Burnham Series V11 Brochure
Contents
1. 30 7 8 13 13 16 19 15 16 24 3 4 21 3 4 26 1 16 32 3 16 38 5 16 44 7 16 50 9 16 24 114 29 114 24 114 29 114 24 114 29 114 24 114 29 518 25 3 4 29 518 25 3 4 29 518 56 5 8 53 5 16 53 5 16 53 5 16 53 5 16 53 5 16 53 5 16 53 5 16 NNNM BURNER DIMENSION M POWERFLAME WEBSTER 25 25 HIGH TEMPERATURE OPERATING LIMIT LIMIT COMBINATION 40 i TEMPERATURE L4006E L4006A LABEL 5 PRESSURE Cy ASME GAUGE ASME GAUGE DATA LABEL COMBINATION DANEEL T HIGH LIMIT LABEL qe 1 RATING L404A J LABEL NWL 2 RATING LABEL oo GAUGE Lo aT LOWEST M amp M 750 P MT de o PERMISSIBLE WATER LEVEL CUT OFF FRONT PLATE ols OBSERVATION Lo O PORT T DRAIN COCK OTHERS V 19 N co M002. All burners are 120 60 1 Webster JB1G 03 JB1G 05 and JB1G 07 are 120 60 1 JB2G 10 is 240 60 1 All others are 240 60 3 For minimum gas pressure requirements see Gas Oil Burner Chart For inlet gas connection size see Gas Oil Burner Chart GAS OIL BURNERS BOILER NUMBER CR1 GO 12 CR1 GO 12 CR2 GO 15 CR2 GO 15 CR2 GO 15 CR2 GO 15 CR2 GO 20A 1 1 2 CR3 GO 20 CR3 GO 20 CR3 GO 20 CR3 GO 20 CR3 GO 20 CR3 GO 25 CR3 GO 25 CR3 GO 25B CR3 GO 25B CR3 GO 25B CR3 GO 25B JB1C 03 JB1C 03 JB1C 03 JB1C 05 JB1C 05 JB1C 07 JB1C 07 JB2C 10 JB2C 10 JB2C 10 JB2C 10 JB2C 10 JB2C 15 JB2C 30 JB2C 30 JB2C 30 JB2C 30 JB2C 50 POWER B CR SERIES WEBSTER BURNER NLET GAS MIN GAS BURNER INLET GAS MODEL CONNECTION IN PRESS IN MODEL CONNECTION IN PRESS GIN 1 NIN AN W BO oO 4 NM coO CR4 GO 25 JB2C 50 CR4 GO 25 JB2C 50 STANDARD BURNER MOTOR VOLTAGE Power Flame CR1 GO 12 is 120 60 1 CR 2 GO 15 and CR2 GO 20A are 240 60 1 All others are 240 60 3 Webster JB1C 03 JB1C 05 JB1C 07 are 120 60 1 JB2C 10 is 240 60 1 All others are 240 60 3 For minimum gas pressure requirements see Gas Burner Chart NOTES 1 The minimum gas pressures shown are for standard UL burners with the standard firi
3. RETURN PIPING SIZE IN INCHES 1A SUPPLY SUPPLY RISER 2A 2B 2 RETURN RETURN BRANCH HEADER QTY SIZE RETURN 20 F 40 20 F 40 F 20 40 F 20 F 40 F DROP DROP DROP DROP DROP DROP HEADER QTY SIZE DROP DROP 1B F 20 F 40 F DROP DROP gt WWWW WW NN DN e gm UJ UJ UJ UJ UJ UJ 0 UJ UJ UJ UJ UJ UJ UJ w UJ w UJ UJ w NINNNNNIN NY a ee gt gt gt gt gt HWW E V11 Series Piping Recommendations Steam Boiler PIPING SIZE IN INCHES RISER SPACING IN INCHES 1 BOILER RISER 2 3 4 MODEL QTY SIZE RETURN HEADER EQUALIZER C 2 4 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 gt NOTES 1 All piping is schedule 40 2 To prevent condensate from being trapped in header do not reduce equalizer elbow at header connection 3 Drain blowoff valve ball valve preferable gate valve acceptable alternative supplied by others Minimum valve size per ASME code is 1 NPT V1104 1106 1 1 4 NPT V1107 1112 1 1 2 NPT V1113 1123 Increasing the valve size will improve the blowdown operation In all cases piping connecting blowoff valve to boiler shall be full size to the point of dis
4. Y FRONT VIEW FRONT VIEW 8 Z WATER 20 N 3 RETURN STEAM 154 SAFETY VALVE k SSS CU i d 1 BREECHING 9 gt PRESSURE SENSING CH a cea 3 8 16 PLUGGED S zi Se ee es t L pe De pe o The i VN BURNER 2 in e Lo ci t Bm K COLLAR MOUNTING E els OPTIONAL m PEATE x9 OUTLET PRY SEN gt f CFT I TANKLESS a Co HEATERS T L MAXIMUM C3 RLY ALLOWABLE ma ee pes _ i Y eleme eleme 916 Jr Jr Jr Jr Jr Jr 3t Jr Jr Jr 7 Y Y Y Ni TATAI I Long hoan egal 3 M 315 REAR OBSERVATION OVER FIRE E PORT COVER PRESSURE SENSING NE E xi NPT PLUGGED TOP VIEW 4 SUPPLY TYP RIGHT SIDE VIEW RIGHT SIDE VIEW APPROX WEIGHT OF SECTION Assembly Only V11 Series Piping Recommendations Water Boiler SUPPLY REAR OF BOILER 3 X 12 NIPPLE AND BELL REDUCER SEE NOTE 3 DRAIN VALVE SEE NOTE 4 RETURN V1104 THRU V1108 W 20 F DROP V1104 THRU V1117 W 40 F DROP SUPPLY SEE NOTE 5 SUPPLY RISER S
5. 30 JB20 50 JB20 50 N UJ UJ UJ UJ UJ UJ NJ NJ NJ NJ NJ WU ww A c JB20 50 STANDARD BURNER MOTOR VOLTAGE Beckett CF1400 and CF2300 are 120 60 1 CF2500 and CF3500 are 240 60 3 Carlin All sizes 240 60 1 Power Flame CR1 OS is 120 60 1 CR2 OAS is 240 60 1 All others are 240 60 3 Webster JB10 03 JB10 05 and JB10 07 are 120 60 1 JB20 10 is 240 60 1 All others are 240 60 3 GAS BURNERS BECKETT POWER FLAME CR t POWER FLAME JR t WEBSTER BOILER BURNER MIN GAS BURNER BURNER BURNER MIN GAS NUMBER MODEL PRESS IN MODEL MODEL MODEL PRESS IN STANDARD BURNER MOTOR VOLTAGE Power Flame C Series CR1 G 12 and CR2 G 15 are 120 60 1 CR2 G 20A is 240 60 1 All others are 240 60 3 Power Flame JR Series CG10 65 CG10 65 CG15 45 325 25 CG25 35 CG25 45 CG25 55 CG50 25 CG50 3S CG50 3S 650 45 CG50 5S CG50 5S CG50 5S CG50 5S CG50 5S MoOOouunuunmuuuuuoors UJ XO UJ QO UJ N02 ONN ODO NN NA CR1 G 12 CR1 G 12 CR2 G 15 CR2 G 15 CR2 G 15 CR2 G 15 CR2 G 20A CR3 G 20 CR3 G 20 CR3 G 20 CR3 G 20 CR3 G 20 CR3 G 25 CR3 G 25 CR3 G 25B CR3 G 25B CR3 G 25B CR3 G 25B CR4 G 25 CR4 G 25 JR30A 10 JR30A 12 JR50A 15 JR50A 15 JR50A 15 JB1G 03 JB1G 03 JB1G 03 JB1G 05 JB1G 05 JB1G 07 JB1G 07 JB2G 10 JB2G 10 JB2G 10 JB2G 15 JB2G 30 JB2G 30 JB2G 30 JB2G 30 JB2G 30 JB2G 30 JB2G 50 JB2G 50 JB2G 50
6. high silicon content making it stronger and more flexible than the iron used in competitor s boiler sections It offers better thermal shock resistance and greater heat transfer capabilities than other cast iron products BC25 HSi s properties allow Burnham Commercial to maintain the highest level of quality from start to finish and provide a product that is optimized for hydronic heating applications ny e Manufactured with Quality CAST IR Cast iron sections are produced at Burnham Foundry LLC in Ohio ensuring quality and availability of American Made With Quality You Can Depend On boiler sections e Cast Iron Nipple Difference V11 sections are held together using cast iron nipples which are well known as being of the highest standard for boiler construction Unlike gaskets used by many other boiler manufacturers cast iron nipples are impervious to flue gases oils petroleum based chemicals and other contaminants which means fewer costly repairs and a longer lasting boiler and fire tested unit e Hassle free Section Assembly V11 boiler sections have reinforced lugs that are used to assemble the sections with individual draw rods resulting in fast strain free assembly The sections can be assembled using two common tools a 3 4 drive ratchet with a 1 1 16 deep socket and wrench The sections are surface ground to ensure smooth surface mating An elastic sealant and fiberglass
7. rope are used on all section joints for a completely sealed and pressure tight assembly Extensive Testing Methods Each boiler section is hydrostatically tested at 2 1 2 times the rated working pressure at the foundry Factory assembled sections are tested a second time at 1 5 times the rated working pressure Rear or Top Venting As a forced draft boiler the V11 provides optimum draft for controlled efficiency eliminating the need for high chimneys or induced draft fans A unique feature of the V11 boiler is that it can be vented from the rear or the top This enables easy chimney or sidewall venting for maximum installation flexibility Top outlet venting saves floor space and reduces installation time and materials A plugged tapping is provided to take flue outlet pressure readings Commitment to Quality Burnham Commercial America s Boiler Company has earned Top or Rear Outlet a reputation for quality and dependability Built for a variety of with adjustable lock type damper not shown includes plugged tapping for outlet applications the V11 Series is right for your next job pressure readings for easy adjustment and maintenance with flame observation port ensure the integrity of the section assembly and resist petroleum based chemicals and flue gases Easy access to all cleanouts and flue surfaces gt o Vertical flue design with pinned heating surface for maximum heat extraction
8. Options to best Includes plugged tapping fit your needs for over fire draft readings with reinforced lugs for Side wall insulation Strain free assembly creates improved thermal circulation Provides domestic hot water Also Available Integrated Boiler Control System Burnham Commercial SBC is a complete boiler monitoring and automation system Available as an option this exclusive feature was designed and developed by Burnham Commercial s engineers and is available ONLY on Burnham Commercial products Exclusives Designed to maximize system efficiency e Advanced Adaptability and minimize energy usage Peer To Peer Network Fail Safe System Operations E Easily connected to building management vg en Boiler Monitoring amp Diagnostic Displays e Modulation Rate and On Off Modes The SBC Boiler Proven control platform used successfully Outdoor Air Temperature Reset Control System for years at other Burnham companies Warm Weather Shutdown WWSD Only available Fail safe design insures boiler operation Domestic Hot Water Priority DHWP from Burnham e System Control Outputs Commercial V11 Series Dimensions NUMBER OF SECTIONS BOILER MODEL 31 1 8 37 1 4 43 3 8 49 1 2 24 3 4 24 3 4 24 1 2 30 7 8 24 3 24 1 2 37 All dimensions inches Burner control panel configuration may change this dimension
9. R AY Z lt m e gt CNN Wi k E 4 1 A EX S N u VR T a We eU SN QU N AEN T lom _ a 1 Ww 837 to 5733 MBH Input Oil Gas or Oil Gas Combination 24 30 50 or 80 PSI Cast Iron Sectional Design Water or Steam Top or Rear Venting Exclusive Optional SBC Boiler Control M aximizes System Efficiency BURNHAM Commercial B V1 Series Cast Commercial Water or Steam Boiler Your Commercial Heating Solution Available in twenty sizes with gross output ratings from 667 to 4551 MBH the V11 Series is commonly used in schools hospitals and other large commercial applications where comfort and reliability are critical The product meets the energy efficiency requirements of ASHRAE 90 1 with Installation amp Service Flexibility The cast iron sectional design of the V11 boiler makes it easy to maneuver through doorways and into the boiler room In addi tion to being shipped as loose sections the boiler is available with factory assembled sections or as a completely packaged combustion efficiencies up to 85 Cast iron construction ease of assembly two venting options and stringent testing methods make the V11 Series boiler by Burnham Commercial your commercial heating solution American Made Cast Iron Construction BC25 HSi Burnham Commercial s unique BC25 HSi cast iron formula has an extremely
10. UPPLY HEADER REAR OF BOILER DRAIN VALVE SEE NOTE 4 RETURN BRANCH RETURN HEADER RETURN V1116 AND V1117 W 20 F DROP Pipe Sizing and Notes NOTES 1 All piping is schedule 40 2 Pipe size listed are based on a 20 F or 40 F differential temperature drop Select one to match application When specified return piping size is less than 3 install 3 x 12 nipple and appropriate size bell reducer directly into boiler return tapping as shown Drain valve ball valve preferable gate valve acceptable alternative supplied by others Minimum valve size per ASME code is 3 4 NPT Swing joints on two riser systems may be piped over the top of the boiler if space is limited Boilers require protection from flue gas condensation and thermal shock when operating below 135 F return water temperatures BOILER MODEL 3 U UW Ww Ww WW mS NY 5 5 5 5 5 5 SUPPLY PIPING SIZE IN INCHES 1 SUPPLY 20 F 40 DROP DROP 2 1 2 3 3 4 4 4 4 4 4 4 4 4 4 4 4 D SUPPLY REAR OF BOILER RETURN BRANCH DRAIN VALVE SEE NOTE 4 RETURN HEADER RETURN BRANCH RETURN V1109 THRU V1115 W 20 F DROP V1118 THRU V1123 W 40 F DROP O SUPPLY SEE NOTE 5 D SUPPLY HEADER REAR OF BOILER DRAIN VALVE SEE NOTE 4 RETURN BRANCH G5 RETURN HEADER RETURN BRANCH V1118 THRU V1123 W 20 F DROP
11. charge 4 Header piping may be run over the top of boiler if space does not allow for piping arrangement shown However increased service requirements will result 5 Supply from boiler header must be connected between the first boiler riser and the header drip or hartford loop Do not connect supply between risers or opposite end of boiler header 6 For pumped return systems see V11 installation manual SS SS eee S Sole amp SP Enc e i UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ V1104 AND V1105 V1106 THRU V1109 V1 110 THRU V1113 SUPPLY SEE NOTE 5 WATER LINE 2 TO 4 REAR OF BOILER HARTFORD LOOP REQ D ON GRAVITY BLOWOFF DRAIN VALVE RETURN SYSTEM SEE NOTE 3 RETURN V1114 THRU V1117 V1118 THRU V1121 V1122 AND V1123 V11 Series Burner Schedule OIL BURNERS BOILER NUMBER CF1400 CF1400 CF1400 CF2300 CF2300 CF2300 CF2300 CF2300 CF2500 CF2500 CF3500 CF3500 CF3500 702CRD 702CRD 801CRD 801CRD 801CRD 1050FFD 1050FFD 1050FFD 1050FFD 1150FFD 1150FFD 1150FFD 1150FFD BECKETT CARLIN POWER FLAME WEBSTER BURNER MODEL BURNER MODEL BURNERMODEL BURNER MODEL JB10 03 JB10 03 JB10 03 JB10 05 JB10 05 JB10 07 JB10 07 JB20 10 JB20 10 JB20 10 JB20 10 JB20 10 JB20 15 JB20 30 JB20 30 JB20 30 JB20
12. ng sequence IRI FM and CSD 1 requirements may result in different pressures and prices U1 UJ UJ UJ UJ UJ UJ N2 NJ NJ Specifications V11 RATINGS I B R NET RATING 3 BURNER INPUT NET PRESSURE APPROX GROSS STEAM FIREBOX IN SHIPPING BOILER OUTPUT OIL VOLUME FIREBOX I B R AND LIFTING MODEL BOILER MBH WATER GPH IN WTR IN WTR VENT DIA WEIGHT 1 2 SQ 4 COLUMN COLUMN IN LBS 1 Suffix S indicates steam boiler W indicates water boiler Suffix G indicates gas fired indicates oil fired and GO indicates combination gas oil fired 2 Boiler ratings are based on 13 CO on oil 10 0 CO on gas and 10 in water column pressure at boiler flue outlet 3 1 net ratings shown are based on piping and pick up allowances which vary from 1 333 to 1 288 for steam and 1 15 for water Consult manufacturer for installations having unusual piping and pick up requirements such as intermittent system operation extensive piping systems etc 4 The IZB R burner capacity in is based on oil having a heat value of 140 000 BTU per gallon Ratings shown above apply to altitudes up to 1000 feet for oil and 2000 feet for gas For altitudes above those indicated the ratings should be reduced at the rate of 496 for each 1000 feet above sea level NOTE Maximum allowable working pressure MAWP Steam 15 PSI Water USA 80 PSI Standard relief valve pro
13. tory wired in a burner mounted control panel OPTIONAL EQUIPMENT Assembled sections completely packaged includes manual reset high limit and manual reset low water cutoff packaged and fire tested top outlet flue damper tankless heaters side inspection tappings with brass plugs pressure relief door 30 PSI and 80 PSI safety relief valves combustion and hydronic controls to meet special applications including F M and ASME CSD 1 LN A Reva Commercial Boilers Burnham Commercial Lancaster PA Phone 1 888 791 3790 www burnhamcommercial com 8
14. vided is 50 PSI 80 PSI 30 PSI Optional Water Canada 50 PSI Standard relief valve provided is 50 PSI 30 PSI Optional STANDARD EQUIPMENT ALL BOILERS Sections unassembled flush insulated jacket burner mounting plate rear observation port cover fire wall plates target wall V1104 1106 only rear flue outlet damper top outlet optional flue canopy trim and miscellaneous plugs bushing and fittings STEAM TRIM 15 PSI safety valve L404F pressuretrol gauge glass assembly steam gauge WATER TRIM 50 PSI safety relief valve L4006A high limit pressure temperature gauge OIL BOILERS Flange mounted flame retention oil burner furnished with 2 stage fuel unit primary control and dual oil valves GAS BOILERS Flange mounted gas burner with standard controls meeting the latest UL requirements dual gas valves gas electric ignition with proven gas pilot flame rod on JR burner ultra violet flame detector on others electronic programming controls and components are factory wired in a burner mounted control panel except JR panel available as an option GAS OIL BURNERS Flange mounted combination gas oil burner with standard controls meeting latest UL requirements manually operated fuel transfer switch for dual fuel changeover dual gas valves and oil valves electric ignition with proven gas pilot on both fuels direct spark ignition of oil is op tional ultra violet flame detector electronic programming controls and components are fac
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