Caterpillar Portable Generator UL 2200 User's Manual
Contents
1. Optimum winding pitch for minimum total har monic distortion and maximum efficiency Segregated low voltage AC DC accessory box provides single point access to accessory con nections UL 1446 Recognized Class H insulation M CAT CONTROL PANELS Two levels of controls to meet individual cus tomer needs EMCP Il offers digital monitoring metering and protection EMCP Il offers EMCP II features plus full fea tured power metering and protective relaying 17 April 2002 10 34 AM WHERE THE WORLD TURNS FOR POWER STANDBY 500 ekW 60 Hz 1800 rpm 625 kVA 480 Volts CATERPILLAR FACTORY INSTALLED STANDARD amp OPTIONAL EQUIPMENT System Standard Optional Air Inlet Modular air cleaner single element Dual element air cleaner Service indicator Heavy duty air cleaner Heavy duty air cleaner with muffler and dust ejector Cooling Radiator with guard sized for 50 C Jacket water heater with shutoff valves Coolant level sight gauge Block heater Coolant drain line with valve Fan and belt guards Low coolant level alarm or shutdown Caterpillar Extended Life Coolant Exhaust Stainless steel exhaust flex and ANSI weld flange 20 dBA muffler Turbo outlet elbow 30 dBA muffler 15 dBA engine mounted muffler with HD air cleaner Engine mounted muffler with HD air cleaner Elbow mounting and through wall installation kits Manifold and turbocharger guards Fuel Primary2. 2002 43483 Note Do not use for installation design See general dimension drawings for detail Drawing 2018963 www CAT ElectricPower com 2002 Caterpillar All rights reserved Materials and specifications are subject to change without notice The International System of Units SI is used in this publication
3. and secondary fuel filters Manual transfer pump Water separator Choice of three automatic transfer systems Fuel priming pump Fuel pressure gauge Flexible fuel lines Fuel cooler Generator Self excited Permanent magnet Random wound Digital Voltage Regulator Class H insulation Digital Voltage Regulator with KVAR PF control AVR with adjustable 1 1 or 2 1 Volts Hz Anti condensation space heater Bus bar termination Oversize and premium generators except 455 ekW Extension box Prime 500 ekW Standby Segregated low voltage wiring panel Circuit breaker IEC compiant 3 pole and 4 pole with shunt trip 80 and 100 rated UL Listed multiple circuit breakers Governor Electronic ADEM II Electronic load sharing Control Panels EMCP II EMCP Il Local alarm and remote annunciator modules Protective devices Instrument package generator Lube Lubricating oil and filter Manual sump pump Oil drain line with valves Fumes disposal Lube oil level indicator Mounting Formed steel narrow base Wide base Linear vibration isolators between base and engine Skid base UL Listed integral and sub base fuel tanks Starting Charging 45 amp charging alternator 24 volt starting motor Batteries with rack and cables Safety shutoff protection ADEM II control Integral 5 and 10 amp battery chargers Oversize batteries Ether starting aid Battery disconn
4. AM STANDBY 500 ekW 625 KVA 480 Volts 60 Hz 1800 rpm CATERPILLAR RATING DEFINITIONS AND CONDITIONS Meets or Exceeds International Specifications ABGSM TM3 AS1359 AS2789 BS4999 BS5000 BS5514 DIN6271 DIN6280 EGSA101P IEC34 1 IS03046 1 IS08528 JEM1359 NEMA MG 1 22 VDE0530 89 392 EEC 89 336 EEC Standby Output available with varying load for the duration of the interruption of the normal source power Standby power in accordance with IS08528 Fuel stop power in accordance with 1S03046 1 AS2789 DIN6271 and BS5514 Standby ambients shown indicate ambient temperature at 100 percent load which results in a coolant top tank temperature just below the shut down temperature Ratings are based on SAE J1349 standard conditions These ratings also apply at IS03046 1 DIN6271 and BS5514 standard conditions Fuel rates are based on fuel oil of 35 API 16 C 60 F gravity having an LHV of 42 780 kJ kg 18 390 Btu lb when used at 29 C 85 F and weighing 838 9 g liter 7 001 Ibs U S gal Additional ratings may be available for specific customer requirements Consult your Caterpillar representative for details 17 April 2002 10 34 AM CATERPILLAR Package Dimensions Length 4074 0 mm 160 39 in Width 1239 7 mm 48 81 in Height 1960 0 mm 77 17 in Weight 4741 kg 10 452 Ib TMI Reference No DM6217 PL Reference No 456DE07 U S Sourced LEHE1825 01 17 April
5. DIESEL GENERATOR SET CATERPILLAR Image shown may not reflect actual package FEATURES O EMISSIONS EPA and CARB Emissions Certified for non road mobile applications UL 2200 e UL 2200 Listed configuration available ENCLOSURES optional e Weather protective and sound attenuated SINGLE SOURCE SUPPLIER Fully prototype tested with certified torsional vibration analysis available WORLDWIDE PRODUCT SUPPORT Caterpillar dealers provide extensive post sale support including maintenance and repair agreements Caterpillar dealers fill 99 796 of parts orders within 24 hours Caterpillar dealers have over 1844 dealer branch stores operating in 166 countries e The Cat Scheduled Oil Sampling S O S5M program cost effectively detects internal engine component condition even the pres ence of unwanted fluids and combustion by products STANDBY 500 ekW 625 kVA 60Hz 1800 rpm 480 Volts Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility expandability reliability and cost effectiveness LS CAT 3456 ATAAC DIESEL ENGINE Reliable rugged durable design Field proven in thousands of applications worldwide Four stroke cycle diesel engine combines con sistent performance and excellent fuel econo my with minimum weight CAT SR4B GENERATOR Matched to the performance and output char acteristics of Caterpillar engines
6. ect switch 10 amp dual rate battery charger Other Enclosures sound attenuated weather protective Automatic transfer switches Floor standing and package mounted circuit breakers 17 April 2002 10 34 AM STANDBY 500 ekW 625 KVA 60 Hz 1800 rpm 480 Volts CATERPILLAR SPECIFICATIONS Bie cat sas Generator Frame size debesi did a E e o a wed ewe nando dene d 499 Excitation 224 ok bon eh Seem ERU oe See Self Excited Pitch oos aed oed Centre hail artes aad gag aged 0 6667 Number of poles 4 29 ones p E per wt kena eat p Ds 4 Number of bearings leeren Single Bearing Number ofleads leere 12 Insulation UL 1446 Recognized Class H with tropicalization and antiabrasion IP ratingi otro ce ee p Ro portant edu erede Drip Proof IP22 AGIAN CINE zn tree cee ene re ie ed Pilot Shaft Overspeed capability 0 055 12596 of rated Wave form ced dace ee pb area nS RON Less than 5 deviation Paralleling kit droop transformer Standard Voltage regulator 3 Phase sensing with selectible volts Hz Voltage Regulation Less than 1 2 steady state Less than 1 no load to full load Telephone Influence Factor Less than 50 Harmonic distortion 00 002 ee eee eee Less than 5 ia CAT ENGINE 3456 ATAAC 4 stroke cycle watercooled diesel BOG MM seas iey fe cane eh fs acd TIN DTE 139 70 Strokes MMi sies d
7. meter 152 4 mm 6 0 in Exhaust system backpressure maximum allowable 6 7 kPa 26 9 in water Heat Rejection Heat rejection to coolant total 199 kW 11 317 Btu min Heat rejection to exhaust total 501 kW 28 492 Btu min Heat rejection to atmosphere from engine 76 kw 4 322 Btu min Heat rejection to atmosphere from generator 36 47 kW 2 074 04 Btu min Alternator Motor starting capability 3096 voltage dip 855 skVA Frame 499 Temperature Rise 130 Deg C Lube System Lube oil refill volume with filter change for 38 0L 10 0 Gal standard sump Emissions Nox g hp hr not to exceed 6 07 g bhp hr CO g hp hr not to exceed lt 48 g bhp hr HC g hp hr not to exceed 06 g bhp hr PM g hp hr not to exceed 044 g bhp hr Ambient capability at 200 m 660 ft above sea level For ambient capability at other altitudes consult your Caterpillar dealer Air flow restriction system is added to existing restriction from factory Generator temperature rise is based on a 40 degree C ambient per NEMA MG1 32 Emissions data measurements are consistent with those described in EPA CFR 40 Part 89 Subpart D amp E and I808178 1 for measuring HC CO PM NOx This engine s exhaust emissions are in compliance with the US EPA and California nonroad regulations Data shown is based on steady state operating conditions of 77 deg F 28 42 in HG and number 2 diesel fuel with 35 deg API and LHV of 18 390 Btu Ib 17 April 2002 10 34
8. ose orales S ow ie RR ERI eni Re d 171 40 Displacement E sos ieri RDeIR LEER oo Ies 15 83 Compression ratio esea esie een seyn e nora 16 1 Aspiration z 1 42 2 dese Aedes ces Sees Air to Air Aftercooled Fuel system sescca cris as acids aradaki Direct unit injection Governor type Caterpillar ADEM control system B HEEM CAT CONTROL PANEL 24 Volt DC Control NEMA 1 IP22 enclosure Electrically dead front Generator instruments meet ANSI C 39 1 Terminal box mounted Single location customer connector point Consult your Caterpillar dealer for available voltages 17 April 2002 10 34 AM STANDBY 500 ekW 625 kVA 60 Hz 1800 rpm 480 Volts CATERPILLAR Mi TECHNICAL DATA Open Generator Set 1800 rpm 60 Hz 480 Volts STANDBY DM6217 Package Performance Power rating 500 ekW Power rating 0 8 pf 625 kVA Fuel Consumption 100 load with fan 137 5 L hr 36 3 Gal hr 7596 load with fan 97 8 L hr 25 8 Gal hr 5096 load with fan 66 4 L hr 17 5 Gal hr Cooling System Ambient air temperature 50 Deg C 122 Deg F Air flow restriction system 12 kPa 0 48 in water Air flow max rated speed for radiator 563 m min 19 882 cfm arrangement Engine coolant capacity with radiator 72 8L 19 2 Gal Exhaust System Combustion air inlet flow rate 39 2 m min 1 384 3 cfm Exhaust stack gas temperature 527 2 Deg C 981 Deg F Exhaust gas flow rate 111 0 m min 3 919 9 cfm Exhaust flange size internal dia
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