Casablanca Fan Company fan c12d4301 User's Manual
Contents
1. Line up the two guide pins in the cap with the two alignment holes of the switch housing NOTE The alignment holes are the larger non threaded holes in the raised rim of the switch housing Press the cap onto the switch housing to seat the guide pins into the alignment holes of the switch housing Step 15 Re install the two screws removed in Step 12 to tighten the switch housing cap and switch housing Step 16 Attach a fandangle to each of the pull chains using the breakaway connectors CoTTAGE WET 3 SPEED OPERATION Pull chain switches on the fan control the fan and blade rotation Using the fan control pull chain switch Fan off at start e First pull fan ON low speed e Second pull medium speed Third pull high speed Fourth pull fan OFF Using the blade rotation reversing pull chain switch Blade rotation controls the airflow direction Each pull of the pull chain switch toggles the blade rotation NOTE Ceiling fans work best by blowing air downward counterclockwise blade rotation in warm weather to cool the room with a direct breeze In cold weather having the fan draw air upward clockwise blade rotation will distribute the warmer air trapped at the ceiling around the room without causing a draft 3 SPEED OPTIONAL LIGHT FIXTURE INSTALLATION 11 Connect the WHITE wire from the switch housing to the WHITE wire from the light kit Secure the splice with a wire nut If you a2. Screws 6 Attach Blade Holders Step 10 Using Screw Pack C and the provided screwdriver carefully align the Medallion Nail on the front of the blade badge and install the screw NOTE The front of the blade badge is the side with the beadboard Tighten securely by hand Repeat three more times per blade badge And repeat for each blade badge Check installation to make sure that the Medallion Nails are aligned straight WARNING Do not use electric screwdriver to tighten blade Front of Blade screws Hand tighten using a manual screwdriver only Step 11a Carefully tilt the blade holder between the switch housing motor plate and the motor as shown TIP Rotate the motor beneath the switch housing plate to attach the blade blade holder assembly Step 11b Using the screws from Screw Pack D the screws removed in Step 9 and the screwdriver provided attach the blade blade holder assembly to the motor Tighten securely by hand only Step 11c After all blade holders are installed install the gasket into the switch housing mounting plate The smooth side of the gasket should face the fan motor CAUTION Handle the gasket carefully to avoid tearing TIP For balancing purposes loosely install all five blades to the motor before tightening the blade screws securely CAUTION Blade screws must be tightened securely before operating the fan Preparation Step 12 Locate the switch housing
3. ceiling outlet are attached too loosely Make sure the hanger bracket is attached tightly to the ceiling outlet box and the downrod assembly is secured firmly The downrod is attached to the downrod base too loosely Make sure all the screws are securely tightened Screws for blades are tight Check and tighten the light fixture retaining screws glass shade screws and or lightbulb s Tighten the canopy screws and mounting plate assembly Make sure the wire nuts inside the canopy and switch housing are not touching the metal parts and that they have not fallen off the wire splices Tighten as necessary Tighten the blade holders to the flywheel or direct drive motor and the blade to the bladeholder screws Make sure all the screws in the motor housing are snug but not overly tight If fan is new it may need to be broken in Run at high speed for several days The fan wires are not connected properly Follow the instructions in Step 7 The light socket is broken Replace the socket A lightbulb is defective Replace the lightbulb Defective three speed pull chain switch assembly Defective capacitor replace three speed pull chain switch assembly or replace PCB assembly Defective reverse switch Defective capacitor Open motor winding replace reverse switch assembly PCB assembly or motor unit CoTTAGE WET CARE RECOMMENDATIONS Fan Finishes e For cleaning a soft brush or lint free cloth should be used to pr
4. control the lights from a wall control the BLUE D1 Option wire in the canopy should be connected to that switch leg with the BLACK fan power wire Return to Steps 13b 15 SWITCH HOUSING INSTALLATION to attach or re attach the switch housing to the motor assembly Refer to your light kit instructions to assemble and attach the rest of your light kit correctly BLUE Light Pull Chain Switch BLACK BLUE Collar Q Hous ing Plug Light Fixture ENa TROUBLESHOOTING TIPS Please refer to this troubleshooting guide before requesting service or contacting your dealer for assistance PROBLEM Fan will not start Fan wobbles or shakes excessively Fan is noisy during operation Fan does not run on low speed Light works but fan does not work Fan works but light does not work Fan will not operate at proper speeds or will not operate at any speed Fan runs slowly in either direction if rotation is started by hand will not reverse POSSIBLE REMEDIES Check the main circuit fuses circuit breakers and wall switch position Check all wire connections Make sure the power is turned off during this inspection Check that reverse switch is not set in center of throw Be sure the canopy pin is set properly into the slot on the ball Check that the bladeholders have not been bent during installation and the blades are balanced Screws for bladeholders to motor are tight The hanger bracket and or the
5. side wall Extending pole length will usually solve problem d This slope is 32 This is the maximum slope that will allow the fan to hang EXAMPLE 2 straight down It is OK to install your fan Calculation of Ceiling Angle This slope is more than 32 Your fan will not hang straight down an adaptor is necessary Contact your local Authorized Casablanca Dealer in regards to purchasing a Sloped Ceiling Adaptor Use the tear off Ceiling Angle Template card inserted in this A manual It provides you with a simple go or no go for EXAMPLE 3 installing your fan on a sloped ceiling D ENa PERMA LOCK HARDWARE not to scale FAN INSTALLATION PermasLock Downrod Downrod Gasket Allen Wrench and Ball Assembly Motor Wires leave at least 6 long IMPORTANT SAFETY INFORMATION G round Wire Before starting the installation of your ceiling green fan install the threaded downrod into the motor coupling and lock the assembly Perma sLock Downrod and Ball Assembly Prepare for fan installation as follows Downed Gasket Step 1a Using the provided Allen wrench attached to the paper motor warning shield loosen the Allen set screw Allen Wrench Tapered thread attached to the motor coupling Mot Step 1b Slide the downrod gasket onto the downrod as Allen Coup
6. Badoc ania ade Holder Iigta AOI aeagsessccascssesacecccsactnseansouensscsacs E E ORE 9 Lace Wes O ays mUUE ya r E E E E E tires tern eter OE rer Crt ae E errr ree terrence cere aT Tre J PM OU E N tase a A E E E E tatu 11 Jopeeda Opuonal Liebt Mixture Instal NON isss a a E ia 11 TROUBLE TOOTING EIE e E E meer ee ter A N eer yer rn errr 12 SARE RECIVER DA TT ON E E A E E EAE 13 PRODUCT TECIE ATION er E r EE A E A AE AEA EAEN E E ES 13 C1l2D4301 AT1I008 ENa INTRODUCTION e CAUTION RISK OF ELECTRICAL SHOCK Installation is to be in accordance with the National Electrical Code ANSI NFPA 70 1999 and local codes All wiring must be performed in accordance with national and local electrical codes Ifyou are unfamiliar with the wiring codes you should use a qualified electrician To avoid overheating and possible damage to other equipment do not install control to a receptacle fluorescent light fixture motor operated appliance or transformer supplied appliance e This fan is designed to be installed on an existing electrical outlet box The outlet box must be UL Listed for ceiling fan installations if it is not a new box must be installed Casablanca extension poles are available for sloped or high ceiling installations This ceiling fan requires a grounded electrical supply of 120 VAC 60 Hz and a minimum 15 amp circuit The maximum current requirement for the fan with light fixture is 3 amps The fan uses about 1 amp or 100 watts Maximum
7. CoTTAGE WET Owners Manual Safety and the proper operation of your Casablanca fan both require a thorough knowledge of the product and proper installation therefore before attempting to install and operate your Casablanca fan read this owner s manual completely and carefully Retain this manual for future reference CAUTION To avoid possible electrical shock make certain that electricity is turned off at the circuit breaker or fuse box before attempting any installation procedure UN TT TON senescence tse EAEE E E ETE N E EAA EEE E E EAE ET 2 Per E a E A E E A E E E rT 2 S r AU E T E E E ee ec teva EN S O O EAE E E E E AE 2 MOUNTING BECOMMENDATION S sissiheriisgeriegas iiie nAn a a E a NEEESE OaS A EE AATE A TEESE 3 E NE A A T A O E E E E E E aieaqaesan 3 M E a a E E E E A A A AE EE I EA AE tert ee 3 PEA NIN an E ce gases E E E eeeses sepa ean 4 Pe a ETE ATE TEA EAA E ETE E ETE A 4 EAE E E EE E E E E E A A E 5 is sateen E AA N es A E A E E E a 5 Cinop Cas ket Prepara Ospa ia e E E E AEE E N E a E EE E rere rere 5 Crossbar Mounting Bracket Installitioi assier ea oE EEE E EAEE RR 5 Sa E o E EE A E T E E A E AT EE E E A E E EE E 6 ETE E E A EE E A E E O E EEE E E E E TE 6 a eaa e O a EE A E E EE E E AE E E T E eer rn er 7 Co a O E E N Tree rT 7 Remove Durimy mwitc i Housing and Shipping Bock serisinin A tenn ge oes 8 Pade Tador aij cil Ciclo 0 Wenner enn A tn CRO EE EENE EE c nu Nre tT er A rer rrr wren EE evn eTt sey T tT 8 Plade
8. cap assembly and remove the two 8 32 x 3 8 screws holding the cap onto the switch housing Remove the cap and gasket NOTE Save the two screws they will be used in Step 15 COTTAGE WET Switch Hous ing Gasket ENN Install the Switch Housing Mounting Screws Step 13a Locate the two dummy switch housing screws you removed in Step 8 Install them onto the motor as shown leaving approximately 1 8 of the threads exposed for installation of the switch housing IMPORTANT If you are installing an optional light fixture at this time proceed to Step 6 of OPTIONAL LIGHT FIXTURE INSTALLATION on page 11 now Step 13b Connect the plug connector from the motor to the plug connector from the switch housing assembly CAUTION Both plug connectors are polarized and will only fit together one way Make sure the connectors are properly aligned before connecting them Incorrect connections could cause improper operation and damage to the product Step 13c Line up the two keyholes in the switch housing cup with the two screws installed in Step 13a Step 13d Rotate the cup so that the screws are aligned with the smaller side of the keyholes Tighten the screws securely dy hand only Install the Switch Housing Cap Guide Pin NOTE Before re installing the cap the gasket must be put on the cap so that the larger gasket holes go over the alignment pins Step 14
9. e the fan in a doorway or above a swinging door sle e In bedrooms fans work best when mounted above the foot of the bed e Over pool tables be sure to provide plenty of clearance to avoid damage from pool cues e Do not install a fan close to or over a pool or spa High humidity combined with corrosive gases will destroy the finish and warp the blades Fan Size Variable fan speed capability permits the use of a full size 52 fan even in smaller rooms For very large rooms two fans may be needed SUGGESTED EXTENSION POLE LENGTHS eiling Heigh Pole Length 8 0 standard 8 6 standard 9 0 6 Hang Tru angle 32 76 12 10 0 12 IP 0 18 I 0 24 13 0 36 14 0 48 Blades must be a minimum of 7 feet above the floor T minimum When to Use Extension Poles For optimum performance and appearance an extension pole should be used with your Casablanca fan when installing on high cathedral ceilings or sloped ceilings Casablanca offers standard poles in increments of 6 up to 5 Custom poles are available in lengths up to 9 9 See your Authorized Casablanca Dealer for details Sop eH This slope is less than 32 2 a lt A It is OK to install your fan NOTE Fan may wobble or vibrate if pole length is not long enough and inside blade is too close to downslope or
10. event scratching the finish e A vacuum cleaner brush nozzle can remove heavier dust e Surface smudges or an accumulation of dirt and dust can be removed easily using a mild detergent and slightly dampened soft cloth An antistatic agent may be used but never use abrasive cleaning agents as these will damage the finish Blades e Wood finish blades should be cleaned with a furniture polishing cloth Occasionally a light coat of furniture polish may be applied for added protection and beauty For painted high gloss or plastic blades ABS surface smudges or an accumulation of dirt and dust can be removed easily using a mild detergent and slightly dampened soft cloth An antistatic agent may be used but never use abrasive cleaning agents as these will damage the finish No Need for Lubrication e Never lubricate this fan The precision motor at the heart of your Casablanca fan features sealed bearings that are lubricated for life e Do not attempt to oil the motor Changing Lightbulbs e Be sure to turn the power to OFF at the wall switch or circuit breaker before changing lightbulbs e Replace bulbs with the same type as you removed from the light fixture e The maximum wattage rating for this fan s light kit is 240 watts For questions or to locate the nearest Casablanca Authorized Service Center call toll free 1 888 227 2178 or visit us on the Web at www casablancafanco com PRODUCT SPECIFICATIONS Model Name Cottage We
11. f your carton for possible shipping HJ or handling damage If parts are missing or damaged call 4 ee oe 1 888 227 2178 9 e It is al d id h help with li T Te is always a good idea to have an assistant to help wit S 6a xr _ U I l e When cleaning painting or working near your fan be very careful of the fan and blades Always turn the power OFF to the ceiling fan before working on it or replacing lightbulbs Never insert anything into the path of the fan blades while the fan is in operation from tip of blade to wall Never install a fan over a pool or spa Never operate a fan that has been damaged in any way Contact Casablanca Fan Company by calling 1 888 227 2178 or contact your local authorized soa from bottom Casablanca dealer for assistance in obtaining service ot a edge of blade to floor COTTAGE WET MOUNTING RECOMMENDATIONS Before mounting your Casablanca fan read the following helpful recommendations The location of the fan air circulation and fan size are all important factors to consider before installation Location support Ceiling fans have practical uses in almost every room in your home We suggest you follow these mounting recommendations as you decide where to install your Casablanca fan e For safety reasons the fan blades must be a minimum of 7 above the floor standard mounting ___ gt outlet box e Do not locat
12. light current is about 2 amps or 240 watts of lighting e Where wire nuts are employed be sure all bare wires are within the connectors When installing the canopy hatch make sure all wires are within the canopy and that no wires are being pinched e WARNING Do not bend the blade brackets when installing the brackets balancing the blades or cleaning the fan Do not insert foreign objects in between the rotating fan blades e WARNING To reduce the risk of fire or electric shock do not use this fan with any solid state speed control device Use only the control provided with or recommended for this fan Unpacking Before assembling and installing your ceiling fan remove all parts from the shipping cartons and check them against the parts listed in the parts guide Before discarding packaging material be certain that all parts have been removed For best performance and for your warranty to be valid use only genuine Casablanca blades light fixtures and accessories the installation e The blades in each pack are matched for equal weight Fuse Box aha to assure smooth fan operation If more than one fan is is dant fuse ni araiegoawill be ee oie circuit you will be y installed be careful not to mix blades from different arias on working on cartons Inspect the contents o
13. ling shown pushing the gasket so that it is snug with the ball Set Screw of the downrod Step 1c Route the wires from the motor housing assembly through the Perma Lock downrod and ball assembly Keep all wires on one side of the pin in the ball Insert the downrod into the motor coupling and turn it clockwise until it stops turning and 2 to 3 threads are still visible TIP The downrod has a tapered thread that is designed to lock completely when installed correctly Motor Housing Assembly Step 1d Tighten the set screw with the Allen wrench to ensure safe operation of your fan If it is tight enough you should not be able to turn the downrod counterclockwise with your hands Ifin doubt tighten the set screw with the Allen wrench until you cannot turn it any further Paper Shield Step 1e Remove the paper shield from the motor Step 1f Slide the downrod gasket down so that it fits snugly against the motor casing as shown CAUTION Failure to fully lock in the downrod before securely tightening the Allen set screw may cause the fan to separate from the downrod and fall during normal operation Installing a New Ceiling Fixture Outlet Box If you do not have an existing fixture located where you wish to place your Casablanca fan an approved ceiling fixture outlet box must be installed and wired WARNING To reduce the risk of fire electrical shock or personal injury mount to outlet bo
14. opy screw and lock washer Screw Pack B using the provided screwdriver To do this tilt the motor housing assembly away from the hatch opening Tighten the screws firmly Step 7c Straighten the fan then check to ensure there is no movement between the canopy and the ceiling or the Perma Lock downrod and the ball assembly ENa Step 8 To reach the blade holder mounting holes in the fan motor the dummy switch housing must be removed Take out the two 5 32 32 x 3 8 screws securing the dummy switch housing as shown Put the two screws aside for the moment They will be used in Step 13a to install the switch housing after the blades are installed The dummy switch housing is used only when shipping the fan TIP Rotate the motor beneath the switch housing plate to access the shipping block screws through the hole in the switch housing plate Dummy Switch Housing Step 9 Unscrew and remove the five shipping blocks Retain the five screws for use in Step 11b to install the blade blade holder assembly You can discard the shipping blocks The shipping blocks are only used when shipping the fan N 2 p Shipping Block IMPORTANT Retain the five screws removed in Step 9 for use in Step 11b Housing Plate Hole in Switch BLADE HARDWARE not to scale Fi k Screw Pack C Screw Pack D Blade Badge 5 Blade Holder 5 Medallion Nails 20 Blade Badge Screws 21 Blade Holder
15. re installing a light kit to an existing fan follow all instructions below If you are installing the light kit with the fan skip Steps 1 5 1 Remove the switch housing cap by loosening the two 8 32 screws that attach it to the switch housing 2 Loosen the screws securing the switch housing to the motor NOTE You do not need to remove these screws just loosen them enough to turn the housing 3 Rotate the switch housing so that the screws are aligned with the larger side of the keyholes 4 Pull the switch housing away from the motor assembly 5 Disconnect the switch housing plug connector from the motor plug connector by pressing down on the handle of the small clasp and pulling apart 6 Remove the plug from the switch housing 7 Install the pull chain switch as follows e Remove the collar from the switch Thread the pull chain through the hole in the switch housing e Place the switch so that the neck protrudes from the hole e Thread the collar back over the chain and hand tighten the collar on the neck of the switch 8 Thread the two wires from the light kit through the hole in the center of the switch housing 9 Connect one wire from the pull chain switch to the BLUE D1 Option wire Secure the splice with a wire nut 10 Connect the other wire from the pull chain switch to the BLACK wire from the light kit Secure the splice with a wire nut NOTE If a separate circuit is used to
16. t Motor 188 x 20mm Direct Drive Model Number C12DXXD Blade Span 52 Blade Iron Pitch 15 13 kailing E No of Blades 5 3 Technology 3 Speed NOTE Dimension B 13 Re E e Dimensions 12 includes light fixture M and glass 5 6 Airflow 6 361 cfm Electricity Use 85 watts Weight 18 lbs Airflow Efficiency 77 3 cfm watt Performance data is for fan only No lighting wattage is included
17. this fan is 18 pounds Wire Nut 4 Screw Pack A 2 1 4 x 8 32 Roundhead Screw and Washer 2 1 x 8 32 Roundhead Screw and Washer 2 Canopy Gasket Mounting Bracket Screw Hole Hanging Plate Ceiling Fan Approved Outlet Box Ceiling Wir ing Canopy Gasket amp Hanging Plate Crossbar Ridge Mounting Side Bracket Down Flat Washer Outlet Box Green Mounting Ground Wire Hardware ENN CANOPY HARDWARE not to scale CANOPY INSTALLATION ee Screw Pack B Canopy Screws and Washers 5 Canopy Hatch Canopy Step 4 Attach the canopy to the crossbar mounting bracket Canopy Gasket Hanz T i with three of the 8 32 x 2 2 long canopy screws Screw ing Plate amp Crossbar Pack B and lock washers provided with your Casablanca Mounting Bracket fan Tighten using the provided screwdriver until snug Installed against the ceiling NOTE On sloped ceilings align the canopy opening with the top or peak of the room Canopy Feed outlet box wires through canopy opening Canopy Lock Washers Canopy Screws HANGING THE FAN Step 5a To hang the motor housing assembly in the canopy hold the motor housing assembly firmly and insert the ball into the canopy opening Check that no wires are pinched Rotate the motor housing assembly until the slot in the ball fits into the pin opposite the canopy opening Step 5b Trim excess mo
18. tor wires leaving at least 6 inches above the downrod Strip 2 inch insulation from the end of each wire using a wire stripper available at your local hardware store Pin CoTTAGE WET CANOPY ELECTRICAL CONNECTIONS Step 6 Attach the fan wires to the ceiling fixture outlet box wiring by placing the bare ends of the wires side by side and then securing with a wire nut Test that the connection is secure by pulling on the wire nut Connect in this order GREEN leads from mounting plate and downrod assembly of fan to GROUND conductor of power source ceiling outlet box Secure with wire nut WHITE wire from fan to white NEUTRAL wire in ceiling fixture outlet box Secure with wire nut BLACK power wire and BLUE wire from fan to black POWER wire in ceiling outlet box Secure with wire nut After making the wire connections the wires should be spread apart with the neutral white wire and ground green wire on one side of the canopy and the power black and blue wires on the other side NOTE If the color of your ceiling wires differs from that described consult an electrician 2 Black Wires 2 White Wires Neutral 3 Green Wires Ground DED Wire Nut L CANOPY HATCH INSTALLATION Step 7a Tuck the wires into the canopy and turn the wires upward and push them carefully back through the ceiling plate into the outlet box Step 7b Install the canopy hatch with the can
19. x marked Acceptable Fan Support of 22 7 kg 50 Ibs or less using the mounting hardware provided with the outlet box CEILING HARDWARE not to scale Canopy Gasket Crossbar Mounting Bracket Step 2 Fit the hanging plate into the canopy gasket as shown Make sure that the four holes of the hanging plate align with the four indentations on the inside of the gasket Proceed with installation as follows Step 3 Route the wires from the ceiling outlet box through the center hole of the canopy gasket and hanging plate and then the crossbar mounting bracket center hole Push the mounting hardware included with the outlet box through the rubber canopy gasket so that the screws align with the threaded holes of the ceiling fan approved outlet box Using the screwdriver tighten the screws firmly by and only being careful not to bend the bracket by over tightening CAUTION To reduce the risk of personal injury use only the mounting hardware provided with the approved outlet box to install the crossbar mounting bracket Hanging Plate CoTTAGE WET Using Existing Ceiling Fixture Outlet Box After turning the power OFF at its source either the circuit breaker or fuse box lower the old fixture and disconnect the wiring Check the ceiling fixture outlet box to be sure it is marked Approved for Ceiling Fan Mounting If it is not a new box must be installed NOTE The weight of
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