Chicago Electric 66182 User's Manual
Contents
1. The cutting depth of the Hot Knife may be adjusted up to 3 3 4 when using the Scale Bracket To adjust the depth loosen the two Clamping Screws 3 Pull out or retract the Scale Bracket to the desired cut Page 7 ting deptth Then retighten the two Clamping Screws See Figure A Work Area and Workpiece Set Up 1 Designate a well ventilated work area that is clean and well lit The work area must not allow access by children or pets to prevent injury and distraction 2 Use and lay this Hot Knife on a non flammable surface only 3 Always have multiple class ABC fire extinguishers nearby 4 Route the Power Cord 21 along a safe route to reach the work area without creating a tripping hazard or exposing the Power Cord to pos sible damage The Power Cord must reach the work area with enough extra length to allow free movement while working 5 There must not be hazardous ob jects such as utility lines or foreign objects nearby that will present a hazard while working General Operating Instructions 1 Plug the Power Cord Plug 21 into the nearest 120 volt grounded elec trical outlet 2 Turn the Temperature Selector Knob 9 to the desired temperature See Figure A e 1 Level 0 Fahrenheit e 2 Level 248 Fahrenheit e 3 Level 527 Fahrenheit e 4 Level 725 Fahrenheit e 5 Level 840 Fahrenheit Press and hold the Power Switch 19 to heat up the Blade 2 The Blade will2. e Avoid operating alone e Do not use with Power Switch 19 locked on e Properly maintain and inspect to avoid electrical shock e Any Power Cord 21 must be prop erly grounded Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock WARNING Handling the Powr Cord 21 on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproduc tive harm Wash hands after han dling California Health amp Safety Code 25249 5 et seq The warnings precautions and in structions discussed in this instruction manual cannot cover all possible con ditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS For technical questions please call 1 800 444 3353 GROUNDING TO PREVENT AWARNING ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the Outlet is properly grounded Do not modify the Power Cord Plug 21 provided with the tool Never remove the grounding prong from the Plug Do not use the tool if the Power Cord or Plug is damaged If damaged have it repaired by a service facility before use If the Plug will not fit the Outlet have a
3. Light Red L E D Electrical Requirements Product Sharp edge of Blade for line cutting Applications Side of Blade for wide groove cutting Cutting Depth 3 3 4 with Scale Bracket Adjustments 5 7 16 without Scale Bracket 1 Level 0 Fahrenheit 2 Level 248 Fahrenheit 3 Level 527 Fahrenheit 4 Level 725 Fahrenheit 5 Level 840 Fahrenheit Push Button momentary ON OFF Power Switch Automatically returns to OFF position when released Temperature Ranges Additional Features UNPACKING When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible SKU 66182 For technical questions please call 1 800 444 3353 PRODUCT FEATURES FIGURE A TEMPERATURE POWER ON BLADE ADJUSTING KNOB LIGHT 2 9 22 CLAMPING SCREW 3 SCALE POWER SWITCH BRACKET 19 1 OPERATING INSTRUCTIONS A Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch 19 of the tool to its OFF position and unplug the tool from its electrical Outlet before performing any inspection maintenance or cleaning procedures To Adjust The Cutting Depth
4. power tool is maintained Specific Safety Warnings Maintain labels and nameplates on the Hot Knife These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement This Hot Knife can create heat up to approximately 840 Fahrenheit Al ways keep fingers hands body and clothing away from the heated com ponents of this tool Avoid unintentional starting Prepare to begin work before turning on the Hot Knife Do not allow any objects liquid or metal to fall into the Heat Block holes of the tool Doing so can cause short circuiting and or electric shock Do not lay the Hot Knife down on a flammable surface Use and lay this tool on a fireproof work surface only Always keep multiple class ABC fire extinguishers nearby Use the Hot Knife in a well ventilated area only Do not leave the Hot Knife unat tended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving Allow the Hot Knife to completely cool before storing This product is not a toy Keep it out of reach of children SKU 66182 For technical questions please call 1 800 444 3353 Page 4 SKU 66182 People with pacemakers should consult their physician s before use Electromagnetic fields in close prox imity to heart pacemaker could cause pacemaker interference or pacemak er failure In addition people with pacemakers should
5. proper Outlet installed by a qualified electrician Grounded Tools Tools with Three Prong Plugs 3 Prong Plug and Outlet Tools marked with Grounding Re quired have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low re sistance path to carry electricity away from the user reducing the risk of Page 5 electric shock See 3 Prong Plug and Outlet The grounding prong in the plug is connected through the green wire in side the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the preceding illustration See 3 Prong Plug and Outlet EXTENSION CORDS Grounded tools require a three wire If you are using one Extension Cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum Cord size See Table A If you are using an Extension Cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Make su
6. CHICAGO Electric HEAVY DUTY HOT KNIFE Kere 1166182 SET UP AND OPERATING INSTRUCTIONS Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 SAVE THIS MANUAL Webi see NOTICE is used to address practices Keep this manual for the safety warn not related to personal injury ings and precautions assembly operating inspection maintenance and cleaning pro CAUTION CAUTION without cedures Write the product s serial number the safety alert in the back of the manual or month and symbol is used to address year of purchase if product has no num practices not related to ber Keep this manual and the receipt in personal injury a safe and dry place for future reference General Safety Warnings I
7. MPORTANT SAFETY WARNING Read all safety warnings and instructions IN FORMATION Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference In this manual on the labeling and all other information provid ed with this product This is the safety alert The term power tool in the symbol It is used to alert warnings refers to your line you to potential personal operated corded power tool injury hazards Obey all safety messages that 1 Work area safety follow this symbol to avoid a Keep work area clean and well lit possible injury or death Cluttered or dark areas invite acci dents DANGER indicates b Do not operate power tools in A DANGER a hazardous explosive atmospheres such as in situation which if not the presence of flammable liquids avoided will result in death or gases or dust Power tools create serious injury sparks which may ignite the dust or WARNING sia AWARNING indicates a c Keep children and bystanders away while operating a power tool hazardous situation which if Distractions can cause you to lose not avoided could result in death or serious injury control ACAUTION CAUTION used 2 Electrical safety with the safety a Power tool plugs must match the alert symbol indicates a outlet Never modify the Power hazardous situation which if Plug in any way Do not use any not avoided coul
8. RANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this prod uct is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESS LY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will ei ther repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return re paired products at our expense but if
9. d result in adapter plugs with grounded minor or moderate injury power tools Unmodified plugs and SKU 66182 For technical questions please call 1 800 444 3353 Page 2 SKU 66182 matching outlets will reduce risk of electric shock b Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the Power Cord Never use the Cord for carrying pulling or unplugging the power tool Keep the Cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool out doors use an Extension Cord not included suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Personal safety a Stay alert watch what you are do ing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use personal protec
10. for your ap plication The correct power tool will Page 3 do the job better and safer at the rate for which it was designed b Do not use the power tool if the Power Switch does not turn it on and off Any power tool that cannot be controlled with the Switch is dan gerous and must be repaired c Disconnect the Power Plug from the power source before making any adjustments changing ac cessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to oper ate the power tool Power tools are dangerous in the hands of untrained users D Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If dam aged have the power tool repaired before use Many accidents are caused by poorly maintained power tools 7h Use the power tool and its acces sories in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 Service a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the
11. re the Extension Cord is properly wired and in good electrical condition Always replace a damaged Extension Cord or have it repaired by a qualified electrician before using it Protect the Extension Cords from sharp objects excessive heat and damp or wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT extension cord EXTENSION CORD P NAMEPLATE LENGTH As the distance from the supply outlet AMPERES increases you must use a heavier at full load gauge Extension Cord Using exten sion cords with inadequately sized wire Causes a serious drop in voltage resulting in loss of power and pos sible tool damage See Table A 3 The smaller the gauge number of the wire the greater the capacity of the Cord For example a 14 gauge Cord can carry a higher current than a 16 gauge Cord See Table A rol nies aes Based on limiting the line voltage drop to five volts at 150 of the rated amperes TABLE A 4 When using more than one Exten sion Cord to make up the total length make sure each Cord contains at least the minimum wire size required See Table A SKU 66182 For technical questions please call 1 800 444 3353 Page 6 SYMBOLOGY OA eres _ No Load Revolutions per Minute SPECIFICATIONS 120 V 60 Hz 130 Watts Power Switch Push Button ON OFF Power Cord 18 AWG x 3C Power Plug 3 Prong Grounded Internal Temperature Control Rheostat Power Indicator
12. reach the pre set operating tem perature in about one minute and will remain at the temperature selected Also the Power ON Light 22 will il luminate during operation See Figure A When the Blade 2 has reached the pre set temperature you may use the sharp edge of the Blade for line cut ting or use the side of the Blade for wide groove cutting When pressure on the Power Switch 19 is released power to the Blade 2 is cut off and the Blade will cool down gradually See Figure A AWARNING The residual heat on the Blade 2 takes several minutes to dissi pate Use caution while the Blade is still hot Unplug the Hot Knife from its electri cal outlet Once the Hot Knife has completely cooled store the tool in a clean dry and safe location out of reach of chil dren and other unauthorized persons SKU 66182 For technical questions please call 1 800 444 3353 Page 8 MAINTENANCE AND TO PREVENT SERIOUS INJURY FROM TOOL SERVICING FAILURE Procedures not specifically Do not use damaged A explained in this manual equipment If abnormal noise must be performed only by a or vibration occurs have the qualified technician problem corrected before TO PREVENT further use AWARNING serious iNJURY 1 BEFORE EACH USE inspect the FROM ACCIDENTAL general condition of the Hot Knife OPERATION Check for loose screws misalignment Turn the Power Switch 19 of or binding of moving parts cracked or the Hot Knife
13. tive equip ment Always wear ANSI ap proved safety goggles Safety For technical questions please call 1 800 444 3353 equipment such as NIOSH approved dust maskrespirator non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries o Prevent unintentional starting Ensure the Power Switch is in the off position before connecting to power source and or picking up or carrying the tool Carrying power tools with your finger on the Switch or energizing power tools that have the Switch on invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left at tached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts g Only use safety equipment that has been approved by an appropri ate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breath ing protection must be NIOSH ap proved for the specific hazards in the work area Power tool use and care a Do not force the power tool Use the correct power tool
14. to its OFF broken parts damaged electrical wir position and unplug the tool ing and any other condition that may from its electrical Outlet affect its safe operation petore partorming any 2 AFTER USE clean external surfaces inspection maintenance or of the tool with clean cloth cleaning procedures 3 WARNING If the Power Cord 21 of this power tool is damaged it must be replaced only by a qualified ser vice technician TROUBLESHOOTING Hot Knife will not turn on 1 No power at electrical outlet 1 Check power at outlet 2 Power Switch not pressed 2 Press and hold Power Switch Hot Knife turns on but does not 1 Temperature on Selector 1 Turn the Temperature heat up Knob not selected Selector Knob to the desired temperature setting Hot Knife does not maintain pre 1 Power Switch not pressed 1 Press and hold Power Switch selected heat temperature during and held throughout operation operation Follow all safety precautions whenever diagnosing or servicing the Hot Knife Disconnect power supply before servicing SKU 66182 For technical questions please call 1 800 444 3353 Page 9 PARTS LIST amp ASSEMBLY DIAGRAM Pe uw r oos id r ruangan t 18 Howingiay a HeatngaAssemsiy 1 Powerswicn i o Temperature Setectorknob 1 20 Reinota f gt o ferw o 2 Power Coreg dt SKU 66182 For technical questions please call 1 800 444 3353 Page 10 LIMITED 90 DAY WAR
15. we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 66182 For technical questions please call 1 800 444 3353 Page 11
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