Canon DU7-1175-000 User's Manual
Contents
1. INPUTS Sensor 1 Optical Starts machine motors Sheet speed measurement Jam detect Sensor 2 Optical Stepper 1 control Sheet speed measurement Jam detect Sensor 3 Optical Punch mechanism control Backstop raiser Jam detect Sensor4 Optical Jam detect at entrance of U Channel Sensor5 Optical Jam detect at exit of U Channel Sensor6 Optical Stepper 2 Control Jam detect Sensor 7 Optical Exit sensor Jam detect Sensor 8 Optical Bypass sensor Sheet speed measurement Jam detect Sensor 9 Optical Vane Monitors rotation of punch mechanism Controls clutch and brake Switch 1 Keypad Selects punch mode Switch 2A Mechanical Interlock Voltage no machine movement if door is open Switch 2B Mechanical Door open signal Switch 3 Mechanical Chip tray switch Switch 4 Mechanical Die Set switch OUTPUTS Diverter DC Solenoid Diverts paper from bypass to punch sections Brake DC Brake Stops the punch mechanism keeps it in correct position Clutch DC Clutch Clutches the punch mechanism to drive through paper Backstop DC Solenoid Provides stop for paper to rest against during punching Transport AC Motor Provides paper movement through machine Punch AC Motor Provides power to punch the paper Stepper 1 PWM Signal Controls Stepper Motor 1 Winding On Off signal for stepper holding current Stepper 2 PWM Signal Controls Stepper Motor 2 Winding On Off signal for2. 15 4 6 GREEN BELT REPLACEMENT PAPER EXIT 5 21 4 7 BACK GAGE ASSEMBLY nennen nnne 28 4 S INSTALLATION STEPS it Ee hop tta Guo ee ih d D 28 4 9 TO CLEAR A PAPER JAM ntt n E I UR RR 30 4 10 SOFTWARE UPDATE PROGEDURBE tnde tete re redo en tent 31 TECHNICAL TROUBLESHOOTING eren 32 5 1 THEORY OF OPERATION PE DA Dp ebat ep tte rts 32 5 2 TROUBLESHOOTING GUIDE 0 eene 34 5 3 ELECTRICAL SCHEMATIC recette tenete teer t tei ida eh 37 OPERATING 5 iterat 37 6 1 PUNCHING PATTERNS c 37 6 2 CHANGING THE PUNCH DIE teh 37 6 3 PAPER CHIP DRAWER a side serbe 38 6A SERVIC E tmt GIONE nee er eer nen LM E e 38 lt SPECIFICATIONS inae Aaaa 40 7 1 SPECIFICATIONS 115V 8 230V PROFESSIONAL 40 MELOSSARY OF TERMS ST GLOSSARY OF alee iet daten 1 INTRODUCTION 1 1 INTRODUCTION The Professional Puncher A1 is an innovative solution for punching paper and offers the following design features e Quick change die sets that are self latching without tools or levers All Professional Puncher A1 die sets include an Identifying Label providing user with the hole pattern and name
3. 8 5 x 11 LEF Only Professional Puncher A1 is designed to punch this size only LEF no exceptions Attempting to punch a sheet size other than 8 5 x 11 LEF will cause a jam e Professional Puncher A1 cannot punch tabs Tabs will have to be run punched and inserted offline e Use a colored sheet insert instead of the tab in the job workflow for easier tab insertion after the job has been run Die Sets The CANON Professional Puncher A1 is capable of punching a variety of hole punch patterns by simply changing the Die Set Die sets can be changed in seconds without tools The Die Sets currently available are listed below North America Letter Europe A4 3 hole 4 hole 2hole Velo Bind 11 hole Velo Bind 12 hole CombBind 19 hole CombBind 20 or 21 Wire Bind 2 types Square 21 hole Wire Bind 32 Wire Bind Wire Bind 2 types Round 28 hole Wire Bind 34 Wire Bind Color coil 44 hole 2 types Color Coil 47 hole 2 types 47 hole RND 47 hole Oval 44 RND 44 Oval Punch Pattern Samples North America Letter Shown For Plastic Comb Binding choose from m EM PB Plastic Bind Hole Size 313 L x 116 W Center to Center Hole Spacing 563 For Twin Loop Binding choose from ii 32 W
4. check Belt and Pulley movement Tighten the Set Screw Install the Die Set Storage Rack with 3 screws front and 3 screws back Remember to attach the Ground Strap at the middle screw on the rear belt side Start each screw to achieve proper alignment then go back over each screw and tighten it Install the Cable Guard on top of the Die Set Storage Rack 2 Screws Install the curved sheet metal Exit Paper Guide with Idler Roller 4 Screws Start all 4 screws 2 on front and 2 on back then tighten Connect the Sensor Wire Harness at the top rear of the Exit Paper Guide To install the Idler Aligner Paper Guide A Hold it loosely in place B Press the Nylon Flange Bearings into place through both pieces of sheet metal with the Flange to the inside Slide the Shaft through the front of the machine while holding the Nylon Flange Bearing in place Secure with 2 E Rings on the inside of the bearing Inspect by pressing in on the bottom area of the sheet metal for 1 should see a slight deflection of each Idler Roller as you press 2 you press you can turn the Pulley s at the rear of the Professional Puncher A1 and see the Idler Rollers rotate smoothly Bend the small metal tab back into place Install the J2 Shaft back into place by inserting it first into the front then the back Close the J2 Flipper Latch Repeat the test of rotating the pulleys to ensure smooth rotation of the
5. C4 W2 and WS versions is supplied with a felt pad containing oil a pad retaining magnet and shield Do not throw these items away The felt pad will provide lubrication to the punch pins under normal usage and will help to keep the punch pins clean The magnet is intended to keep the felt pad in place during typical handling If the pad and magnet came off of this die set during shipping or unpacking please replace them as indicated in the accompanying diagram Keep this sheet as a reference in the event that the pad and magnet are removed or replaced FELT PAD MAGNET SHEILD SHOULDER BOLT WITH SPRING Felt Pad and Retaining Magnet are not required or included with the 3 Hole PB C4 ProClick or VB die sets 3 MAINTENANCE 3 1 INSPECTION CLEANING AND LUBRICATION The following maintenance should be performed once annually under normal use Operational Inspection 1 If operating properly the Professional Puncher A1 will punch the same types of copy paper and cover materials handled by the copier printer It will run at the speed of the printer 2 Hole quality will vary between different grades of paper External Cleaning 1 Make sure you disconnect the Professional Puncher A1 from its power source before cleaning The cover may be cleaned with a soft cloth moistened with mild detergent and warm water 2 Do not use chemical cleaners or solvents as these may have a harmful effect Use detergent sparingly to avo
6. Convenient storage area for three extra Die Sets located above the sheet bypass 1 2 PROFESSIONAL PUNCHER A1 FAQ S CANON Professional Puncher A1 will perform best when used for applications that it was designed to perform To ensure complete satisfaction operate the Professional Puncher A1 within the following design parameters Professional 208V 60Hz North America Professional 230 240V 50Hz Europe Sheet Sizes Supported Punching Bypass Mode not punching Letter 21 59cm 27 94cm 29 74cm edge only 5 5 x 8 5 upto 11 x 17 supports all stocks and weights that the printer supports in bypass mode 4 21 59 x 29 74cm 29 74cm edge only 5 5 x 8 5 upto 11 x 17 supports all stocks and weights that the printer supports in bypass mode Paper Weights Supported Punching Bypass Mode not punching Physical Dimensions Physical Weight Shipping Weight 75gsm 2010 Bond to 216 gsm 8016 Cover 52 gsm 16lb Bond to 216 gsm 8016 Cover 12 width x 38 5 height x 28 5 depth 70kgs 154lbs 115 5kgs 254lbs 75gsm 2010 Bond to 216 gsm 8016 Cover 52 gsm 16lb Bond to 216 gsm 8016 Cover 12 width x 38 5 height x 28 5 depth 70kgs 154lbs 115 5kgs 254lbs Power Consumption Power Supply Electrical 208V 60Hz Single Phase 1 8A 1 7A 240W 1160 BTU Hr 230 240V 50Hz Single Phase 1 8A 1 7A 240W 1160 BTU Hr
7. the three screws securely Test approximately 200 to 500 sheets of paper through the PB die Check for no deep punching and no paper jamming in the Die Set area 4 9 TO CLEAR A PAPER JAM To clear a jam first press the stop button on the printer then check the printer screen to see the area of the jam If the jam is in the printer or finisher only follow the information on the screen to clear the jam If the screen shows a jam in the punch try to follow this sequence Open punch door Turn off the power Turn punch knob J3 to home position Open top cover J1 Open front paper door lever J2 Open exit paper door lever J8 EU Open bottom U channel J7 by pressing in lever J6 and lower 30 Clear paper from all these areas by turning knobs as shown When all the paper is cleared turn on power shut the door make sure the jam light is out if not go back to step 1 And find the paper that is not clear 10 When all the paper is cleared from the punch and the light is out follow the steps used above to clear the printer and finisher 11 Hit the punch green button and then the resume button on the printer operation should start 12 If by chance you do not hit the green button the punch will go into bypass mode at this time you will have to hit the stop button on the printer hit the green button on the punch then the resume button on the printer 13 This is only my way to clear a jam after you bec
8. Idler Rollers Attach the J2 Shaft Spring Install the front E Ring to secure J2 Attach the Docking Plate using 4 Screws and install spring from Plate to Door Attach the Back Rear Cover using the 7 screws 2 for the Entrance and 5 for the Exit side Test the Professional Puncher A1 by running 10 copies in bypass mode Then 1 sheet in punch mode Then 10 sheets in punch mode Then 100 sheets in punch model mo o 27 This entire process takes approximately 60 minutes First time maybe a little longer AFTER ASSEMBLY 47 BACK GAGE AND CHAD CONTROL MECHANISM ADJUSTMENT ASSEMBLY DISASSEMBLY PROCEDURE The Back Gage with Chad Control Mechanism is available as a kit service General Description The Professional Puncher A1 Chad Control Mechanism directs Paper Chad into the Chad Disposal Container significantly reducing the amount of Chad that could flow through the paper path There will be some Chad that falls outside the Chad Container For example when the customer changes their Die Set some Chad always comes with the Die and falls to the bottom of the machine or to the floor As a general practice it is a good Preventative Maintenance practice to vacuum the inside of the Professional Puncher A1 periodically What you need to install this kit Contents of Kit Open End Ignition Wrench 1 e Back Gage 7706972 Nut Driver 5 16 e E Prom 7706791 7706799 Nut Driver e Brush 7706
9. Letter Europe A4 3 hole 4 hole 2hole Velo Bind 11 hole Velo Bind 12 hole CombBind 19 hole CombBind 20 or 21 Wire Bind 2 types square 21 hole Wire Bind 32 hole Wire Bind Wire Bind 2 types Round 23 hole Wire Bind 34 hole Wire Bind Color coil 44 hole 2 types Color Coil 47 hole 2 types 47 hole RND 47 hole Oval ProClick 34 hole 44 hole RND 44 hole Oval ProClick 32 hole Please note that each punching style listed above requires a separate die set for the Professional Puncher A1 The Professional Puncher A1 can hold up to four Die Sets within it s cabinet one in the operating slot and three in the storage area To purchase additional or separate Die Sets contact your authorized reseller 6 2 CHANGING THE PUNCH DIE SETS Your Professional Puncher A1 offers the convenience of interchangeable die sets allowing you to economically punch documents for a wide variety of binding styles Changing the machines die sets is both quick and easy as the following instructions illustrate Removing Die Sets from the Machine The interchangeable die set slot of the Professional Puncher A1 is located on the right front side of the machine If a die set is already installed in your Professional Puncher A1 you can easily remove the die set by following these instructions Step 1 Stop the printer copier Step 2 Open the Professional Puncher A1 access door panel Step 3 Set P
10. Should be regarded as a long term supply item 4 ADJUSTMENT AND SPECIAL PROCEDURES 41 TOOL RECOMMENDATIONS What you need to service the CANON Professional 1 1 Standard Measure Tools English as opposed to metric Open End Ignition Wrench required only for Chad Kit installation Open the End Wrench 9 16 for adjustable casters Nut Driver 5 16 Nut Driver 4 see note below Allen Wrench 3 32 comes with Chad Control Kit Allen Wrench 5 64 Allen Wrench 9 64 2 Other recommended tools a Needle Nose Pliers Side Cutters b Wire Cutters c Screw Driver Phillips Head d Screw Driver Flat Head Small 00 3 Supply of Wire Tie Wraps NOTE A nut driver head of 1 is the most common size for the barrel of a Magnetic or interchangeable tip screwdriver 4 2 DIE SET POSITION CRADLE ADJUSTMENT CENTERING PUNCHED HOLES The die set position cradle is set in the factory however because of the punched hole spacing on the PB die sets there is a minimal amount of paper on each edge of the punched paper The die set position cradle may have to be fine adjusted to center the punched hole pattern in the paper Listed below are the step by step instructions to adjust the die set to the proper position gt The alignment must be checked on a piece of punched paper Fold the punched sheet of paper in half and the punched holes should be aligned If the punc
11. V Professional Puncher A1 Ver XX XX BOOTLOADER gt G Executing Professional Puncher 1 Ver XX XX Press Enter to run Bootloader or lt ESC gt if machine is always BUSY If using a USB to Serial Cable with cable software installed Preferred Method Load Windows Application file Hyper Terminal From Hyper Terminal File Tab Open boot load ht From Hyper Terminal Screen Press Enter Key Press V for current software version number and name BOOTLOADER gt V Pro Punch 1 Ver 04 14 Select Hyper Terminal Transfer Tab Send Text File Select file MID_0414 hex or MID_0415 hex gt Downloading 00000 0 Note This value will increment as the download continues Successful download of Professional Punch A1 Ver 04 15 Begin downloading hex file or enter a command listed below in lt gt G o execute the new downloaded code or display code lt V gt ersion Press V for version number must be CAPITAL LETTER BOOTLOADER V Professional Punch A1 Ver 04 15 BOOTLOADER gt G Press G to install new code must be CAPITAL LETTER 32 Executing Professional Punch 1 Ver 04 15 Press Enter to run Bootloader or lt ESC gt if machine is always BUSY New Software is installed Disconnect cable Restart Professional Punch The yellow items are commands typed by the user to run the boot loader The green items are the responses from the boot loader in the Hyper Terminal window Following the steps
12. above the Hyper Terminal Screen should look like this BOOTLOADER gt V Pro Punch 1 Ver 04 14 BOOTLOADER gt Downloading 000 Successful download of Professional Punch 1 Ver 04 15 Begin downloading hex file or enter a command listed below in lt gt G o execute the new downloaded code or display code lt V gt ersion BOOTLOADER V Professional Punch A1 Ver 04 15 BOOTLOADER gt G Executing Professional Punch 1 Ver 04 15 Press Enter to run Bootloader or lt ESC gt if machine is always BUSY The proper settings for the serial port for boot loader communications are Port COM5 BPS 19200 Bits 8 Parity None Stop 1 Flow XON XOFF 33 5 TECHNICAL TROUBLESHOOTING 51 THEORY OF OPERATION The CANON Stream Punch is a machine that punches various die set hole patterns into single sheets of paper The machine is placed between a printer copier and a finisher There are two paper paths One is the bypass section which does not punch paper The other is the punch path The punch path can be selected by pressing the green button on the top of the Stream Punch The Stream Punch consists of several input output devices to operate the machine functions The system intelligence is a Microchip micro controller PIC17C752 The present code is written in Microchip assembler The list of I O devices is Refer to the electrical wiring information when reading the following material
13. interface screen of the printer will display a message to the operator that the Chip Drawer must be emptied At this time simply open the Access Door of the Professional Puncher A1 remove the Paper Chip Drawer empty int s contents into a suitable trash container reinstall the Paper Chip Drawer and close the Access Door Now the Printer will restart During this operation you must keep the Professional Puncher A1 Power On so that the sensors are able to identify this action This will ensure that the system will reset itself BINDER SIDE 41 6 4 SERVICE e Should your Professional Puncher A1 require service contact your local authorized service representative e There are NO user serviceable parts inside the machine To avoid potential personal injury and or property damage DO NOT REMOVE THE MACHINE S COVER e It is recommended that your Professional Puncher A1 maintenance every 6 months or sooner depending on usage 6 5 PROBLEM SOLVING OPERATOR LEVEL PROFESSIONAL 1 Problem Probable Cause No power won t punch Power cord not attached to back of machine or not properly plugged into the wall Power On Off Switch not activated Die Set will not come out using a moderate pull The Die Set is in partial cycle Turn the Die Set knob to the HOME position The Die Set should now slide out easily Also see PAPER JAMS receives preventative 42 7 SPECI
14. stepper holding current PRINTER COMMUNICATION Punch Input Printer turns on Punch enabled mode not presently operational Motor Input Printer turns on Stream Punch Motor Jam Output Punch signals a jam or the door is open no operation allowed Tray Output Punch indicates tray or die set missing bypass only Die allowed 34 SERIAL EEPROM CONTROL 1 Input 3 Outputs Counts number of punches for die set full Saves value For the Stream Punch to operate all optical sensors must be clear Any blocked sensor or open door will prevent operation The machine may operate in bypass mode with or without a chip tray or die set Both of these must be present to punch Stepper 1 Control If punch is not enabled the Professional Puncher A1 will run in bypass mode no punching Either the printer or the first sheet entering the machine will turn on both stepper motors The time is measured for the leading edge of the first sheet to pass sensor 8 Knowing the distance between sensors and the time it takes for the sheet to pass both sensors we can determine the speed of the paper The time is compared to a list and Stepper 1 and stepper 2 are adjusted to closely match the incoming speed If the punch is enabled the backstop is raised the brake is engaged and both the transport and punch motors are started Also the divert solenoid is activated to direct the sheets into the punc
15. the lubrication schedule described above the type of paper being punched the cover stocks being punched and the typical length of the average job 3 2 DIE SET MAINTENANCE Die sets have a minimum life expectancy of 500 000 cycles depending on application environmental factors and maintenance Periodic lubrication of the punch pins can extend the life significantly CANON recommends use of a high quality machine oil do not use spray oils every 50 000 punch cycles SPRING The die set cannot be repaired or adjusted Other than lubrication if a Die set is damaged or worn the Die set should be replaced 3 3 PREVENTATIVE MAINTENANCE SCHEDULE The following preventative maintenance should be performed during the regular printer inspection intervals e Disconnect the main cord set and retain it in your control for your safety Remove the rear cover Perform a visual inspection clean adjust and replace components as required Vacuum Paper Chad out of Back Gage Mechanism and Die Guide as well as base Optical Sensors Remove dust and particles from the lens using a soft cloth Inspect Timing Belts for wearing or fraying Inspect any Latching Mechanisms clear any jams paper debris Inspect Left Right Punch alignment by running paper with each die set check for even hole alignment by folding the paper in half If adjustment is required ensure that the Die Latch is properly adjusted Inspect the Door closing latch for proper ali
16. three screws are loosened It will give you up and down play which allows you to remove skew The ideal situation is to have the back gage all the way to the top position If not paper can slip past the paper stops and give you a deep punch This may occur if the back gage is tightened into place in it s bottom most position This situation is most likely to occur when using the VeloBind or PB die sets which are at one end of the Back Gage tolerance spectrum Three Hole Die Set At the other end of the Back Gage tolerance is the Three Hole Die Set If the customer owns Three Hole Die check this die to see if it is easy to insert and remove If the die is too tight you will need to lower the back gage slightly to achieve the tightness you desire while still retaining the PB and VeloBind functionality mentioned above Now you need to run some paper and check for skew at this point you can now use the three screws to adjust skew if needed After the adjustment is made re test with the three hole die If all is well re test with the VeloBind die to make sure there are no deep punches Step 11 Back Gage Adjustment to eliminate Deep Punching Check for proper operation with PB Die Set In some cases using a PB Die Set you may have an occurrence of a Deep Punch symptom If this shows up during testing loosen the three main screws that secure the entire Back Gage Assembly push the entire mechanism upward taking up all play tighten
17. 1 Install the J2 Shaft back into place by inserting it first into the front then the back INSTAL J2 SHAFT Step 22 Close the J2 Flipper Latch Repeat the test of rotating the pulleys to ensure smooth rotation of the Idler Rollers Step 23 Attach the J2 Shaft Spring Install the front E Ring to secure J2 Step 24 To install the Idler Aligner Paper Guide A B Hold it loosely in place Press the Nylon Flange Bearings into place through both pieces of sheet metal with the Flange to the inside Slide the Shaft through the front of the machine while holding the Nylon Flange Bearing in place Secure with 2 E Rings on the inside of the bearing Inspect by pressing in on the bottom area of the sheet metal for 1 should see a slight deflection of each Idler Roller as you press 2 you press you can turn the Pulley s at the rear of the Professional Puncher A1 and see the Idler Rollers rotate smoothly Step 25 Attach the Docking Plate using 4 Screws Step 26 Attach the Back Rear Cover using the 7 screws 2 for the Entrance and 5 for the Exit side Test the Professional Puncher A1 by running 10 copies in bypass mode Then 1 sheet in punch mode Then 10 sheets in punch mode Then 100 sheets in punch model This entire process takes approximately 60 minutes First time maybe a little longer 20 AFTER ASSEMBLY 4 6 GREEN BELT REPLACEMENT PAPER EXI
18. 3 Wire Square 3 Holes per inch Size 156 L x 156 W Center to Center Hole Spacing 333 For Looseleaf Binding choose from 1 3 Ring Binder U S Standard Looseleaf Patterns Hole Size 316 8mm Diameter 492003 GEC flics MI rights Rev 12 02 82 3 03 Graphics do not represent actual punch pattern dimensions or spacing 2 INSTALLATION 2 1 UNPACKING UNPACKING e Inspect the outside of the package for shipping damage If there is evidence of shipping damage contact the shipping carrier immediately e Remove the punch from its shipping carton e Inspect for any concealed damage to unit If there is evidence of concealed shipping damage contact the shipping carrier immediately e Remove all shipping tape from doors and levers 2 2 UNIT SET UP Step One Connect the communication cable Step Two Connect the power cord 2 3 UNIT OPERATION e Check to ensure that the paper chip tray is securely in place e Check to ensure that a Die Set is installed properly and that any extra Die Sets are securely stored in the Die Storage Area e Run a small test job in Bypass mode Check to ensure that the job is not punched and bypasses properly e Run a small job with Punch Enabled Check the punched holes of the job CANON PROFESSIONAL PUNCHER A1 DIE SET INFORMATION SHEET IMPORTANT NOTICE REGARDING THE DIE SETS PLEASE READ Your CANON Professional Puncher A1 die set
19. 711 Needle Nose Pliers Side Cutters e Holder 7706476 Allen Wrench for 4 40 SHS 3 32 Wire Cutters Wire Tie Wraps Qty 5 Screw Driver Phillips Head Screw Driver Flat Head Small 4 8 INSTALLATION STEPS Step 1 Disconnect power and communication cable Step 2 Open door and remove Die Set chad bin and rear cover opposite the door 28 NOTE Once you remove the screws that secure the rear cover it will slide out from under the top cover You do not need to remove the top cover Step 3 Remove the two screws holding the Die rail at the front of the Professional Puncher A1 Step 4 Remove the four screws holding the Die rail at the rear of the Professional Puncher A1 Step 5 Remove the wire that attaches the solenoid to the PC board After all the screws and the wire are removed you can now remove the back gage and rail as an assembly BACK GAUGE ASSY FRONT SIDE Step 6 Facing the back gauge pull the rail from the right side first and slide out the assembly Step 7 Install the chad bin 29 Step 8 Install the die set Test the Professional Puncher A1 system running first one page at a time then two pages then 5 pages then 10 pages and lastly run 50 test pages Step 9 Replace the cover and run a few more test jobs Step 10 Skew Adjustment Check for proper Hole alignment to paper edge The back gage is designed to give you some adjustment when the
20. Docking Bracket F Remove and set aside FRONT DOOR Step 11 Step 12 A E IMPORTANT Step 13 To remove Entrance Aligner Panel Idler Paper Guide Assembly item 19 A B o Remove 2 E Rings from the Pivot Shaft G Slide the Shaft G all the way out through the front of the Professional Puncher A1 Remove the Fan H that prevents access to the Flexible Cable To remove it simply pull it off of the Shaft Remove the Flexible Cable using an Alan Wrench Remove the rear top Pulley 1 Loosen the Belt Idler J Remove the Belt and Pulley Loosen screw from the Solenoid Link Remove the Solenoid Assembly K and link from the Diverter Shaft leave it hang Remove the two E Rings of the Entrance Diverter Assembly slide the Diverter out and set it aside To remove the Drive Side Paper Entrance Guide Aligner Assembly L which is the large sheet metal Assembly that actually containers the Green Belt and Aligner Remove the 6 Screws that secure the face of this Assembly Remove the 2 screws that secure this Assembly from the Side Frame Pull and walk the entire sheet metal assembly of the Paper Guide Aligner Assembly up and outward You can grab the Assembly at the Roller cut out with your fingers As you do this disconnect the Sensor harness behind the Assembly as soon as you are able to reach it Before you remove the G
21. Entrance Side Aligner Panel and the Exit Side Aligner Panel The basic intent of this procedure is to access and replace the Green Aligner Belts but once you know how to follow this procedure you are now able to access other components as well SYMPTOM Paper will stop moving through the Punch paper path CAUSE One or both of the Green Aligner Belts have broken If this break occurs it would usually occur at the Weld Splice PROCEDURE TO REPLACE ALIGNER BELTS Replacement of the Green Belt from the Aligner Paper Entrance Side Replacement of the Green Belt from the Aligner Paper Exit Side 4 5 GREEN BELT REPLACEMENT PAPER ENTRANCE SIDE The following step by step directions inform you how to remove and then assembly the components necessary to access the Paper Entrance Side Aligner Green Belt P N FC3 3633 0000 It will help you to reference your Professional Puncher A1 Service Manual part drawings as you follow this process Special Tools Required e Twelve inch metal ruler or similar straight edge e Phillips Head Screw Driver 7 or less in total length e Alan wrenches 5 64 amp 9 64 Nut Driver 1 4 amp 5 16 Rare Earth Magnet Snake Neck optional good for retrieving any hardware that happens to fall in hard to reach spots Snap Ring pliers e E Ring tool NOTE During assembly be sure not to over tighten any of the mounting screws Step 1 Disconnect the Professional Puncher A1 from Power Retai
22. FICATIONS 7 1 SPECIFICATIONS 208 amp 230 240V PROFESSIONAL PUNCHER A1 North America Europe 208V MACHINES 230 240V MACHINES Speed Up to 105 sheets per Up to 105 sheets per minute minute Sheet Size Letter 8 5 x 11 A4 210mm x 297mm Punch Edge 11 Edge of the belt 297 mm edge of A4 75 g m bond to 75 g m bond to 200 g m cover 200 g m cover Paper Bypass Paper sizes and stocks Paper sizes and stocks Mode same as printer same as printer Punch Capacity Single Sheet Single Sheet Tray 3 500 sheets 3 500 sheets apacity Installation space 2 331mm 91 8 W 2 331mm 91 8 W x with host machine 792mm 31 2 D 792mm 31 2 D 208VAC 230 240VAC 60 Hz 50 Hz Single Phase Single Phase Power Supply Amps 1 8 Amps 1 8A Watts 240W Watts 240W BTU s Hour 1160 BTU s Hour 1160 BTU HR BTU HR 305mm 12 W 305mm 12 W Dimensions 978mm 38 5 H 978mm 38 5 H H 723mm 28 5 D 723mm 28 5 D Weight 77 3Kgs 170lbs 77 3Kgs 170105 Shipping Weight 103 6Kgs 228 Ibs 103 6Kgs 228 Ibs Manufactured Made in the U S A Made in the U S A 43 Canon
23. Professional Puncher A1 SERVICE MANUAL DU7 1175 000 NOVEMBER 2005 REV 0 COPYRIGHT 2005 CANON INC CANON Professional Puncher A1 REV 0 PRINTED IN U S A TABLE OF CONTENTS INTRODUC 6 8 3 1 41 INTEODUGTIONG x5 cutie tei IU 3 1 2 PROFESSIONAL PUNCHER AT FAQ 3 5 2 INP AC IING uh 5 2 SETUP Sele el 5 2 OPBEBATION ee See ata vent 5 MULUS ijsc 7 3 1 INSPECTION CLEANING AND LUBRICATION 7 3 2 DIE SET erra et Rep be Rip ere rte ek Ra Rat dida 8 3 3 PREVENTATIVE MAINTENANCE SCHEDULE ee 9 3 4 SETTING THE RIGHT EXPEGCTATIONS rne ettet 9 ADJUSTMENTS AND SPECIAL PROCEDURES 10 41 TOOL RECOMMENDATIONS 1 rit pi e ertet te 10 4 2 DIE SET POSITION CRADLE ADJUSTMENT CENTERING PUNCHED ES 10 4 3 REMOVAL OF PUNCH MODULE itor Uo o qr 13 4 4 GREEN BELT REPLACEMENT ALIGNER PANEL REMOVAL EXPLANATION rct 14 4 5 GREEN BELT REPLACEMENT PAPER ENTRANCE SIDE
24. T SIDE The following step by step directions inform you how to remove and then assembly the components necessary to access the Paper Exit Side Aligner Green Belt P N FC3 3633 0000 It will help you to reference your Professional Puncher A1 Service Manual part drawings as you follow this process Special Tools Required Twelve inch metal ruler or similar straight edge Phillips Head Screw Driver 7 or less in total length Alan wrenches Nut Driver Rare Earth Magnet Snake Neck optional good for retrieving any hardware that happens to fall in hard to reach spots Snap Ring pliers e E Ring tool NOTE During assembly be sure not to over tighten any of the mounting screws Step 1 Disconnect the Professional Puncher A1 from Power Retain the power cord in your possession for your safety Step 2 Disconnect the Communication Cable to the Finisher Step 3 Unlatch the CANON Professional Puncher A1 from both the Finisher and the Printer NOTE You must first remove the screw that secures the latch in place if So equipped Step 4 Open the front door A of the Professional Puncher A1 21 BINDER SIDE Step 5 To remove the Rear Cabinet Cover B of the Professional Puncher A1 1 Remove the 5 screws on Exit side and 2 screws on Entrance side 2 Slide the Rear Sheet Metal Cabinet Cover off of the Professional NOTE Yo
25. e like a 12 metal ruler across the surface of the sheet metal face and the 24 metal w o a belt Green Belt Aligner Roller itself Note that the two metal surfaces are flush ALIGNER ROLLER ASSEMBLY SURFACE SHEET METAL SURFACE Step 12 Remove the Green Belt Aligner Roller Assembly by removing the 4 screws Important Leave the Coupler attached Assembly Process Step 13 Stretch the new green belt onto the Aligner Roller Assembly green side out e Take care when handling the Aligner Roller Assembly so as not to damage the Flex Coupling e Rotate the shaft to confirm that the belt tracks properly Step 14 Slide the Aligner into place loosely attach the 4 Pan Head Screws with the 4 Lock Washers ROTATE VA ee Wu a STRETCH BELT Check that the metal surface of the Aligner Roller Assembly is flush with the Sheet Metal surface of the Paper Guide A 12 metal ruler works well to check this adjustment Slip the ruler under the green belt and press it flat against the two surfaces Adjust the Aligner and snug the screws when perfectly flush NOTE The green belt should look like the drawing shown after step 11 25 As a double check hold the entire Paper Guide assembly up so that you can visually inspect the alignment between the sheet metal surface and the metal surface of the Aligner The Green Belt should appear to be even and just floating above the surface of the sh
26. eet metal A sq ALIGN gt ht HI amp FIX SCREWS Step 15 ASSEMBLE BACK A As you slide the Paper Guide Assembly into place a Hook up the Sensor Harness to the Sensor on the back b Lift it up slightly to clear the lower Transition Paper Guide c Be sure to clear the Sensor Bracket at the top left d Be sure that the Flex Coupling Shaft is sticking out of the rear of the Professional Puncher A1 properly B Visually check all around the mounting area of the Paper Guide Assembly and that the Sensor Harness is properly connected C Loosely secure it in place with 3 screws on the left and 3 on the right D Loosely install the 2 top screws A useful tip might be to secure the Screw to the tip of your Screwdriver with a small piece of masking tape to assist you in finding the hole 26 Step 16 Step 17 Step 18 Step 19 Step 20 Step 21 Step 22 Step 23 Step 24 Step 25 Step 26 Step 27 Step 28 E Once all 8 mounting screws have been properly started you have good alignment You may now go back and tighten the screws until they are snug Do not over tighten the 2 screws on top Install the 2 Screws to secure the Bearing Block for the Pulley arrangement at the rear of the Professional Puncher A1 Press the block to the top of the punch before tightening Install the Pulley and Belt onto the Pulley Block Once properly aligned
27. en Belt Aligner itself IMPORTANT Walk the Belt off of the Aligner Pulley at the rear A Remove the 2 screws that hold the Block to the Frame Now the Coupler is loose and the Rear Panel will come out B Remove the 6 Screws that secure the face of this Assembly C Remove the 2 Screws that secure this Assembly from the top D Pull and walk the entire sheet metal assembly of the Paper Guide Aligner up and outward You can grab the Assembly at the Roller cut out with your fingers The Helical coupling is very delicate be gentle In order to access these screws you must first remove the Die Set Storage Shelf and the Cable Shield attached to the Die Storage Shelf at the paper entrance side Moving the Die Storage Shelf aside will enable better access to the 2 screws with a short 7 or less Phillips Screw Driver n j ALIGNER DRIVE ASSY si E Bend in the Tab of the frame near the middle front area to allow enough clearance to work the sheet metal Paper Guide Aligner Assembly out IMPORTANT As you do this disconnect the Sensor harness behind the Assembly as soon as you are able to reach it Before you remove the Green Belt Aligner Roller Assembly from the sheet metal paper guide observe the perfectly flush surfaces of the Green Belt Aligner Roller Assembly to the sheet metal surface of the Rear Drive Side Paper Guide Aligner Assembly Hold a straight edg
28. face of the Aligner The Green Belt should appear to be even or parallel and just floating above the surface of the sheet metal ALIGNER ROLLER ASSEMBLY SURFACE GREEN BELT N SHEET METAL SURFACE Step 17 install the Paper Guide Assembly into the Professional Puncher A1 1 As you slide the Paper Guide Assembly into place a Hook up the Sensor Harness to the Sensor on the back b Liftit up slightly to clear the lower Transition Paper Guide c Be sure to clear the Sensor Bracket at the top left d Be sure that the Flex Coupling Shaft is sticking out of the rear of the Professional Puncher A1 properly 2 Visually check all around the mounting area of the Paper Guide Assembly and that the Sensor Harness is properly connected 3 Loosely secure it in place with 3 screws on the left and 3 on the right Loosely install the 2 top screws 5 Once all 8 mounting screws have been properly started you have good alignment You may now go back and tighten the screws until they are snug SENSOR gt FLEXIBLE SHAFT 2 ee ALIGN amp FIX 0 2412 P SCREWS Er EF PP ZEB Step 18 Install the Flexible Shaft item 5 Step 19 Install the curved sheet metal Exit Paper Guide item 7 with Idler Roller 4 Screws Start all 4 screws 2 on front and 2 on back then tighten Step 20 Connect the Sensor Wire Harness at the top rear of the Exit Paper Guide Step 2
29. gnment if bent instructs the operator to avoid closing the door with paper path latches out of place Lubrication of the Die Set Pins see note above Cams when punch is pulled lubricate with high quality grease Inspect the Idler Rollers clean if necessary Inspect the Drive Rollers clean if necessary Inspect the Paper Path Panels clean if necessary Inspect each Die Set for wear Run at least 100 sheets of paper Look for signs of excess paper jamming Inspect the hole quality Hanging chad or ragged holes can lead to paper jams If the hole is cut sharp enough that there is no hanging chad and the paper passes through the system without catching and jamming the die set still has life As with any electro mechanical device isolated component failures may occur 3 4 SETTING THE RIGHT EXPECTATIONS Product Positioning Professional Puncher A1 provides a flexible cost effective punching solution for light to medium level production oriented customers e Designed for customers that have the need to punch their documents at a maximum of 60 70 of their overall workflow e Recommended punching limit to 200k sheets per month 600k sheets in bypass mode e Die Sets will decrease in performance over time based on the types of stocks and weights that are being punched e CANON guarantees a minimum of 500k punches per die set However if paper stock punched is typically 2016 bond then up to 2 million punches can be achieved e
30. h path As above the input speed is measured this time using Sensor 1 and 2 Stepper 1 is adjusted to meet the measured input speed Stepper 2 is accelerated to the speed of the transport motor Sensor 2 now delays for a time period based on the input speed to ensure that the sheet has cleared the printer exit roller After this delay stepper 1 accelerates the sheet to match the transport speed 19 msec after the sheet s trailing edge passes sensor 2 Stepper 1 is decelerated to match the previously measured input speed Punch Control The punch cycle begins 40 msec after the leading edge of the sheet reaches Sensor 3 The brake is released and the clutch is engaged Sensor 9 now looks for the leading edge of its flag and when seen the clutch is disengaged and the backstop is lowered When the trailing edge of the flag is seen the brake is engaged When Sensor 3 sees the trailing edge of the sheet the backstop is raised Stepper 2 Control 72msec after the leading edge of the sheet passes Sensor 6 Stepper 2 is decelerated to match the measured input speed from the printer This delay ensures that the sheet exits from the transport rollers When the trailing edge of the sheet passes Sensor 6 Stepper 2 is accelerated to match the speed of the transport motor GENERAL TROUBLESHOOTING One of the first rules of troubleshooting is to first understand the normal operating sequence of the machine Then carefully listen to the key operat
31. hed holes are not aligned then the die set cradle must be adjusted to align the punched holes NOTE The paper path is always constant if the holes are not centered you must adjust the die set cradle PUNCHED HOLE ALIGNMENT CHECKING FOLD HERE e The back cover on the Professional 1 must be removed to access the die set position cradle CRADLE e Before adjusting the die set position cradle you must first note what direction the die set cradle must move e Before you adjust the die set position cradle you must loosen the lock down screw PRESS HERE TO TILT LOCK DOWN SCREW Po LOOSEN SCREW ADJUSTMENT SCREW e Observe the punched paper if the punched holes are too close to the rear of the machine then you must turn the adjustment screw counter clockwise CLOCKWISE TURN COUNTER e f the punched holes are too close to the front of the machine then you must turn the adjustment screw clockwise 12 TURN C CLOCKWISE e Using a flat head screwdriver turn the adjustment screw clockwise or counter clockwise to move the die set position cradle NOTE Seven full turns of the adjustment screw result in a 1 4 change in the punched hole position e Before tightening the lock down screw tilt or bias the assembly towards the bottom of the machine and tighten the lock down screw This will ensure positive engagement between the locking lever and
32. id contact with electrical components Internal Cleaning Before internal cleaning be sure to disconnect power to the Professional Puncher A1 and ensure that you retain control of the power cord Occasionally it will be necessary to remove the rear cover and remove paper dust built up around the motor and other electrical components Use a vacuum cleaner if possible A small paintbrush can also be used but extreme care should be used around electrical components Internal Inspection Whenever the cover has been removed for corrective maintenance visually inspect for defects such as loose screws or nuts abraded wire insulation loose terminals etc Correct any defects before returning the machine to service Lubrication Points and Recommended Lubricant e Lubricate the punch pins and or the felt pad once every 50 000 punch cycles with oil High Quality Machine Oil is recommended e Method 1 Sparingly depress the Pin Guide so that the Punch Pins protrude from the bottom plate oil the ends of the pins and wipe clean 2 Apply oil directly to the felt pad If so equipped 3 Apply two drops of oil to each of the two shoulder bolts and springs e f Punch Drive Module Assembly is ever removed for service check for sufficient grease on the cranks GREASING CRANKS Die Sets Professional Puncher A1 Die Sets have an average expected life of approximately 500 000 sheets of paper This life may vary depending on variables such as following
33. ld be lit if not board is bad Display Panel or Cable Inspect or replace Door not making interlocks Inspect or replace Die Set not making switch Inspect or replace No indication of power Main Control Board a minimum Replace Main Control Board Unit is plugged in of 2 of the 3 LED s on this board should be lit if not board is bad Display Panel or Cable Inspect or replace Door not making interlocks Inspect or replace Die Set not making switch Inspect or replace 37 TROUBLESHOOTING GUIDE CHART CONTINUED SYMPTOM Paper Jam indication on printer display customer operator has been unable to locate the jam Paper Jam not able to find any large sheets removed sheets are torn Punch does not cycle Paper Jam and or Punch shaft does not return to the position Paper Jam and or Punch continues to cycle Paper will not enter the punch area runs through bypass only Paper is punched in the middle of the sheet PROBABLE CAUSE A small piece of chad torn paper is blocking a sensor and or the paper path Suspect a small piece of paper is hidden somewhere in the paper path Punch Clutch Main Control Board AC Punch Motor Punch Brake is not performing properly Flag Sensor is broken or misaligned Divert Solenoid malfunction Back stop back gauge solenoid is malfunctioning CORRECTIVE ACTION Separate the Professional Puncher A1 from the Printer and the Finishe
34. n the power cord in your possession for your safety Step 2 Disconnect the Communication Cable to the Finisher Step 3 Unlatch the CANON Professional Puncher A1 from both the Finisher and the Printer NOTE You must first remove the screw that secures the latch in place if So equipped Step 4 Open the Front Door A of the Professional Puncher A1 Step 5 Remove the Paper Chip Tray B empty it and replace it This is to prevent difficulty in finding any small parts that you may drop into the chad BINDER SIDE 2 Dy D 8 Step 6 To remove the Rear Cabinet Cover C of the Professional Puncher A1 1 Remove the 5 screws on Exit side and 3 screws on Entrance side 2 Slide the Rear Sheet Metal Cabinet Cover off of the Professional Puncher A1 NOTE You do not need to lift upward and you do not need to remove the Top Cover Step 7 Disconnect the Entrance Sensor Wire from the Side Frame Step 8 Remove the 4 screws that secure the Front Paper Chute D set aside Step 9 remove the J2 Flipper Door Latch E A Unhook the spring of the J2 Flipper on the right end B Remove only one the one closest to the frame of the E Rings of the J2 Flipper on the left end front Door side C Push the J2 Flipper in toward the front Door until it clears the rear frame D Pull the entire J2 Flipper Door Latch out and set it aside Step 10 Remove the 4 screws that secure the
35. ome more familiar with the punch this procedure can change to your own refinement 4 10 SOFTWARE UPDATE PROCEDURE VERSION 10 SOFTWARE UPDATE PROCEDURE Version 1 0 Tools Required USB to 089 female crossover cable Computer with USB port and Hyper Terminal Software Download new firmware for installation and bootload ht setup file Remove plastic cover from 9 pin connector on back of Professional Punch A1 Connect cable from computer to this 9 pin connector Run Hyper Terminal software From Hyper Terminal File Tab Open bootload ht From Hyper Terminal Screen Press ENTER Key on Keyboard Press V for current software version number From Hyper Terminal Transfer Tab Select Send Text File Select new hex file to install Numbers under the BOOTLOADER prompt will increment as the download continues When finished press V on keyboard to display the new version number Then press G on keyboard to install new software When BOOTLOADER prompt returns the new software is installed Disconnect cable Restart Professional Puncher A1 31 Following the steps above the Hyper Terminal Screen should look like this BOOTLOADER gt V Professional Puncher A1 Ver XX XX gt Downloading 0 Successful download of Professional Punch 1 Ver XX XX Begin downloading hex file or enter a command listed below in lt gt G o execute the new downloaded code or display code lt V gt ersion BOOTLOADER
36. or s description of the problem or complaint Follow this by your own visual observation The cause of the problem can be determined by noting at which point in the operating cycle the problem occurred To pinpoint the problem to a defective electrical component or mechanical part use the Troubleshooting Guide and the Electrical Schematic Diagram During any service call it is a good practice to check the cable connections for fit and alignment 35 STEPPER 1 CONTROLLED PULL OUT ENERGIZE BACKGAGE 2 DISENGAGE CLUTCH 1 ENGAGE BRAKE 8 az Teed 8 5 2 Ed e B 52 E w x 1 1 1 1 SENSOR ROLLER CONFIDENTIAL 36 5 2 TROUBLESHOOTING GUIDE CHART The Troubleshooting Guide Chart that follows is arranged in order of the normal operational sequence When a malfunction occurs read down the SYMPTOM column until you reach the appropriate description for your symptom Read the corresponding PROBABLE CAUSE and then perform the recommended procedure in the CORRECTIVE ACTION column SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION No indication of power Not plugged in Check to ensure that power cord is properly connected to the machine as well as the supply voltage Check the power supplied from the outlet No indication of power Main Control Board a minimum Replace Main Control Board Unit is plugged in of 2 of the 3 LED s on this board shou
37. r clean out the entire paper path Run a heavy cover stock through the system by hand This process may drive any small torn pieces out of the paper path Adjust or replace Adjust or replace Adjust or replace Adjust or replace Adjust or replace Adjust or replace Adjust or replace Punch paper path is not operable system will only bypass Transport Motor not functioning Main Control Board not functioning properly Stepper Motor 1 or 2 is not functioning correctly Stepper Motor 1 or 2 Driver Boards are not functioning correctly Adjust or replace Check connections replace Adjust or replace Check connections replace 38 OUBLRevHOOTING GUIDE CHART CONTINUED SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Punched holes are not centered Die Set positioning bracket is out of adjustment Inspect and adjust as required see adjustment procedure Punched holes are not parallel to the edge of the paper Back Stop Back Gauge is not functioning properly Rev 1 Inspect and adjust as required see adjustment procedure 39 6 OPERATING CONTROLS 61 PUNCHING PATTERNS The Professional Puncher A1 uses a variety of easily interchangeable die sets that allow you to punch documents in line for several different binding styles By selecting the appropriate die set you can use your Professional Puncher A1 to punch documents in any of the binding styles North America
38. reen Belt Aligner Roller Assembly from the sheet metal paper guide observe the perfectly flush surfaces of the Green Belt Aligner Roller Assembly to the sheet metal surface of the Rear Drive Side and Paper Guide Aligner Assembly Hold a straight edge like 12 metal ruler across the surface of the sheet metal face and the metal w o a belt Green Belt Aligner Roller itself Note that the two metal surfaces are flush ALIGNER ROLLER ASSEMBLY SURFACE GREEN BELT N NI SHEET METAL SURFACE Step 14 Remove the Green Belt Aligner Roller Assembly by removing the 4 screws S Important Leave the Flex Shaft FS attached Step 15 Stretch the new Belt B onto the Aligner Roller Assembly green side out Rotate the Shaft S to confirm that the belt tracks properly STRETCH FS Step 16 Slide the Aligner into place loosely attach the 4 Pan Head Screws with the 4 Lock Washers Check that the metal surface of the Aligner Roller Assembly is flush with the Sheet Metal surface of the Paper Guide A 12 metal ruler works well to check this adjustment Slip the ruler under the green belt and press it flat against the two surfaces Adjust the Aligner and snug the screws when perfectly flush NOTE The green belt should look like the drawing shown after step 11 As a double check hold the entire Paper Guide assembly up so that you can visually inspect the alignment between the sheet metal surface and the metal sur
39. rofessional Puncher A1 to the OFF O mode Step 4 Securely grasp the handle and tug firmly This firm tug disengages the Automatic Latching Mechanism and allows the die set to slide out Step 5 Continue pulling on the handle until the Die Set is fully removed Step 6 Properly store the removed Die Set in the Die Set storage area of the Professional Puncher A1 keep away from dust dirt accidental falls from the edge of counters etc 40 Step 7 Select the desired Die Set for your new job and slide it into the Die Set slot Push Die Set in firmly until it latches Step 8 Set the Professional Puncher A1 to the ON I mode Step 9 Close the Access Door Panel Step10 Enable punch and proceed with your printing and punching job A CAUTION POSSIBLE PINCH POINT HAZARD WHEN INSTALLING DIE SETS INTO YOUR Professional Puncher A1 ALWAYS KEEP FINGERS AND BODY PARTS OUT OF THE MACHINE S DIE SET SLOT AND AWAY FROM ALL AREAS OF THE DIE SET EXCEPT FOR THE FINGER HOLE IN THE DIE SET FAILURE TO OBSERVE THESE PRECAUTIONS MAY RESULT IN INJURY 6 3 PAPER CHIP DRAWER The paper chip drawer for your Professional Puncher A1 is located at the front of the machine s base The drawer must be periodically pulled out and emptied The Professional Puncher A1 incorporates microprocessor technology to inform the operator when the Chip Drawer needs to be emptied When the Punch has cycled a certain number of times the printer will stop and the user
40. the die set TIGHTEN TILT TO BOTTOM SCREW T oF wc Ne e Run a test sample of punched paper and recheck paper alignment Re adjust if necessary 4 3 REMOVAL OF PUNCH MODULE 1 Examine the Drive Belts Note the consistency in tightness of the belts They should all have approximately 14 of deflection remove the four drive belts items 1 2 3 4 ia DEFLECTION UI Disconnect the Sensor Wire Connection Remove 4 screws in front and 2 in back Cut any wire ties that may prevent freedom of movement to slide the Punch Module A outward Remove the Back Gauge Assembly B 5 Remove the black Knob C at the front customer side of the Punch Module Drive Shaft FRONT SIDE 6 Slide the Punch Module unit part way out to reach and unplug the Punch Sensor Harness Red Black White wires 7 Slide the entire Punch Assembly C out and lay it beside the Professional Puncher A1 Take care not to damage wires or Rollers as you do so 8 Lubricate the Drive Cams sparingly of the punch module using a multi purpose extreme pressure lubricant preferably formulated with Teflon Note This lubrication is not required during the normal life but is reasonable to do this of the module every needs service 9 To replace any component of the punch Module disassemble components as required 4 4 GREEN BELT REPLACEMENT ALIGNER PANEL REMOVAL EXPLANATION The following procedure explains how to remove the
41. u do not need to lift upward and you do not need to remove the Top Cover Step 6 remove the J2 Flipper Door Latch A Remove only one the one closest to the frame of the E Rings of the J2 Flipper on the right end front Door side B Push the J2 Flipper in toward the front Door until it clears the rear frame C Pull the entire J2 Flipper Door Latch out and set it aside 22 Step 7 Unhook spring from the Docking Plate 0 and Door Remove the 4 screws that secure the Docking Bracket Remove and set aside PAPER ENTERANCE FRONT DOOR SIDE 7 SIDE PAPER EXIT A SIDE Step 8 To remove the Rear Aligner Idler Paper Guide Assembly A B C D Remove 2 E Rings from the Pivot Shaft Slide the Shaft all the way out through the front of the Professional Puncher A1 Remove the 2 Nylon Bearings Remove and set aside the Rear Aligner Idler Paper Guide Assembly Step 9 To remove the curved sheet metal Exit Paper Guide Assembly A B C Remove the 4 Screws 2 rear and 2 front of the curved sheet metal Exit Paper Guide Assembly Unplug the Sensor Pull the entire sheet metal Exit Paper Guide Assembly out set aside 23 Step 10 NOTE NOTE Step 11 To remove the Rear Drive Side and Paper Guide Aligner Assembly This is the large Sheet Metal Assembly within the Professional Puncher A1 that actually contains the Gre
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