Canon C7010VPS/C6010VPS/C6010S Owner's Manual
Contents
1. O IMPORTANT Do not keep the test button depressed Press and immediately release it NOTE The breaker is located on the back of the unit Chapter 1 Introduction 21 How to check the breaker 2 Confirm that the breaker switch toggles to the OFF O side and the power turns off O IMPORTANT m The test button is not intended to be used to turn power on and off m Ifthe breaker switch does not toggle to the OFF O side perform step 1 again m Ifthe breaker switch does not toggle to the OFF O side even though you perform step 1 two or three times contact your local authorized dealer 3 After performing the above test turn off the power switch ji 6 Enter the date and time of the test into the next available entry of the breaker test checklist sheet 22 Chapter 1 Introduction Check sheet for periodic testing of the Perfect Binder B1 Check sheet for periodic testing of the Perfect Binder B1 Introduction Copy the breaker test checklist sheet and use the copy to record entries After recording entries store the checklist sheet in a safe place next to the produ2. Parts and functions Part Function Sheet inserter Gathering tray Gathering tray transfer section 28 Chapter 2 Before you start using this machine For loading paper used for covers or insert sheets Gathers and collates finished booklet pa per Transfers paper supplied from the printer or from the sheet inserter to the gathering tray Outline of the binder s mechanisms Function Binder pass through transfer Transfers covers up to the binding posi section tion When the booklet finishing function is not being used passes paper supplied from the printer over to the next device 5 Inserter transfer section Transfers paper supplied from the sheet inserter Applies glue to a stack of collated paper Binding position Binds stacks of paper with cover Cutter section Cuts stacks of paper and transports fin ished booklets to the booklet receptacle Chapter 2 Before you start using this machine 29 Outline of bookbinding procedure Outline of bookbinding procedure Illustration 2 Bookbinding procedure Description Paper from the printer or the sheet inserter is transferred to the gathering tray Paper stack is collated by the gathering tray Collated paper stack is transported to the gluing section Transfers covers from the printer or the sheet inserter 5 Glue is applied to
3. Thickness Bottom BOONE oos ee ee ed ee gelee es De 93 Breaker Breaker ees ee ee ee ee 21 23 26 86 Checklist sheet iese ee ee ee ee ee ee 23 AE RE EE EE 21 23 Test DUTTON i aco co t mon rex dee ann 26 C Capacity Document Insertion Unit Glue iese sesse see ee RR Re Stick n ass nena br n ed Trimmer waste unit sesse eek ee Caution label Caution label eene 16 Cleaning Cleaning RE N de 18 57 94 Consumables Consumables eese tenes 19 Cover ner EE Paper weight SIZE actos ris Cover position Cover position eerie erento ta ed 80 A CjUSt cesses EE I 80 Curl Qu 84 Cutter section Cutter section esse sesse see ee RA ee eg eg 28 Cutting method Cutting method sninn 42 90 Cutting range Cutting range 4 cerni mier p 43 90 Cuttings Cuttings Remove D Define Perfect biriding iune eiecti 38 Dimension Perfect binder essere 90 Disable perfect binding Disable perfect binding 38 60 Disposing of the machine Disposing of the machine 20 Document Insertion Unit RE EE HE Paper AE EE EEs Power Specifications E Energy save mode Energy save mode iio nre 35 Energy saver Energy saver LED ER EE EE DA Error SA rte EE EE EIER 84 ME ER EE ER 84 Error handling Index Error handling Breaker
4. Perfect binding Powel ige ses Error scenario Error scenario sscccccsssssscessssecsessessesecsessenes Perfect binding F FCC se N RE 10 Finished booklet Finished booklet Defective Problems 81 Foredge Potedge EE EE OE NE d 93 Front cover LEDE ese 26 Lett kaka 26 Paper jami M 65 T n 26 G Gathering tray Gathering tray siirat 28 Transfer section eee 28 Glue amp IE tt rri ires Capacity Refill nca etre RE Replenis EE tiere oerte ten 54 Status tenias xm Api EE 79 83 Glue amount Glue amounted 81 PI OE Reda 82 Glue container Glue container eee 54 79 Status anden 79 83 Glue container icon Glue container icon iese sees ee ee ee ee ee 79 Glue icon lite Conan 79 Glue unit Glue Unit 26 54 Gluing section Gluing section EE 28 Grain short Grain short sireenin r tee i hi rna 93 l Inner cover Sheet i serter iei ries 32 Inserter transfer section Inserter transfer section eene 28 Installation Installation eene 12 Environment ccccccccssesscsscescescescesseseeseeseeseess 90 Eon vasse 12 L Legal notices Legal notices uere ettet 10 Load paper cgi p Orientation Sheet inserter Upper tiay 5a ien meets Lower tray Load paper saccis EE d Paper jam Sheet inserter M Main power Main pow
5. NOTE The trimmer waste unit may lock so you cannot open it during binding operations If this happens wait a short time and try again 52 Chapter 3 Basic operations Discard cuttings 2 Remove the trimmer waste tray and discard the cuttings 3 Place back the trimmer waste tray and close the trimmer waste unit Close the trimmer waste unit by pressing until it clicks into place 7 NOTE If you open the trimmer waste unit while the binder is operating quickly remove the cuttings and close the trimmer waste unit If the cuttings for a single booklet cannot be discharged to the trimmer waste unit binding operations stop until it can be dis charged to the trimmer waste unit If this happens remove the cuttings from the trimmer waste unit and then close it to restart binding operations Chapter 3 Basic operations 53 Replenish glue Replenish glue Introduction Use the following procedure to refill the glue A CAUTION Use the genuine glue for this binder to replenish the glue Using a type of glue other than the genuine glue may cause the binder to malfunction O IMPORTANT Note the following precautions when storing the glue m Avoid places near open flame m Avoid locations subject to high temperature or humidity m Store it someplace that is out of reach of children 2 NOTE Glue can be replenished even while the device is operating
6. R Right guide Sheet inserte pei aententia 32 S Sheet inserter Sheet inserter iese see ee ee 26 28 32 45 Inner cover Load paper Lower tray Paper ja sesse ee ee Ge oes beg EE des Right gulde RE RE RE 32 Side ie RE hee 32 Top COVER RE N EE 32 Upper tray ird neca EE EE URS 32 Size Body page RE EE 90 ei OE eden 90 Slip sheet EE EE 90 Slide guide Sheet inserter vesicsicsnscesteseesennaasa cesnssseincdentevscnvas 32 Slip sheet Slip shiget siese asie see neenon 93 Number of sheets sese 90 Paper Paper Weighted tics deron o aei RO ERO ERR 90 EE DEE EE 90 Specifications stet EE N Document Insertion Unit Perfect Binder Stacker ete EE REE ar tne HIN Capacity e Error handling Eull istis ed ie Full LED ne Open button Open button LED ponr ethernet 26 Paper jam nnn Remove booklet Status SET ara n 83 Blade receptor 5 eene enirn 83 Gu rin 79 83 Glue container esse ee ee ee 79 83 Trimmer waste unit esse ee ee 78 83 Index T Top Top iier iit eis pete tees 93 Top cover TOp GOY6E sissien 26 Ingrid 61 Sheet ins rtet aie critt ete eg ee Ge 32 Trademarks Trademarks esee 9 Trimmer waste tray Trimmer waste tray eee 28 52 Trimmer waste unit Trimmer waste unit iese ee 26 52 78 Capacity d OE EE 90 Ee E OE N EG 78 SERS ED de T EE N ie 78 83 Troubleshooting Troubleshooting Perfect bind
7. Chapter 1 Introduction 17 Maintenance Inspections Maintenance Inspections 18 A WARNING m When cleaning the machine first turn off the power switch then disconnect the power cord See How to turn the main power off on page 34 Failure to follow these steps may result in a fire or electrical shock Disconnect the power cord from the power outlet regularly and clean the area around the base of the power plug s metal pins and the power outlet with a dry cloth to ensure that all dust and grime is removed If the power cord is connected for a long period of time in a damp dusty or smoky location dust can build up around the power plug and become damp This may cause a short circuit and result in a fire Clean the machine using a slightly dampened cloth with a mild detergent mixed with water Do not use alcohol benzene paint thinner or other flammable substances The volatile or flammable materials could come in contact with the machine s electronic components and cause a fire or a short circuit Chapter 1 Introduction Consumables Consumables A WARNING Do not expose the glue to fire The glue is flammable and may cause burns or a fire Do not store the glue near an open flame The glue and paper are flammable and may cause burns or a fire A CAUTION m Store the glue someplace that is out of the reach of children Contact a doctor immediately if anyone drinks the glue
8. Cups vases flowerpots and other containers filled with water or liquids Chapter 1 Introduction Installation precautions A CAUTION Do not install the machine in unstable locations such as unsteady platforms or inclined floors or in locations subject to excessive vibrations as this may cause the machine to fall or tip over resulting in personal injury Never block the ventilation slots and levers on the machine These openings are provided for proper ventilation of working parts inside the machine Blocking these openings can cause the machine to overheat Never place the machine on a soft surface such as a sofa or rug The machine may emit gas when the glue is melting that could irritate the eyes nose and throat however this gas is not harmful to humans Keep the room ventilated to maintain a comfortable work environment Do not install the machine in the following locations A damp or dusty location A location near water faucets or water A location exposed to direct sunlight A location subject to high temperatures A location near open flames Do not remove the machine s leveling feet after the machine has been installed as this may cause the machine to fall or tip over resulting in personal injury Eu m j Chapter 1 Introduction 13 Installation precautions A CAUTION Provide adequate installation space to the
9. Glue that has been spilt may have some dirt in it and should not be used in the machine Do not store the glue in a location that is subject to high temperatures or humidity as doing so could cause the glue to melt Contact your local retailer if you need the material safety data sheet MSDS for the glue Be sure to get the latest version of the MSDS as some of the in formation may have changed Chapter 1 Introduction 19 Other warnings Other warnings If you intend to dispose of the machine contact your local authorized dealer before hand 20 Chapter 1 Introduction How to check the breaker Periodic test of the breaker How to check the breaker Introduction A breaker that detects over current and short circuits is equipped in order to prevent electric shock on the product Be sure to perform the following procedure once or twice a month to periodically test the breaker O IMPORTANT m Periodic testing of the breaker should be performed with the binder s power switch turned on Turn off the power to the printer so that the binder does not operate during the test m Ifa breaker test reveals that it is not operating normally contact your local autho rized dealer How to check the breaker 1 Use a ballpoint pen or some other thin pointed object to press the breaker test button on the back of the unit m n
10. on page 35 5 Glue unit Open when replenishing glue Replenish glue on page 54 26 Chapter 2 Before you start using this machine Exterior view Function Front cover Open these covers when clearing a paper jam left right Clear a paper jam inside the top cover on page 61 Clear a paper jam inside the front cover on page 65 Front cover Lights orange during a binding operation to indicate that LED the front cover is locked Remains unlit to indicate that the cover is unlocked when clearing a paper jam is required or the binder is not doing a binding operation Breaker Use to do periodic tests of the breaker This breaker is to completely prevent short circuits How to check the breaker on page 21 Test button Press when performing testing breaker inspection How to check the breaker on page 21 Trimmer Open to discard cuttings waste unit Discard cuttings on page 52 Stacker Holds completed booklets Remove finished booklets on page 49 Stacker open Press when removing booklets from the finished booklets button LED receptacle Also it lights green when the stacker is open and flashes while preparing to open close 13 Full LED Lights green when the stacker is full and flashes while a binding operation is in progress Chapter 2 Before you start using this machine 27 Outline of the binder s mechanisms Outline of the binder s mechanisms Illustration
11. 2 If the breaker is OFF do not reset it Contact your local authorized dealer WARNING If the product s breaker is tripped do not reset it Doing so creates the risk of electric shock fire smoke or tripping the room s breaker 86 Chapter 4 Troubleshooting When the main power is turned off during operations check the stacker When the main power is turned off during operations check the stacker Introduction If the main power is tuned off during operations the cuttings may remain in the stacker When the main power is turned off during operations check the stacker 1 After turning the main power on again open the stacker and check if the cuttings remain in it 2 Ifthe cuttings remain in the stacker remove all of the cuttings from the stacker A CAUTION Do not operate the machine when the cuttings remain in the stacker as this may result in a malfunction Chapter 4 Troubleshooting 87 When the main power is turned off during operations check the stacker 88 Chapter 4 Troubleshooting Chapter 5 Appendix Specifications Specifications Specifications of the Perfect Binder B1 Perfect Binder B1 Item Binding method Cutting method Booklet size after 3 direc tion cutting Specifications Perfect binding Stack rotation 3 direction or 1 direction foredge cut no cutting is also possible Width 203 to 297 mm Length 138 to 216 m
12. capaci ty Warm up time Installation en Approximately 127 mm equivalent to 10 booklets of 100 pages of 64 g m body slip sheets and a cover of one 128 g m sheet 3 or approximately 1000 sheets as a total 440 seconds max Temperature 20 C Humidity 50 RH Temperature 15 to 27 C vironment Humidity 20 to 80 RH no condensation Power 208 V AC 60Hz 2 6A Maximum Approximately 623 W power con sumption Dimensions Weight 922 mm W x 791 mm D x 1360 mm H including document insertion unit Approximately 323 kg including document inser tion unit Chapter 5 Appendix 91 Specifications Paper weight differs depending in the connected host machine 2 Use grain short paper for covers if the paper has a weight that is 251 g m or higher 5 These values are for reference purposes They may differ from actual values 4 These values do not include the size of the port and the power cord on the back of the machine Specifications of the Document Insertion Unit Document Insertion Unit Item Specifications Paper size Upper tray Width side to side 257 0 to 320 0 mm Length in direction of transfer 182 0 to 228 6 mm Lower tray Width side to side 257 0 to 330 2 mm Length in direction of transfer 182 0 to 487 7 mm Paper feed capacity Upper tray 200 sheets 80 g m Lower tray 200 sheets 80 g m Maximum power consumption Operating 72 W or less In
13. front and back of the machine Back of the machine 1 900 mm or more Front of the machine 2 800 mm or more When the front cover stacker and trimmer waste unit are open 3 1407 mm Contact your local authorized dealer to move the machine 14 Chapter 1 Introduction Main power Main power A WARNING Do not walk on the power cord and do not place heavy objects on it Doing so could damage the card after which continued use could result in a fire or electrical shock or some other malfunction Do not damage or modify the power cord Also do not place heavy objects on the power cord or pull on or excessively bend it as this could cause elec trical damage an result in a fire or electrical shock Do not connect or disconnect the power cord with wet hands as this may result in electrical shock Do not bundle up or tie the power cord in a knot as this may result in a fire or electrical shock A CAUTION Use a power supply with specifications compatible with 220 240 V AC Make sure that the power supply and the voltage are stable Do not plug other equipment into the same outlet as the machine Do not connect the power cord to a multi port power strip or overload a single power outlet with too many power cords as this may cause a fire or electrical shock Leave sufficient space around the power plug so that it can be unplugged easily If obje
14. inserter again m Loaded from the printer If the paper which is loaded from the printer is curled follow the procedure below to perform curl correction Reduce frequent paper jams or errors 84 1 Select the paper source in the printer used for perfect binding 2 Make copies without performing perfect binding and discharge the paper to the finisher 3 Confirm the curl is in the range of specified value The specified values are as follows m Height of curl 1 10 to 10 mm m Length of curl 2 More than somm 2 NOTE If downward curl is measured it may cause incorrect value since the curl is negated Be sure to measure upward curl Chapter 4 Troubleshooting Reduce frequent paper jams or errors 4 If the curl state of paper exceeds specified value adjust the curl correction to make it an appropriate range You can adjust the curl correction for a specific paper in the Settings Editor section Media management option Printer adjustment 2 NOTE If the curl can not be corrected within the specified range by following the adjustment above or paper jams errors or defects in bindings occur frequently load other paper type into the paper source Chapter 4 Troubleshooting 85 Power does not turn on Power does not turn on Power does not turn on breaker test 1 Ifthe product does not operate when you turn on the power switch be sure to check if the breaker is OFF
15. its location The display will continue to indicate the location until the paper jam is cleared A CAUTION When clearing a paper jam take care that you do not cut your hands on the edges of the paper m When removing jammed paper from inside the product take care that you do not cut your hands on internal components If you experience difficulties removing paper contact your local authorized dealer Frequent paper jams at the same location can mean that there are pieces of torn paper inside the mechanism If you experience difficulties removing pieces of torn paper contact your local authorized dealer NOTE If paper jams at multiple locations clear each one in the sequence indicated on the printer display When to do Perform this procedure when a paper jam occurs on the transfer path to the gathering tray in the top cover Chapter 4 Troubleshooting 61 Clear a paper jam inside the top cover Clear a paper jam inside the top cover 1 Remove the loaded paper and then open the sheet inserter 2 NOTE When the top cover is opened the interlock switch is activated power to the gathering tray is cut off and then the gathering tray stops operating 5 2 NOTE The gathering tray s guide A1 returns to its normal position automatically during operations 62 Chapter 4 Troubleshooting Clear a paper jam inside the top cover Remove the jammed paper fro
16. plug in or unplug the power plug while your hands are wet Doing so creates the risk of electric shock 2 Open the power switch cover and press the ON side I of the power switch to turn on power O IMPORTANT If the unit does not operate when you turn on the power switch check if the breaker is OFF See Power does not turn on on page 86 NOTE The binder goes to energy save mode immediately after the power switch is turned on To turn off the energy save mode press the energy saver See Energy saver and energy save mode on page 35 3 Close the power switch cover Chapter 2 Before you start using this machine 33 How to turn the main power off How to turn the main power off How to turn off power 1 Open the power switch cover and press the OFF side O of the power switch to turn off power 2 Close the power switch cover A CAUTION If the power cord is disconnected from power outlet such as during service maintenance be sure to put a tag which warns other persons not to operate the power source in order to avoid inadvertent connection of the power cord O IMPORTANT To completely cut off the power to the binder disconnect the power plug 34 Chapter 2 Before you start using this machine Energy saver and energy save mode Energy saver and energy save mode Introduction Turning on the energy saver LED lights enters the energy sav
17. power before removing the power plug 2 Dampen a soft cloth in water or neutral cleanser that has been diluted with water and thoroughly wring it out before wiping any dirt from the machine After cleaning the machine with a neutral cleanser be sure to wipe off the neutral cleanser with a cloth that has been dampened with water 3 After cleaning the machine use a soft dry cloth to dry it 4 Plug the power plug into to power outlet and press the ON side of the power switch and then close the power switch cover Chapter 3 Basic operations 57 Clean the binder 58 Chapter 3 Basic operations Chapter 4 Troubleshooting Job cannot be perfect bound error scenario Job cannot be perfect bound error scenario Introduction In some case a perfect bound book cannot be handled by the perfect binder An error scenario is given on the operator panel When to do Error scenario is present on the operator panel Solve the perfect bound error scenario 1 Delete the job or move the job to the Waiting jobs In the latter case you can disable perfect binding Open the job properties and disable perfect binding See the manual of the printer how to do this Then you can print the job again without perfect binding 60 Chapter 4 Troubleshooting Clear a paper jam inside the top cover Clearing paper jams Clear a paper jam inside the top cover Introduction When a paper jam occurs the printer display will indicate
18. sprays comes into contact with the electrical components inside the machine it may result in fire or electrical shock Do not drop paper clips staples or other metal objects inside the machine Also do not spill water or liquids inside the machine If these items come into contact with a high voltage area inside the machine it may result in a fire or electrical shock 1 Introduction Handling A CAUTION When closing the top cover be careful not to get your fingers caught as this may result in personal injury The following caution label is attached to the machine To use the machine safely pay attention indicated on the caution labels CAUTION Do not reach far inside the unit Moving parts inside may cause injury ATTENTION Ne pas introduire la main trop profondment Les pices mobiles peuvent blesser ACHTUNG Fassen Sie nicht zu weit in die Einheit Sie knnen sich an der Mechanik verletzen IPRECAUCION No acceda al fondo de la unidad Riesgo de lesin por piezas mviles ATTENZIONE Non infilare la mano all interno dell unit Le parti in movimento all interno potrebbero causare lesioni personali ATEN O Nao ponha a mao dentro da unidade As peas em movimento podem causar leses I iy D ERG LS LM FA ABIE RSA BER S CER deb DEF Bf AIME SR ABB ERI PS APIE RO RO AB HERT AE RES a ze 2190 2S a DAD 715401 old AO SAS US USC RISFEANBWTCK HEL TRMBICFLSSCOBAMHVET
19. the spine of the paper stack Paper stack with glue applied is bound with a cover 30 Chapter 2 Before you start using this machine Outline of bookbinding procedure Description Description Paper stack bound with cover is transported to the cutter section Paper stack bound with cover is rotated and cut Finished item is transported to the stacker Cuttings are discharged to the trimmer waste tray Chapter 2 Before you start using this machine 31 Sheet inserter Sheet inserter Illustration Component function table 32 Part Function For loading cover papers and slip sheets 2 Upper tray For loading slip sheets Accepts small size paper only 3 Top cover Open this cover when clearing an internal paper jam 4 Inner cover Open this cover when clearing paper jams in the lower tray 5 Right guide Open this guide when clearing a paper jam 6 Slider guide Adjust the position of the guide to match the width of the paper loaded in the tray Chapter 2 Before you start using this machine How to turn the main power on Main power How to turn the main power on Introduction This product has two switches for controlling power a main power switch and a Energy saver A breaker is also equipped to detect over current and short circuits How to turn on power 1 Confirm that the power plug is plugged securely into a power outlet A WARNING Never
20. Canon Perfect Binder B1 User s Guide Please read this guide before op After you finish reading this guide E x Copyright Copyright 2011 by Canon Inc All rights reserved No part of this publication may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying and recording or by any information storage or retrieval system without the prior written permission of Canon Inc 2011 Oc All rights reserved No part of this work may be reproduced copied adapted or transmitted in any form or by any means without written permission from Oc Oc makes no representation or warranties with respect to the contents hereof and specifi cally disclaims any implied warranties of merchantability or fitness for any particular purpose Furthermore Oc reserves the right to revise this publication and to make changes from time to time in the content hereof without obligation to notify any person of such revision or changes Edition 07 2011 Contents Contents Chapter 1 Introduction e 5 alae Xe 0 Toii or RM 6 How to use this manual sesse ee ee ke eene eene nnne nnns ee 7 Notes for the r ader ses ss tere ponen cire De ee ge Kak tnde Evo 7 Trademarks recone EE iaaa e a addaa anaE Aaina 9 Legal noti es eec 10 Important safety instructions sees ese Re ee ee ee ee Re ee 11 IntroduEtHON Este 11 In
21. Chapter 5 ede ER EE RE EE 89 Specifications EE EE sedes ie a Re Se Ee n E ee reed 90 ele LA EE EE RE ES 93 Chapter 1 Introduction Introduction Introduction 6 Thank you for purchasing the Perfect Binder B1 Please read this manual thoroughly before operating the machine in order to familiarize yourself with its capabilities and to make the most of its many functions After reading this manual store it in a safe place for future reference This manual describes the basic operations of this binder For information regarding printer settings refer to the manual for the printer Also you may not be able to set or use some of the types and functions of booklets and paper described in this manual if the printer does not support them Chapter 1 Introduction Notes for the reader How to use this manual Notes for the reader Introduction This manual helps you to use the Perfect Binder B1 The manual contains a description of the product and guidelines to use and operate the Perfect Binder B1 Definition Attention Getters Parts of this manual require your special attention These parts can provide the following m Additional general information for example information that is useful when you perform a task Information to prevent personal injuries or property damage Symbols used in this manual The following symbols are used in this manual to explain procedures restrictions handling precautions and instruc
22. E ER EER ee ee 42 Load paper into the sheet inserter ss es EE EER EE Re ee AA ee ee 45 Remove finished booklets see ER EER Ee ee ee ee nnns 49 Discard G ttlrigs uere N need taeda dece esta ha be ede bend blade vee Re dl 52 Contents at ieI rdum 54 Clean the binder eese seen nennen nennen nnn nnns nnn nnne nnn 57 Chapter 4 Troubleshooting EE AE titor eee raa ayant EE EE 59 Job cannot be perfect bound error scenario eeeeeeesssss 60 Clearing paper jams esce cree ida ie BEE Ge Ouod cided De Ee raa Se eed 61 Clear a paper jam inside the top cover eeeeeeeereeees 61 Clear a paper jam inside the front cover eere 65 Clear a paper jam in the stacker sies EER ERA 71 Clear a paper jam in the sheet inserter seeeeeeeessssss 73 Check the status of the trimmer waste unit seeeeeeeeeeees 78 Check the status of the glue i iis see ee Re ee Ge ee ee 79 Adjust cover positlOri Re eire eda ee SS EE Re DO AGE De Ge Be De a ERR Re NEE Ek Ge 80 Adjust glue amounNE iss EE EE REEN eine rrr rp esc ire de geo ee RE ee ees ade 81 Alarm BET OTT 83 Reduce frequent paper jams or eFFOFS se se ee ee 84 Power does not turn ON sees ees see EE EE Re nnn Re ee ee ee ee 86 When the main power is turned off during operations check the stack SR EE EE EE OT P M 87
23. Replenish glue 1 Pull on the handle to open the glue container Extend the glue container until it stops 2 Open the glue container s lid and its inner lid and replenish the glue 54 Chapter 3 Basic operations Replenish glue Fill the glue container with glue so it is even and level and does not go over the limit mark A CAUTION Do not allow glue to get into the binder s mechanical parts through the gaps in the binder If glue gets into the binder s mechanical parts it could cause a malfunction Do not put anything other than glue into the glue container If something other than glue gets into the glue container it could cause a fire or a malfunc tion Do not add so much glue that it goes over the limit mark Doing so may prevent the glue container from closing or cause glue to spill inside the me chanical parts of the binder m When the glue is filled up it may be difficult to open the glue container If this happens open the glue container slowly again and again Opening it too hard might cause a malfunction O IMPORTANT m Use the supplied scoop to replenish the glue Do not use the supplied scoop except for replenishing the glue Also store the scoop in a safe place for future use Do not use glue that has fallen on the floor because it might have dust or dirt in it 3 Close the glue container s lid and its inner lid and close the glue container by pressing until
24. alue of top bottom cutting range is equal to each value of the top range and the bottom range Top bottom cutting range C1 13 to 79 mm 0 52 to 3 11 Foredge cutting range C2 6 5 to 49 5 mm 0 26 to 1 94 Booklet thickness D less than 25 mm 1 Cutting method and paper size Cutting method Size of finished Size of body Size of cover booklet pages slip sheets Width Length idth Length idth Length 3 direction cut ting top bottom foredge cutting 1 direction cut 364 0 to ting foredge cut Lix2 ting 30 5 mm No cutting 42 Chapter 3 Basic operations Finished sizes of booklets Tf the length L defined as 1 be sure to set the ration of the width W between 1 25 and 1 5 Be sure to make the width of W1 width of body pages slip sheets less than the width of W2 width of cover when 3 direction cutting is done 3 For good looking finished booklets the maximum length of cover you can set is 487 7 mm 487 7 mm includes the total of the following values Length of body pages slip sheets x 2 maximum booklet thickness 25 mm and maxi mum value of cover image placement adjustment 5 mm IMPORTANT Be sure to use paper that is less than 297 mm wide when cutting in one direction or when not cutting Cutting range For good looking finished booklets be sure to set the top bottom cutting range and foredge cutting range as follows Top
25. ate paper to get the best results from the binder If the wrong type of paper is used it could cause defect in binding or paper jams This machine can use the following types of paper for perfect binding Types of paper that can be used available unavailable Paper type Types of paper that can be used Cover Body pages Slip sheets Thin paper DENEN Ai Heavy paper Recycled paper Color paper Coated paper Texture paper Bond paper All of the available paper in the printer can go through the pass through transfer section Chapter 3 Basic operations 39 Types of paper that can be used Paper weight Paper Weight Body pages Slip sheets 90 to 300 g m 60 to 163 g m Paper weights and the number of sheets that can be bound are listed below 60 to 63 g m 20 to 200 sheets booklet thickness 25mm or less m 64 to 80 g m 10 to 200 sheets booklet thickness 25mm or less m 81 to 105 g m2 10 to 150 sheets booklet thickness 25mm or less m 106 to 163 g m 1 to 10 sheets slip sheets only Use grain short paper for covers if the paper has a paper weight that is 251 g m or higher O IMPORTANT Do not use curled paper Using curled paper may cause defect in binding or paper jams m Ifthe position of the images or text on the body pages or the slip sheets is crooked the bound booklets will be poorly finished with uneven thickness To produce nicely fin
26. bottom cutting range C1 W2 W a Cutting range is width of lt ae cover minus width of fin Wa 9 ished booklet C2 L2 D 2 L Cutting range is length of cover minus the booklet thickness divided by two And the length of the fin ished booklet is subtracted from the result Foredge cutting range If length of cover is longer than the length of body pages slip sheets Foredge cutting range If length of cover is shorter than the length of body pages slip sheets C2 lIi L i Cutting range is length of body pages slip sheets minus length of finished booklet Examples of finished size of booklets 3 direction cutting The following table shows examples that the combination of cover and body pages slip sheets when 3 direction cutting is done Chapter 3 Basic operations 43 Finished sizes of booklets The paper sizes inside the wide frame of the table are the finished size of the booklets Cover 13 x19 SRA3 A3 11 x17 B4 320 x 450 mm Body 9 xi2 LTR pages SRA4 A4 slip sheets Goes 225 mm A4 Bs 7 x 9 LTR 7 x 9 NOTE If the paper size is not registered in the printer be sure to use it after registering in the printer as an irregular paper size O IMPORTANT m The edges of bound booklets may be folded when binding booklets with covers that are larger than the body pages if cutting is not done m Use bod
27. ch one in the sequence indicated on the printer display When to do Perform this procedure when a paper jam occurs on the transfer path to the sheet inserter Clear a paper jam when loading paper from the upper tray 1 Open the top cover of the sheet inserter Chapter 4 Troubleshooting 73 Clear a paper jam in the sheet inserter 2 NOTE When the top cover is opened the interlock switch is activated power to the sheet inserter is cut off and then the sheet inserter stops operating 2 Open the right guide 12 the upper tray 74 Chapter 4 Troubleshooting Clear a paper jam in the sheet inserter A CAUTION When closing the cover and guide be careful not to get your fingers caught as this may result in personal injury 6 Load the paper back into the upper tray 7 Do the operations according to the instructions on the printer s display 2 NOTE If the display continues to indicate a paper jam clearing procedure continue to perform the applicable procedure until the paper jam is cleared Clear a paper jam when loading paper from the lower tray 1 Open the top cover of the sheet inserter 2 NOTE When the top cover is opened the interlock switch is activated power to the sheet inserter is cut off and then the sheet inserter stops operating Chapter 4 Troubleshooting 75 Clear a pa
28. ct 1 Periodic breaker test Perform the test of the breaker see How to check the breaker on page 21 once or twice a month 2 Filling in the breaker test checklist sheet Fill in the date of the test and the name of the person performing it Put a check in the OK column if the test results are normal If test results are not normal ut a check in the NG column and contact your local authorized dealer y Test date Tester Test result OK Chapter 1 Introduction 23 Check sheet for periodic testing of the Perfect Binder B1 24 Chapter 1 Introduction Chapter 2 Before you start using this machine Exterior view Parts and their functions Exterior view Illustration 3 4 8 9 13 12 11 10 Parts and their functions Part Function 1 Top cover Open this cover when clearing a paper jam from the gath ering tray Clear a paper jam inside the top cover on page 61 2 Sheet inserter For loading paper used for covers or insert sheets Load paper into the sheet inserter on page 45 3 Power switch Turns power on and off How to turn the main power on on page 33 How to turn the main power off on page 34 Energy Enters and exits the energy save mode Also it lights green saver LED in energy save mode and flashes when adjustment of the glue temperature starts Energy saver and energy save mode
29. cts are placed around the power plug you will be unable to unplug it in an emergency Turn off the power switch for safety when the machine will not be used for a long period of time such as overnight Also turn off the power switch and disconnect the power cord for safety when the machine will not be used for an extended period of time such as during consecutive holidays See How to turn the main power off on page 34 If the power cord is disconnected from power outlet such as during service maintenance be sure to put a tag which warns other persons not to operate the power source in order to avoid inadvertent connection of the power cord Chapter 1 Introduction 15 Handling Handling A WARNING 16 Chapter Do not attempt to disassemble or modify the machine There are high temperature components inside the machine which may result in a fire Be very careful when inspecting the interior of the machine Also do not do any operations not described in this manual If the machine makes strange noises or gives off smoke heat or strange smells immediately turn off the power switch and disconnect the power cord from the power outlet Contact your local retailer where you purchased the machine or an authorized dealer Using the machine under these conditions may result in a fire or electrical shock See How to turn the main power off on page 34 Do not use highly flammable sprays near the machine If gas from these
30. e mode and cuts electric power in order to melt glue and adjust temperature Use the energy saver when you want to keep only the functions that transport paper pass through transfer to the next device operational without performing binding The energy save mode also is entered automatically for the amount of time set from the settings editor when a prescribed amount of time has passed following completion of a booklet etc To recover from the energy save mode press the energy saver The time for entering the energy save mode following completion of a booklet can be set from the settings editor Adjust the time for entering the energy save mode from the settings editor Consult the manual that comes with the printer for the procedure The energy saver LED indicates the following m Lit Glue temperature adjustment is not being done the binder is in energy save mode m Flashing Glue temperature is being adjusted to the correct binding temperature m Off Binding is possible the glue is at the correct temperature for binding Energy save mode 1 Press the energy saver to enter the energy save mode The energy save LED will light and glue temperature adjustment will stop 2 To recover from the energy save mode press the energy saver again The energy save LED will flash and then go out indicating binding can now be done When you do binding settings on the printer the Perfect Binder B1 automatically recovers fro
31. e trimmer waste unit status is Absent The trimmer waste unit icon is blue The trimmer waste unit is not full The trimmer waste unit status is OKT The trimmer waste unit icon is red The trimmer waste unit status is Full The printer stops To continue printing empty the trimmer waste unit see Dis card cuttings on page 52 Check the status of the trimmer waste unit 1 Check the trimmer waste unit icon in the dashboard Only when the trimmer waste unit is full the status is visible in the dashboard 2 Touch the System button 3 Press Printer The System view displays the status of the trimmer waste unit 78 Chapter 4 Troubleshooting Check the status of the glue Check the status of the glue Introduction The perfect binder contains a glue container You can check the status of the glue con tainer in the dashboard see manual of the printer and in the System view of the printer The icons in the following table indicate the status of the glue container e Only when the glue container is empty the status is visible in the dashboard NOTE The meaning of the status of the glue container icons The glue container icons Glue container Description icon The glue container icon is blue The glue container is not empty The glue container status is OK The glue container icon is red The glue container is empty The glue container status is Empty T
32. er eee 15 33 34 86 87 Perfect Binder essent 90 N Number of sheets Body page ite EE EE a 90 GAAN NG 90 Mir c N 90 O Orientation EET SE EE 45 P Paper 95 Index EE RE driten 39 Type Weight Paper jam Paper ja reissaa 61 65 71 73 83 84 Front cover oue sesse sesse see RR Re Re ee ee ee 65 Lowet tray nec AE 75 Reder 84 Sheet inserter ws Stacker isse an i dt PE ERE ia 71 TOP COVEN seas 61 Upper ER N HA 13 Paper size Document Insertion UNIE ees esse see ee 92 Paper weight Body Page RR RE nonton ed aes 90 e OUTRE 90 SEE zxsese toties tibiis 90 Pass through transfer section Pass through transfer section 28 Perfect Binder Me slote EE M 90 Perfect binder SI AE EE aa 57 Dimensiot a OE sities 90 id EE EE 90 Perfect binding Perfect binding asses Ee REGTE ENG eke eg es 38 93 Define Disable sesse sedes Ese ede oek eiecti iis 38 Troubleshooting sse 60 Perfect bound book Perfect bound book sss 38 Power Power iese ees ee ee 15 33 34 86 87 Cord 15 Document Insertion Unit eese 92 Perfect Binder sse 90 Supply aan cr RO PRU FD din 15 Power consumption Document Insertion Unit sss 92 Perfect Binder eese 90 Power switch Power sie IE OE NG 26 96
33. eshooting 71 Clear a paper jam in the stacker 2 Remove all booklets from the stacker A CAUTION Do not move the stacker s guide with your hand Moving the guide may cause a malfunction 3 Close the stacker Close the stacker until it clicks into place J A CAUTION Be careful not to pinch your fingers in the gaps when the stacker is closing NOTE If the paper jam has occurred again even though you remove all booklets from the stacker pull out the trimmer waste unit to discard the cuttings 72 Chapter 4 Troubleshooting Clear a paper jam in the sheet inserter Clear a paper jam in the sheet inserter Introduction When a paper jam occurs the printer display will indicate its location The display will continue to indicate the location until the paper jam is cleared A CAUTION When clearing a paper jam take care that you do not cut your hands on the edges of the paper m When removing jammed paper from inside the product take care that you do not cut your hands on internal components If you experience difficulties removing paper contact your local authorized dealer Frequent paper jams at the same location can mean that there are pieces of torn paper inside the mechanism If you experience difficulties removing pieces of torn paper contact your local authorized dealer NOTE If paper jams at multiple locations clear ea
34. ges of the paper do not cut your hands on internal components If you experience difficulties removing paper contact your local authorized dealer Frequent paper jams at the same location can mean that there are pieces of torn paper inside the mechanism If you experience difficulties removing pieces of torn paper contact your local authorized dealer NOTE The front cover LED is on the front cover Lit The front cover is locked and cannot be opened Off The front cover is unlocked and can be opened If paper jams at multiple locations clear each one in the sequence indicated on the printer display Clear a paper jam inside the front cover 1 Open the front right cover Make sure that the front cover LED is off Chapter 4 Troubleshooting 65 Clear a paper jam inside the front cover 2 NOTE m The front cover is locked during binding operations It unlocks when a paper jam occurs m When the front cover is opened the interlock switch is activated and power to all the operating parts of the binder is cut off However power to the stacker and trimmer waste unit is not cut off Therefore even if the front cover is opened you can remove finished booklets from the stacker and remove cuttings from the trimmer waste unit 2 Open the lower guide for gathering tray transfer section B 3 Remove any paper jammed inside the lower guide for gathering tray transfer secti
35. he printer stops To continue printing refill the glue see Replenish glue on page 54 Check the status of the glue container 1 Check the glue container icon in the dashboard 2 NOTE Only when the glue container is empty the status is visible in the dashboard 2 Touch the System button 3 Press Printer The System view displays the status of the glue container Chapter 4 Troubleshooting 79 Adjust cover position Adjust cover position Introduction You can adjust the cover position if the cover is out of position in relation to the stacked body pages When to do If the cover is out of position in relation to the stacked body pages Before you begin Be sure that the system is in standby Adjust cover position 1 Touch the System button 2 Press Maintenance 3 Touch Start maintenance to open the list of Maintenance tasks In the list of Maintenance tasks the task to adjust the cover position can be selected 4 Touch this task and follow the instructions 80 Chapter 4 Troubleshooting Adjust glue amount Adjust glue amount Introduction When you make a booklet in the perfect binding mode you must use the correct amount of glue or the bound booklets may be poorly finished as shown below Amount of glue Finishing condition Figures Normal Me S Too much glue Glue protrudes from booklet Booklet jam occurs Too little glue Spine is no
36. he stacker as storage Using the stacker as storage could cause a malfunction O IMPORTANT The cuttings may enter into the stacker If this happens remove the cuttings from the stacker Chapter 3 Basic operations 49 Remove finished booklets NOTE m This operation can be performed while the device is operating m The stacker can hold up to approximately 127 mm equivalent to 10 booklets of 100 pages of 64 g m body pages slip sheets and a cover of one 128 g m sheet or approximately 1000 sheets as a total However if the booklets contain body pages slip sheets that are heavier than 81 g m the stacker may not be able to hold booklets up to approximately 127 m The stacker has two LED s a full LED and an open LED Each LED indicates the following Full LED Lit The stacker is full or almost full Flashing Binding operation is in progress Open LED Lit the stacker is open Flashing The stacker is preparing to open or close Off The stacker is closed Removing finished booklets 1 Press the open button and pull out the stacker The open LED flashes then lights and the stacker automatically opens Pull the stacker out all the way until it stops 4 e NOTE If the cutting is being operated inside the machine the stacker may need some time to open 50 Chapter 3 Basic operations Remove finished booklets 2 O 3 Remove the booklets fr
37. ing oio nere rere U Upper tray Load paper Paper jam Sheet inserter W Warm up time Warm eo 90 Weight Perfect binder ui teet tror enne 90 97 Canon CANON INC 30 2 Shimomaruko 3 chome Ohta ku Tokyo 146 8501 Japan CANON U S A INC One Canon Plaza Lake Success NY 11042 U S A CANON CANADA INC 6390 Dixie Road Mississauga Ontario L5T 1P7 Canada CANON EUROPA N V Bovenkerkerweg 59 61 1185 XB Amstelveen The Netherlands See http www canon europe com for details on your regional dealer CANON LATIN AMERICA INC 703 Waterford Way Suite 400 Miami Florida 33126 U S A CANON AUSTRALIA PTY LTD 1 Thomas Holt Drive North Ryde Sydney N S W 2113 Australia CANON CHINA CO LTD 15F Jinbao Building No 89 Jinbao Street Dongcheng District Beijing 100005 China CANON SINGAPORE PTE LTD 1 HarbourFront Avenue 04 01 Keppel Bay Tower Singapore 098632 CANON HONGKONG CO LTD 19 F The Metropolis Tower 10 Metropolis Drive Hunghom Kowloon Hong Kong USRM2 0175 00 CANON INC 2011
38. ished booklets keep the position of the images and text on the body pages and slip sheets centered NOTE Do not use the cover that contains images or text in the bound portion It may cause defect in a binding since they impede adhesion of the glue Paper size The binder can use the following paper sizes as covers and body pages slip sheets m Cover Width 1 257 0 B4 to 330 2 mm 13 Length 3 364 0 B4 to 487 7 mm 19 2 40 Chapter 3 Basic operations Types of paper that can be used Body page slip sheets Width 1 257 0 B5 to 320 0 mm 12 60 Length 2 182 0 B5 to 228 6 mm 9 Possible uses Cover Body pages Slip sheets SRA3 320 x 450 mm 12 50 X 17 Ee EE SRA4 225 x 320 mm 8 86 x 12 60 NOTE If the paper size is not registered in the printer be sure to use it after registering in the printer as an irregular paper size Chapter 3 Basic operations 41 Finished sizes of booklets Finished sizes of booklets Introduction This machine can bind various sizes of booklets The sizes of the finished booklets differ according to the cutting method The following table shows relations between sizes of the finished booklets and sizes of cover and body pages slip sheets Be sure to confirm the cutting range is within the available ranges shown below Top bottom cutting range is the total of top cutting range and bottom cutting range therefore half the v
39. ld cause injury 21 Perform operations in accordance with the instructions that appear on the printer display 2 NOTE If the display continues to indicate a paper jam clearing procedure continue to perform the applicable procedure until the paper jam is cleared 70 Chapter 4 Troubleshooting Clear a paper jam in the stacker Clear a paper jam in the stacker Introduction When a paper jam occurs the printer display will indicate its location The display will continue to indicate the location until the paper jam is cleared A CAUTION When clearing a paper jam take care that you do not cut your hands on the edges of the paper m When removing jammed paper from inside the product take care that you do not cut your hands on internal components If you experience difficulties removing paper contact your local authorized dealer Frequent paper jams at the same location can mean that there are pieces of torn paper inside the mechanism If you experience difficulties removing pieces of torn paper contact your local authorized dealer amp NOTE If paper jams at multiple locations clear each one in the sequence indicated on the printer display When to do Perform this procedure when a paper jam occurs in the stacker Clear a paper jam in the stacker 1 Press the open button and pull out the stacker Pull the stacker out all the way until it stops 4 f Chapter 4 Troubl
40. m Booklet thick ness Cutting range Body pages slip sheets 90 Chapter 5 Appendix Number of sheets Approximately 1 to 25 mm not including covers Top bottom 13 to 79 mm foredge 6 5 to 49 5 mm m Paper weight 60 to 63 g m 30 to 200 sheets booklet thickness 25 mm or less m Paper weight 64 to 80 g m 10 to 200 sheets booklet thickness 25 mm or less m Paper weight 81 to 105 g m 10 to 150 sheets booklet thickness 25 mm or less m Paper weight 106 to 163 g m 1 to 10 sheets slip sheets only Sizes Width 257 0 to 320 0 mm Length 182 0 to 228 6 mm LTR A4 Bs SRA4 225 x 320 mm 8 86 x 12 60 Paper weight 60 to 163 g m Specifications Item Specifications Covers Paper that can go through the binder pass through trans fer section Number of sheets 1 sheet Sizes Width 257 0 to 330 2 mm Length 364 0 to 487 7 mm A3 11 x 17 B4 SRA3 320 x 450 mm 12 60 X 17 72 Paper weight Sizes 90 to 300 g m According to the printer specifications 1 Paper weight 60 to 325 g m Glue capacity Approximately 380 g Enough for approximately 135 booklets when binding 100 sheets of A4 80 g m 3 Including the capacity of the glue container Trimmer When binding 100 A4 pages and cutting them to waste unit ca pacity Bs size Space for cuttings from approximately 15 booklets 3 Stacker
41. m the energy save mode Chapter 2 Before you start using this machine 35 Energy saver and energy save mode 36 Chapter 2 Before you start using this machine Chapter 3 Basic operations Make a perfect bound book Make a perfect bound book Introduction The perfect binder is an optional finisher This finisher enables you to create a perfect bound book NOTE m Perfect binding is only available for print jobs not for copy jobs m Perfect binding can only be applied to a job via job preparation software like the driver PRISMAPrepare or other job preparation applications m On the operator panel perfect binding can only be disabled for a job but can not be enabled for a job Before you begin Load the media for the body sets and if needed the covers Make a perfect bound book 1 Define the book that you want to be perfect bound via the driver PRISMAPrepare or other job preparation applications 2 Send it to the printer 3 Change job properties if needed NOTE You are only allowed to change the trimming or the used paper but not the paper size See the manual of the printer how to change these properties And of course you can disable perfect binding in the job properties 4 Print the perfect bound book 38 Chapter 3 Basic operations Types of paper that can be used Paper and finished sizes Types of paper that can be used Introduction Use the appropri
42. m the gathering tray A1 EF aa NOTE Open the guide of he gathering tray transfer section A2 Remove any jammed paper if there is any Close the guide of the gathering tray transfer section A2 benker EEK N S Q Chapter 4 Troubleshooting 63 Clear a paper jam inside the top cover 7 Close the top cover A CAUTION Be careful not to pinch your fingers in the gaps when the top cover is closing 8 Close the sheet inserter A CAUTION When closing the sheet inserter be careful not to get your fingers caught as this may result in personal injury 9 Load the paper back into the sheet inserter 10 Perform operations in accordance with the instructions that appear on the printer display 2 NOTE If the display continues to indicate a paper jam clearing procedure continue to perform the applicable procedure until the paper jam is cleared 64 Chapter 4 Troubleshooting Clear a paper jam inside the front cover Clear a paper jam inside the front cover Introduction When a paper jam occurs the printer display will indicate its location The display will continue to indicate the location until the paper jam is cleared When clearing a paper jam take care that you do not cut your hands on the m When removing jammed paper from inside the product take care that you A CAUTION ed
43. may be registered instead Perfect Binder B1 F270300 FCC Federal Communications Commission 10 This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide rea sonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the Operator s Manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Use of shielded cables is required to comply with Class A limits in Subpart B of Part 15 of the FCC Rules Do not make any changes or modifications to the equipment unless otherwise specified in the manual If you make such changes or modifications you could be required to stop operation of the equipment If your equipment malfunctions please contact your local authorized dealer from whom you purchased the equipment if under warranty or with whom you have a servicing contract if you are not sure who to contact and have both purchased and are using the equipment in the U S A please refer to the SUPPORT page on Canon U S A s Web site http www usa canon com Chapter 1 Introduc
44. om the stacker A CAUTION Do not move the stacker s guide with your hand Moving the guide may cause a malfunction IMPORTANT Be sure to remove all the booklets when the stacker is open The stacker is recognized as full if any booklets are left in it Close the stacker Close it until it clicks into place 7 A CAUTION Be careful not to pinch your fingers in the gaps when the stacker is closing NOTE If you open the stacker while the binder is operating quickly remove the booklets and close the stacker If the stacker is open binding operations except transferring paper to the gathering tray and gluing stop If this happens remove all booklets from the stacker and then close it to restart binding operations Chapter 3 Basic operations 51 Discard cuttings Discard cuttings Introduction P Use the following procedure to remove cuttings from the trimmer waste unit A CAUTION Do not place a plastic bag or other secondary container in the trimmer waste tray Doing so reduces the capacity of the trimmer waste tray and does not allow it to collect enough cuttings It might also cause a malfunction Do not use the trimmer waste unit as storage Using the trimmer waste unit as storage could cause a malfunction NOTE This operation can be performed while the device is operating Discard cuttings 1 Pull out the trimmer waste unit
45. on B and then close the guide 66 Chapter 4 Troubleshooting Clear a paper jam inside the front cover 5 Remove any paper jammed inside the entrance transfer guide C and then close it Em 8 Remove any paper jammed inside the lower guide D2 and then close the lower guide D2 Chapter 4 Troubleshooting 67 Clear a paper jam inside the front cover 9 Close the upper guide D1 10 11 12 13 68 Chapter 4 Troubleshooting Clear a paper jam inside the front cover 14 Close the exit guide E2 Chapter 4 Troubleshooting 69 Clear a paper jam inside the front cover 18 Ifthe paper is under the guide or is difficult to remove turn the dial E4 to the right to shift the paper out 19 Close the right guide E3 of the binder pass through transfer section 20 caution Close the front cover carefully so you do not pinch your fingers in the gaps when it is closing Failure to do so cou
46. ottom gt Rightward orientation lt Foredge gt lt Bottom gt Inserter feed direction This section explains how to load paper into the upper and lower trays of the sheet inserter Chapter 3 Basic operations 45 Load paper into the sheet inserter Loading paper into the trays 1 Adjust the slide guide to fit the loaded paper m When using the upper tray Align with the slide guide scale m When using the lower tray Align with the slide guide scale 2 Load the paper into the sheet inserter O IMPORTANT To prevent paper jams when loading multiple sheets of paper fan the stack of paper a number of times and then even up its edges before loading it A 46 Chapter 3 Basic operations Load paper into the sheet inserter NOTE m You cannot load paper of different sizes m Paper loaded in the sheet inserter cannot be used for copying A maximum of 200 sheets 80 g m can be loaded at one time m Paper is fed from the top sheet m Loading paper in the upper tray The following paper sizes can be loaded Width side to side 257 0 to 320 0 mm Length in direction of transfer 182 0 to 228 6 mm Load the paper with the surface that will be the cover facing up and with the sheets aligned against the back of the tray The following illustration shows the paper loaded for leftward orientation NOTE m You can load paper
47. per jam in the sheet inserter 2 Open the inner cover I1 and the right guide 12 the lower tray SSS qu f e CAUTION When closing the cover and guide be careful not to get your fingers caught as this may result in personal injury 76 Chapter 4 Troubleshooting Clear a paper jam in the sheet inserter 6 Load the paper back into the lower tray Do the operations according to the instructions on the printer s display NOTE If the display continues to indicate a paper jam clearing procedure continue to perform the applicable procedure until the paper jam is cleared Chapter 4 Troubleshooting 77 Check the status of the trimmer waste unit Check the status of the trimmer waste unit Introduction The perfect binder contains a trimmer waste unit The trimmer waste unit contains the cuttings that result from the trimming process You can check the status of the trimmer waste unit in the dashboard see manual of the printer and in the System view of the printer The icons in the following table indicate the status of the trimmer waste unit Only when the trimmer waste unit is full the status is visible in the dashboard The meaning of the trimmer waste unit icons The waste box icons Trimmer waste unit icon Description The trimmer waste unit icon is blue The waste box inside the icon is grayed out Th
48. stallation precautions esses nennen nent 12 Main ele 7 m 15 FETA ee AE AR OR OE RE EE N 16 Maintenance InspectionS ss se ER RA Re AE Gee 18 Consumabl s issie eie bek de ge Na RE Re DE ee Dee ge bea Dee aa ad dE 19 Other warnINgs esse ss ESE EE ees Hede aaae 20 Periodic test of the Dr akelr ccscccssccccccecceecceeesseesseeesseeeeaneeeeauseeeeeeeeeess 21 How to check the breaker issie see ER RA RR AE Gee 21 Check sheet for periodic testing of the Perfect Binder B1 23 Chapter 2 Before you start using this machine iss ee ee ee ee ee ee AA ae ee ee 25 Parts and their functions cies eed ida Ge BAG norme ED EED ccelsccsisctvateaeaens 26 aridum 26 Outline of the binder s mechanisms snvrnnvvvnnvvvvennnnrsnerssnnnsnnnnnnnnn 28 Outline of bookbinding procedure sees ese ee ee 30 Sheet inserter es ee ER EE RA AA AE Gee nnne 32 Main To RR 33 How to turn the main power ON sesse seed Re ee ee Re ee ee ee 33 How to turn the main power Off ees see ee ee ee Re ed ee ee 34 Energy saver and energy save mode sese 35 Chapter 3 Basic operations icit ioannes OE EE EE N 37 Make a perfect bound book eese ee Re ne 38 Paper and finished SIZOS ccssccsssccccceeeeeceseeeseeseseeesssessccneeauseeeeeeeeeeess 39 Types of paper that can be used ee ee ee ee 39 Finished sizes of booklet is es E
49. standby 1 W or less 92 Chapter 5 Appendix Glossary Glossary Description Perfect bind ing A binding method that used glue to bind the body pages into a cover This machine does not need to mill grind the body pages to firmly attach the covers to the body pages Foredge The outside edge of the book where the book opens opposite of the spine Cut when doing 3 direction of 1 direction cutting Slip sheets Paper that separates part of the body pages into text blocks or chapter pages Bottom The lower edge of the book Cut when doing 3 direction cutting Top Grain short The upper edge of the book Cut when doing 3 direction cutting Paper whose fibers run parallel to the short dimension of the sheet Use grain short paper for covers if the paper has a paper weight that is 251 g m 140 Ib Index or higher Chapter 5 Appendix 93 Index Index Adjust Glue amounts 52er m tese coc rad 82 B Binder II AT 57 Binder transfer section Binder transfer section esse sesse ese see ee ee ee 28 Binding position Binding position eee 28 Blade SEatUs cie oae aca cta om bcp ien ied 83 Blade receptor Status arne 83 Body page Number of sheet esee 90 Paper todo stet ede pieta de ean 39 Paper EE OE aina 90 ev 90 Bookbinding procedure Bookbinding procedure se sesse ee se ek ee 30 Booklet Finished Size
50. t attached E e evenly to the main docu ment Main document detaches from the cover Chapter 4 Troubleshooting 81 Adjust glue amount 2 NOTE When you adjust the amount of glue make a booklet every time you change the amount of glue in one level increments and check the finishing condition of the bound booklet When to do When the bound booklets are poorly finished Adjust glue amount 1 Touch the System button 2 Press Maintenance 3 Touch Start maintenance to open the list of Maintenance tasks In the list of Maintenance tasks the task to adjust the glue amount can be selected 4 Touch this task and follow the instructions 82 Chapter 4 Troubleshooting Alarm list Alarm list Introduction This section explains the alarm that can occur with this product Alarm will be indicated on the printers display See the manual that comes with the printer for information about alarm message or required action Alarm list Alarm timing Paper remaining in the gathering tray Out of glue Error scenario Status in the dash board see Check the status of the glue on page 79 Required action Remove the paper from the gathering tray Replenish the glue More information Clear a paper jam inside the top cover on page 61 Clear a paper jam inside the front cov er on page 65 Clear a paper jam in
51. the stacker on page 71 Replenish glue on page 54 Trimmer waste unit is full Defective booklets Stacker is full Status in the dash board see Check the status of the trimmer waste unit on page 78 Error scenario Error scenario Remove cuttings from the trimmer waste tray Remove the paper stack of the defec tive booklets from the stacker Remove the fin ished booklets from the stacker Discard cuttings on page 52 Remove finished booklets on page 49 Remove finished booklets on page 49 Chapter 4 Troubleshooting 83 Reduce frequent paper jams or errors Reduce frequent paper jams or errors Introduction Frequent paper jams errors or defect in binding such as follow can mean that paper is curled or paper weight is out of available range for this machine m Defect in attaching the glue m Unequal cutting size m Folded bonding area in corner of inserted paper If paper jams errors or defect in binding occur frequently refer to the instructions de scribed below to confirm paper curl and perform the curl correction or see Specifications on page 90 to confirm available paper weight of this machine Also before performing perfect binding we recommend you to check the curl state of the used paper m Loaded from the sheet inserter Confirm the paper does not curl If paper is curled be sure to remove the curl before loading it into the sheet
52. tion Introduction Important safety instructions Introduction Please read these Important safety instructions thoroughly before operating the machine As these instructions are intended to prevent injury to the user or other persons or destruc tion of property always pay attention to them Also since it may result in unexpected accidents or injuries do not perform any operation unless otherwise specified in the manual Improper operation or use of this machine could result in personal injury and or damage requiring extensive repair that may not be covered under your Limited Warranty Chapter 1 Introduction 11 Installation precautions Installation precautions 12 A WARNING Do not install the machine near alcohol paint thinner or other flammable substances If flammable substances come into contact with electrical parts inside the machine it may result in a fire or electrical shock Do not place the following items on the machine If these items come into contact with high voltage areas inside the machine it may result in a fire or electrical shock If these items are dropped or spoilt into the machine imme diately turn OFF the main power switch and disconnect the power cord from the power outlet according to the instruction in How to turn the main power off on page 34 Then contact your local retailer where you purchased the machine or an authorized dealer Necklaces and other metal objects
53. tions that should be observed for safety Overview of the attention getters Word Indicates WARNING Indicates a warning concerning operations that may lead to death or injury to persons if not performed correctly To use the machine safely always pay attention to these warnings CAUTION Indicates a caution concerning operations that may lead to injury to persons if not performed correctly To use the machine safely always pay attention to these cautions IMPORTANT Indicates operational requirements and restric tions Be sure to read these items carefully to operate the machine correctly and to avoid damaging the machine or property NOTE Indicates a clarification of an operation or contains additional explanations for a proce dure Reading these notes is highly recom mended Chapter 1 Introduction 7 Notes for the reader Indicates Indicates an operation that must not be per formed Read these items carefully and make sure not to perform the described operations 8 Chapter 1 Introduction Trademarks Trademarks List of trademarks m Canon and the Canon logo are trademarks of Canon Inc m Other product and company names herein may be trademarks of their respective owners Chapter 1 Introduction 9 Legal notices Legal notices Product name Safety regulations require the product s name to be registered In some regions where this product is sold the following name s in
54. to be used as slip sheets in the upper tray Do not load paper to be used as covers Chapter 3 Basic operations 47 Load paper into the sheet inserter 48 m Loading paper into the lower tray The following paper sizes can be loaded Width side to side 257 0 to 330 2 mm Length in direction of transfer 182 0 to 487 7 mm Load the paper with the surface that will be the cover facing up and with the sheets aligned against the back of the tray Make sure that the back edge of the loaded paper aligns with the indicator on the tray The following illustration shows the paper loaded for leftward orientation NOTE m You can load paper to be used as covers or slip sheets in the lower tray m A part of the upper tray can be raised when small sheets of paper are loaded On the printer display select the size and type of the paper loaded in the sheet inserter IMPORTANT m Select the same size and type as the paper loaded in the sheet inserter Chapter 3 Basic operations Remove finished booklets Remove finished booklets Introduction Use the following procedure to remove bound booklets from the stacker A CAUTION Do not do operations other than removing booklets Putting your hand into the binder from the stacker may cause an injury m Take care to avoid cutting your hands on the edges of the booklets when re moving them Do not use t
55. y pages and slip sheets that are the same size m The top bottom cutting range of this machine is 13 to 79 mm and the foredge cutting range is 6 5 to 49 5 mm If the finished sizes of booklets set on the printer or printer driver go over the cutting range of this machine the cutting will not operate correctly Be sure to adjust the printer s cutting range within the available value of this machine 44 Chapter 3 Basic operations Load paper into the sheet inserter Load paper into the sheet inserter Introduction Paper loaded into the sheet inserter can be supplied as covers or slip sheets The sheet inserter is able to use paper that cannot be supplied from the printer or side paper deck color copied paper etc as cover paper and slip sheets O IMPORTANT using the paper m Be sure to fan paper before loading it m If paper is curled particular color copied paper be sure to remove the curl before Do not use the following types of paper Paper that is torn or has holes or other openings in it Badly curled or creased paper Paper that is clipped stapled etc Paper that has correcting fluid paper tape etc on it NOTE shown below Note that the left right orientation of paper loaded in the sheet inserter differs as Leftward orientation lt Top gt A gt lt Foredge gt Inserter feed direction V lt Top gt Purpose lt B
56. you hear it click into place Chapter 3 Basic operations 55 Replenish glue NOTE The glue that is added to the glue container is transferred to the binder as the glue in the binder is consumed The binder can hold about 380 g of glue 56 Chapter 3 Basic operations Clean the binder Clean the binder Introduction Clean the outside of the machine if it gets dirty after using it for a long period of time Please note the following points to prevent malfunctions or electric shock when cleaning the machine A WARNING m Turn off the power switch and unplug the power plug see How to turn the main power off on page 34 It may result in a fire or electric shock m Never plug in or unplug the power plug while your hands are wet Doing so creates the risk of electric shock Do not use alcohol benzene paint thinner or other flammable substances The volatile or flammable materials could come in contact with the machine s electronic components and cause a fire or a short circuit O IMPORTANT Do not use any cleanser other than water or a neutral cleanser diluted with water Doing so may cause the machine s plastic parts to deteriorate or crack m Be sure to dilute any neutral cleanser with water m The machine does not need to be lubricated Do not lubricate the machine Clean the binder 1 Open the power switch cover and press the OFF side of the power switch to turn off the
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