Chicago Electric 90636 User's Manual
Contents
1. the load Toggle Switch and note Display Meter reaction If voltage recovers to its full red area potential after only a few seconds the battery is probably defective If the voltage recovers slowly he battery may only be run down Check SG recharge and re test CHARGING SYSTEM _ If the Display Meter needle reads OK charging system is functional If it falls on the low red or high white area red areas charging system may be malfunctioning SKU 90636 For technicial questions please call 1 800 444 3353 Page 5 Testing the Starter Note The engine should be at normal operating temperature and the battery should be fully charged before doing this test _ Connect the Cable Clamps A B to the battery as previously described Disable the ignition so the engine will not start Refer to your vehicle s manual Have an assistant crank the engine Note the voltage reading during cranking A oO N View the Meter Display D and read the voltage A reading of 9 Volts or less indicates excessive current draw This may be due to a poor connection a failing starter or a battery of insufficient size for the motor CAUTION DO NOT press the Toggle Switch C during this test INSPECTION MAINTENANCE AND CLEANING 1 Periodically recheck all nuts bolts and screws for tightness 2 Store in a clean and dry location 3 Clean the outside of the unit with a damp cloth Never use solvents to clean any pa2. CHICAGO S Yeyii ey Power Tools 100 AMP LOAD BATTERY AND CHARGING SYSTEM TESTER Mere 1190636 OPERATING INSTRUCTIONS Distributed Exclusively by 3491 MISSION OAKS BLVD CAMARILLO CA 93011 VISIT OUR WEB SITE AT HTTP WWW HARBORFREIGHT COM Copyright 2003 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 SPECIFICATIONS Item Description Capability 6 and 12 VDC battery tester with charging system output Load Test Capacity 100 amps 50 1000 cold cranking amps Display Meter Analog 0 16 VDC maximum Test Cycle 10 seconds per test with 1 minute cool down 3 tests in 5 minutes Battery Cable Clamps 16 3 4 inch Copper plated clamps Overall Dimensions 12 3 4 L x 6 W x 3 D inches Features Carrying handle and four rubber feet Save This Manual You will need the manual for the safety warnings and precautions operating and maintenance procedures Keep your invoice with this manual in a safe and dry place for future reference SAFETY PRECAUTIONS A WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instruc tions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS 1 Keep your w
3. at fast idle speed Never start and run the vehicle s engine in a closed garage WARNING Avoid Carbon Monoxide poisoning This gas comes from the vehicle exhaust and is colorless and odorless It can cause serious injury or death if inhaled Never run the vehicle s engine inside a garage or any other enclosed space 3 View the Meter Display D and read the charging system condition far right on the gauge Refer to the Battery Condition Analysis section below CAUTION DO NOT press the Toggle Switch C during this test Battery Condition Analysis LOAD TEST 5 Sec BATTERY CONDITION Display Reading OK Battery capacity is good May or may not be fully charged Check the charge state by testing the Specific Gravity SG with a Hydrometer If SG is less than full charge check for possible charging green area system trouble Recharge to full level f the Display Meter needle is steady the battery capacity is not good Battery may be defective or WEAK partly discharged Check SG If over 1 225 the battery is defective If below 1 225 recharge battery i and re test If there is a difference in SG between cells over 2 points 0 025 a particular cell may yellow area be damaged If charging does not bring SG to full charge level then battery is either sulfated or has lost its active material If the Display Meter needle is falling the battery is defective or has a bad cell For a quick check BAD release
4. e a good connection clean battery terminals with a solution of baking soda and water and wipe the battery terminals with a cloth to remove any dirt and grease 2 Connect the red positive Cable Clamp A to the positive terminal on the 6 or 12 V lead acid battery See photo above 3 Connect the black negative Cable Clamp B to the negative terminal on the battery Turn clamps slightly to ensure a good connection 4 With the clamps connected the tester s gauge will show the battery s current charge Ifit is less than 12 V disconnect the battery and recharge before testing If recharging will not bring the reading above 12 V the battery is defective If it shows no reading verify that the tester is connected properly If the tester is connected properly the battery is defective 5 Press and hold the Toggle Switch C for at least 5 seconds to simulate an actual load on the battery SKU 90636 For technicial questions please call 1 800 444 3353 Page 4 6 View the Meter Display D and read the battery condition Refer to the Battery Condition Analysis section below 7 Release the Toggle Switch C and remove the Cable Clamps from the battery Testing the Charging System Note The engine should be at normal operating temperature during this test 1 Connect the Cable Clamps A B to the battery as previously described 2 Outside or in a well ventilated area start the vehicle engine and run
5. e severe Freight Tools for a replacement injury to eyes always wear ANSI approved safety goggles Avoid Always wear ANSI approved safety touching eyes while working with or impact eye goggles and heavy work near a battery In case of accidental gloves when using this tool Using contact rinse eyes with clean personal safety devices reduce the risk water for at least 5 minutes and for injury Safety impact eye goggles and see a doctor immediately heavy work gloves are available from Harbor Freight Tools Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of obstructions grease oil trash and other debris Do not use this tool in areas near flammable chemicals dusts and vapors Do not use this product in a damp or wet location WARNING People with pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker SPECIFIC SAFETY RULES FORTHE BATTERY TESTER When connecting the Battery Cables to the battery avoid creating sparks always connect and disconnect clamps exactly as described in rule number 2 below and on page 4 especially when the battery is being charged Explosive gases are created during charging Sparking could also damage the vehicle electrical system Be certain o
6. f the test battery polarity before connecting the test Cable Clamps The red Cable Clamp A goes to the positive terminal of the battery The black Cable Clamp B goes to the negative terminal of the battery When placing the Battery Tester in the vehicle on the frame engine or fender take special care that the metal housing of the Battery Tester does not come in contact with either terminal of the battery or other electrical connections Do not drop the Battery Tester as it may affect proper operation Do not smoke or have open flames near the battery SKU 90636 For technicial questions please call 1 800 444 3353 Page 3 6 Reversing Battery Tester Cable Clamps on the battery will damage the tester 7 _Donotconnect the Battery Tester to the battery while the battery is being charged Turn the engine off before connecting 8 Do not touch the cooling vents on the Battery Tester immediately after testing the battery They become very hot UNPACKING When unpacking check to make sure that all the parts are included Refer to the Assembly section and the Assembly Drawing and Parts List at the end of this manual If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual as soon as possible OPERATING INSTRUCTIONS Testing the Battery CAUTION Undercharged lead acid batteries will freeze during cold weather NEVER TEST OR CHARGE A FROZEN BATTERY 1 To help ensur
7. ork area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed 4 Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed 5 Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced 6 Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users SKU 90636 For technicial questions please call 1 800 444 3353 Page 2 10 11 Maintain tools with care Keep clean Do not use a damaged tool Tag damaged tools Do not use until repaired Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury Maintain labels and nameplates on this tool These carry important information CAUTION If unreadable or missing contact Harbor Battery acid may caus
8. rt of this tool Use compressed air to blow out debris from the load vents 4 After each use clean the Cable Clamps of any possible battery electrolyte Apply a thin coat of silicon grease to prevent corrosion REPLACEABLE PARTS The Battery Tester has no replaceable parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO REV 07 04 SKU 90636 For technicial questions please call 1 800 444 3353 Page 6
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