw if the Blade Guard does not move freely Never clamp or tie the Blade Guard into the upward position If the Wet Tile Saw is accidentally dropped the Blade Guard may be bent Raise the Blade Guard and make sure it moves freely and does not touch the Saw Blade or any other part of the Saw in all angles and depths of cut 4 Always use Diamond Blades with a 7 diameter 5 8 round arbor hole and rated at a minimum 3 600 RPM Blades that
3. not cracked or bent The Saw Blade will become hot while cutting Allow the Saw Blade to completely cool before touching Allow the Saw Blade to spin up to full speed before feeding a workpiece into it When turning off the Saw allow the Saw Blade to spin down and stop on its own Do not press against the Saw Blade to stop it Do not force the workpiece into the Saw Blade when cutting Apply moder ate pressure allowing the Saw Blade to cut without being forced Turn off the Wet Tile Saw and allow the Saw Blade to stop on its own if the Saw Blade is to be backed out of an uncompleted cut Never attempt to remove material stuck in the moving parts of the Wet Tile Saw while it is plugged in and running When cutting a large workpiece make sure its entire length is properly supported If necessary use a roller stand not included with larger workpieces Never stand on the Wet Tile Saw Serious injury could result if the Wet Tile Saw is tipped or if the rotating Saw Blade is accidently contacted Industrial applications must follow OSHA requirements For your safety In extreme working conditions sensors in the Wet Tile Saw will automatically switch off the Motor to prevent overheating In this event turn the Power Switch to its OFF position Wait five minutes or until the Motor has cooled Depress the Circuit Breaker Then turn the Power Switch to its ON position to resume cutting Always turn off the Wet Tile Saw
4. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 91511 PAGE 16 PARTS LIST _Part Description Qty Part Description Qty 1 Screw 18 Motor BottomBase_ 1 2_ Blade Guard 19 Electrical Cord Fixed Head 1 30 WingNut 20 Capacitor I 4 Guard Support 21 Power Switch 1 6 Continuous Rim Blade 7 1 23 Rubber Stand 4 8 Rubber Ring 26 Left Cutting Table _ 1 9 Magnet 27 Blade Lock Nut_ 1 16 Motor Bottom Base Screw J4 qJ o d ooo o o 17 PowerCord di d d l O NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 91511 PAGE 17
5. do not match the mounting hardware of the Wet Tile Saw or that are rated at less than the required minimum RPM will run eccentrically causing loss of control or may fly off the Saw 5 Use the Wet Tile Saw only for cutting ceramic tile quarry tile marble terra cotta and slate with a maximum thickness of 1 1 4 6 Do not use the Wet Tile Saw for cutting metals or for cutting curves This may cause the Saw Blade to break and reduce its service life 7 Make sure the Saw Blade remains wet at all times while cutting 8 Always keep the water level at the recommended level 1 1 2 deep Do not overfill or allow the Wet Tile Saw to run dry 9 Avoid splashing water on the Motor Power Switch or any electrical compo nent Make sure to stand on a dry insulated surface such as a rubber mat while using this Wet Tile Saw 10 Make sure to clean the water reservoir thoroughly after each use 11 Never use damaged or incorrect Saw Blade washers or nuts The Saw Blade s washers and nut were specially designed for your Saw for optimum performance and safety of operation 12 To avoid accidental injury always wear heavy duty work gloves and long sleeved work shirt when changing a Saw Blade SKU 91511 PAGE 8 07j 13 14 15 16 17 18 19 20 21 Ze 23 24 Before using the Wet Tile Saw make sure the Saw Blade is properly mounted on the Saw Spindle Make sure the Saw Blade is balanced and is
6. new Saw Blade 6 make sure the directional arrow shown on the Saw Blade is pointing toward the front of the Wet Tile Saw See Figure D 7 Replace the Outer Washer 28 Then firmly tighten the Blade Lock Nut 27 counterclockwise to secure the Saw Blade 6 in place See Figure D WING NUT So 3 yh BLADE GUARD 2 WING NUT SCREW 1 j GUARD SUPPORT 4 GUARD SUPPORT BAN EW 5 SAW BLADE 6 OUTER WASHER ise 7 28 e IO N BLADE LOCK NU U 27 t LEFT CUTTING TABLE 26 uj p To Attach The Saw Blade Guard FIGURE D 1 Align the mounting hole in the Guard Support 4 with the mounting hole in the inner edge of the frame of the Wet Tile Saw Then secure the Guard Support to the frame using one Guard Support Screw 5 See Figure D 2 Secure the Blade Guard 2 to the top portion of the Guard Support 4 using one Wing Nut Screw 1 and one Wing Nut 3 See Figure D SKU 91511 PAGE 11 3 Check to make sure the Blade Guard 2 moves freely upward and downward See Figure D 4 Close the Left Side Cutting Table 26 See Figure D To Attach The Fence And Miter Guide 1 Place the Fence 11 on top of the Right Cutting Table 10 and clamp both ends of the Fence to secure it in place The Fence is marked in both inches and centi meters to make cuts accurate The Fence may be used on either side of the Saw Blade 6 See Figure E 2 Slide the Miter Gu
7. osition and unplug the Power Cord 17 from its 120 volt electrical outlet before performing any inspection adjustments maintenance or cleaning 2 Before each use inspect the general condition of the Wet Tile Saw Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring loose cracked or bent Saw Blade 6 and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 3 Daily With a soft brush cloth or vacuum remove all dust and debris from the exterior surfaces of the Wet Tile Saw Clean the water reservoir thoroughly after each use 4 When storing always store the Wet Tile Saw in a safe clean dry location 5 Repairs should only be performed by a qualified service technician PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER
8. CHICAGO df Yes1s e Power Tools 7 PORTABLE WET TILE SAW Model 91511 ASSEMBLY AND OPERATING INSTRUCTIONS Distributed Exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 9301 1 Visit our Web site at http www harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 2004 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 REV 08a PRODUCT SPECIFICATIONS Electrical Requirements 120 V 60 Hz 3400 RPM 1 2 HP Single Phase Motor Start Up AMPs 10 2 Circuit Breaker 120V 3 Prong Grounded Power Cord Plug Cutting Capacit Up to 1 1 4 Thick Blade Size Type 7 Diamond With 5 8 Round Arbor Hole Must Be Rated At 3600 RPM Or Greater 5 8 Diameter Angle Cutting Capacity Right Side of Table Tilts At 15 30 45 60 Water Compartment 13 L x 6 1 4 W x 5 13 16 Deep Maximum Water Depth 1 1 2 15 5 8 L x 15 3 4 W x 6 1 2 H UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 17 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible
9. and unplug the Power Cord from its electrical outlet before changing accessories or performing any inspection maintenance or cleaning procedures Use the right tool or attachment for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool or attachment There are certain applications for which this product was designed It will do the job better and more safely at the rate for which it was intended Do not modify this product and do not use this product for a purpose for which it was not in tended SKU 91511 PAGE 9 25 A WARNING People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker 26 Z N WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of Califor nia to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement or other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially des
10. ide 24 into the Miter Guide Sliding Track 29 Check to make sure the Miter Guide slides freely to the front and rear of the Wet Tile Saw See Figure E FENCE a i 11 MITER GUIDE SLIDING TRACK g bea O RIGHT 29 a CUTTING TABLE Wo 10 MITER GUIDE p Ke 24 FIGURE E OPERATING INSTRUCTIONS 1 The Power Cord 17 is stored underneath the Wet Tile Saw Take out the Power Cord but DO NOT plug it into an electrical outlet 2 Raise the Left Cutting Table 26 Then fill the reservoir with water to a level of 1 1 2 deep Do not overfill or allow the Wet Tile Saw to run dry Then close the Left Cutting Table See Figure F next page Check Blade Guard for proper upward downward movement before each use Do not operate the Wet Tile Saw if the Blade Guard does not move freely Never clamp or tie the Blade Guard into the upward position SKU 91511 PAGE 12 FILL RESERVOIR WITH WATER LEFT CUTTING TABLE TO LEVEL OF 1 1 2 DEEP 26 FIGURE F 3 Make sure the Power Switch 21 is in its OFF position Then plug the Power Cord 17 into the nearest 120 volt grounded electrical outlet See Figure G To Perform Straight Cutting 1 Lift the front and rear Levers of the Fence 11 Slide the Fence along the Table to the left or right until the desired width of cut is aquired as indicated on the Fence Scale Then lower the front and rear Levers of the Fence to lock the Fence i
11. ied electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDED TOOLS TOOLS WITH THREE PRONG PLUGS 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low SKU 91511 PAGE 5 resistance path to carry electricity away from the user reducing the risk of elec tric shock See Figure A 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See Figure A 3 Your tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See Figure A FIGURE A EXTENSION CORDS 1 Grounded tools require a three wire extension cord Double Insulated tools can
12. igned to filter out microscopic particles California Health amp Safety Code 25249 5 et seq 27 The warnings precautions and instructions discussed in this manual can not cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator ASSEMBLY INSTRUCTIONS NOTE For additional references to the parts listed in the following pages refer to the Assembly Diagram on page 17 To Remove And Install The Saw Blade n 1 ZA WARNING Prior to performing any assembly procedures make sure the Power Cord 17 of the Wet Tile Saw is unplugged from its electrical outlet Also make sure the unit has completely cooled and wear heavy duty work gloves 2 Open the Left Side Cutting Table 26 to expose the old Saw Blade 6 See Figure D next page 3 Using the accessory Wrench 33 remove the Blade Lock Nut 27 by unscrew ing it in a clockwise direction See Figure D 4 Once the Blade Lock Nut 27 is removed remove the Outer Washer 28 See Figure D 9 While wearing heavy duty work gloves to avoid accidental cuts remove the old SKU 91511 PAGE 10 Saw Blade 6 from the Spindle of the Wet Tile Saw Then install a new diamond Saw Blade with a 7 diameter 5 8 round arbor hole and rated at a mini mum 3 600 RPM See Figure D 6 NOTE When installing the
13. n place See Figure G next page 2 Place the workpiece flush against the Fence 11 Turn the Power Switch 21 to its ON position and allow the Saw Blade 6 to spin up to full soeed Then slowly and carefully push the workpiece into the Saw Blade until the cut is com pleted See Figure G 3 Once the cut is completed turn the Power Switch 21 to its OFF position and allow the Saw Blade 6 to come to a complete stop on its own Then remove the workpiece and unplug the Power Cord 17 from its electrical outlet See Figure G To Perform Angle Cutting 1 Make sure the Power Switch 21 is in its OFF position Then plug the Power Cord 17 into the nearest 120 volt grounded electrical outlet See Figure H page 15 SKU 91511 PAGE 13 WORKPIECE NOT INCLUDED FENCE LEVER FENCE SCALE FENCE LEVER POWER SWITCH FIGURE G 21 2 Raise the Right Cutting Table 10 to the desired angle of cut i e 15 30 45 or 60 See Figure next page 3 Place the two Stands underneath the Right Cutting Table 10 into the grooves to hold the Cutting Table in position See Figure H 4 Place the workpiece finished side down onto the Right Cutting Table 10 See Figure H g Turn the Power Switch 21 to its ON position and allow the Saw Blade 6 to spin up to full speed Then slowly and carefully push the workpiece into the Saw Blade until the cut is completed See Figure H 6 O
14. nce the cut is completed turn the Power Switch 21 to its OFF position and allow the Saw Blade 6 to come to a complete stop on its own Then remove the workpiece and unplug the Power Cord 17 from its electrical outlet See Figure H To Perform Miter Cutting 1 Make sure the Power Switch 21 is in its OFF position Then plug the Power Cord 17 into the nearest 120 volt grounded electrical outlet See Figure I next page 2 Loosen the Lock Knob on the Miter Guide 24 Then select the degree of cut SKU 91511 PAGE 14 WORKPIECE NOT INCLUDED RIGHT CUTTING TABLE 10 FIGURE H 0 to 60 and tighten the Lock Knob to lock the Miter Guide in place See Figure I 3 Place the workpiece flush against the Miter Guide 24 Turn the Power Switch 21 toits ON position and allow the Saw Blade 6 to spin up to full speed Then slowly and carefully push the workpiece into the Saw Blade until the cut is completed See Figure l 4 Once the cut is completed turn the Power Switch 21 to its OFF position and allow the Saw Blade 6 to come to a complete stop on its own Then remove the workpiece and unplug the Power Cord 17 from its electrical outlet See Figure I WORKPIECE NOT INCLUDED MITER GUIDE 24 POWER SWITCH 21 FIGURE SKU 91511 PAGE 15 INSPECTION MAINTENANCE AND CLEANING 1 WARNING Always make sure the Power Switch 21 is in its OFF
15. provides a low resistance path to carry electricity away from the user SKU 91511 PAGE 4 2 Double insulated tools are equipped with a polarized plug one prong is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation O eliminates the need for the three wire grounded power cord and grounded power supply system 3 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Di Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immedi ately Damaged Power Cords increase the risk of electric shock Do not expose power tools to external rain or wet conditions Water entering unprotected parts of this power tool will increase the risk of electric shock 6 When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock WARNING Improperly connecting the grounding wire can result in the risk of electric shock Check with a qualif
16. s Tools are dangerous in the hands of untrained users 9 Maintain tools with care Do not use a damaged tool Tag damaged tools Do not use until repaired 6 Check for misalignment or binding of moving parts breakage of parts cracking or breakage of the Blade and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 7 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool 1 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 2 When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury ELECTRICAL SAFETY 1 Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding
17. use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Figure B next page 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Figure B 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Figure B SKU 91511 PAGE 6 D If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Figure B 6 If you are using an extension cord outdoors make sure it is marked with the suf fix W A W in Canada to indicate it is acceptable for outdoor use T Make sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified elec trician before using it 8 Protect your extension cords from sharp objects excessive heat and damp or wet areas HECOMMEMNOED MHN II WH s OIA esl EMS ON CARL 120 VOLT MA WEF La TE EXTENSION CORD LE Ma TH A WMP EFR ES Feat Feat Feat Feat Feat l l l l Mime folio
18. welry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Power Switch is off before plugging in Carrying power tools with your finger on the Power Switch or plugging in power tools with the Power Switch on invites accidents Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Always wear ANSI approved safety goggles a dust mask or respirator and hearing protection TOOL USE AND CARE Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed SKU 91511 PAGE 3 2 Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced 3 Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally 4 Store idle tools out of reach of children and other untrained person
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