Cal Spas Saunas User's Manual
Contents
1. E A aaa Figure 4 Attaching side walls Cal Heat INTO DOOR SCREW FRAME CONNECTOR CONNECTOR INTO SCREW FRAME WALL eunes ino Suljquuassy CONNECTOR INTO SCREW FRAME WALL Figure 5 Attaching the front wall with door Cal Feat VA Figure 6 Attaching the roof and heater protector ATTACH HEATER PROTECTOR euneg uno Suiquuessy 3 Assembling Your Sauna OD 100 Assembly Remove the packaging panel marked OPEN THIS END first to access the contents Once the panel is removed unscrew the cross member support from inside the crate Remove the contents from the crate and assemble in a place with adequate room Tools required Portable drill screw driver rubber mallet The assembly of this sauna will require at least three people The panels roof top and roof assembly are heavy and difficult to lift by only one person 1 Assemble the bench Screw the legs into the underside cross support of the bench After assembling the bench place the bench on the wooden flooring of the sauna 2 Place the heater bottom support on the front left corner and the place the heater on top of the heater support 3 Place the wall panels against the flooring and attach the panels with the provided screws to the flooring Attach the center pieces and place between the two front and two back panels Then place the corner piece and attach it to the2. BACK BENCH 15 1292 112 SAUNA 587 5400 ASPEN BENCH BOTTOM 19 1 2 X92 1 2 SAUNA WWBTR ASPEN 0027400148 1 BENCH SUPPORT 16 1 2 X34 EXTREME ASPEN 0027100193 3 BENCH IS 13X17 SAUNA ASPEN __ 1 1 ENcHsUPPORL ASPEN O gneve 2 2 X2 X83 CONNECTOR ASPEN 887 S400 W0027306279 4 OUTSIDE CONNECTOR FRAME ROOF ASPEN 2 INSIDE FRAME ROOF EXTREME ASPEN 1 OUTSIDE FRAME ROOF EXTREME ASPEN SAUNA HEATER GUARD ASPEN Sworo BASE HEATER SAUNA TOPPANELGDXGG SAUNA ASPEN 1 sxPcoweosmowRooFTop weernas gt BOTTOM PANEL 57 X93 SAUNA ASPEN woo27100228 1 SAUNA HEATER BOKW2mV O 1 _ 1 1 af o xipuaddy 5 Appendix 2008 WARRANTY This limited warranty is effective for saunas manufactured after December 22 2008 All Cal Heat Saunas are warranted to be free from defects in material and workmanship at the time of delivery 5 Year Structural Outdoor Saunas LMS warrants its Outdoor Saunas exterior siding against defects in materials and workmanship for a period of five years from the original date of purchase All other Outdoor Sauna components are warranted
3. 7 Take each roof section and place side by side Make sure the cross beams are exposed and facing each other There are pre drilled holes at each end of the roof sections make sure these holes line up 8 Place one bolt with one washer and slide into pre drilled hole Place a nut and washer on the other end of the bolt and tighten 9 Begin placing single sided composition shingles on the bottom of the roof and nail into place Then place double composition shingles directly over single shingles Repeat this process until both sides are completely done 10 Place the last shingle in the middle of the two piece roof and nail into place Assembling Your Sauna 5 Double Composition Shingle Star Placing Shingles At Bottom Of Roof Take Roof Halves And Place Side By Side As Shown With Exposed Rafters Facing Inward Toward Each Other Align Pre Drilled Holes Together Step Four Start Placing Single Sided Composition Shingle On Bottom Of Roof And Nail Into Place Then Place Double Composition Single Sided Shingle Directly Over Single Shingle Composition Shingle As Shown Repeat Process On Both Sides Until You Reach The Top 7 Composition Shingle Step Five Place The Last Shingle In The Middle Of The Two Piece Roof And Nail Into Place As Shown Sectional View Of Roof Connection gt Middle Of The Two Piece Roof Step Two Take Bolt With One Washer And Slide Into Pre Drilled Hole And Place Other Was
4. CU 400 BENCHSUPPORT 002730654 1 2x2 CORNER 5 SAUNA HEATER GUARDO E BASE HEATER SAUNA 10 16 WOO2730890 3 1 SAUNA HEATER Bo w 31 1 1 SCREW 8 X 1 5 8 PHILLIP Un le Bb eee NA DOOR PANEL 69X83 ASPEN BACK PANEL 69X83 ASPEN SIDE PANEL 45 83 ASPEN TOP BENCH 19 1 2 X68 ASPEN H667 CORNER CONNECTION 2 2 82 5 ASPEN PLUS FLAT 318 WOOD ASPEN 6 SAUNA HEATER BASE 1018 ASPEN 1 NSIDEFRAME ROOFASPEN C467 8500 5200 woozrsoszs 2 OUTSIDE FRAME ROOF 1 X2 X28 ASPEN C467 5500 woo27306240 2 SAUNA HEATER GUARD ASPEN WwoozrworwH 1 TOP PANEL 48 X72 ASPEN 1 SAUNA COMPOSITION ROOF EXTREME woo2720088t 1 6 GABLE EXTREME CLASSIC SAUNA 027211452 2 SAUNA HEATER 8 0KW 220V HEAiooos8o 1 E FRONT PANEL 83 93 EXTREME ASPEN W00271000190 SAUNA LIGHT PURCHASED COMPLETE urtemozo SAUNA DOOR EXTREME ASPEN o Sworo 1 BACK PANEL 83 93 EXTREME ASPEN woo27100192 14 SIDE PANEL 57 X83 EXTREME ASPEN 1100271001917 1 5x8 BENCH TOP 19 1 22 12 WWBTR ASPEN
5. approximately 1 2 cup 236 ml at a time and take care to keep clear of the steam as it rises off the rocks Do not pour chlorinated pool or spa water on the heater or corrosion damage may result Do not smoke exercise or drink alcoholic beverages in the sauna room Cal Peat eunes uno 3 Stereo System EU T m equipe with the marine grade audio system use the Aquatic stereo receiver amplifier and CD player Each sauna equipped with this audio system is delivered with the manufacturer s operating instructions We strongly recommend that you read these instructions prior to operating this unit These instructions describe basic functions See the manufacturer s operating instructions for other features and functions These instructions are delivered with the owner s manual in a clear plastic bag Using the Aquatic Stereo The Aquatic marine grade stereo is the standard stereo for spa owners with this option To insert a CD into the CD player pull down the CD drive cover to expose the CD drive Installation Antenna 1 Plug the antenna into the back of the stereo unit 2 Mount the antenna underneath the bench with the provided screws The antenna can be mounted on the outside of the sauna A hole must be drilled through the wall Route the antenna cable through the hole from the outside then plug it into the stereo Make sure the hole is properly sealed afterwards Auxilliary Wiring H
6. Front Left Corner And Place Heater On Step Three Place Wall Panels Up Against Flooring and Use Screws To Hold Center Pieces And Place Between Two Front And Back Wall Panels See Figure A Then Place The Corner Piece In Between Each Wall Panel In Each Corner See Figure B Repeat Steps Necessary To Complete Wall Assembly Assembling Your Sauna 4 Place roof top panel onto the wall panel assembly Place the 1 x 2 roof supports inside the sauna up against the roof top Place the outside trim piece s flush with top of the roof 6 Place the heater bracket around the heater and secure it in place Step Five Place Outside Trim Flush With Top Of Roof See Figure D D LL Roof Figure D 1 x 2 Roof Support Side View Wall Panel Figure C Side View Step Four Place Roof Top Onto Wall Panels Then Place 1 x 2 Roof Supports Inside Sauna Up Against Roof Top As Shown In Figure C Step Six Place Heater Bracket Around Heater And Screw Into Place Screw Heater Bracket Into Wall Pm WARNING WILL TAKE TWO OR MORE PEOPLE TO INSTALL THE ROOF TOP DO NOT ATTEMPT TO LIFT IT BY YOURSELF 7 Take each roof section and place side by side Make sure the cross beams are exposed and facing each other There are pre drilled holes at each end of the roof sections make sure these holes line up 8 Place one bolt with one washer and slide into pre
7. against defects in materials and workmanship for a period of one year from the original date of purchase 1 Year Sauna Structural Custom Saunas LMS warrants its saunas against defects materials and workmanship for a period of one year from the original date of purchase 1 Year Sauna Equipment LMS warrants factory installed equipment including sauna heater against defects material and workmanship for a period of one year from the original date of purchase or otherwise specified by original manufacturer Extent of Warranty This warranty applies only to products delivered in the United States or Canada and extends to the original purchaser at the original site of installation only This warranty becomes valid at time of purchase and terminates either by specified time frame listed above or by owner transfer or relocation Manufacturer Warranty The electronics component warranty is extended through the manufacturer of the product including but not limited to stereos lighting or heater Sauna stereo systems are delivered with their own manufacturer s warranty For more information please see their warranties in the owner s information package that was delivered with your sauna for more information Wood Accessories Warranty LMS warrants towel racks and other small accessories against defects in material and workmanship at the time of delivery Cal Warranty Performance In the event
8. sizes for your sauna outdoor models only Compare the dimensions to the width of gates sidewalks doorways hallways etc along the delivery route that will be used when building your sauna in the desired location It may be necessary for you to remove some items in order to provide an unobstructed passageway to the installation location Recommended Foundation MERE 100 100 Outdoor 4 6 7 o 55x25 5 7 ssx euneg M N 104 FLOOR PLAN OUTDOOR SERIES 200 FLOOR PLAN OUTDOOR SERIES 100 Preparing For Your New Sauna Custom Sauna Dimensions FLOOR PLAN CUSTOM SERIES 300 CUSTOM SERIES 210 FLOOR PLA CUSTOM SERIES 400 Electrical Set Up Before Delivery of Your Sauna IMPORTANT When installed in the United States the electrical wiring of this sauna must meet the requirements of the National Electric Code NEC and any applicable state or local codes The electrical circuit must be installed by an electrical contractor and approved by a local building electrical inspector Check with local municipalities for additional code requirements All 220V saunas must be permanently connected hard wired to the power supply with one 20 amp circuit breaker and two 8 AWG wires The power supplied to the sauna must be on a dedicated circuit with no other applia
9. you live in a climate with snowfall in the winter place the sauna near a house entry By doing this you will have a place to change clothes and not be uncomfortable This would be a convenient way to go for the location of your sauna outdoors Cal Indoor installations require adequate ventilation When the sauna is in use considerable amounts of heat and dryness are produced This heat and dryness can damage walls and ceiling surfaces over a period of time Consider Your Privacy In a cold weather climate bare trees won t provide much privacy Think of your sauna s surroundings during all seasons to determine your best privacy options Consider the view of your neighbors as well when you plan the location of your sauna Provide A View With Your Sauna Think aboutthe direction you will befacing whensitting in your sauna Do you have a special landscaped area in your yard that you find enjoyable Perhaps there is an area that catches a soothing breeze during the day and lovely sunset in the evening Consider these things when you plan your location Keep Your Sauna Clean Prevent dirt and contaminants from being tracked into your sauna by using a foot mat at the entrance where the occupants can clean their feet before entering your sauna Allow For Service Access Many people choose to install a decorative structure around their sauna If you are installing your sauna with any type of structure on the outside OD 100
10. 2 X 68 1 2 9 BENCH TOP 1971 2 X 49 13 xm 15 16 LU ATT BENCH SUPPORT CORNER CONNECTOR 2 X 2 X 83 3 X 83 CORNER CONNECTOR 2 X 18 DOOR HANDLE EXTERIOR _ 19 ROOF TRIM INTERIOR 1 X 68 7 8 20 ROOF TRIM INTERIOR 1 X 68 1 4 21 ROOF TRIM INTERIOR 1 X 25 1 2 22 ROOF TRIM INTERIOR 1 X 55 X X 1 2 3 4 5 6 7 11 12 13 14 15 17 19 ROOF TRIM EXTERIOR 1 72 ROOF TRIM EXTERIOR 1 X 56 1 2 ROOF TRIM EXTERIOR 1 X 27 3 4 23 2 2 2 2 2 2 2 2 X X X X X X X X BACK SUPPORT 11 X 67 WOOD PLUG 3 8 SAUNA HEATER 8 0 kW 220V AC 1 NN 2 1 2 1 LT m 10 ND e Assembling Your Sauna PLACE SCREWS ON INSIDE OF BENCH THROUGH TO THE BENCH SUPPORT AS SHOWN Figure 2 Bench and heater installation Figure 1 Bench assembly us 59 amp 7 52 E 721 24 X 25 em v PANEL Cal Feat SCREW WALLS INTO CORNER CONNECTOR 9 T Ax pum m t 05 pun 5 D iL and back support eunes uno Suiquuessy SCREW BACK SUPPORT INTO REAR WALL SCREW WALLS INTO CORNER CONNECTOR AND SCREW CORNER CONNECTORS INTO Se Assembling Your Sauna CORNER CONNECTOR SCREW WALLS INTO Fig
11. 2009 OWNER S MANUAL pa 1 IM Cal Spas Home Resort C www calspas com LTR20091007 Rev A 12 16 08 Preparing For Your New Sauna Planning the Best Location For Your Sauna 4 Preparing a Good Foundation 5 Assembling Your Sauna CU 210 Sauna 8 CU 300 Sauna 14 CU 400 Sauna 21 OD 100 Assembly 28 OD 200 Assembly 31 Light Installation Inside and Outside 34 Heater Electrical I nstallation 35 Operating Your Sauna Safety Precautions 36 Heater 5 36 How to Take a 5 37 Stereo System Using the Aquatic Stereo 38 Installation 38 Appendix Cleaning and Maintenance 40 Troubleshooting Guide 41 Accessories 42 Power 42 Replacement Parts 44 2009 46 CONTACT INFORMATION For customer service please contact your authorized dealer immediately If you need additional information and or assistance please contact Copyright 2009 LMS Inc All rights reserved Duplication with
12. TACT INFORMATION For customer service please contact your authorized dealer immediately If you need additional information and or assistance please contact L M S Customer Service Department 1462 East Ninth Street Pomona CA 91766 Toll Free 1 800 CAL SPAS Fax 1 909 629 3890 www calspas com
13. The granite rocks may need to be replaced in 6 to 10 years In many cases the rocks will last up to 15 years Accessory Maintenance The wooden bucket should always be taken care of When not is use store the bucket after it has been thoroughly cleaned Avoid leaving metal buckets on the top bench as they can get hot to the touch Also avoid putting the bucket close to the ceiling as heat rises Warning Never use or apply any type of sealant finish coating or oil to the interior surfaces of your sauna The high temperature in your sauna may cause the release of harmful or even fatal toxic fumes Troubleshooting Guide PROBLEM SOLUTI ON PROBLEM SOLUTI ON PROBLEM SOLUTI ON PROBLEM SOLUTI ON PROBLEM SOLUTI ON PROBLEM SOLUTI ON PROBLEM SOLUTI ON There is no power 1 Make sure that both ends of the power cord are securely plugged in to their respective power outlets xipuaddy 2 2 Make sure that the circuit breaker has not been tripped House breaker fuse is tripping 1 Make sure that the amperage of the breaker is the same as the amperage for the sauna 2 Make sure that the circuit is not overloaded by running any appliances on the same circuit There is no power to the sauna or the radio CD player Make sure that the main power cord is plugged securely into the wall outlet Make sure that the house circuit breaker for that line is not tripped Lift op
14. and OD 200 models only remember to allow access for service Itis always best to design special installations so that the sauna can still be accessed Preparing a Good Foundation Your retailer has a wealth of information and experience about how to get the most out of your sauna Your sauna retailer also has a full line of accessories that are designed to complement your sauna Your sauna needs a solid and level foundation The area that it sits on must be able to support the weight of the sauna and the occupants who use it If the foundation is inadequate it may shift or settle after the sauna is in place causing stress that could alter the structure s seal NOTE Damage caused by inadequate or improper foundation support is not covered by the warranty It Outdoor Sauna Dimensions is the responsibility of the sauna owner to provide a proper foundation for the sauna Place outdoor saunas on an elevated foundation preferrably a 3 concrete slab If you are installing the sauna indoors pay close attention to the flooring beneath it Choose flooring that won t be spoiled or stained If you are installing your sauna on an elevated wood deck or other structure it is highly recommended that you consult a structural engineer or contractor to ensure the structure will support the weight We strongly recommend that a qualified licensed contractor prepare the foundation for your sauna Below are the recommended foundation
15. arness Please see radio Owner s Manual Power Cord Left Speaker Green Plug in under bench Right Speaker into power box Mounting the Speaker and Speaker Box 1 To mount the speaker box place the L bracket on the underside of the main bench and attach the L bracket using the provided screws Slide the speaker box up between the L brackets and attach them with four screws through the sides of the speaker box Wiring the Speakers Run the provided speaker wire from the purple speaker plugs into the speaker located on the left side of the stereo Run these wires between the bench the sauna wall and through the pre drilled hole on the back of the speaker box Mount the speaker on the underside of the bench seat in the left corner Run the provided wire from the green speaker plugs into the speaker located on the right side of the radio Run these wires between the bench the sauna wall and through the pre drilled hole on the back of the speaker box Mount the speaker on the underside of the bench seat in the right corner Run the power cord under the main bench and plug it into the main junction box B L Bracket D Speaker Placement 546 094936 O Appendix Cleaning and Maintenance A sauna requires maintenance at all litle care and virtually no When finished using the sauna propping the door open will allow good air flow to dry out all of the wood surfaces Deckboards can be lifted
16. ber shown below with a circle around it euneg ino Suljquiessy 2 1 BACK PANEL 81 X 82 o TY SIDE PANEL L 36 1 8 X 82 SIDE PANEL R ELECTRICAL 36 1 8 X 8 N 6 TOP PANEL 88 1 2 X 88 1 2 8 ROUND PANEL WINDOW 33 1 2 X 81 9 CORNER CONNECTOR 2 X 2 X 83 10 HEATER GAURD 11 HEATER BASE BACK BENCH 15 1 2 X 80 1 2 BACK BENCH 15 1 2 X 60 BOTTOM BENCH 15 1 2 X 28 1 4 20 BENCH SUPPORT SINGLE BENCH SUPPORT OUTSIDE FRAME CONNECTOR 1X3X81 INSIDE FRAME CONNECTOR 1X3X79 OUTSIDE FRAME CONNECTOR 1X2X81 INTERIOR ROOF TRIM 1 2 35 1 4 INTERIOR ROOF TRIM 1 2 34 1 2 INTERIOR ROOF TRIM 1 2 80 7 8 INTERIOR ROOF TRIM 1 2 79 1 2 EXTERIOR ROOF TRIM 1 3 89 1 4 EXTERIOR ROOF TRIM 1 3 90 1 2 WOOD PLUG 3 8 SAUNA HEATER 8 0 kW 220V AC BACK SUPPORT 11 X 80 1 2 EH BACK SUPPORT 11 X 79 1 2 Cat Heat CO eunes uno Suljquuassy Figure 2 Bench and floor attachment Cal 2 T gt A o t 3 2 and back support eunes Suiquuessy e Assembling Your Sauna 5 w M ox gt a S M 9 ANN LN 56 IES 95 Y YA CE TINA Y 2 Y y P T N ES 3 amp f NENNEN RENNES SS A
17. ded Cal eunes Sui quuessy Operating Your Sauna Operating Your Sauna Safety Precautions Review all the health and safety instructions If in doubt as to the advisability of using your sauna consult your physician If you feel light headed or heat exhausted during a session exit the sauna immediately e Select the desired temperature and adjust the thermostat accordingly Allow approximately 10 15 minutes for the sauna to warm up before beginning a session Perspiration will begin 10 15 minutes after stepping into the unit We recommend that a sauna session does not exceed 30 minutes When the temperature reaches the level set on the thermostat the heaters will turn off and on periodically to maintain the desired temperature level inside of the sauna The front window or ceiling vent can be opened at any time to introduce fresh air into the sauna Always drink plenty of water before during and after a sauna session Doing so will replenish lost fluids from the body through perspiration Choosing to take a hot shower or bath prior to the sauna session will further promote persiration However dry off thoroughly before going into the sauna because excessive water will stain or warp the wood A shower after the session is refreshing and rinses perspiration from the body To absorb perspiration and keep the sauna clean during a session place a towel on the bench a
18. drilled hole Place a nut and washer on the other end of the bolt and tighten 9 Begin placing single sided composition shingles on the bottom of the roof and nail into place Then place double composition shingles directly over single shingles Repeat this process until both sides are completely done 10 Place the last shingle in the middle of the two piece roof and nail into place euneg ino Suiquuessy e Double Composition Shingle Star Placing Shingles At Bottom Of Roof Take Roof Halves And Place Side By Side As Shown With Exposed Rafters Facing Inward Toward Each Other Align Pre Drilled Holes Together Step Four Start Placing Single Sided Composition Shingle On Bottom Of Roof And Nail Into Place Then Place Double Composition Single Sided Shingle Directly Over Single Shingle Composition Shingle As Shown Repeat Process On Both Sides Until You Reach The Top Composition Shingle Step Five Place The Last Shingle In The Middle Of The Two Piece Roof And Nail Into Place As Shown Sectional View Of Roof Connection ma ES ee am MEE ERA 28 Middle Of The Two Piece Roof Step Two Take Bolt With One Washer And Slide Into Pre Drilled Hole And Place Other Washer And Nut On To Bolt And Tighten On Each Side Light I nstallation nside and Outside NOTE It is advised that all electrical connections be made by a licensed electrician Use the decorative light fo
19. en the power supply cover make sure the other end of the main power cord is plugged into the male outlet on the power supply The CD player is on but there is no sound coming from the speakers 1 Remove the speakers and make sure the speaker cables are plugged securely into the speaker jacks Remove the four mounting screws from the plastic console where the radio CD head unit is located Pull the radio CD out and ensure that all connections in the back are secured firmly to the radio CD head unit Refer to the instruction manual for the radio CD player to and check to see that the volume is not turned all the way to zero Sound only comes from one speaker 1 Remove the speakers and make sure the speaker cables are plugged securely into the speaker jacks Remove the four mounting screws from the plastic console where the radio CD head unit is located Pull the radio CD out and ensure that all connections in the back are secured firmly to the radio CD head unit Refer to the instruction manual for the radio CD player and check to see that the sound balance is not turned all the way to one side CD is playing correctly but the radio doesn t tune in stations clearly 1 Make sure that the antenna is out as far as it will go and move it around until stations come in clearly Remove the four mounting screws from the plastic console where the radio CD head unit is located Pull the radio CD out and ensure that all connections in
20. fect heart rate blood pressure and circulation Exercise safety when entering and exiting Never sleep inside while in the unit is in full operation Do not use any type of cleaning agents on the interior of this product Do not stack or store any objects on top of or inside the equipment Do not use an outdoor unit during an electrical storm as there is a remote chance of shock Hyperthermia Danger If the power supply cord becomes damaged it must be immediately replaced by a L M S certified technician or licensed electrician to avoid hazard Altering or tampering of any electrical connections on the power supply will void the manufacturer s warranty Dry your hands before handling electrical controls Never unplug the power cord or adjust the controls with wet hands or when you have wet bare feet A danger of electrical shock exists Do not attempt any repair without consulting the manufacturer first Unauthorized repair attempts will void the manufacturer s warranty We strongly recommend the use of a ground fault circuit interrupter GFCI device in any potentially wet locations or the manufacturer s warranty is void We recommend turning on the equipment for the maximum allowable time period and temperature in order to burn off any factory dust prior to using the equipment for the first time Pregnant women or persons with poor health should consult their physician before using any sauna DO not use t
21. g the heater mounting bracket as a guide drill four 1 8 holes to fasten the bracket on the wall Attach the bracket with the 1 4 x 1 1 2 screws supplied with the heater The screws must be threaded through the wall into a framing member or backing board to hold the heater weight The heater is reversible You can choose to locate the heater timer and thermostat controls on either the right or left side for easy operation To reverse the heater simply remove the rock guard from the top of the heater rotate them and reinstall Line up the four holes at the bottom of the heater with four lugs on the mounting bracket Push the heater gently towards the wall so the lugs of the mounting bracket pass through the four holes in the heater Fasten the heater to the mounting bracket using the two 8 sheet metal screws provided with the heater Heater Rock Placement The rocks supplied with the heater have been chosen to provide the best heater performance Use of any type of rock other than those provided will void the heater s warranty Never operate the heater without rocks in place Rinse the rocks with water before placing them in the heater Place the larger rocks at the bottom and the smallest at the top Place the rocks loosely so that air can circulate through the heater Packing the rocks too tightly may cause the heater high limit switch to trip The rocks must fully cover the heating elements Attach the guard with the screws provi
22. gs Phase Voltage 240 VAC Voltage 120 VAC 33 3 amps 82 WIG 14 3 WIG OD100 Standard electrical rating two power Optional Options Electrical Ratings OD200 source One for heater and one for a A _ 5 pu t Service2 eee 2 a Phase Pe p Interior Light Exterior Light Manufacturer Exceline Manufacturer Hampton Bay 100 Watts light bulb maximum 100 Watts light bulb maximum 120 Volts 60 Hz 120 Volts 60 Hz cUL and UL listed File E80322 UL listed A 178 320 Fixture luminarie Suitable for Wet locations Incandescent luminarie suitable for wet locations Type A lamp Cal xipuaddy 8 X c Q q Replacement Parts The following section contains the part numbers that will be needed for your reference in the event that parts need to be ordered CU 300 SE Description CU 300 FRONT PANEL CU 300 CORNER PANELS SAUNA DOOR HANDLE CU 300 TOP PANEL CU 300 BOTTOM PANEL CU 300 BENCH CU 300 BENCH BACK REST CU 300 BENCH SUPPORT 2 X 2 X 82 5 CORNER CONNECTOR SAUNA HEATER GUARD BASE HEATER SAUNA 10 X 16 SAUNA HEATER 8 0 kW 240 V SAUNA LIGHT SCREW 8 X 2 1 2 SQ DRIVE SCREW 8 X 1 5 8 PHILLIP Eo CU 400 NENNEN CU 400 SIDE PANEL CU 400 CORNER PANEL CU 400 LEFT FRONT PANEL CU 400 RIGHT FRONT PANEL SAUNA DOOR HANDLE CU 400 TOP PANEL CU 400 BOTTOM PANEL Ius _ CU 400 BENCH BACKREST 1002730653 1
23. he sauna room for drying clothes bathing suits etc Do not hang towels above the heater or place any object other than the rocks supplied on the heater If any darkening of the eall around the heater is noticed discontinue sauna use immediately The heater gets extremely hot during operation and should not be touched or burns may result Small children should be adequately supervised whenever near a hot or warming sauna Prolonged exposure to hot air water can induce hyperthermia Hyperthermia occurs when the internal temperature of the body reaches a level 3 6 degrees above the normal body temperature of 37 degrees C 98 6 degrees F While hyperthermia has many health benefits it is important not to allow your body s core temperature to rise above 103 degrees F Symptoms of excessive hyperthermia include dizziness lethargy drowsiness and fainting The effects of excessive hyperthermia may include failure to perceive heat failure to recognize the need to exit unawareness of impending hazard damage to pregnant women physical inability to exit the unit and unconsciousness suono2nagsu 171 Wee A Pre 7 N m ul reparing For Your New Sauna ime Most cities and counties require permits for exterior construction and electrical circuits In addition some communities have codes requiring residential barriers such as fencing and or self closing gates on property to prevent
24. her And Nut On To Bolt And Tighten On Each Side Cal 200 Assembly Remove the packaging panel marked OPEN THIS END first to access the contents Once the panel is removed unscrew the cross member support from inside the crate Remove the contents from the crate and assemble in a place with adequate room Tools required Portable drill screw driver rubber mallet The assembly of this sauna will require at least three people The panels roof top and roof assembly are heavy and difficult to lift by only one person 1 Assemble the bench Screw the legs into the underside cross support of the bench After assembling the bench place the bench on the wooden flooring of the sauna eunes uno Suiquuessy 2 Place the heater bottom support on the front left corner and the place the heater on top of the heater support 3 Place the wall panels against the flooring and attach the panels with the provided screws to the flooring Attach the center pieces and place between the two front and two back panels Then place the corner piece and attach it to the wall panels Repeat these steps as necessary to complete the wall assembly This Assembly Applies To All Figure B Four Corners Step One Slide T n strip down the channel after the two wall panels have been anchored together and screw in Step Two Place Assembled Bench On To Flooring Then Place Heater Bottom Support On
25. ino Suljquiassy Cal Feat Figure 4 Attaching the front and side wall ATE NN 7 AN ZL S V ANNY Lar re SCREW CORNER CONNECTOR INTO WALLS SCREW CORNER CONNECTOR INTO WALLS AND WALLS INTO FLOOR Cal Feat eunes Ano Suljquiessy E 29 SS E z a a ocz Y Y LX Y 7 77 NOT QUES 27 Figure 5 Installing the heater guard and roof trim eunes uno Suiquuessy Cal Feat Figure 6 Attaching the roof and exterior framing SCREW DOWN ROOF PANEL INTO WALL PANELS ef Wy m Cal eunes ino SUIQUI9SS Y 5 Assembling Your Sauna E CU 300 Sauna Assembly Remove the packaging panel marked OPEN THIS END first to access the contents Once the panel is removed unscrew the cross member support from inside the crate Remove the contents from the crate and assemble in a place with adequate room Tools required Portable drill screw driver rubber mallet Parts List for CU 300 Sauna Throughout the assembly instructions items will be identified by their item number shown below with a circle around it 1 BACK PANEL W VENT 83 X 69 2 BACK PANEL 83 X 69 3 SIDE PANEL R 83 X 27 4 SIDE PANEL L 83 X 27 me mat EXE 22 TOP PANEL 72 X 72 7 BOTTOM PANEL 69 x 69 1 8 BENCH TOP 19 1
26. nces or lights shaing the power Use copper wire the THHN isulation Do not use aluminum wire Wire runs over 85 feet must increase wire gauge to the next lower number For example a normal 20 amp breaker with two 8 AWG copper wires run over 85 feet would require you to go to two 6 AWG copper wires Cal Peat euneg M N 104 Assembling Your Sauna Assembling Your Sauna CU 210 Sauna Assembly Remove the packaging panel marked OPEN THIS END first to access the contents Once the panel is removed unscrew the cross member support from inside the crate Remove the contents from the crate and assemble in a place with adequate room Tools required Portable drill screw driver rubber mallet Parts List for CU 210 Sauna Throughout the assembly instructions items will be identified by their item number shown below with a circle around it Cat at Assembling Your Sauna PLACE SCREWS ON INSIDE OF BENCH THROUGH TO THE BENCH SUPPORT AS SHOWN m lt Figure 1 Bench assembly c S o A m o a A 3 2 LL SCREW DOWN HEATER BASE AND BENCH LEGS TO FLOOR Cal Figure 3 Attaching the rear and side wall euneg
27. nd floor of the sauna Keep one towel on hand to wipe excessive sweat from your body The interior of the sauna is made of the finest softwood It is very aromatic and adds to the enjoyment of your sauna session If the fragrance of the fresh wood is too strong during the first few months of use wipe the wood with a damp cloth to minimize the aroma Cal Heater Controls The numbers in the figure below indicate that the user can change the location of the controls 1 Remove knobs 2 Remove screws on the side of the heater Operating Zone For 9 Hour Delay Timer The area from OFF to ON is the operating zone This is the only time the heater is on Delay Zone The area from 9 to ON is the delay zone This means the heater can be programmed to come on up to nine hours later OFF How to Take a Sauna When taking a sauna allow for time to relax Remove clothing and jewelry If required wear a towel loosely After 10 minutes or when perspiration begins leave the sauna and relaxe in the dressing area Follow with a cool shower Cooling time should equal time spent in the sauna Enter the sauna room again and stay 5 or 10 minutes Repeat the cycle two or three times ending with a brisk shower Rinse in cool water Dress when completely dry and perspiration has stopped Some bathers enjoy the soothing effect of steam by splashing water on the heated sauna rocks Use only one dipper full
28. of a malfunction or defect covered under the terms of this warranty a factory authorized service agent of LMS will perform the necessary repairs To obtain service contact the authorized selling dealer In the event the consumer is unable to obtain service or satisfactory customer service from the authorized selling dealer or service agent written notification must be given to the LMS Customer Relations Department within 30 days of reported failure There will be no charge for parts or labor on a covered item However the authorized service agent may assess a reasonable travel or mileage charge per service call If LMS determines that repair of a covered item is not feasible LMS reserves the right to replace the defective merchandise with merchandise equivalent or equal in value to the original merchandise In the event of any warranty replacement all removal replacement installation and shipping costs are the primary responsibility of the customer Warranty Limitations LMS warrants the heater from defects in material and workmanship for a period of one year from the original date of delivery This warranty does not apply if the sauna has been subject to negligence alteration misuse abuse repairs by non LMS authorized representatives incorrect installation acts of God and any other cases beyond the control of LMS Examples of common acts invalidating this warranty include but are not limited to e Failure to use a wood protec
29. out written consent is strictly prohibited Cal Spas and Cal Heat are registered trademarks L M S Customer Service Department 1462 East Ninth Street Due to continuous improvement programs all models operation and or specifications Pomona CA 91766 are subject to change without prior notice Toll Free 1 800 CAL SPAS LTR20091007 Rev A Fax 1 909 629 3890 12 16 08 www calspas com Carefully read and follow all safety instructions When installing using this electrical equipment basic safety precautions should always be followed To reduce the risk of injury do not allow children to use this equipment unless they are supervised at all times Do not use this equipment immediately following strenuous exercise Wait at least 30 minutes to allow the body to cool down completely Excessive temperatures have a high potential for causing damage during the early months of pregnancy Pregnant or possibly pregnant women should contact their physician prior to using this equipment The use of alcohol drugs or medications priorto or during the session may lead to unconciousness Persons suffering from obesity a medical history of heart disease low or high blood pressure circulatory system problems or diabetes should consult a physician prior to using this product Persons using medications should consult a physician before using the equipment since some medications may induce drowsiness while others may af
30. r the outside Attach the black wires to each other and attach the white wires to each other Tuck the excess wires into the junction box and tighten the mounting screws A 100W light bulb is recommended for outside use Use the gray commercial grade light for the inside Attach the black wires to each other and attach the white wires to each other Tuck the excess wires into the junction box and tighten the mounting screws A 60W soft white light bulb is recommended for inside use Assembling Your Sauna CONNECTION j SWITCH N SWITCH JUNCTION INCOMING JUNCTION 110 120 VAC POWER WHITE BLACK HOT Heater Electrical nstallation The electrical heater is UL approved for permanent installations and electrical connections Built with splash proof construction the conducting parts are protected against water All wiring must be performed in accordance with local codes The heater is wall mounted and has built in controls Electrical installation must be made by a licensed electrician in accordance with the National Electrical Code and local regulations Remove the heater s electrical box cover and connect the feed with wires to the terminal block Use only copper wire suitable for a minimum of 90 degrees C 194 degrees F Dimensions Voltage Amps Wires 16 width 11 depth 23 height 220V 17 5 Two 8 AWG wires Mounting the Sauna Heater Usin
31. ranty specifically excludes commercial saunas Legal Remedies This warranty gives you specific legal rights and you may have other rights which may vary from state to state Disclaimers LMS shall not be liable for loss of use of the sauna incidental or consequential costs expense or damages which may include but are not limited to removal of permanent deck or other customer fixture or the necessity for crane removal Any implied warranty shall have duration equal to the duration of the applicable warranty stated above Under no circumstances shall LMS or any of its representatives be held liable for injury to any person or damage to any property however arising Customer Service For customer service contact an authorized service agent immediately If you do not know who your local representative is contact the LMS Customer Relations Department at 1462 E Ninth St Pomona CA 91766 or call 800 225 7727 See your Cal Heat Sauna dealer for a copy of the applicable warranty details and any questions you may have regarding the warranty coverage on your sauna Cal Peat xipuaddy 8 Lloyds Material Supply Locating the product serial number The serial number of your Cal Heat sauna is located on a metal plate attached to the lower side of the sauna You will need this number to properly register your sauna and activate coverage Write this information in the space provided below Sauna Model CON
32. tant e g linseed oil Use of lacquer or paints Saunaaccessories placedon non approved surfaces see owner s manual for more information e Outdoor applications except Extreme Outdoor Saunas e Normal wear amp tear and weathering Seasonal checking and surface cracks are not considered defects in material or workmanship as they are normal characteristics of all wood Warranty Exclusions The Limited Warranty is void if the sauna has been subject to negligence alteration misuse abuse repairs by non LMS authorized representatives incorrect electrical installation acts of God and any other cases beyond the control of LMS Examples of common acts invalidating this warranty include but are not limited to e Use of the sauna in a non residential application e Scratches caused by normal use e Damage caused by extreme weather conditions hot cold etc e Damage caused by dirt sand and or water damage e Damage caused by direct sunlight e Damage caused by continuous operation of the sauna with either known or unknown problems e Damage caused as a result of failure to follow the operating instructions as defined in this owner s manual e Damage caused by incorrect electrical installation electrical brown outs voltage spikes or operation of sauna out of voltage range by more than 10 This Limited Warranty applies only to saunas normally used for personal family or household purposes This Limited War
33. the back are secured firmly to the radio CD head unit Make sure the antenna is securely plugged into the antenna jack on the radio Radio CD player is not working properly 1 Make sure that the radio faceplate is seated securely 2 Remove the four mounting screws from the plastic console where the radio CD head unit is located Pull the radio CD out and ensure that all connections in the back are secured firmly to the radio CD head unit Check the fuse for the radio Refer to the radio Owner s Manual on how to remove it Appendix Accessories The following is a list of all the accessories that you can use with your Cal Sauna If you wish to order an accessory feel free to contact your dealer with the desired part name and part number or visit www calspas com If you choose to have wooden flooring added to your sauna the following information will aid you during the ordering process Bucket Leg Rest OPT481 p 487 Model Part Number Dipper CU 300 OPTU468 CU300 OPT482 CU 400 OPTU468 CU400 Back Rest OPT488 Thermometer 483 e Wall Robe Hanger OPT489 Sandtimer OPT484 r OPT490 32 Bench Stones 18 opra49 485 Power Ratings One for heater and one for light Service 1 ETT me e CU300 Standard electrical rating two power Optional Options Electrical Ratings CU400 source One for heater and one for light Heater ratings CD player ratin
34. unsupervised access to the property by children under the age of 5 Your dealer can provide information Preparing For Your New Sauna on which permits may be required and how to obtain them prior to the delivery of your equipment Planning the Best Location For Your Sauna Here are some of the things that you will need to consider when determining where to place your new sauna Safety First Do not place your sauna within 10 3m of overhead power lines Make sure it is positioned so that access to the equipment compartment and all side panels will not be blocked Be certain that your installation will meet all city and local safety codes and requirements Consider How You Will Use Your Sauna How you intend to use your sauna will help you determine where you should position it For example will you use your sauna for recreational or therapeutic purposes If your sauna is mainly used for family recreation be sure to leave plenty of room around it for activity If you will use it for relaxation and therapy you ll probably want to create a specific mood around it NOTE Onlythe OD 100 andthe OD 200 models are meant for an outdoor application The Custom series is meant for indoor use ONLY The outside of Custom Series saunas has not been treated for outdoor use Extreme hot cold conditions can cause the wood to blister split and warp This will void the warranty of this particular model Plan for Your Environment If
35. up to dry A double layer of terrycloth should be used on the top bench for comfort as well as for keeping the top bench clean from all perspiration The terrycloth can be washed occasionally Under normal conditions a slight wash of the floor several times a year will maintain its cleanliness The benches can be washed with a mild solution of liquid cleaner and water to remove any build up and perspiration stains from the wood Never use ammonia or harsh cleaners as they can turn the wood grey Some swelling or shrinkage can occur in the door depending on the seasons and the moisture levels in the home The friction door catch can be removed and the pressure setting adjusted at any time The light bulb can be replaced by any 40 or 60 watt light bulb of any color including white Amber orange colored light bulbs are the most ideal for a soft warm and comfortable light A shorter bulb life is normal for sauna lights One suggestion is to use a rough service bulb which is the type used in automotive trouble lights These light bulbs tend to have a longer life span Cal Heater Maintenance Heaters usually require little or regular maintenance To clean the stainless steel outer shell use a soft cloth with a mild non abrasive cleaner Never use steel wool as it will leave iron particles and create rust stains Never disassemble the heater or open the electrical box This should be done by a qualified technician
36. ure 4 Attaching the side walls a MY I es CORNER CONNECTORS INTO SCREW WALLS INTO CORNER FLOOR CONNECTOR AND SCREW NNN Cal Peat Assembling Your Sauna SCREW ROOF SUPPORTS INTO ALL INTEROIR WALLS m INTEROIR FRAME CONNECTOR INTO CORNER CONNECTORS ON BOTH SIDES 2 A m RESI WR SCREW CORNER CONNECTOR INTO WALL e SCREW WALLS INTO CORNER CONNECTOR ON BOTH SIDES Figure 5 Attaching the front wall with door Catt SCREW ROOF IN THROUGH ROOF SUPPORT i Figure 6 Attaching the roof and exterior framing euneg ino Suiquuessy eS D INTERIOR EXTERIOR FRAME CONNECTORS Qi SCREW EXTEROIR FRAME CONNECTOR TO CORNER CONNECTOR Cat Reat INTO ROOF SCREW ROOF TRIM Figure 7 Attaching roof trim and heater protector amp eunes ino Suiquuessy CU 400 Sauna Assembly Remove the packaging panel marked OPEN THIS END first to access the contents Once the panel is removed unscrew the cross member support from inside the crate Remove the contents from the crate and assemble in a place with adequate room Tools required Portable drill screw driver rubber mallet Parts List for CU 400 Sauna Throughout the assembly instructions items will be identified by their item num
37. wall panels Repeat these steps as necessary to complete the wall assembly This assemble applied to all four corners Assemble bench together as shown Screw in from inside of bench leg through to horizontal bench support as shown to the right Place assembled bench on to flooring Then place heater bottom support on front left corner and place heater on top WN NUNKA Step 3 Place wall panels up against flooring and use screws to hol corner piece and place up to wall panel See Figure A Repeat steps necessary to complete wall assembly Cat at Place roof top panel onto the wall panel assembly Place the 1 x 2 roof supports inside the sauna up against the roof top Place the outside trim piece s flush with top of the roof Place the heater bracket around the heater and secure it in place D Step 5 Place outside trim flush with top of roof See Figure C Step 4 Place roof top on to wall panels Roof Then place 1 x2 roof supports inside sauna up against roof top as showm in Figure B 1 x2 Roof Support Inside Wall Panel Figure B eunes uno Suiquuessy Figure C Side View gt MM Place heater bracket around heater and screw into place WARNING IT WILL TAKE TWO OR MORE PEOPLE INSTALL THE ROOF TOP DO NOT ATTEMPT TO LIFT IT BY YOURSELF
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