jeep wrangler jeep wrangler unlimited 2” body
Contents
1. 3 ja R ae qe a j a ad PEDDLIESTE r i ution T kaj i d z o pa merem ro jm a ai _ l nE F j P j f z i kiir TATA l a j T ag a fir 1 i ri aT mathe J a P Ls i ee a 5 i ey ia 3651 N Highway 89 Chino Valley AZ 86323 928 636 7080 www p a g net JEEP WRANGLER JEEP WRANGLER UNLIMITED 2 amp 4 DOOR 2 BODY LIFT KIT AUTO TRANSMISSION ONLY INSTALLATION INSTRUCTIONS 2007 2011 KIT 992 A WARNING Installation of a Performance Automotive Group body lift kit will change the vehicle s center of gravity and handling characteristics both on and off road You must drive the vehicle safely Extreme care must be taken to prevent vehicle rollover or loss of control which could result in serious injury or death Avoid sud den sharp turns or abrupt maneuvers and always make sure all vehicle occupants have their seat belts fas tened A WARNING Before you install this kit read and understand all instructions warnings cautions and notes in this instruction sheet and in the vehicle owner s manual A CAUTION Proper installation of this kit requires knowledge of the factory recommended procedures for removal and installation of original equipment components We rec ommend that the factory shop manual and any special tools needed to service your vehicle be on hand during the installation Installation of this kit without2. Automatic Transmission Only 8 2 Body Lift Kit 992 a Install grille on vehicle by popping four clips c Connect wire harness on two fog lamps Slide in along bottom of grille red tab Grille Red Clips Wire Harness Airbag Fuse NOTE The location of the airbag fuse may vary check the owner s manual a Install airbag fuse Fuse Block H T SS a4 my a vroer TE f 2 DUA uoo E a ER 4 AL Ce e f af om 3 af 5 Die 4 Automatic Transmission Only 9 2 Body Lift Kit 992 b Install airbag fuse cover battery connections and electrical component oper ations Test drive vehicle After Completing Installation Retorque all fasteners after 500 miles and after off road Enain mpartmen use All body lift components should be visually gine Compartment inspected and fasteners retorqued during routine vehi cle servicing 1 Connect both battery cables Connect positive cable A CAUTION first then negative cable Performance Automotive Group does not recommend any particular wheel and tire combinations for use with its body lifts and cannot assume responsibility for the customer s choice of wheels and tires Refer to your owner s manual for recommended tire sizes and warn ings related to the use of oversized tires Larger wheel and tire combinations increase stress and wear on steering and suspension components which leads to increased maintenance and higher risk for comp
3. ous personal injury or death To avoid accidental deployment during installation of the lift kit the Supple mental Restraint System SRS or airbag must remain deactivated Do not allow anyone near the airbag dur c Remove bolt and slide u joint off of steering ing installation Refer to the factory service manual or shaft owner s manual for the recommended procedure to disable the SRS After kit installation the SRS must be reactivated before driving the vehicle Install Kit If the following step is not performed the airbag clock Body spring could be damaged Do not turn the steering wheel while the steering shaft is disconnected 1 Prepare to lift body from frame a Strap steering wheel to prevent accidental movement Automatic Transmission Only 4 2 Body Lift Kit 992 a Remove two nuts on front core support body c Remove two nuts on front core support body mount on driver side mount on passenger side Remove These Remove These Body Mount Two Nuts Body Mount Two Nuts Core Support Core Support b Driver Side Loosen but DO NOT REMOVE d Passenger Side Remove bolt and lower bush body mounting bolts 2 Door 4 body mount ing from each cab mount on passenger side 2 bolts and 4 Door 5 body mount bolts Door 4 body mount bolts and 4 Door 5 body mount bolts Loosen Body Mount Bolts on Drivers Side Remove Body Mount Bolts on Passenger Side Body Mount Except Core Support Body
4. A WARNING Always wear eye protection when operating power tools A WARNING Before you install this kit block the vehicle tires to pre vent the vehicle from rolling A WARNING Accidental deployment of the air bag can result in seri ous personal injury or death To avoid accidental deployment during installation of the kit the Supple mental Restraint System SRS or airbag must remain deactivated Do not allow anyone near the airbag dur ing installation Refer to the factory service manual or owner s manual for the recommended procedure to disable the SRS After you install the kit reactivate the SRS before driving the vehicle Performance Automotive Group recommends using the Loctite supplied in the kit on the threads of all kit nuts and bolts unless specified otherwise in these instructions 2 Body Lift Kit 992 Before Starting Installation NOTE 2 Airbag Fuse NOTE Kit parts are prefaced by the word kit and appear in bold print 1 Carefully read all warnings and instructions com pletely before beginning 2 Verify all parts have been received in this kit by checking the parts list at the end of this document lf parts are missing from kit please be prepared to pro vide the following information 1 Name of purchase location 2 Bar Code on side of box 3 Date above bar code 4 Date inside box cover 5 Inspector from inside box cover 3 Only install this kit on the vehicle for
5. no bind Check operation of clutch brake system and parking brake Check operation of transmission and transfer case Ensure there is full engagement in all gears and 4WD ranges Check A Raps Depending on the vehicle configuration automatic or manual transmission 2WD or 4WD cab length bed length etc some parts may not be used Automatic Transmission Only 10 2 Body Lift Kit 992
6. Mount Except Core Support The number of body mounting bolts may vary depend ing if vehicle is a 2 door or 4 door Automatic Transmission Only 5 2 Body Lift Kit 992 e Remove large washer from factory bolts by sup porting large washer and tapping on the bolt aa f aT ke a a A Lag Remove Washer from Bolt A WARNING Use extreme caution when lifting body from frame To prevent serious personal injury ensure the lifting device is securely placed Keep your hands out from between the body and frame A CAUTION Continually check hoses wires lines etc to be sure that everything is flexing properly and not binding or damage to the vehicle could result Be especially care ful of the a c hoses at the fire wall the belt pulley and at the core support Ensure brake lines stretch while lifting Bending the lines to gain ample slack may be necessary Be extremely careful not to kink the lines 2 Passenger side a Position a hydraulic floor jack and a wood block under passenger side of body under the body seam Slowly lift body just enough to install a kit block on top of factory upper bushing A WARNING The kit blocks must be installed in addition to the fac tory upper and lower bushings Installing the kit blocks without the factory upper and lower bushings could result in damage to the vehicle or serious personal injury Automatic Transmission Only b Remove bottom nut on fr
7. a small amount of kit Loctite onto fac tory bolt and kit 3 8 x 1 1 4 bolt and tighten to b Remove each kit bolt one at a time and apply a 33 lb ft small amount of kit Loctite onto threads Install kit bolt 12mm 1 75 x 140mm and lower Siaerna Ghai bushing TIGHTEN kit bolts penn onal Large Factory Washer kit steering extension amp Bolt 3 8 x 1 Kit Bolt 12mm x 140mm 1 4 Lower Bushing Engine Compartment Factory Steering U Joint 1 Install kit steering extension A WARNING Verify the steering shaft is securely installed as speci fied in the instructions Failure to do so may cause steering malfunction resulting in property damage or serious personal injury 2 Wire Harness A WARNING a Clip wire harness on firewall at back of engine Accidental deployment of the air bag can result in seri ous personal injury or death To avoid accidental deployment during installation of the lift kit the Supple mental Restraint System SRS or airbag must remain deactivated Do not allow anyone near the airbag dur ing installation Refer to the factory service manual or owner s manual for the recommended procedure to disable the SRS After kit installation the SRS must be reactivated before driving the vehicle a Slide kit steering extension onto shaft sticking through firewall b Slide u joint of steering shaft onto kit steering extension Front of Vehicle 1 Grille
8. onent failure Larger wheel and tire combinations also alter speedometer calibration braking effectiveness center of gravity and handling characteristics Consult an experienced local off road shop to find what wheel and tire combinations work best with your vehicle Positive Cable Negative Cable av ANEAN MA Day wre AALAMIN thit CI rip A All warranty information instruction sheets and other documents regarding the installation of this product must be retained by the vehicle owner Information contained in the instructions and on the warranty card will be required for any warranty claims The vehicle Miscellaneous owner needs to understand the modifications made to the vehicle and how they affect vehicle handling and performance Failure to provide the customer with this 1 Apply kit label warning onto dashboard in plain information can result In damage to the vehicle and sight of all vehicle occupants severe personal injury 2 Check all fasteners to ensure they are tight KIT PARTS LIST 3 Ensure all wires hoses cables etc are properly Qty Description connected and there is ample slack 10 Block Body Lift 2 x 3 4 Adjust headlights 2 Spacer Front Mount 1 Steering Extension Dynamic Vehicle Check XXXX Hardware bad kit Bolt 14mm x 160mm 0 Bolt 12 mm x 160 mm Bolt 10 mm x 70 mm Washer 10 mm Bolt 3 8 x 1 1 4 socket head 1 Check steering in both directions to ensure that there is
9. ont core support mount Bottom Support Mount Nut c Remove core support bushing from vehicle d Remove the two bolts from core support mount by tapping on them with a hammer Factory Core Support Bushing Remove Two e Place kit block core support on core support mount kit Block Core Sup port Core Suppor Mount 2 Body Lift Kit 992 f Install four Ait washers 10 mm two kit bolts 10 mm x 50 mm two nuts 10 mm and core Support mount on vehicle Kit Bolt 10 mm x 50 mm KitWasher 50 mm and kit Nuts 50 mm Install kit bolts a 2007 only Install kit bolt 12mm 1 75 x 140mm and factory large washer on each body mount DO NOT TIGHTEN b 2008 2011 only Install kit bolt 12mm 1 75 x 140mm all body mounts EXCEPT rear most two Install two kit bolt 14mm 2 0 x 140mm in two rear most body mounts Use factory large washer on each body mount DO NOT Kit Block TIGHTEN Core Sup port Large Factory Washer Core Support Mount g Install kit blocks 1 x 3 onto factory body bushings on each body mount Kit Bolt 12mm x kit Block 140mm 1 x 3 c Unclip vent hose on passenger side just in front of last body mount Factory Body Bushing h Lower body onto kit blocks 1 x 3 Vent Hose 4 Cab driver side Automatic Transmission Only 7 2 Body Lift Kit 992 a Repeat previous steps on driver side of vehicle c Apply
10. proper knowledge of the factory recommended procedures may affect the performance of these components and the safety of the vehicle We strongly recommend that a certified mechanic familiar with the installation of sim ilar components install this kit A WARNING DO NOT combine suspension body or other lift devices Use of vehicle with combined lifts may result in unsafe and or unexpected handling characteristics Automatic Transmission Only 4 WARNING This kit should only be installed on a vehicle that is in good working condition Before you install the kit thor oughly inspect the vehicle for corrosion or deformation of the sheet metal around the factory body mounts If the vehicle is suspected to have been in a collision or misused do not install this kit Off road use of your vehicle with this kit installed may increase the stress applied to the factory body mounts We do not recom mend that any vehicle with a body lift kit installed be involved in any extreme off road maneuvers such as jumping Failure to observe this warning may result in serious personal injury and or severe damage to your vehicle A WARNING Many states and municipalities have laws restricting bumper heights and vehicle lifts Consult state and local laws to determine if the changes you intend to make to the vehicle comply with the law Z WARNING The installation of larger tires may reduce the effective ness of the braking system
11. which it is specified If anytime during the installation you encounter something different from what is outlined in the instructions call technical support at 928 636 7080 4 Park vehicle on a clean dry flat level surface and block tires so vehicle cannot roll in either direction Engine Compartment 1 Disconnect both battery cables Disconnect nega tive cable first then positive cable Positive Cable Negative Cable IPAS Automatic Transmission Only The location of the airbag fuse may vary check the owner s manual a Remove fuse cover b Remove airbag fuse Fuse Block be Eg n as W Ja Ja ii pad 2 Body Lift Kit 992 Prepare to Install Kit b Remove six screw clips along top of grille Screw Clips Screw Clips Front of Vehicle 1 Grille a Unplug wire harness from two fog lamps Slide out red tab and disconnect wire harness Fog Lamp s a a sa s La s s s N c Remove grille from vehicle by popping four clips Red Clips Wire Harness along bottom of grille Automatic Transmission Only 3 2 Body Lift Kit 992 Engine Compartment b Mark steering shaft u joint in relation to steering shaft as shown 1 Wire Harness a Unclip wire harness on firewall at back of engine Wire Harness Clips 7 q By i i ag igi Steering Shaft 2 Steering Shaft A WARNING Accidental deployment of the air bag can result in seri
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