Chicago Electric 65760 User's Manual
Contents
1. Power Cord 16 AWG x 2C F Power Plug GFCI 2 Prong Polarized the end of this manual 1 Insert the Left Auger 28A into the e and 1 1 8 Wrench 28D to tighten Left Auger Qty 1 7 Right Auger Qty1 the Nut 29 and secure the Left Au Accessories Carbon Brushes Qty 2 H P 7 8 Wrench Qty 1 ger in place See Figure A 1 1 8 Wrench Qty 1 g 2 Insert the Right Auger 28B into the Output Shaft 27 marked R Then use the provided 7 8 Wrench 28C UNPACKING and 1 1 8 Wrench 28D to tighten the Nut 29 and secure the Right When unpacking check to make sure Auger in place See Figure A that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible NUT 29 FIGURE A OUTPUT ASSEMBLY INSTRUCTIONS Read the ENTIRE IMPORTANT A SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product OUTPUT SHAFT 27 TO PREVENT Deeg AWARNING SERIOUS INJURY 28A FROM ACCIDENTAL OPERATION Turn the Power Switch 1 of the Mortar Mixer to its OFF position and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool SKU 65760 For technical questions please call 1 800 444 3353 Page 7 PRODUCT FEATURES 2 SWITCH LOCK GFCI2. implemented it prevents sustained electrical shock Some dust created by power sand ing sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause can cer birth defects or other repro ductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and ce ment or other masonry products e Arsenic and chromium from chemi cally treated lumber Your risk from these exposures var ies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING Handling the Power Cord 6 on this product will ex pose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this in struction manual cannot cover all possible conditions and situations that may occur t must be under stood by the operator that common sense and caution are factors which For technical questions please call 1 800 444 3353 cannot be built into this product but must be su
3. tools with your finger on the Switch or energizing power tools that have the Switch on invites accidents d Remove any adjusting key or wrench before turning the Mortar Mixer on A wrench or a key left at For technical questions please call 1 800 444 3353 tached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the Mortar Mixer in unexpected situa tions f Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts g If devices are provided for the con nection of dust extraction and col lection facilities ensure these are connected and properly used Use of these devices can reduce dust re lated hazards Power tool use and care a Do not force the Mortar Mixer Use the correct power tool for your ap plication The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the Mortar Mixer if the Power Switch 1 does not turn it on and off Any power tool that can not be controlled with the Switch is dangerous and must be repaired c Disconnect the Power Cord 6 from its electrical outlet before making any adjustments changing accessories or storing the Mortar Mixer Such preventive safety mea sures reduce the risk of st
4. POWER PLUG UPPER HOUSING 16 SPEED REGULATOR 17 SPEED REGULATING 59 POWER CORD amp LEFT AUGER 28A FIGURE B OPERATING INSTRUCTIONS A Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this Mortar Mixer Warning Before each use check the operation of GFCI plug a Plug GFCI into power outlet Indicator should turn on b Press test button Indicator should turn off c 8 Press reset button again for use Plug indicator light must be illuminated Do not use tool if above test fails KNOB 4 Place a mixing drum not included in the work area Make sure the mixing drum is located on a flat level ground surface Pour the material to be mixed i e large batches of grout concrete or mortar in the mixing drum IMPORTANT Refer to the manufac turer s instructions of the material for proper mixing instructions Make sure the Power Switch 1 of the Mortar Mixer is in its OFF position Then plug the tools GFCI Power Cord Plug 6 into the nearest 110 volt grounded electrical outlet See Figure B NOTE Route the Power Cord 6 along a safe route to reach the mix ing drum without creating a tripping hazard or exposing the Power Cord to possible damage The Power Cord must reach the mixing drum with enough extra length to allow free movement while
5. maintain the Brushes Remove the Carbon Brush Cover 8 on each side of the Motor Housing Remove the Carbon Brushes 9 from the Housing Keep track of which orientation the old Carbon Brushes were in to prevent need less wear if they will be rein stalled Page 9 c If either Carbon Brush 9 is worn down by more than 1 2 replace both Carbon Brushes d To clean old Carbon Brushes 9 before reusing them rub the contact areas with a pencil eraser e Reinsert the old Carbon Brushes 9 in the same orientation to reduce wear f When installing the Carbon Brushes 9 make sure the carbon portions of the Brushes contact the Motor Arma ture and that the Springs face away from the Motor Also make sure the Springs operate freely g Replace the Brush Covers 8 Do not overtighten Note New Carbon Brushes 9 tend to spark when first used until they wear and conform to the Motor s Armature See Assy Diagram 3 AFTER USE clean external surfaces of the tool with clean cloth Do not use solvents Do not immerse the Motor Housing in liquid 4 WARNING If the Power Cord 6 of this Mortar Mixer is damaged it must be replaced only by a qualified ser vice technician PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION
6. CHICAGO Electric DUAL ELECTRIC MORTAR MIXER exe Z 65760 SET UP AND OPERATING INSTRUCTIONS Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 SAVE THIS MANUAL Webi see NOTICE is used to address practices Keep this manual for the safety warn not related to personal injury ings and precautions assembly operat i ing inspection maintenance and cleaning CAUTION CAUTION without procedures Write the product s serial __ the safety alert number in the back of the manual near the symbol is used to address Assembly Diagram or month and year of practices not related to purchase if product has no number Keep personal injury this manual and the receipt in a safe and _ dry place for future reference Gen
7. OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO TROUBLESHOOTING Tool will not start 1 No power at outlet 2 Cord not connected 3 GFCI plug not reset Tool turns on but Augers do not turn Left and Right Augers not properly attached Unsatisfactory mixing results A SKU 65760 Tool speed too fast or too slow For technical questions please call 1 800 444 3353 Check power at outlet Check that cord is plugged in Push GFCI reset button Plug indicator light must be illuminated Make sure the Left Auger is attached to the Output Shaft marked L Make sure the Right Auger is attached to the Output Shaft marked R Augers are stamped with L and R Check with material manufacturer s recommendations for proper mixing speed Then adjust Speed Regulator and or Speed Regulating Knob to proper tool mixing speed Follow all safety precautions whenever diagnosing or servicing the
8. arting the power tool accidentally d Store idle power tools out of the reach of children and do not al low persons unfamiliar with the Mortar Mixer or these instructions to operate the power tool Power Page 3 D 7h D SKU 65760 tools are dangerous in the hands of untrained users Maintain the Mortar Mixer Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many ac cidents are caused by poorly main tained power tools Use the Mortar Mixer and its ac cessories in accordance with these instructions taking into ac count the working conditions and the work to be performed Use of the Mortar Mixer for operations differ ent from those intended could result in a hazardous situation Service Have your Mortar Mixer serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Specific Safety Warnings When in use always hold the Grip Housing 16 of the Mortar Mixer firmly with both hands Keep hands fingers and body safely away from the Left and Right Augers 28A 28B when the the Mortar Mixer is plugged into an electrical outlet Use this Mortar Mixer only with the Ground Fault Circuit Interrupter GFCl Plug Power Cord 6 Attach the GFCI Plug Power Cord directly to th
9. durability standards and warrants to the original purchaser that this prod uct is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESS LY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will ei ther repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return re paired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our wa
10. e electrical outlet 11 12 For technical questions please call 1 800 444 3353 Do not use an extension cord with this Mortar Mixer Do not start the Mortar Mixer un til its Left and Right Augers 28A 28B are in the mixing drum Do not remove the Left and Right Augers 28A 28B from the mixing drum until the Mortar Mixer has completely stopped Do not attempt to mix flammable or combustible materials with this Mortar Mixer Maintain labels and nameplates on the Mortar Mixer These carry important safety information If un readable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Pre pare to begin work before turning on the Mortar Mixer Do not leave the Mortar Mixer unat tended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition peo ple with pacemakers should e Avoid operating alone e Do not use with power switch locked on e Properly maintain and inspect to avoid electrical shock e Any power cord must be properly Page 4 13 14 15 SKU 65760 grounded The Ground Fault Cir cuit Interrupter GFCI must also be
11. eral Safety Warnings WARNING Read all safety IMPORTANT SAFETY warnings and instructions Failure to follow the warnings and IN FORMATIO N instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference In this manual on the labeling and all other information provid ed with this product This is the safety alert symbol It is used to alert 1 Work area safety you to potential personal a Keep work area clean and well lit injury hazards Obey all Cluttered or dark areas invite acci safety messages that dents follow this symbol to avoid b Do not operate the Mortar Mixer in possible injury or death explosive atmospheres such as in the presence of flammable liquids DANGER indicates gases or dust Power tools create A DANGER a hazardous sparks which may ignite the dust or situation which if not fumes avoided will result in death or c Keep children and bystanders serious injury away while operating the Mortar Mixer Distractions can cause you to AWARNING RN NS lose control indicates a hazardous situation which if 2 Electrical safety not avoided could result in death or serious injury D Power tool plugs must match the outlet Never modify the plug in CAUTION used any way Do not use any adapter ACAUTION with the safety plugs with grounded power tools alert symbol indicates a Unmodified plugs and matching out hazardous situation wh
12. has completely stopped See Figure B Once the Mortar Mixer has complete ly stopped remove it from the mixing drum Then unplug the GFCI Power Cord Plug 6 from its electrical outlet See Figure B Make sure to clean the Left Auger 28A and Right Auger 28B thor oughly after use Then store the Mor tar Mixer in a clean dry safe location out of reach of children and other unauthorized persons MAINTENANCE AND SERVICING Procedures not specifically explained in this manual AWARNING a b For technical questions please call 1 800 444 3353 must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch 1 of the Mortar Mixer to its OFF position and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use BEFORE EACH USE inspect the general condition of the Mortar Mixer Check for loose screws nuts mis alignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condi tion that may affect its safe operation CARBON BRUSH MAINTENANCE The Carbon Brushes 9 may require maintenance when the Motor perfor mance of the tool decreases or stops working completely To
13. ich if lets will reduce risk of electric shock not avoided could result in b Avoid body contact with grounded minor or moderate injury surfaces such as pipes radiators SKU 65760 For technical questions please call 1 800 444 3353 Page 2 SKU 65760 ranges and refrigerators There is an increased risk of electric shock if your body is grounded c Do not expose the Mortar Mixer to rain Water entering a power tool will increase the risk of electric shock d Do not abuse the Power Cord 6 Never use the Cord for carrying pulling or unplugging the Mortar Mixer Keep the Cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock Personal safety a Stay alert watch what you are do ing and use common sense when operating the Mortar Mixer Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operat ing power tools may result in serious personal injury b Use personal protective equip ment Always wear ANSI approved safety goggles Safety equipment such as NIOSH approved dust mask non skid safety shoes hard hat or hearing protection used for appropri ate conditions will reduce personal injuries o Prevent unintentional starting En sure the Power Switch 1 is in the OFF position before connecting to the power source picking up or carrying the tool Carrying power
14. pplied by the operator Vibration Safety This tool vibrates during use Re peated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury Anyone using vibrating tools regu larly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries ner vous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibra tion such as tingling numbness and white or blue fingers seek medical advice as soon as possible Do not smoke during use Nico tine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice between dif ferent processes Include vibration free periods each day of work Page 5 Grip tool as lightly as possible while Double Insulated Tools Tools still keeping safe control of it Let with Two Prong Pluas the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop u
15. rranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd lt PO Box 6009 Camarillo CA 93011 lt 800 444 3353 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 65760 For technical questions please call 1 800 444 3353 Page 14
16. se immediately SAVE THESE INSTRUCTIONS Outlets for 2 Prong Plug 1 Tools marked Double Insulated do not require grounding They have GROUNDING a special double insulation system ee which satisfies OSHA requirements TO PREVENT and complies with the applicable AWARNING ELECTRIC SHOCK standards of Underwriters Laborato AND DEATH FROM ries Inc the Canadian Standard As INCORRECT GROUNDING sociation and the National Electrical WIRE CONNECTION Code Check with a qualified See Outlets for 2 Prong Plug electrician if you are in doubt as to whether the Outlet is 2 Double insulated tools may be used in either of the 110 volt outlets shown properly grounded Do not in S modify the GFCI Power Cord See Outlets for 2 Prong Plug Plug provided with the tool Do not use the tool if the Power Cord or Plug is damaged If damaged havet SYMBOLOGY repaired by a service facility before use If the Plug will not fit the Outlet have a proper Outlet installed by a qualified GR Canadian Standards Association electrician Underwriters Laboratories Inc Volts Alternating Current Amperes _ No Load Revolutions per Minute SKU 65760 For technical questions please call 1 800 444 3353 Page 6 SPECIFICATIONS Note For additional information regarding 110 V 60 Hz 8 Amps the parts listed in the following pages Electrical Power Switch Trigger with Safety Lock refer to the Assembly Diagram near Requirements
17. tool Disconnect power supply before service Page 10 PARTS LIST 2 Capacitor 6 JL Dower oo 1 8 Carbon brush cover 2 9 Carbonbrush 2 13 Motor oasket 16 1 17 1 B Stator V1 19 Windstopring 1 20 21 OA ae eee ee 99 Hoseclamp4 2 SKU 65760 For technical questions please call 1 800 444 3353 2 Dust baie 2 A Beamg624 2 33 Hosecamp20 2 3 Bearing 6002 2 2 Mddegearpn T CZ ear KSC AL Hose clamp 14 1 38 Beamer 28 Duplicate gear shat 1 ear crew M4x8 crew VG X 4 Motortrontcover 1 25 Needle roller bearing 1 Duplicate gear CZ ar Spline shaft II 28 Smalger LI 49 Cipo LI so TI Circlip LI SI Middeger 1 52 Beamgpg T Bi Crip LI SI Headcover T 59 peed regulating delecto Qq P56 Hoseclamp20 T as teel ba as DS Lal Jl Ja a Ja N Ja al N 2S O CO N OF OF E CH OH OO No pring EE peed regulating knob 1 D Soeur E Page 11 ASSEMBLY DIAGRAM pA omen G 468 w Left Auger 28A and Right Auger 28B not shown 7 8 Wrench 28C and 1 1 8 Wrench 28D not shown SKU 65760 For technical questions please call 1 800 444 3353 Page 12 ASSEMBLY DIAGRAM CONTINUED A amp SKU 65760 For technical questions please call 1 800 444 3353 Page 13 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and
18. working See Figure B Lower the previously attached Left Auger 28A and Right Auger 28B into the mixing drum CAUTION Do not immerse the Mor tar Mixer in material above the Shafts of the Augers See Figure B Set the Speed Regulating Knob 59 to either LOW 0 to 480 RPM or HIGH 0 to 650 RPM IMPORTANT DO NOT attempt to change speeds with the Speed Regu lating Knob while the tool is running 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to 9 prevent injury and distraction See Figure B Grip the Upper Housing 16 firmly with both hands and maintain a firm SKU 65760 For technical questions please call 1 800 444 3353 Page 8 A SKU 65760 grip throughout the mixing operation See Figure B Press and hold the Switch Lock while pulling up on the Power Switch 1 to start the Mortar Mixer The power switch must be held up all the time for the unit to operate Releasing the switch will turn the unit off See Figure B If necessary you may further adjust the speed of the Mortar Mixer pad dles by adjusting the Speed Regula tor 17 NOTE The Speed Regula tor may be adjusted while the tool is running See Figure B When finished mixing the material turn the Mortar Mixer s Power Switch 1 to its OFF position to stop the tool CAUTION DO NOT remove the Mortar Mixer from the mixing drum until the Mixer
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