Chamberlain ATS 2113X User's Manual
Contents
1. EES 5 Door ea SSS Bracket Location a Vertical Centerline of Garage A Door i o lo DS MUS et lal A ig Ko lo ol AAEE aaa RZFEB _ 4 CAUTION Fiberglass aluminum or lightweight steel garage doors WILL REQUIRE reinforcement BEFORE installation of door bracket Contact your door manufacturer for reinforcement kit If your installation doesn t require vertical reinforcement but does need top and bottom fastening holes for the door bracket fasten as shown in Figure 2 HARDWARE SHOWN ACTUAL SIZE Nut 5 16 18 Lock Washer 5 16 Carriage Bolt 5 16 18x2 1 2 Horizontal and vertical reinforcement is needed for lightweight garage doors fiberglass aluminum steel doors with Figure 1 glass panel etc Not Provided Vertical Reinforcement Vertical Centerline of Garage Carriage Bolt Inside Edge 5 16 18x2 1 2 of Door or Door x Bracket ae Lock Washer s 5 16 Nut u 5 16 18 a Figure 2 Door Bracket INSTALLATION STEP 12 Connect Door Arm to Trolley Inner Trolley SECTIONAL DOORS ONLY Make sure garage door is fully closed Pull the emergency release handle to disconnect the outer trolley from the inner trolley Slide the outer trolley back away from the door about 2 5 cm as shown in Figures 1 2 and 3 Figure 1 Fasten2. ALWAYS KEEP GARAGE DOOR PROPERLY BALANCED see page 3 An improperly balanced door may not reverse when required and could result in SEVERE INJURY or DEATH All repairs to cables spring assemblies and other hardware all of which are under EXTREME tension MUST be made by a trained door systems technician 14 ALWAYS disconnect electric power to garage door opener BEFORE making any repairs or removing covers 15 SAVE THESE INSTRUCTIONS If the sensor is not installed or is misaligned the door won t close from a hand held remote However you can close the door with the Door Control the Outside Keylock or Keyless Entry if you activate them until down travel is complete f you release them too soon the door will reverse The opener lights will turn on under the following conditions when the opener is initially plugged in when power is restored after interruption when the opener is activated They will turn off automatically after 4 1 2 minutes Bulb size is 75 watts maximum Security light feature Lights will also turn on when someone walks through the open garage door Do not exceed 8 complete cycles of door operation per hour in commercial applications Using the Wall Mounted Door Control Press the push button to open or close the door Press again to reverse the door during the closing cycle or to stop the door while it s opening O To Open the Door Manually 4 amp WARNING To pre
3. 2 5 cm Track ct Highest Point of Travel Sectional door with curved track Sectional door with curved track INSTALLATION STEP 2 Install the Header Bracket You can attach the header bracket either to the wall above the garage door or to the ceiling Follow the instructions which will work best for your particular requirements Do not install the header bracket over drywall If installing into masonry use concrete anchors not provided WALL HEADER BRACKET INSTALLATION e Center the bracket on the vertical centerline with the bottom edge of the bracket on the horizontal line as shown with the arrow pointing toward the ceiling e Mark the vertical set of bracket holes do not use the holes designated for ceiling mount Drill 3 16 pilot holes and fasten the bracket securely to a structural support with the hardware provided HARDWARE SHOWN ACTUAL SIZE Lag Screw 5 16 9x1 5 8 CEILING HEADER BRACKET INSTALLATION e Extend the vertical centerline onto the ceiling as shown Center the bracket on the vertical mark no more than 6 15 cm from the wall Make sure the arrow is pointing toward the wall The bracket can be mounted flush against the ceiling when clearance is minimal e Mark the side holes Drill 3 16 pilot holes and fasten bracket securely to a structural support with the hardware provided Ceiling Mounting Holes ZS CEILING MOUNKONLY The nail hole is for pos
4. 41A2825 DESCRIPTION Replacement motor amp bracket assembly Complete with Motor worm bracket bearing assembly Cover Helical gear amp retainer w grease Limit switch assembly RPM sensor assembly Wire harness assembly w plug Shaft bearing kit Interrupter cup assembly Receiver logic board assembly Complete with Logic board end panel with all labels NOT SHOWN Opener assembly hardware kit includes screws not designated by a number in illustration ACCESSORIES 1702LM Outside Quick Release 371LM SECURITY 1 Button Required for a garage with NO Remote Control access door Enables Includes visor clip homeowner to open garage door manually from outside by disengaging trolley Outside Keylock 372LM SECURITY 2 Button Opens the garage door Remote Control automatically from outside when remote control is not handy Includes visor clip NEMA 1 Push Button 373LM SECURITY 3 Button Heavy Duty Door Control Push Remote Control Button one button Includes visor clip 8 Foot 2 44 m Complete Rail 370LM 3 Button Mini Remote i s To allow an 8 foot 2 44 m door Control with SECURITY to open fully With key ring and fastening strip Multi Function Door Control Panel Provides a Lock Feature which prevents operation of garage door opener from portable remotes and a Light Feature for constant light 10 Foot 3 05 m Complete Rail To allow a 10 foot 3
5. CHAMBERLAIN The Chamberlain Group Inc 845 Larch Avenue Elmhurst Illinois 60126 1196 a as er www liftmaster com PROFESSIONAL SECURITY COMMERCIAL DOOR OPENER Model ATS 2113X 1 2 HP For Residential And Light Duty Commercial Use Install on Sectional Doors Only Owner s Manual m Please read this manual and the enclosed safety materials carefully m Fasten the manual near the garage door after installation m The door WILL NOT CLOSE unless the Protector System is connected and properly aligned m Periodic checks of the opener are required to ensure safe operation m The model number label is located on the front panel of your opener TABLE OF CONTENTS Introduction 2 5 Safety symbol and signal word review cc0see 2 Preparing your garage door c ccceeeeseeeeeeeetteeeeeeeeee 3 Tools needed eeeeceeeeeeeeceeeeeneeceeeeenseeeeeeeeseeeeeeeeneeeees 3 PIANINO aeriana a a a A a a E eeeeed 4 Carton iINVentory ccccccceeeeeeeeeeeeeeneeeseeeeseeeeseneeeseaees 5 Hardware inventory sesssssssrsrreserinnessrsnnenernnnerernnnenena 5 Assembly 6 7 Attach the rail to the motor unit 6 Attach the chain to the sprocket and install the rail support bracket seeen 6 Tighten the Chain eeccceeeeeeseeeeeeesseeeeeeeenneeeeeeesaaees 7 Installation 7 19 Installation safety instructions eeeeeee 7 Determine the header bracket location s 8 Install the header bracket 9
6. alignment is required e Loosen the sending eye wing nut and readjust aiming directly at the receiving eye Lock in place Loosen the receiving eye wing nut and adjust sensor until it receives the sender s beam When the green indicator light glows steadily tighten the wing nut Invisible Light Beam Protection Area Figure 7 Finished Bell Wire Ceiling i 1 1 I 1 1 1 1 1 1 i 1 I loj Po i ree Na A P nnn i SA m eee i 1 VA H A R g a i 1 1 e Lg e A oF i A r Tilt 1 DD H i W i 1 U I RAN i dA I L nn I t paes CX Sensor Sensor 7 Figure 6 Wing pe Nut Indicator Light Hex Bolt 1 4 20 x 1 1 2 TROUBLESHOOTING THE SAFETY SENSORS 1 If the sending eye indicator light does not glow steadily after installation check for e Electric power to the opener e A short in the white or white black wires These can occur at staples or at opener connections e Incorrect wiring between sensors and opener e A broken wire 2 If the sending eye indicator light glows steadily but the receiving eye indicator light doesn t e Check alignment e Check for an open wire to the receiving eye 3 If the receiving eye indicator light is dim realign either sensor NOTE When the invisible beam pat
7. 15 cm above garage floor If it is necessary to mount the units on the wall the brackets must be securely fastened to a solid surface such as the wall framing If installing in masonry construction add a piece of wood at each location to avoid drilling extra holes in masonry if repositioning is necessary The invisible light beam path must be unobstructed No part of the garage door or door tracks springs hinges rollers or other hardware may interrupt the beam while the door is closing Ural Sensor Beam 6 15 cm max above floor Invisible Light Beam Protection Area Facing the door from inside the garage Sensor Beam 6 15 cm max above floor INSTALLING THE BRACKETS Figure 1 2 and 3 show recommended assembly of Figure 1 Garage WALL or DOOR Track Installation bracket s and C wrap based on the wall Mounting Bracket installation of the sensors on each side of the garage UO edeia door as shown on page 15 or on the garage door P i tracks themselves Figure 4 and 5 are variations which may fit your installation requirements better Make sure the wraps and brackets are aligned so the sensors will face each other across the garage door 10 32x3 8 Screws 10 32 Lock Nuts Figure 2 Garage WALL Installation Garage Wall or Door Track Installation 1 4x1 1 2
8. Attach the rail to the header bracket 10 Position the Opener sssessserseserirresrerrerernnneserennerena 11 Hang the OP Mnel cccecscccceeeeseeeeeeeeeseeeeeeeeeeeeeeeeess 11 Install the door CONtIOL cc eeeeeeeeeeeeeeeeeeeeeetaeeeeeee 12 Install the light 0 0 ee eceeeeeeeeeteeeeeeeneeeeeeeeaeeeeeee 13 Attach the emergency release rope and handle 13 Electrical requirement cceceeeeeeeesteeeeeeetteeeeeee 14 Install the Protector System 15 17 Fasten the door bracket ccecsseeeeeeeeeeeeeeeeeeneees 18 Connect the door arm to the trolley cceeee 19 INTRODUCTION Safety Symbol and Signal Word Review Adjustment 20 22 Adjust the travel limits 2 2 0 eeceeeeeeeeeeeeeeeeeneeeeeeeeee 20 Adjust the force 0 0 ccceeeceeeeeeenneeeeeeeneeeeeeenneeeeeeneea 21 Test the safety reversal system 22 Test the Protector System 22 Operation 23 25 Operation safety instructions eee 23 Using your garage door Opener ccceeeeeeeeees 23 Using the wall mounted door control ee 24 To open the door manually 24 Care of your garage door Openel ccccssceeeeeees 24 Having a problem eeeeeeeeeeeeneeeeeeeeeeeeeeeeneeees 25 Programming 26 28 3 Button remote controls Optional cceeee 26 To add or change a Keyless Entry PIN Optional 27 Multi Function door control Optional 08 28 Repair Parts 29 32 Rail assembl
9. Any repair to or adjustment of the garage door including springs and hardware e Any repair to or buckling of the garage floor e Any repair to or adjustment of the opener ADJUSTMENT STEP 4 Test the Protector System e Press the remote control push button to open the door e Place the opener carton in the path of the door e Press the remote control push button to close the door The door will not move more than an inch 2 5 cm and the opener lights will flash The garage door opener will not close from a remote if the indicator light in either sensor is off alerting you to the fact that the sensor is misaligned or obstructed If the opener closes the door when the safety reversing sensor is obstructed and the sensors are no more than 6 15 cm above the floor call for a trained door systems technician 22 4 amp WARNING Without a properly installed safety reversal system persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door e Safety reversal system MUST be tested every month e If one control force or travel limits is adjusted the other control may also need adjustment e After ANY adjustments are made the safety reversal system MUST be tested Door MUST reverse on contact with 1 1 2 3 8 cm high object or 2x4 laid flat on the floor 1 1 2 3 8 cm board or a
10. brief description of the problem and a dated proof of purchase receipt with any product returned for warranty repair Products returned to Seller for warranty repair which upon receipt by Seller are confirmed to be defective and covered by this limited warranty will be repaired or replaced at Seller s sole option at no cost to you and returned pre paid Defective parts will be repaired or replaced with new or factory rebuilt parts at Seller s sole option ALL IMPLIED WARRANTIES FOR THE PRODUCT INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE ONE YEAR LIMITED WARRANTY PERIOD SET FORTH ABOVE EXCEPT THE IMPLIED WARRANTIES WITH RESPECT TO THE MOTOR WHICH ARE LIMITED IN DURATION TO THE LIFETIME LIMITED WARRANTY PERIOD FOR THE MOTOR AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD Some States do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you THIS LIMITED WARRANTY DOES NOT COVER NON DEFECT DAMAGE DAMAGE CAUSED BY IMPROPER INSTALLATION OPERATION OR CARE INCLUDING BUT NOT LIMITED TO ABUSE MISUSE FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT LABOR CHARGES FOR REINSTALLING A REPAIRED OR REPLACED UNIT REPLACEMENT OF BATTERIES AND LIGHT BULBS OR UNITS INSTALLED FOR NON RESIDENTIAL USE THIS LIMITED WARRANTY DOES NOT C
11. for a 3 1 2 minute interval etc up to a maximum of four blinks and 4 1 2 minutes Lock feature Designed to prevent operation of the door from hand held remote controls However the door will open and close from the Door Control the Outside Keylock and the Keyless Entry Accessories To activate press and hold the Lock button for 2 seconds The push bar light will flash as long as the Lock feature is on Lighted Push Button Lock Button Light Button Opener Terminal Screws Multi Function Door Control Panel Terminal Screws n Door Control o Push Bar 2 Conductor Bell Wire LOCK Lock 8J use Q Button Light Button Opener Panel To turn off press and hold the Lock button again for 2 seconds The push bar light will stop flashing The Lock feature will also turn off whenever the learn button on the motor unit panel is activated m Antenna REPAIR PARTS Rail Assembly Parts DESCRIPTION 4A1008 Master link kit 41A2780 Chain pulley bracket 41A3489 Complete trolley assembly CD1008 8 Foot 2 44 m Rail Assy CD1010 10 Foot 3 05 m Rail Assy CD1012 12 Foot 3 66 m Rail Assy CD1014 14 Foot 4 27 m Rail Assy 83A11 Rail grease NOT SHOWN 41C771 Center Bracket 1 pc Installation Parts KEY PART NO NO DESCRIPTION 41A4166 Door control push button 41B4494 1 2 conductor bell wire white amp white red 41A28
12. not connected BEFORE installing door control e Connect ONLY to 24 VOLT low voltage wires To prevent possible SERIOUS INJURY or DEATH from a closing garage door e Install door control within sight of garage door out of reach of children at a minimum height of 5 feet 1 5 m and away from all moving parts of door e NEVER permit children to operate or play with door control push buttons or remote control transmitters e Activate door ONLY when it can be seen clearly is properly adjusted and there are no obstructions to door travel e ALWAYS keep garage door in sight until completely closed NEVER permit anyone to cross path of closing garage door OPERATION OF THE MULTI FUNCTION DOOR CONTROL Press the push button to open or close the door Press again to reverse the door during the closing cycle or to stop the door while its opening Light feature Press the Light button to turn the opener light on or off It will not control the opener lights when the door is in motion If you turn it on and then activate the opener the light will remain on for 4 1 2 minutes Press again to turn it off sooner The 4 1 2 minute interval can be changed to 1 1 2 2 1 2 or 3 1 2 minutes as follows Press and hold the Lock button until the light blinks about 10 seconds A single blink indicates that the timer is reset to 1 1 2 minutes Repeat the procedure and the light will blink twice resetting the timer to 2 1 2 minutes Repeat again
13. required to close garage door e NEVER use force adjustments to compensate for a binding or sticking garage door e If one control force or travel limits is adjusted the other control may also need adjustment e After ANY adjustments are made the safety reversal system MUST be tested Door MUST reverse on contact with 1 1 2 3 8 cm high object or 2x4 laid flat on floor Force Adjustment Controls Back Panel of Opener Adjustment Label 21 ADJUSTMENT STEP 3 Test the Safety Reversal System TEST e With the door fully open place a 1 1 2 3 8 cm board or a 2x4 laid flat on the floor centered under the garage door e Operate the door in the down direction The door must reverse on striking the obstruction ADJUST e If the door stops on the obstruction it is not traveling far enough in the down direction Increase the DOWN limit by turning the DOWN limit adjustment screw counterclockwise 1 4 turn NOTE On a sectional door make sure limit adjustments do not force the door arm beyond a straight up and down position See the illustration on page 19 e Repeat the test e When the door reverses on the 1 1 2 3 8 cm board remove the obstruction and run the opener through 3 or 4 complete travel cycles to test adjustment IMPORTANT SAFETY CHECK Repeat Adjustment Steps 1 2 and 3 after e Each adjustment of door arm length limits or force controls e
14. 05 m door to open fully 12 Foot 3 66 m Complete Rail 376LM SECURITY Keyless Entry To allow a 12 foot 3 66 m door Enables homeowner to operate garage to open fully door opener from outside by entering a password on a specially designed keyboard Also can add a temporary password for visitors or service persons This temporary password can be limited to a programmable number 14 Foot 4 27 m Complete Rail of hours or entries To allow a 14 foot 4 27 m door to open fully Center Bracket 6 pcs Adds additional stability to a rail by enabling the use of additional hanging brackets if desired Light Lens Cover Attractive lens cover protects light bulbs and diffuses light to every corner of your garage 31 LIFTMASTER SERVICE IS ON CALL OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION IS AS NEAR AS YOUR TELEPHONE SIX DAYS A WEEK SIMPLY DIAL OUR TOLL FREE NUMBER 1 800 528 2817 HOURS Central Std Time 6 00 A M TO 7 00 P M Monday through Friday 8 00 A M TO 6 00 P M Saturday 8 00 A M TO 4 30 P M Sunday www liftmaster com For professional installation parts and service contact your local LIFTMASTER CHAMBERLAIN dealer Look for him in the Yellow Pages or call our Service number for a list of dealers in your area HOW TO ORDER REPAIR PARTS Selling prices will be furnished on request or parts will be shipped at prevailing prices an
15. 1 4 20x1 2 Carriage Bolts 1 Fasten the C wraps to the mounting brackets RTE Lag Screws with squars Shoulder having square holes using th hardware shown in Garage Figure 1 Wall 0 0 Garage Wall Installation 2 2 Connect each assembly to a slotted bracket using the hardware shown on Figure 2 Note alignment of brackets for left and right sides of door 3 Finger tighten the lock nuts 4 Use bracket mounting holes as a template to locate and drill 2 3 16 diameter pilot holes on both sides of the garage door 4 6 10 15 cm above the floor but not exceeding 6 15 cm see warning on page 15 Mounting Bracket with Slot Mounting Bracket with Square Holes 1 4 20 Lock Nuts Figure 3 Garage DOOR Track Installation 1 4 20 Lock Nuts 5 Attach bracket assembly with 1 4 x1 1 2 lag Inside screws as shown in Figure 2 Garage Garage d Mounting Bracket g Door Track Wall un with Square Holes 6 Adjust right and left bracket assemblies to the same distance out from mounting surface Make a sure all door hardware obstructions are cleared ee Tighten the nuts securely C Shaped Wrap Garage Door Track Installation Pn ie 20X Discard slotted bracket Drill 3 8 holes in each track Carriage Bolts and fasten securely with hardware as shown in Figure 3 Figure 4 Alternate Wall Mount Figure 5 Alternate Floor Mount Inside a Tae Sensor with wire Mounti
16. 28 Emergency release rope amp handle assembly 12B374 Door bracket 12B380 Door bracket plate 41A4353 Header bracket w clevis pin amp fastener 41A4373A Safety sensor kit receiving and sending eyes with 3 0 9 m 2 conductor bell wire attached 178B35 Curved door arm section 12B483 C Wrap bracket 178B34 Straight door arm section 178B73 Straight door arm section 14 4 27 m door 12B484 Square hole mounting bracket 12B485 Slotted mounting bracket NOT SHOWN 41A2770 Installation hardware bag page 5 41A4116 Safety sensor hardware 114A3155 Owner s manual 114A3155SP Owner s manual Spanish sss es esss sees 29 Motor Unit Assembly Parts Down Contact Brown Wire Drive Gear Center Limit Contact KEY PART NO NO 4105069 41B4569 41A5668 41A2817 143D100 1 175B88 30B532 12A461 41A3150 LIMIT SWITCH ASSY Up Contact DESCRIPTION Rail support bracket assembly kit Pulley Chain Gear and sprocket assembly Complete with Spring washer thrust washer retaining washer bearing plate roll pins 2 drive gear and worm gear helical gear w retainer and grease sprocket shaft plate with screws Drive worm gear kit w grease Roll pins 2 Front end panel Light socket Capacitor Capacitor bracket Terminal block with screws 30 KEY PART NO 10 NO 41D4509 41A4593 5 810253 41A5640 41C4398A 4104246 41A2826 41A2822A 41A5021 9G 315
17. 2x4 laid flat 4 amp WARNING Without a properly installed safety reversing sensor persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door ap ap dp D ID ID ap ap ap a ne Safety Reversing Sensor Safety Reversing Sensor OPERATION IMPORTANT SAFETY INSTRUCTIONS A amp WARNING To reduce the risk of SEVERE INJURY or DEATH READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS ALWAYS keep remote controls out of reach of children NEVER permit children to operate or play with garage door control push buttons or remote controls ONLY activate garage door when it can be seen clearly it is properly adjusted and there are no obstructions to door travel ALWAYS keep garage door in sight until completely closed NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR NO ONE SHOULD GO UNDER A STOPPED PARTIALLY OPEN DOOR If possible use emergency release handle to disengage trolley ONLY when garage door is CLOSED Weak or broken springs or unbalanced door could result in an open door falling rapidly and or unexpectedly NEVER use emergency release handle unless garage doorway is clear of persons and obstructions NEVER use handle to pull garage door open or closed If rope knot becomes untied you could fall Using Your Garage Door Opener Your o
18. 5 16 18 4 Lock Washer 5 16 4 Rail Grease Lag Screw 5 16 9x1 5 8 2 Lag Screw 5 16 18x1 7 8 2 Screw 6ABx1 1 2 2 Handle Ring Fastener 3 Carriage Bolt 5 16 18x2 1 2 2 Insulated Staples 10 Drywall Anchors 2 Clevis Pin 5 16 x2 3 4 1 Clevis Pin 5 16 x1 2 Rope Assembly Hardware Washered Bolt 5 16 18x1 2 2 Mounted in Opener Hex Screw 1 4 20x5 8 2 Lock Washer 1 4 20x5 8 2 Screw 8 32x3 8 1 Washered Bolt 5 16 18x1 2 2 ASSEMBLY STEP 1 Attach the Rail to the Motor Unit To avoid installation difficulties do not run the garage door opener until instructed to do so e Place the opener on packing material to protect the cover e Remove the 2 5 16 18x1 2 washered bolts mounted in the top of the motor unit e Position rail at a 45 angle to opener so one hole in rail and motor unit line up e Thread one of the washered bolts part way in Use only these bolts Use of any other bolts will cause serious damage to door opener e Align rail over sprocket Cut tape from rail ASSEMBLY STEP 2 Attach the Chain to the Sprocket and Install the Rail Support Bracket e Guide the chain over chain spreader and opener sprocket If necessary loosen the outer nut on the trolley to obtain more chain slack Insert the second washered bolt Use only the bolts previously removed from opener e Tighten both bolts securely through the rail into the opener
19. If this solves the problem the door control is faulty replace or there is an intermittent short on the wire between the door control and the motor unit e Clear memory and re program all remote controls 7 The door doesn t open completely e Is something obstructing the door Is it out of balance or are the springs broken Remove the obstruction or repair the door e If the door is in good working order but now doesn t open all the way increase the up force See Adjustment Step 2 e f the door opens at least 5 feet 1 5 m the travel limits may need to be increased One turn equals 2 5 cm of travel See Adjustment Step 1 Repeat the safety reverse test after the adjustment is complete 8 The door stops but doesn t close completely e Review the travel limits adjustment procedures on page 20 Repeat the safety reverse test after any adjustment of door arm length close force or down limit 25 9 The door opens but won t close e If the opener lights blink check the safety reversing sensor See Installation Step 10 e If the opener lights don t blink and it is a new installation check the down force See Adjustment Step 2 For an existing installation see below Repeat the safety reverse test after the adjustment is complete 10 The door reverses for no apparent reason and opener lights don t blink e Is something obstructing the door Pull the emergency release handle Operate the door ma
20. ONTROLS limit and force adjustments Only a screwdriver is required S Co Follow the instructions carefully FORCE CONTROLS te Repeat the safety reverse test Adjustment Step 3 page 22 after any adjustment of limits or force MAINTENANCE SCHEDULE Once a Month e Manually operate door If it is unbalanced or binding call a trained door systems technician e Check to be sure door opens amp closes fully Adjust limits and or force if necessary See pages 20 and 21 e Repeat the safety reverse test Make any necessary adjustments See Adjustment Step 3 Twice a Year e Check chain tension Disconnect trolley first Adjust if necessary See page 7 Once a Year e Oil door rollers bearings and hinges The opener does not require additional lubrication Do not grease the door tracks Having a Problem 1 The opener doesn t operate from either the Door Control or the remote control e Does the opener have electric power Plug a lamp into the outlet If it doesn t light check the fuse box or the circuit breaker Some outlets are controlled by a wall switch e Have you disabled all door locks Review installation instruction warnings on page 7 e Is there a build up of ice or snow under the door The door may be frozen to the ground Remove any restriction e The garage door spring may be broken Have it replaced e Repeated operation may have tripped the overl
21. OVER ANY PROBLEMS WITH OR RELATING TO THE GARAGE DOOR OR GARAGE DOOR HARDWARE INCLUDING BUT NOT LIMITED TO THE DOOR SPRINGS DOOR ROLLERS DOOR ALIGNMENT OR HINGES THIS LIMITED WARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE ANY SERVICE CALL THAT DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES ARISING IN CONNECTION WITH USE OR INABILITY TO USE THIS PRODUCT IN NO EVENT SHALL SELLER S LIABILITY FOR BREACH OF WARRANTY BREACH OF CONTRACT NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT Some states do not allow the exclusion or limitation of consequential incidental or special damages so the above limitation or exclusion may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state F eee eee e ee eee ele eee peel pel ed eee ele eee eee eee eeel fl Eee eee eee eee eee eee eee eee ee eee eee eee eee eee eee eee eee 2006 The Chamberlain Group Inc All Rights Reserved 114A3155D
22. Support HARDWARE SHOWN ACTUAL SIZE 5 16 x2 3 4 Ring Fastener Clevis Pin CAUTION INSTALLATION STEP 4 Position the Opener To prevent damage to garage door rest garage door opener rail on 2x4 placed on top section of door SECTIONAL DOOR ONLY A 2x4 laid flat is convenient for setting an ideal e If the top section or panel hits the trolley when you door to rail distance raise the door pull down on the trolley release arm e Raise the opener onto a stepladder You will need to disconnect inner and outer sections Slide the outer help at this point if the ladder is not tall enough trolley toward the motor unit The trolley can remain e Open the door all the way and place a 2x4 laid flat disconnected until Installation Step 12 is completed on the top section beneath the rail Door 2x4 is used to determine ae the correct mounting height from the ceiling Trolley Release Arm ENGAGED RELEASED INSTALLATION STEP 5 A WARNING Hang the Opener To avoid possible SERIOUS INJURY from a falling garage ee door opener fasten it SECURELY to structural supports of Two representative installations are shown Yours the garage Concrete anchors MUST be used if installing may be different Hanging brackets should be angled any brackets into masonry Figure 1 to provide rigid support On finished ceilings Figure 2 attach a sturdy metal bracket to structural supports before installi
23. ain Trolley Rail Garage Door Spring Emergency Release Straight Rope amp Handle Door Arm Header Wall Door Bracket Garage Door Carton Inventory Your garage door opener is packaged in two cartons which contain the motor unit and all parts illustrated below Accessories will depend on the model purchased If anything is missing carefully check the packing material Parts may be stuck in the foam Hardware for installation is also listed below ll Lighted Door Control Button Header Bracket with R Clevis Pin and Fastener Mounting Hardware Rail rt Rail Support Bracket ail Suppo Bracket Ijo ue Door Bracket Safety Reversing Sensor Mounting Bracket With Slot 2 2 Conductor Bell Wire White amp White Red Styrofoam Door Bracket Plate Safety Reversing Sensor Mounting Bracket With Square Holes 2 Motor Unit sees ggg eg g 8 Straight Door Arm 2 Safety Reversing Sensors 1 Sending Eye and 1 Receiving Eye with 2 Conductor White amp White Black Bell Wire attached Trolley Safety Labels and Literature Pulley Bracket HARDWARE INVENTORY Hardware for Safety Reversing Sensor Lag Screw 1 4 x1 1 2 4 Carriage Bolt 1 4 20x1 2 4 Lock Nut 1 4 20 4 Wing Nut 2 Hex Screw 1 4 20x1 1 2 2 Screw 10 32x3 8 4 Lock Nut 10x32 4 Insulated Staples 20 Installation Hardware Hex Screw 5 16 18x7 8 4 Nut
24. ained door systems technician BEFORE installing opener Disable all locks and remove all ropes connected to garage door BEFORE installing opener to avoid entanglement Install garage door opener 7 feet 2 13 m or more above floor Mount emergency release handle 6 feet 1 83 m above floor NEVER connect garage door opener to power source until instructed to do so 8 NEVER wear watches rings or loose clothing while installing or servicing opener They could be caught in garage door or opener mechanisms Install wall mounted garage door control e within sight of the garage door e out of reach of children at minimum height of 5 feet 1 5 m e away from all moving parts of the door Place entrapment warning label on wall next to garage door control Place manual release safety reverse test label in plain view on inside of garage door Upon completion of installation test safety reversal system Door MUST reverse on contact with a 1 1 2 3 8 cm high object or a 2x4 laid flat on the floor INSTALLATION STEP 1 Determine the Header Bracket Location To prevent possible SERIOUS INJURY or DEATH e Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling otherwise garage door might not reverse when required DO NOT install header bracket over drywall e Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry e NEVER try to loosen move or ad
25. ainst upper corners of cover on back side of door control Fasten with 6ABx1 1 4 self tapping screws standard installation or 6 32x1 machine screws into gang box as follows e Drill and install bottom screw allowing 1 8 3 mm to protrude above wall surface e Position bottom of door control on screw head and slide down to secure Adjust screw for snug fit e Install top screw with care to avoid cracking plastic housing Do not overtighten e Insert bottom tabs and snap on cover To remove cover after mounting gently pry at top with paper clip or small flat head screwdriver 3 Standard installation only Run bell wire up wall and across ceiling to motor unit Use insulated staples to secure wire in several places Do not pierce wire with a staple creating a short or open circuit 4 Connect bell wire to the opener terminal screws white to 2 and white red to 1 5 Use tacks or staples to permanently attach entrapment warning label to wall near door control and manual release safety reverse test label in a prominent location on inside of garage door N NOTE DO NOT connect the power and operate the opener at this time The trolley will travel to the full open position but will not return to the close position until the sensor beam is connected and properly aligned See Safety Reversing Sensor Instructions beginning on page 15 To prevent possible SERIOUS INJURY OR DEATH from electrocution e Be sure power is
26. as shown e Position the rail support bracket on the opener e Attach the bracket to the rail with 1 4 20x5 8 hex bolts and lock washers Do not overtighten e Attach the bracket to the opener by inserting a 5 16 18x1 2 washered bolt through a hole in each side flange and a matching hole in the bracket Complete the connection by inserting the 8 32x3 8 screw through the back flange and the hole in rail support Proceed to Assembly Step 3 CAUTION To avoid SERIOUS damage to opener ONLY use bolts fasteners mounted in top of motor unit Washered Bolt 5 16 18x1 2 Chain Spreader USE ONLY THIS TYPE AND SIZE BOLT Sprocket Opener 4 amp WARNING To avoid possible SERIOUS INJURY to fingers from moving garage door opener e ALWAYS keep hand clear of sprocket while operating opener e Securely attach rail support bracket BEFORE operating Hex bolts with Lock Washers 1 4 20x5 8 Screw i 8 32x3 8 Washered Bolt 5 16 18x1 2 yf gt gt Washered Bolt ay lt 5 16 18x1 2 Opener Back Flange Rail Sup Bracket Opener Side Flange HARDWARE SHOWN ACTUAL SIZE Cm gm Lock Washer Screw 8 32x3 8 N N N rm Ul Washered Bolt 5 16 18x1 2 Hex Bolt 1 4 20x5 8 ASSEMBLY STEP 3 Tighten the Chain e Spin the inner nut and lock washer down the threaded shaft away from the trolley To tighten the chain turn outer nut in the direction s
27. d you will be billed accordingly WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER PART NAME MODEL NUMBER ADDRESS ORDERS TO THE CHAMBERLAIN GROUP INC Technical Support Group 6020 S Country Club Road Tucson Arizona 85706 SERVICE INFORMATION TOLL FREE NUMBER 1 800 528 2817 E eetet elle eee e eee eee eee eee eee eee ele ee ee el el pele eee eee ee eee eee e eee LIFTMASTER ONE YEAR LIMITED WARRANTY LIFETIME MOTOR LIMITED WARRANTY The Chamberlain Group Inc Seller warrants to the first retail purchaser of this product for the residence in which this product is originally installed that it is free from defect in materials and or workmanship for a period of one year from the date of purchase and that the motor is free from defect in materials and or workmanship for the lifetime of the product The proper operation of this product is dependent on your compliance with the instructions regarding installation operation maintenance and testing Failure to comply strictly with those instructions will void this limited warranty in its entirety If during the limited warranty period this product appears to contain a defect covered by this limited warranty call 1 800 528 2817 toll free before dismantling this product Then send this product pre paid and insured to our service center for warranty repair You will be advised of shipping instructions when you call Please include a
28. djust garage door door 1 Lift the door about halfway as shown Release springs cables pulleys brackets or their hardware all the door If balanced it should stay in place of which are under EXTREME tension supported entirely by its springs e Disable ALL locks and remove ALL ropes connected to 2 Raise and lower the door to see if there is any nanan fh Ene eyes binding or sticking oy f e This product is for use on sectional garage doors only If your door binds sticks or is out of balance call a SERIOUS INJURY could result from the use of this trained door systems technician product on one piece garage doors CAUTION To prevent damage to garage door and opener e ALWAYS disable locks BEFORE installing and operating the opener e ONLY operate garage door opener at 120V 60 Hz to avoid malfunction and damage Sectional Door Tools needed During assembly installation and adjustment of the opener instructions will call for hand tools as illustrated below f T sooo oo00 Carpenter s s E Level Optional Xi X CEC Hack Sa Tape Measure Wire Cutters R CNS 3 16 5 16 and eee Claw Hammer 5 32 Drill Bits Pliers bD and Wrench Screwdriver Adjustable End Wrench 1 2 and 7 16 Sockets Planning Identify the type and height of your garage door Survey your garage area to see if any of the condit
29. dle Close button and the door should close Press the third Stop button while the door is moving and it should stop immediately The Remote Control Batteries Open Close Stop To prevent possible SERIOUS INJURY or DEATH e NEVER allow small children near batteries e If battery is swallowed immediately notify doctor The lithium batteries should produce power for up to 5 years To replace pry open case with visor clip or screwdriver as shown Insert batteries positive side up Dispose of old batteries properly Battery f positive So side up NOTICE To comply with FCC and or Industry Canada IC rules adjustment or modifications of this receiver and or transmitter are prohibited except for changing the code setting or replacing the battery THERE ARE NO OTHER USER SERVICEABLE PARTS Tested to Comply with FCC Standards FOR HOME OR OFFICE USE Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation To Add or Change a Keyless Entry PIN Optional NOTE Your new Keyless Entry must be programmed to operate your garage door opener USING THE LEARN BUTTON law Press and release the learn button on motor unit The learn indicator light will glow steadily f
30. easure Security 3 Button Remote Control Programming Optional The 300 Series remote control works only with door openers and light controls having a purple Learn button Programming instructions are described and illustrated below The additional push buttons can also activate other garage door openers and or light controls Instructions for programming light products are included with those accessories Instructions are Described and Illustrated Below 1 Press and release the learn button on the motor unit The learn indicator light will glow steadily for 30 seconds 2 Within 30 seconds press and hold the button on the hand held remote 3 Release the button when the motor unit light blinks It has learned the code If light bulbs are not installed two clicks will be heard To Erase All Codes From Motor Unit Memory To deactivate any unwanted remote first erase all codes Press and the hold learn button on motor unit until the learn indicator light goes out approximately 6 seconds All previous codes are now erased Reprogram each remote or keyless entry you wish to use To Control the Opener Lights With Security transmitters a remote push button can be programmed to operate the opener lights without opening the door 1 With the door closed press and hold the remote button that you want to control
31. ent screw counterclockwise One turn equals 2 5 cm of travel If door still won t close completely and the trolley bumps into the pulley bracket page 4 try lengthening the door arm page 19 and decreasing the down limit If the opener reverses in fully closed position Decrease down travel Turn the down limit adjustment screw clockwise One turn equals 2 5 cm of travel 20 4 amp WARNING Without a properly installed safety reversal system persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door e Incorrect adjustment of garage door travel limits will interfere with proper operation of safety reversal system e If one control force or travel limits is adjusted the other control may also need adjustment e After ANY adjustments are made the safety reversal system MUST be tested Door MUST reverse on contact with 1 1 2 3 8 cm high object or 2x4 laid flat on floor CAUTION To prevent damage to vehicles be sure fully open door provides adequate clearance Protection Bolt Limit Left Side Panel Adjustment Screws Adjustment Label e If the door reverses when closing and there is no visible interference to travel cycle If the opener lights are flashing the Safety Reversing Sensors are either not installed misaligned or obstructed See Troubleshooting page 17 Test the door for binding Pull the eme
32. fly then won t work e The garage door springs may be broken See above e lf the problem occurs on the first operation of the opener door may be locked Disable the door lock Repeat the safety reverse test after the adjustment is complete 16 The opener won t operate due to power failure e Use the emergency release handle to disconnect the trolley The door can be opened and closed manually When power is restored press the Door Control push bar and trolley will automatically reconnect unless trolley is in lockout position See page 24 e The Outside Quick Release accessory for use on garages with no service door disconnects the trolley from outside the garage in case of power failure 17 The chain droops or sags e It is normal for the chain to droop slightly in the closed door position Use the emergency release rope and handle to disconnect the trolley If the chain returns to the normal height when the trolley is disengaged and the door reverses on a 2x4 laid flat no adjustments are needed See page 7 PROGRAMMING NOTICE If this Security garage door opener is operated with a non rolling code transmitter the technical measure in the receiver of the garage door opener which provides security against code theft devices will be circumvented The owner of the copyright in the garage door opener does not authorize the purchaser or supplier of the non rolling code transmitter to circumvent that technical m
33. h bar Run the opener through a complete travel cycle e Does the door open and close completely e Does the door stay closed and not reverse unintentionally when fully closed If your door passes both of these tests no limit adjustments are necessary unless the reversing test fails Adjustment Step 3 page 22 Adjustment procedures are outlined below Read the procedures carefully before proceeding to Adjustment Step 2 Use a screwdriver to make limit adjustments Run the opener through a complete travel cycle after each adjustment NOTE Repeated operation of the opener during adjustment procedures may cause the motor to overheat and shut off Simply wait 15 minutes and try again NOTE If anything interferes with the door s upward travel it will stop If anything interferes with the door s downward travel including binding or unbalanced doors it will reverse HOW AND WHEN TO ADJUST THE LIMITS e If the door does not open completely but opens at least 5 feet 1 5 m Increase up travel Turn the UP limit adjustment screw clockwise One turn equals 2 5 cm of travel NOTE To prevent the trolley from hitting the cover protection bolt keep a minimum distance of 2 4 5 10 cm between the trolley and the bolt If door does not open at least 5 feet 1 5 m Adjust the UP open force as explained in Adjustment Step 2 If the door does not close completely Increase down travel Turn the down limit adjustm
34. h is obstructed or misaligned while the door is closing the door will reverse If the door is already open it will not close The opener lights will blink 10 times If bulbs are not installed 10 clicks can be heard See page 15 CS Connect Wire to W Opener Terminals il ieee lt a Be oss ae De Sensor Wall Control Connections Connections a dotted line sl om ey Bl eo Ss OPENER TERMINAL SCREWS INSTALLATION STEP 11 Fasten the Door Bracket A horizontal brace should be long enough to be secured to 2 vertical supports A vertical brace should cover the height of the top panel The illustration shows one piece of angle iron as the horizontal brace For the vertical brace 2 pieces of angle iron are used to create a U shaped support The best solution is to check with your garage door manufacturer for an opener installation door reinforcement kit e Center the door bracket on the previously marked vertical guideline used for the header bracket installation e Position the bracket on the face of the door within the following limits A The top edge of the bracket 2 4 5 10 cm below the top edge of the door B The top edge of the bracket directly below any structural support across the top of the door e Mark and drill 5 16 left and right fastening holes Secure the bracket as shown in Figure 1 if there is vertical reinforcement Header Bracket
35. hown As you turn the nut keep the chain from twisting e When the chain is approximately 1 2 1 27 cm above the base of the rail at its midpoint re tighten the inner nut to secure the adjustment Sprocket noise can result if chain is either too loose or too tight When installation is complete you may notice some chain droop with the door closed This is normal If the chain returns to the position shown when the door is open do not re adjust the chain NOTE During future maintenance ALWAYS pull the emergency release handle to disconnect trolley before adjusting chain You have now finished assembling your garage door opener Please read the following warnings before proceeding to the installation section INSTALLATION Lock Outer Nut Washer To Tighten Outer Nut gt Inner Nut NM I er TT TI D To Tighten Inner Nut Chein 1 2 1 27 cm Base of Rail IMPORTANT INSTALLATION INSTRUCTIONS A amp WARNING To reduce the risk of SEVERE INJURY or DEATH READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS Install garage door opener only on properly balanced and lubricated garage door An improperly balanced door may not reverse when required and could result in SEVERE INJURY or DEATH All repairs to cables spring assemblies and other hardware MUST be made by a tr
36. ht bulbs The use of short neck or specialty light bulbs may overheat the enadpanel or light socket INSTALLATION STEP 8 Attach the Emergency Release Rope and Handle e Thread one end of the rope through the hole in the top of the red handle so NOTICE reads right side up as shown Secure with an overhand knot at least 1 2 54 cm from the end of the rope to prevent slipping Thread the other end of the rope through the hole in the release arm of the outer trolley Adjust rope length so the handle is 6 feet 1 83 m above the floor Secure with an overhand knot NOTE If it is necessary to cut the rope heat seal the cut end with a match or lighter to prevent unraveling CAUTION To prevent possible OVERHEATING of the endpanel or light socket e DO NOT use short neck or specialty light bulbs e DO NOT use halogen bulbs Use ONLY incandescent 75 Watt Max Light Bulb oo Opener 4 amp WARNING To prevent possible SERIOUS INJURY or DEATH from a falling garage door e f possible use emergency release handle to disengage trolley ONLY when garage door is CLOSED Weak or broken springs or unbalanced door could result in an open door falling rapidly and or unexpectedly e NEVER use emergency release handle unless garage doorway is clear of persons and obstructions e NEVER use handle to pull door open or closed If rope knot becomes untied you could fall SN
37. hted Door Control Button 2 Conductor To prevent possible SERIOUS INJURY or DEATH from electrocution e Be sure power is not connected BEFORE installing door control e Connect ONLY to 24 VOLT low voltage wires To prevent possible SERIOUS INJURY or DEATH from a closing garage door e Install door control within sight of garage door out of reach of children at a minimum height of 5 feet 1 5 m and away from all moving parts of door e NEVER permit children to operate or play with door control push buttons or remote control transmitters e Activate door ONLY when it can be seen clearly is properly adjusted and there are no obstructions to door travel e ALWAYS keep garage door in sight until completely closed NEVER permit anyone to cross path of closing garage door HARDWARE SHOWN ACTUAL SIZE Screw 6ABx1 1 2 Insulated Drywall Anchors Staples Outside Keylock Accessory Connections To opener terminal screws White to 2 and white red to 1 Opener Terminal Screws aay Back Panel Antenna of Opener INSTALLATION STEP 7 Install the Light e Install a 75 watt maximum light bulb in the socket The light will turn ON and remain lit for approximately 4 1 2 minutes when power is connected Then the light will turn OFF e If the bulb burns out prematurely due to vibration replace with a Garage Door Opener bulb NOTE Use only standard lig
38. ions below apply to your installation Additional materials may be required You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener SECTIONAL DOOR INSTALLATION Horizontal and vertical reinforcement is needed for lightweight garage doors fiberglass steel aluminum door with glass panels etc See page 18 for details zoh Centerline of Garage Door l Slack in chain tension is normal when garage door is closed Torsion Spring Safety Reversing Sensor 4 amp WARNING Without a properly working safety reversal system persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door e The gap between the bottom of the garage door and the floor MUST NOT exceed 1 4 6 mm Otherwise the safety reversal system may not work properly e The floor or the garage door MUST be repaired to eliminate the gap FINISHED CEILING Support bracket amp fastening hardware is required See page 11 apprry Extension Spring OR Wall mounted Access Door eed Gap between floor and bottom of door must not exceed 1 4 6 mm Safety Reversing Sensor Header CLOSED POSITION Bracket Chain Pulley Bracket Ch
39. itioning only You must use lag screw to mount the header bracket Wall Mounting Holes The nail hole is for positioning only You must use lag screws to mount the header bracket Optional Vv Wall Mounting Holes Vertical Centerline of Garage Door Header Wall Lag Screws 5 16 9x1 5 8 2x4 Header Structural Bracket P Support x r g DD Door Spring SJ AY ye Z Horizontal y i e 2 l Garage Door 7 Highest Point of i Garage Door Travel Vertical Centerline of Garage Door pg Finished Ceiling et ete Vertical se 7 2 Header Centerline Bracket Of Garage Door lo 1 6 15 cm Maximum yos 1 Lag Screws 5 16 9x1 5 8 Header Wall Garage Door Centerline of Garaae Door INSTALLATION STEP 3 Attach the Rail to the Header Bracket e Position the opener on the garage floor below the header bracket Use packing material as a protective base NOTE If the door spring is in the way you ll need help Have someone hold the opener securely on a temporary support to allow Header the rail to clear the spring Bracket Header Wall Chain e Position the chain pulley bracket against the reek header bracket e Align the bracket holes and join with a clevis pin as shown Insert a ring fastener to secure Ring Fastener Header Bracket Clevis Pin 5 16 x2 3 4 Temporary
40. just garage door springs cables pulleys brackets or their hardware all of which are under EXTREME tension e ALWAYS call a trained door systems technician if garage door binds sticks or is out of balance An unbalanced garage door might not reverse when required k Close the door and mark the inside vertical centerline of the garage door Extend the line onto the header wall above the door You can fasten the header bracket within 4 feet 1 22 m of the left or right of the door center only if a torsion spring or center bearing plate is in the way or you can attach it to the ceiling see page 9 when clearance is minimal It may be mounted on the wall upside down if necessary to gain approximately 1 2 1 27 cm If you need to install the header bracket on a 2x4 on wall or ceiling use lag screws not provided to securely fasten the 2x4 to structural supports as shown here and on page 9 3 Open your door to the highest point of travel as shown Draw an intersecting horizontal line on the header wall 2 5 cm above the high point This height will provide travel clearance for the top edge of the door N Proceed to Step 2 page 9 ae OPTIONAL CEILING MOUNT HEADER BRACKET Header Wall Vertical Centerline of Garage Door Structural Supports A Lar pe O ar Level optional Nt Header Wall i
41. mall adjustments until the door reverses normally After each adjustment run the opener through a complete cycle e If the door reverses during the down close cycle and the opener lights aren t flashing INCREASE DOWN close force by turning the control clockwise Make small adjustments until the door completes a close cycle After each adjustment run the opener through a complete travel cycle Do not increase the force beyond the minimum amount required to close the door 2 Test the UP open force e Grasp the door bottom when the door is about halfway through UP open travel The door should stop If the door is hard to hold or doesn t stop DECREASE UP open force by turning the control counterclockwise Make small adjustments until the door stops easily and opens fully After each adjustment run the opener through a complete travel cycle If the door doesn t open at least 5 feet 1 5 m INCREASE UP open force by turning the control clockwise Make small adjustments until door opens completely Readjust the UP limit if necessary After each adjustment run the opener through a complete travel cycle 4 amp WARNING Without a properly installed safety reversal system persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door e Too much force on garage door will interfere with proper operation of safety reversal system e NEVER increase force beyond minimum amount
42. ng Bracket i with Slot Wall Indicator Light Mounting Bracket with Square Holes C Wrap with Slot il Sensor es Attach with with wire C Wrap concrete anchors not provided G Garage lt gt V Floor J Floor HARDWARE SHOWN ACTUAL SIZE gunn Fim mp Screw Lock Nut Lag Screw 1 4x1 1 2 Carriage Bolts 10 32x3 8 10x32 Staples 1 4 20x1 2 MOUNTING AND WIRING THE SAFETY SENSORS e Center each sensor unit in a C wrap with lenses pointing toward each other across the door see Figure 6 e Secure sensors with the hardware shown Finger tighten the wing nut on the receiving eye to allow for final adjustment Securely tighten the sending eye wing nut e Run the wires from both sensors to the opener see Figure 7 Use insulated staples to secure the wire to wall and ceiling e Strip 1 4 6 mm of insulation from each set of wires Separate white and white black wires sufficiently to connect to the opener terminal screws white to 2 and white black to 3 ALIGNING THE SAFETY SENSORS e Plug in the opener The indicator lights in both the sending and receiving eyes will glow steadily if wiring connections and alignment are correct The sending eye indicator light will glow regardless of alignment or obstruction If the indicator light in the receiving eye is off dim or flickering and the invisible light beam path is not obstructed
43. ng the opener This bracket and fastening hardware are not provided Figure 1 1 Measure the distance from each side of the motor 4 unit to the structural support ay 2 Cut both pieces of the hanging bracket to required lengths 3 Drill 3 16 pilot holes in the structural supports 4 Attach one end of each bracket to a support with Structural Supports Lag Screws 5 16 18x1 7 8 x Measure Distance 5 16 18x1 7 8 lag screws Bolt 5 16 18x7 8 A Lock Washer 5 16 5 Fasten the opener to the hanging brackets with Ahi eee 5 16 18x7 8 hex bolts lock washers and nuts 6 Check to make sure the rail is centered over the door or in line with the header bracket if the ee ae bracket is not centered above the door Hidden Support lt lt FINISHED SENG 7 Remove the 2x4 Operate the door manually If the BO eee ee rag Screws door hits the rail raise the header bracket 5 16 18x1 7 8 _ 8 Grease the top and underside of the rail surface where the trolley slides with rail grease Not Provided Bolt 5 16 18x7 8 Lock Washer 5 16 Nut 5 16 18 HARDWARE SHOWN ACTUAL SIZE Lag Screw 5 16 18x1 7 8 b HII Bolt 5 16 18x7 8 Lock Washer 5 16 Hex Bolt Nut 5 16 18 5 16 18x7 8 Nut 5 16 18 Lock Washer 5 16 11 INSTALLATION STEP 6 Install the Door Control Locate the door control within sight of the door at a minimum height of 5 feet 1 5 m where small children cann
44. nk four times 3 To set the number of hours this temporary PIN will work press the number of hours up to 255 then press h D OR 3 To set the number of times this temporary PIN will work press the number of times up to 255 then press The opener light will blink once when the temporary PIN has been learned Test by pressing the four buttons for the temporary PIN then press ENTER The door should move If the temporary PIN was set to a certain number of openings remember that the test has used up one opening To clear the temporary password repeat steps 1 3 setting the number of hours or times to 0 in step 3 Multi Function Door Control Optional INSTALLATION Locate door control within sight of the door at a minimum height of 5 feet 1 5 m where small children cannot reach and away from moving parts of the door and door hardware If installing into drywall drill 5 32 holes and use anchors provided For pre wired installations as in new home construction it may be mounted to a single gang box NOTE After installation a green indicator light behind the cover will indicate proper connection If not lit the Lock and Light features will not function reverse wires to correct 1 Strip 1 4 6 mm of insulation from one end of bell wire and connect to the two screw terminals on back of door control by color white wire to 2 and white red wire to 1 Remove cover by gently pushing both thumbs ag
45. nually If it is unbalanced or binding call a trained door systems technician e Clear any ice or snow from the garage floor area where the door closes e Review Adjustment Step 2 e If door reverses in the fully closed position decrease the travel limits Adjustment Step 1 Repeat safety reverse test after adjustments to force or travel limits The need for occasional adjustment of the force and limit settings is normal Weather conditions in particular can affect door travel 11 The door reverses for no apparent reason and opener lights blink for 5 seconds after reversing e Check the safety reversing sensor Remove any obstruction or align the receiving eye See Installation Step 10 12 The opener lights don t turn on e Replace the light bulbs 75 watts maximum Use a standard neck garage door opener bulb if regular bulb burns out 13 The opener lights don t turn off Is the Light feature on Turn it off 14 The opener strains or maximum force is needed to operate door e The door may be out of balance or the springs may be broken Close the door and use the emergency release handle to disconnect the trolley Open and close the door manually A properly balanced door will stay in any point of travel while being supported entirely by its springs If it does not disconnect the opener and call a trained door systems technician Do not increase the force to operate the opener 15 The opener motor hums brie
46. oad protector in the motor Wait 15 minutes and try again 2 Opener operates from the remote but not from the Door Control e Is the door control lit If not reverse the wires If the opener runs check for a faulty wire connection at the door control a short under the staples or a broken wire e Are the wiring connections correct Review Installation Step 6 page 12 3 The door operates from the Door Control but not from the remote control e ls the door push bar flashing If your model has the Lock feature make sure it is off e Program the opener to match the remote control code Refer to instructions on the motor unit panel Repeat with all remotes 4 The remote control has short range e Change the location of the remote control in your car e Check to be sure the antenna on the side or back panel of motor unit extends fully downward e Some installations may have shorter range due to a metal door foil backed insulation or metal garage siding 5 Opener noise is disturbing in living quarters of home e If operational noise is a problem because of proximity of the opener to the living quarters the Vibration Isolator Kit 89LM can be installed This kit was designed to minimize vibration to the house and is easy to install 6 The garage door opens and closes by itself e Be sure that all remote control push buttons are off e Remove the bell wire from the door control terminals and operate from the remote only
47. oo Overhand Knot 24 Trolley Trolley Rope Release Arm No Tice Emergency Release Handle INSTALLATION STEP 9 Electrical Requirements To avoid installation difficulties do not run the opener at this time To reduce the risk of electric shock your garage door opener has a grounding type plug with a third grounding pin This plug will only fit into a grounding type outlet If the plug doesn t fit into the outlet you have contact a qualified electrician to install the proper outlet If permanent wiring is required by your local code refer to the following procedure To make a permanent connection through the 7 8 hole in the top of the motor unit e Remove the motor unit cover screws and set the cover aside e Remove the attached 3 prong cord Connect the black line wire to the screw on the brass terminal the white neutral wire to the screw on the silver terminal and the ground wire to the green ground screw The opener must be grounded e Reinstall the cover To avoid installation difficulties do not run the opener at this time A WARNING To prevent possible SERIOUS INJURY or DEATH from electrocution or fire e Be sure power is not connected to the opener and disconnect power to circuit BEFORE removing cover to establish permanent wiring connection e Garage door installation and wiring MUST be in compliance with all local electrical and building codes e NEVER use an extension cord 2
48. or 30 seconds 2 Within 30 seconds enter a four digit personal identification number PIN of your choice on the keypad Then press and hold the ENTER button 3 Release the button when the motor unit lights blink It has learned the code If light bulbs are not installed two clicks will be heard 27 To change an existing known PIN If the existing PIN is known it may be changed by one person without using a ladder 1 Press the four buttons for the present PIN then press and hold the button The opener light will blink twice Release the button 2 Press the new 4 digit PIN you have chosen then press ENTER The motor unit lights will blink once when the PIN has been learned Test by pressing the new PIN then press ENTER The door should move To set a temporary PIN You may authorize access by visitors or service people with a temporary 4 digit PIN After a programmed number of hours or number of accesses this temporary PIN expires and will no longer open the door It can be used to close the door even after it has expired To set a temporary PIN Press the four buttons for your personal entry PIN not the last temporary PIN then press and hold the x button The opener light will blink three times Release the button Press the temporary 4 digit PIN you have chosen then press ENTER The opener light will bli
49. ot reach and away from all moving parts of the door and door hardware 1 Strip 7 16 11 mm of insulation from one end of the bell wire Connect it to the two screw terminals on the back of the door control by color white wire to 2 and white red wire to 1 2 Fasten the Lighted Door Control Button securely with 6ABx1 1 2 screws If installing into drywall drill 5 32 holes and use the anchors provided 3 Run the bell wire up the wall and across the ceiling to the opener Use insulated staples to secure the wire in several places Be careful not to pierce the wire with a staple creating a short or open circuit 4 Receiver terminal screws and the antenna are located on the back panel of the motor unit Position the antenna wire as shown 5 Connect the bell wire by color to the opener terminal screws white to 2 and white red to 1 6 Use tacks or staples to permanently attach the entrapment warning label to the wall near the door control and the manual release safety reverse test in a prominent location on the inside of the garage door NOTE DO NOT connect the power and operate the opener at this time The trolley will travel to the full open position but will not return to the close position until the sensor beam is connected and properly aligned See Safety Reversing Sensor instructions beginning on page 15 2 Conductor Bell Wire VA Lighted Door Control Terminal Screws Bell Wire Lig
50. pener will operate with up to eight Security remote controls and one Security Keyless Entry System Activate your opener with any of the following e The hand held Remote Control Hold the large push button down until the door starts to move e The wall mounted Door Control Hold the push button or bar down until the door starts to move e The Keyless Entry See Accessories If provided with your garage door opener it must be programmed before use See Programming When the opener is activated with the safety reversing sensor correctly installed and aligned If open the door will close If closed it will open If closing the door will reverse If opening the door will stop If the door has been stopped in a partially open position it will close If obstructed while closing the door will reverse If the obstruction interrupts the sensor beam the opener lights will blink for five seconds If obstructed while opening the door will stop If fully open the door will not close when the beam is broken The sensor has no effect in the opening cycle ao RwON a N O 23 9 If one control force or travel limits is adjusted the other control may also need adjustment After ANY adjustments are made the safety reversal system MUST be tested Safety reversal system MUST be tested every month Garage door MUST reverse on contact with 1 1 2 3 8 cm high object or a 2x4 laid flat on the floor
51. rgency release handle Manually open and close the door If the door is binding or unbalanced call for a trained door systems technician If the door is balanced and not binding adjust the DOWN close force See Adjustment Step 2 ADJUSTMENT STEP 2 Adjust the Force Force adjustment controls are located on the back panel of the motor unit Force adjustment settings regulate the amount of power required to open and close the door If the forces are set too light door travel may be interrupted by nuisance reversals in the down direction and stops in the up direction Weather conditions can affect the door movement so occasional adjustment may be needed The maximum force adjustment range is about 3 4 of a complete turn Do not force controls beyond that point Turn force adjustment controls with a screwdriver NOTE If anything interferes with the door s upward travel it will stop If anything interferes with the door s downward travel including binding or unbalanced doors it will reverse HOW AND WHEN TO ADJUST THE FORCES 1 Test the DOWN close force e Grasp the door bottom when the door is about halfway through DOWN close travel The door should reverse Reversal halfway through down travel does not guarantee reversal on a 1 1 2 3 8 cm obstruction See Adjustment Step 3 page 22 If the door is hard to hold or doesn t reverse DECREASE the DOWN close force by turning the control counterclockwise Make s
52. straight door arm section to outer trolley with the 5 16 x1 clevis pin Secure the connection with a ring fastener Fasten curved section to the door bracket in the same way using the 5 16 x1 clevis pin Figure 2 Bring arm sections together Find two pairs of holes that line up and join sections Select holes as far apart as possible to increase door arm rigidity Figure 3 Hole Alignment Alternative If holes in curved arm are above holes in straight arm disconnect straight arm Cut about 6 15 cm from the solid end Reconnect to trolley with cut end down as shown Bring arm sections together Find two pairs of holes that line up and join with bolts lock washers and nuts Proceed to Adjustment Step 1 page 20 Trolley will Clevis Pin 5 16 x1 Ring Fastener Door Bracket 9000000000 Straight Door Arm Curved Door A Clevis Pin 00 Am Figure 1 5 16 x1 1 4 Emergency re engage automatically when opener is operated pease Bolts 5 16 18x7 8 HARDWARE SHOWN ACTUAL SIZE OO Nut 5 16 18 Lock Washer 5 16 Ring Fastener 0000000 od Clevis Pin Hex Bolt 5 16 x1 5 16 18x7 8 5 16 18x7 8 Cut This End Figure 3 ADJUSTMENT STEP 1 Adjust the UP and DOWN Travel Limits Limit adjustment settings regulate the points at which the door will stop when moving up or down To operate the opener press the Door Control pus
53. the light 2 Press and hold the Light button on the door control 3 Press and hold the Lock button on the door control 4 After the opener lights flash release all buttons Test by pressing the remote push button The opener lights should turn on or off but the door should not move 26 4 amp WARNING To prevent possible SERIOUS INJURY or DEATH from a moving gate or garage door e ALWAYS keep remote controls out of reach of children NEVER permit children to operate or play with remote control transmitters e Activate gate or door ONLY when it can be seen clearly is properly adjusted and there are no obstructions to door travel e ALWAYS keep gate or garage door in sight until completely closed NEVER permit anyone to cross path of moving gate or door Open Close Stop Operation Your Security remote control can be programmed to operate one door using all 3 buttons the large button will only open the door the middle button will close the door and third button will stop the door s movement You may set up this feature as follows 1 With the door closed press and hold the large remote push button 2 Press and hold the Lock button on the door control 3 Press and hold the door control push bar When the opener lights flash release all buttons Test by pressing the large Open button on the remote The door should open Press it again while the door is open and nothing should happen Press the mid
54. vent possible SERIOUS INJURY or DEATH from a falling garage door e f possible use emergency release handle to disengage trolley ONLY when garage door is CLOSED Weak or broken springs or unbalanced door could result in an open door falling rapidly and or unexpectedly e NEVER use emergency release handle unless garage doorway is clear of persons and obstructions e NEVER use handle to pull door open or closed If rope knot becomes untied you could fall The door should be fully closed if possible Pull down on the emergency release handle and lift the door manually To reconnect the Emergency J Release door to the opener press the Release door control push bar Harde ED MANUAL DISCONNECT POSITION Trolley The ockout feature prevents the trolley from reconnecting automatically Pull the emergency release handle down and back toward the opener The door can then be raised and lowered N manually as often as Emergenoy ae ie necessary To disengage the Down and Back Ke9 lockout feature pull the handle straight down The trolley will reconnect on the next UP or DOWN operation o i P Trolley Release LOCKOUT POSITION CARE OF YOUR OPENER LIMIT AND FORCE ADJUSTMENTS Weather conditions may cause some minor changes in door operation requiring some g re adjustments particularly Lae during the first year of O v operation Pages 20 and 21 refer to the Limit C
55. wire adapter or change plug in ANY way to make it fit outlet Be sure the opener is grounded PERMANENT WIRING CONNECTION Ground Tab Green Ground Screw Ground Wire White Wire Black Wire INSTALLATION STEP 10 Install The Protector System The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction IMPORTANT INFORMATION ABOUT THE SAFETY REVERSING SENSOR When properly connected and aligned the sensor will detect an obstacle in the path of its electronic beam The sending eye transmits an invisible light beam to the receiving eye If an obstruction breaks the light beam while the door is closing the door will stop and reverse to full open position and the opener lights will flash 10 times The units must be installed inside the garage so that the sending and receiving eyes face each other across the door no more than 6 15 cm above the floor Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens 4 amp WARNING e Be sure power is not connected to the garage door opener BEFORE installing the safety reversing sensor e To prevent SERIOUS INJURY or DEATH from a closing garage door Correctly connect and align the safety reversing sensor This required safety device MUST NOT be disabled Install the safety reversing sensor so beam is NO HIGHER than 6
56. y Parts ee eee eeeseeeeeeeeneeeeeteeteeeees 29 Installation Parts aeeie eaS e 29 Motor unit assembly parts seeeeeeeeeeerenreenn 30 Accessories 31 Repair Parts and Service 32 Warranty 32 This garage door opener has been designed and tested to offer safe service provided it is installed operated maintained and tested in strict accordance with the instructions and warnings contained in this manual 4 WARNING Mechanical A WARNING Electrical CAUTION When you see these Safety Symbols and Signal Words on the following pages they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them The hazard may come from something mechanical or from electric shock Read the warnings carefully When you see this Signal Word on the following pages it will alert you to the possibility of damage to your garage door and or the garage door opener if you do not comply with the cautionary statements that accompany it Read them carefully Preparing your garage door A WARNING Bef begin 7 ee lt To prevent possible SERIOUS INJURY OR DEATH PA e ALWAYS call a trained door systems technician if e Remove any ropes connected to garage door garage door binds sticks or is out of balance An e Complete the following test to make sure your unbalanced garage door may not reverse when garage door is balanced and is not sticking or required binding e NEVER try to loosen move or a
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