Carrier INFINITY 2020 User's Manual
Contents
1. Fig 8 Power Cord Installed NOTICE AIR FLOW SENSOR CABLE OR AIR FLOW SENSOR BYPASS PLUG MUST BE CONNECTED TO THE POWER SUPPLY IN ORDER TO ACTIVATE THE AIR PURIFIER A06670 Fig 9 Airflow Sensor Bypass Plug Installed 3 GAPAB AIR PURIFIER POWER CORD FUSED POWER CONNECTOR LEADS FROM INSTALLATION COMPONENTS IN BAG ATTACHED TO POWER CORD 1 OAA a E CABLE CONNECTOR TO SECURE POWER CORD TO FAN COIL CABINET Air Flow Sensor 1 Slide flow sensor tabs into support bracket a AMP IN LINE FUSES KO GROUND ATTACH TO FAN COIL GROUND CHASSIS t Fig 11 Flow Sensor Install Fig 10 Fan Coil Chassis Ground TO FAN COIL FIELD POWER CONNECTION gt TO L2 FIELD POWER SUPPLY TO L1 FIELD POWER SUPPLY TO FAN COIL FIELD POWER CONNECTION A06515 2 Rotate flow sensor and clip into bracket A06412 START UP AND OPERATION Step 1 Checking Air Purifier Operation A WARNING ELECTRICAL SHOCK AND HIGH VOLTAGE HAZARD Failure to follow this warning could result in personal injury or death Before installing2. Purifier models GAPABXCC1620 GAPABXCC2020 and GAPABXCC2420 are designed to be powered from a 208 230 VAC power source A06387 Fig 2 Air Flow Sensor Enhancement Module x1 Safety Screen x1 Air Flow Sensor x1 Installation Components in bag attached to power cord A07111 Fig 3 Infinity Air Purifier Components INSTALLATION Step 1 Check Infinity Air Purifier Components A CAUTION CUT HAZARD Failure to follow this caution may result in personal injury Sheet metal parts may have sharp edges or burrs Use care and wear appropriate protective clothing and gloves when handling parts a Carefully remove all items from the box Step 2 Identify Mounting Location a Identify a mounting orientation for the Infinity Air Pu rifier in the return air duct see Fig 4 b Ensure airflow direction through the Infinity Air Purifi er matches the arrows on the face of the air purifier car tridge The Infinity Air Purifier or door can be rotated 180 to accommodate the cabinet orientation c The location of the Infinity Air Purifier should be readi ly accessible Enough room should be provided for peri odic replacement of the air purifier cartridges Airflow U pflow A06374 Horizontal A06381 A WARNING ELECTRICAL SHOCK AND UNIT DAMAGE HAZARD Failure to follow this warning could resul
3. 208 230v 60Hz 208 230v 60Hz 208 230v 60Hz Maximum Airflow CFM 1350 1800 2000 Efficiency Equivalent to MERV 15 Equivalent to MERV 15 Equivalent to MERV 15 Replacement Cartridge GAPCCCAR1620 GAPCCCAR2020 GAPCCCAR2420 t aiena 22 25 22 Dimensions GAPABXCC1620 GAPABXCC2020 GAPABXCC2420 A 18 1 2 22 25 1 2 B 15 1 8 18 5 8 22 1 8 Cc 13 1 8 13 1 8 13 1 8 D 17 5 8 21 1 8 24 5 8 E 19 3 4 19 3 4 19 3 4 F 22 1 4 22 1 4 22 1 4 G 11 1 4 11 1 4 11 1 4 1 3 16 i j i O ry z j 3 8 Typical Top amp Bottom l 1 3 16 Fig 15 Dimensions 10 gt z 1 3 16 A06378 WARRANTY FOR SERVICE OR REPAIR FOLLOW THESE STEPS IN ORDER FIRST Contact the installer You may find their name on the product or in your Homeowner s Packet If the installer s name is not known call your builder or home retailer if yours is a new residence SECOND Contact the nearest distributor See telephone yellow pages THIRD Contact CARRIER CORPORATION Consumer Relations P O Box 4808 Syracuse New York 13221 Telephone 1 800 CARRIER 227 7437 1 315 432 7885 Canada Model No Unit Serial No Date of Installation Installed by Name of Owner Address of Installation INFINITY AIR PURIFIERS FIVE YEAR LIMITED WARRANTY Carrier
4. appropriate option based on the initial system static pressure Step 3 Maximizing Performance a Maximum air purification performance is obtained when the furnace blower is set for continuous operation on the thermostat or Infinity Control Door Switch Magnet N C Q A06379 Fig 12 Door Switch Magnet Power Indicator A06380 Fig 13 Power Indicator MAINTENANCE The Infinity Air Purifier is designed to require minimal maintenance Maintenance is limited to the replacement of the air purification cartridge and inspection brush cleaning of the ionization array Frequency of air purifier cartridge replacement and cleaning of the ionization array may vary depending on ductwork design and local environmental conditions GAPAB To replace the air purifier cartridge complete the following steps Step 1 Turn the heating and cooling system power A WARNING ELECTRICAL SHOCK AND HIGH VOLTAGE HAZARD Failure to follow this warning could result in personal injury or death Before installing or servicing system always turn off main power to system There may be more than one 1 disconnect switch Step 2 Turn the Infinity Air Purifier switch to the off position Step 3 Remove the Infi
5. herein after referred to as Company warrants this product to be free from defects in material and workmanship Ifa defect is found within five years from the date of original installation of the product whether or not actual use begins on that date Company will provide a new or remanufactured part at Company s sole option to replace any defective part without charge for the part itself This warranty does not include labor or other costs incurred for diagnosing repairing removing installing shipping servicing or handling of either defective parts or replacement parts or new units WARRANTY CONDITIONS 1 Warranties apply only to products in their original installation location 2 Installation use care and maintenance must be normal and in accordance with instructions contained in the Owner s Manual and Compa ny s service information 3 Defective parts must be returned to the distributor through a registered servicing dealer for credit 4 All work shall be performed during normal working hours LIMITATIONS OF WARRANTIES ALL IMPLIED WARRANTIES AND OR CONDITIONS INCLUDING IMPLIED WARRANTIES OR CON DITIONS OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY LIMITED IN DURATION TO THE PERIOD FOR WHICH THE LIMITED WARRANTY OR CONDITION IS GIVEN AND APPLIES SOME STATES OR PROVINCES DO NOT ALLOW LIM ITATIONS ON HOW LONG AN IMPLIED WARRANTY OR CONDITION LASTS SO THE ABOVE MAY NOT APPLY TO YOU THE EXPRES
6. G CUT HAZARD Failure to follow this caution may result in personal injury Sheet metal parts may have sharp edges or burrs Use care and wear appropriate protective clothing and gloves when handling parts Step 6 Slide out the Safety Screen and set aside NOTE Best cleaning tools 5 inch handle paint brush with 2 inch width or greater brush point synthetic or natural bristle See Fig 14 or vacuum cleaner with brush attachment Step 7 Gently stroke the ionization pins on the top plane of each bar with enough brush depth to hit front and back tips of the points in the ionization array Use a gentle back and forth brushing motion to clean any small accumulations from the tips of the points If desired use vacuum cleaner with brush attachment to gently vacuum the frame and components of enhancement module Step 8 Reinstall the Safety Screen Step 9 Slide in enhancement module Step 10 Reconnect the power cord and flow sensor cable Step 11 Replace the Infinity Air Purifier Door Step 12 Turn the Infinity Air Purifier switch to the on position Step 13 Turn heating and cooling system power on OTF Tip of point with residue Tip of point after cleaning A06671 Fig 14 Removal of Deposits from Ionization Pins TROUBLESHOOTING A CAUTION SAFETY HAZARD Failure to follow this caution may result in pers
7. GAPAB Infinity Air Purifier for Fan Coils Sizes 1620 2020 and 2420 Turn to the Experts Installation Instructions NOTE Read the entire instruction manual before starting the install TABLE OF CONTENTS PAGE INTRODUCTION 4 oraa ae AEE ELE EAAS 1 HOW IT WORKS nouui iiss rererererrrre rene 1 SAFETY CONSIDERATIONS o aooiie 1 APPLICATION CONSIDERATIONS o on 2 INSTALLATION onnan rererere rer 3 6 START UP AND OPERATION nuoi 7 MAINTENANCE eerst opri konta EN RAEE 7 8 TROUBLESHOOTING nousisi oere 9 SPECIFICATIONS AND DIMENSIONS 10 WARRANTY usp unarvaegcecnnhprieaneunonned ae A 11 INTRODUCTION Congratulations for selecting the Infinity Air Purifier for your home comfort system The Infinity Air Purifier is proven to remove and kill airborne germs and allergens including viruses bacteria and mold spores The Infinity Air Purifier is a cornerstone of Carrier s Healthy Home Solutions for providing healthier cleaner air in your home HOW IT WORKS The Infinity Air Purifier provides extremely high filtration performance while killing captured contaminants including viruses bacteria and mold spores The Infinity Air Purifier treats the entire air stream through a state of the art three stage process exclusive to Carrier In stage one the particles are electrically charged by a precision point ionization array as they enter the Infinity Air Purifier In stage two the cha
8. SED WARRANTIES MADE IN THIS WARRANTY ARE EXCLUSIVE AND MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBU TOR DEALER OR OTHER PERSON WHATSOEVER CARRIER WILL NOT BE RESPONSIBLE FOR 1 Normal maintenance as outlined in the installation and servicing instructions or owner s manual including coil cleaning filter cleaning and or replacement and lubrication 2 Damage or repairs required as a consequence of faulty installation misapplication abuse improper servicing unauthorized alteration or im proper operation Failure to start due to voltage conditions blown fuses open circuit breakers or other damages due to the inadequacy or interruption of electrical service Damage as a result of floods winds fires lightning accidents corrosive environments or other conditions beyond the control of Company Parts not supplied or designated by CARRIER or damages resulting from their use Company products installed outside the continental U S A Alaska Hawaii and Canada Electricity or fuel costs or increases in electricity or fuel costs from any reason whatsoever including additional or unusual use of supplemental electric heat ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some states do not allow the exclusion of incidental or consequential damages so the above limitation may not apply to you DOT Rs 200 p This warranty gives you specific legal
9. ide power to system There may be more than 1 disconnect of the cabinet Zip ties have been enclosed to secure the power switch cord to the side of the power supply NOTE Cable connector and block off plates will need to be removed and re installed if the power cord is re routed Screws A CAUTI 0 N on the cable connector clamp should be tightened to 9 in lbs torque EQUIPMENT DAMAGE HAZARD NOTE The Infinity Air Purifier is to be powered by Failure to follow this caution may result in equipment 208 230Vac 60 Hz damage or improper operation NOTE The Infinity Air Purifier should only be powered This unit cannot be powered directly from blower motor n when airflow is present An airflow sensor is factory installed leads Do not wire directly to blower motor Wiring to E See Fig 2 and Fig 11 In order to bypass the airflow sensor blower motor will damage power supply and void use the special bypass jumper included in the parts bag With the warranty bypass jumper in place the air purifier will be on at all times when connected to electrical line power see Fig 10 d Attach the quick connect terminals to the fused power connector leads in parts bag attached to power cord and connect to incoming field power Attach the ground ring to fan coil chassis ground See Fig 10 A06414 Fig 7 Flow Sensor Cable Installed A06413
10. nd the signal words DANGER WARNING and CAUTION These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in personal injury or product and property damage NOTE is used to highlight suggestions which will result in enhanced installation reliability or operation GAPAB A CAUTION PERSONAL INJURY HAZARD Failure to follow this caution may result in personal injury Ozone in concentrations above 0 05 PPM may be hazardous to health Des concentrations d ozone superieures a 0 05 PPM peuvent etre nocives pour la sante APPLICATION CONSIDERATIONS The Infinity Air Purifier is designed for use in the return air duct of a forced air heating cooling and ventilation system Models GAPABXCC1620 GAPABXCC2020 and GAPABXCC2420 are specifically designed for use in systems with a fan coil Air Conditioning The Infinity Air Purifier should be installed in a system so that all the return air is circulated through the air purifier It should be located upstream of the fan coil This will help keep the fan coil clean and prevent condensation from forming within the Infinity Air Purifier Humidifiers An evaporative humidifier can be mounted upstream of the Infinity Air Purifier It is best to install atomi
11. nity Air Purifier door Step 4 Slide out the old air purifier cartridge and discard Step 5 Install the new air purifier cartridge NOTE Make sure that the arrows on the air purifier cartridge point toward the fan coil This should be in the same direction as airflow Step 6 Replace the Infinity Air Purifier door Step 7 Turn the Infinity Air Purifier switch to the on position Step 8 Turn heating and cooling system power on GAPAB At the time of air purifier cartridge replacement if a powdery residue is noticed on the tips of the points in the ionization array proceed to clean them by completing the following steps Step 1 Turn heating and cooling system power off 4 WARNING ELECTRICAL SHOCK AND HIGH VOLTAGE HAZARD Failure to follow this warning could result in personal injury or death Before installing or servicing system always turn off main power to system There may be more than one 1 disconnect switch Step 2 Turn the Infinity Air Purifier switch to the off position Step 3 Remove the Infinity Air Purifier door Step 4 Unplug the power cord and flow sensor cable if connected from the enhancement module 9 See Fig 7 and 8 Step 5 Slide out the enhancement module assembly and safety screen POINTS ARE SHARP BE VERY CAREFUL DURING CLEANING 4 WARNIN
12. onal injury or equipment damage The following instructions are for use by qualified personnel only 4 WARNING ELECTRICAL SHOCK AND HIGH VOLTAGE HAZARD Failure to follow this warning could result in personal injury or death The following procedures will expose electrical components Disconnect power between checks and proceed carefully The Infinity Air Purifier is equipped with a power indicator light located on the door see Fig 13 This power indicator light will illuminate when the Infinity Air Purifier door is installed the power switch is in the on position AND the fan coil blower is running and airflow is sensed If the power indicator light is not illuminated follow the troubleshooting steps below Step 1 Check that the Infinity Air Purifier door is installed NOTE A magnet in the door see Fig 8 is used to activate a safety switch in the power supply when the door is installed The power supply will not energize the air purifier unless the safety switch is activated Step 2 Check that the Infinity Air Purifier power switch is in the on closed position Step 3 Confirm that the fan coil blower is operating Step 4 Confirm that 208 230 VAC power is provided Attach power supply connector to the air purifier when the fan coil blower is operating NOTE Even though power is supplied to the Infinity Air Purifier it will not turn on unless the airflow sensor senses airflow or
13. or servicing system always turn off main power to system There may be more than one 1 disconnect switch a Attach the Infinity Air Purifier door to the cabinet A magnet in the door see Fig 8 is used to activate a safety switch in the power supply when the door is installed The power supply will not energize the air purifier unless the safety switch is activated b Turn the HVAC system power on and adjust the thermo stat or Infinity System Control to activate the system fan c Turn the Infinity Air Purifier power switch to on posi tion d The power indicator light above the Air Purifier power switch should illuminate see Fig 13 e Check to ensure the light goes off when the Infinity Air Purifier power switch is set to off when the blower goes off or when the HVAC system power is turned off NOTE Upon power up the light will come on for approximately 5 seconds and if no flow is detected it will go off If no air purifier cartridge is detected the flow sensor will detect this and turn off after approximately 7 seconds Step 2 Infinity Control a When the Infinity Air Purifier is used with an Infinity Control the Infinity Control can be configured to remind the homeowner when it is time to change the Infinity Air Purifier cartridge This maintenance reminder can be based on either the TrueSense dirty filter algorithm or time The installer should use their discretion to select the most
14. ounting Cabinet Vertical 4 WARNING ELECTRICAL SHOCK AND HIGH VOLTAGE HAZARD Failure to follow this warning could result in personal injury or death Before installing or servicing system always turn off main power to system There may be more than 1 disconnect switch A CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage Cabinets will support a maximum weight of 400 Ibs when installed beneath a vertical fan coil or air handling unit When setting fan coil on cabinet do not drop it into place Position the fan coil correctly on the cabinet to prevent a corner from slipping down and damaging the cabinet or its components Return Duct Adapters x4 A06388 Mounting Cabinet Horizontal Fig 5 Mounting Infinity Air Purifier Cabinet for Fan Coils A06392 Fig 6 Use of Return Duct Adapters Step 4 Wiring a Ensure power has been removed from the heating and A WAR N l N e cooling system ELECTRICAL SHOCK AND HIGH VOLTAGE b Turn the Infinity Air Purifier power switch off HAZARD c Connect the power cord and the flow sensor cord to the Failure to follow this warning could result in personal injury power supply connector and the flow sensor connector or death see Fig 7 and Fig 8 Before installi re t ff mai 7 eats efore installing or servicing system always turn off main NOTE The power cord can be routed through the opposite s
15. rged particles are electrically attracted to the air purification cartridge which is located within an electric field In stage three captured particles are killed by electrical current flow and ion bombardment The Infinity Air Purifier is CSA certified for shock and electrical fire hazard only La Infinity Air Purifier certification CSA vise uniquement les risques de choc electrique et A06377 Fig 1 GAPAB Unit SAFETY CONSIDERATIONS Improper installation adjustment alteration service maintenance or use can cause explosion fire electrical shock or other conditions which may cause personal injury or property damage Consult a qualified installer service agency or your distributor or branch for information or assistance The qualified installer or agency must use factory authorized kits or accessories when modifying this product Refer to the individual instructions packaged with the kits or accessories when installing Follow all safety codes Wear safety glasses and work gloves Have a fire extinguisher available Read these instructions thoroughly and follow all warning or cautions attached to the unit Consult local building codes and National Electrical Code NEC for special requirements It is important to recognize safety information This is the safety alert symbol A When you see this symbol on the unit and in instructions or manuals be alert to the potential for personal injury Understa
16. rights and you may also have other rights which vary from state to state Catalog No 49004DP52 07 06 11 GAPAB GAPAB Copyright 2007 Carrier Corp 7310 W Morris St e Indianapolis IN 46231 Printed in U S A Edition Date 02 07 Catalog No GAPAB 2SI aa EE SSSSSSSSSanmpShnanaaSEEEE EEE EEE ESS Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Replaces GAPAB 1SI 12
17. t in personal injury or death Only a trained experienced service person should install the Infinity Air Purifier A thorough check of the unit installation should be completed before unit operation Before performing installation service or maintenance operations on unit turn off all power to unit Tag disconnect switch with lockout tag Airflow Downflow Fig 4 Infinity Air Purifier Cabinet Orientation A06516 GAPAB GAPAB Step 3 Mount Cabinet a Turn off power to the heating and cooling system b Remove the existing fan coil filter and discard Excessive system static pressure may result if the Infinity Air Puri fier is used with other filtration devices c Remove the air purifier cartridge and enhancement mod ule from the Infinity Air Purifier cabinet d Position the cabinet between the fan coil and return air duct see Fig 4 and 5 A transition duct may be required NOTE The fan coil cabinet screws holding the filter rack should be used to attach the air purifier cabinet e Gasket tape between the fan coil and the air purifier cabi net is already factory installed f Mounting holes are provided for fan coil attachment g Use return duct adapters provided to attach return duct work See Fig 6 h Seal seams with tape or caulking after the Infinity Air Purifier cabinet has been secured Retum Duct Adapters x4 A06389 M
18. the airflow sensor s bypass plug is inserted Step 5 Confirm that the airflow sensor cable or airflow sensor bypass plug is connected to the power supply See Fig 7 Step 6 If still not functioning disconnect the airflow sensor cable and the power cord from the power supply Remove the enhancement module from the air purifier cabinet and inspect the airflow sensor See Fig 11 Confirm the airflow sensor is properly seated in its bracket and the airflow sensor cable is connected to the back of the sensor Replace the enhancement module Step 7 Reconnect the power cord to the power supply and insert the airflow sensor disable jumper from parts bag If the power indicator light illuminates then replace the airflow sensor Install the door onto the air purifier and turn the power switch to the ON position Step 8 If all of the above steps are completed and the power indicator light is still not illuminating replace the power supply on the enhancement module Note that there are no serviceable parts within the power supply GAPAB GAPAB SPECIFICATIONS AND DIMENSIONS Table 1 Specifications and Dimensions Specifications GAPABXCC1620 GAPABXCC2020 GAPABXCC2420 Color Taupe Metallic Taupe Metallic Taupe Metallic Cabinet Material 20 Ga Powder Coated Steel 20 Ga Powder Coated Steel 20 Ga Powder Coated Steel Electrical
19. zing humidifiers downstream of the air purifier because hard water salt deposits and water droplets may damage the air purifier If an atomizing humidifier must be mounted upstream of the Infinity Air Purifier it should be mounted as far upstream as possible at least 6 ft recommended and a standard disposable furnace filter should be mounted between the humidifier and the air purifier to trap hard water salt deposits and water droplets Cabinet x1 Installation Manual Return Duct Adapters Long x2 Short x2 Air Purification Cartridge x1 Transitions If the return air duct or fan coil openings do not fit the Infinity Air Purifier cabinet openings gradual transitions are recommended to reduce air turbulence and maximize efficiency No more than 20 degrees about 4 in per running ft of expansion should be used on each side of the transition fitting Turning Vanes If the Infinity Air Purifier is installed adjacent to a 90 degree duct elbow turning vanes should be added inside duct to improve air distribution across the face of the air purifier Electrical Power Air Flow Sensor The Infinity Air Purifier should only be powered when airflow is present This model is designed for use with a fan coil and is equipped with an air flow sensor which provides power only when the fan coil blower is operating See Fig 2 Infinity Air
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